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Chapter 27: Large Sliding Analysis of a Buckle
27
Large Sliding Contact Analysisof aBuckle
Summary 463
Introduction 464
Modeling Details 464
Solution Procedure 467
Results 469
Modeling Tips 472
Input File(s) 473
Video 473
 
463
CHAPTER 27
Large Sliding Contact Analysis of aBuckle
Summary
TitleChapter 27: Large Sliding Contact Analysis of a BuckleFeaturesDeformable-deformable contact, bilinear, Coulomb friction model, Hookean, isotropicelastic material, adaptive time stepping, solid elements with assumed strain formulationGeometry
 
Material properties,Analysis characteristics Quasi-static analysis using: adaptive time stepping and geometric nonlinearity due tolarge displacementBoundary conditionsSliding, frictional contact with: ends fixed for second contact body and contact betweenthe two deformable bodies withApplied loadsPrescribed displacements for the end nodes of the first contact body with two load cases:insertion (clipping) and removal of the buckleElement type8-node solid element with assumed strain formulationFE results1.History plot of y-displacements for specific nodes2.Normal and frictional contact force comparison of Nastran andMarc3.Load displacement curves comparison between the frictional and frictionless cases
 H a l f  S y m
 
 m e t r y
XYZ
 
 2 4 7  m m
168 mm
 E 10GPa
=
0.4
=
0.1
=
0.5 1.0 1.5-2000-1500-1000-50005001000
FrictionalFrictionless
Time (s)F (N)xFxFxFxFx
 
Insert Remove
 
MD Demonstration ProblemsCHAPTER 27
464
Introduction
This problem demonstrates the ability of MD Nastran SOL 400 to do a frictional contact problem. An ostensiblysimple geometry poses a substantial challenge for the contact algorithm due to the large sliding involved between thetwo deformable bodies. Sudden changes in the motion path pose a challenge to the ability of the contact algorithm tocorrectly place the node on the contact surface while respecting the various geometric details in the problem.Due to large bending stresses in the deformed configuration, assumed strain formulation is used with the 8-nodehexahedral elements. The material is elastic and the original geometry without residual stresses is recovered upon thecomplete removal of the loading.From elementary strength of materials analysis, the tip deflection for beam bending can be written as:where is the applied load, is the length of the beam, is the moment of inertia and is the Young’s modulus.The normal stress along the beam cross section varies in the thickness direction as:where is the moment and is the thickness coordinate. It must be noted that the above solution only holds for smalldisplacements and uniform cross section.
Modeling Details
A numerical solution has been obtained with MD Nastran’s SOL 400 for a 3-D representation of a belt buckle with adeformable-to-deformable contact between the two pieces of the buckle. The details of finite element model, contactsimulation, material, load, boundary conditions, and solution procedure are discussed below.The case control section of the input contains the following options for nonlinear analysis:
SUBCASE 1STEP 1TITLE=Insertion (Clipping)ANALYSIS = NLSTATICNLPARM = 1BCONTACT = 1SPC = 2LOAD = 1DISPLACEMENT(PLOT,SORT1,REAL)=ALLSPCFORCES(PLOT,SORT1,REAL)=ALLSTRESS(PLOT,SORT1,REAL,VONMISES,BILIN)=ALLNLSTRESS(PLOT,SORT1)=ALLSTEP 2TITLE=RemovalANALYSIS = NLSTATICNLPARM = 2BCONTACT = 2SPC = 6LOAD = 2DISPLACEMENT(PLOT,SORT1,REAL)=ALLSPCFORCES(PLOT,SORT1,REAL)=ALLSTRESS(PLOT,SORT1,REAL,VONMISES,BILIN)=ALLNLSTRESS(PLOT,SORT1)=ALL
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