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Chapter 27: Large Sliding Analysis of a Buckle
27
Large Sliding Contact Analysisof aBuckle
Summary 262
Introduction 263
Modeling Details 263
Solution Procedure 267
Modeling Tips 270
Input Files 271
 
MD User’s Guide - Application ExamplesCHAPTER 27
262
Summary
TitleChapter 27: Large Sliding Contact Analysis of a BuckleFeaturesDeformable-deformable contact, bilinear, Coulomb friction model,Hookean, isotropic elastic material, adaptive time stepping, solid elementswith assumed strain formulationGeometry
 
Material properties,Analysis characteristics Quasi-static analysis using: adaptive time stepping and geometricnonlinearity due to large displacementBoundary conditionsSliding, frictional contact with: ends fixed for second contact body andcontact between the two deformable bodies withApplied loadsPrescribed displacements for the end nodes of the first contact body withtwo load cases: insertion (clipping) and removal of the buckleElement type8-node solid element with assumed strain formulationFE results1.History plot of y-displacements for specific nodes2.Normal and frictional contact force comparison of Nastran andMarc3.Load displacement curves comparison between the frictional andfrictionless cases
XYZ
 
 2 4 7  m m
168 mm
 E 10GPa
=
0.4
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0.1
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0.5 1.0 1.5-2000-1500-1000-50005001000
FrictionalFrictionless
Time (s)F (N)xFxFxFxFx
 
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263
CHAPTER 27
Large Sliding Contact Analysis of aBuckle
Introduction
This problem demonstrates the ability of MD Nastran SOL 400 to do a frictional contact problem. Anostensibly simple geometry poses a substantial challenge for the contact algorithm due to the largesliding involved between the two deformable bodies. Sudden changes in the motion path pose achallenge to the ability of the contact algorithm to correctly place the node on the contact surface whilerespecting the various geometric details in the problem.Due to large bending stresses in the deformed configuration, assumed strain formulation is used with the8-node hexahedral elements. The material is elastic and the original geometry without residual stressesis recovered upon the complete removal of the loading.From elementary strength of materials analysis, the tip deflection for beam bending can be written as:where is the applied load, is the length of the beam, is the moment of inertia and is the Young’smodulus. The normal stress along the beam cross section varies in the thickness direction as:where is the moment and is the thickness coordinate. It must be noted that the above solution onlyholds for small displacements and uniform cross section.
Modeling Details
A numerical solution has been obtained with MD Nastran’s SOL 400 for a 3-D representation of a belt buckle with a deformable-to-deformable contact between the two pieces of the buckle. The details of finite element model, contact simulation, material, load, boundary conditions, and solution procedure arediscussed below.The case control section of the input contains the following options for nonlinear analysis:
SUBCASE 1STEP 1TITLE=Insertion (Clipping)ANALYSIS = NLSTATICNLPARM = 1BCONTACT = 1SPC = 2LOAD = 1DISPLACEMENT(PLOT,SORT1,REAL)=ALLSPCFORCES(PLOT,SORT1,REAL)=ALLSTRESS(PLOT,SORT1,REAL,VONMISES,BILIN)=ALLNLSTRESS(PLOT,SORT1)=ALLSTEP 2TITLE=RemovalANALYSIS = NLSTATICNLPARM = 2BCONTACT = 2SPC = 6LOAD = 2DISPLACEMENT(PLOT,SORT1,REAL)=ALLSPCFORCES(PLOT,SORT1,REAL)=ALLSTRESS(PLOT,SORT1,REAL,VONMISES,BILIN)=ALLNLSTRESS(PLOT,SORT1)=ALL
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