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Economy Welding Time

Economy Welding Time

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Published by Pemburu Jablay

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Published by: Pemburu Jablay on Jul 29, 2013
Copyright:Attribution Non-commercial


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This document is subject to change without notice – page
1 of 2 
For updates see www.boehler-welding.com.
   ©   B   ö   h   l  e  r   S  c   h  w  e   i   ß   t  e  c   h  n   i   k   A  u  s   t  r   i  a   G  m   b   H .  -   E  c  o  n  o  m  y  -   W  e   l   d   i  n  g   T   i  m  e .   d  o  c
Estimation of Standard Welding Time
Actual Welding Time
Reduction of the costs by reducing the actual welding time is one of the most important tasks of production monitoring. In this case the actual welding time may be estimated within certain limits.However, a second factor that has just as great a significance for reduction of the overall costs isincreasing the proportion of actual welding time in the overall time.The approach shown here uses part of the calculation for the requirement of filler metal and thedeposition rate of the individual electrodes.
= reference values for total weight of joint in kg /
deposition rate of consumable in kg/(h*A)
chosen amperage in A
60 min/h
= reference values for welding time in minutes
The deposition rate is not shown for every single brand as the divergence resulting from the differentwelding conditions does not justify this level of detail. The following table presents a summary of deposition rates for different types of coating. In the case of ranges of values the lower value in eachcase should be assigned to the lower current intensity limit for this electrode.
deposition rate [kg/(h*A)]
type of stickelectrodeø 1.5 mm ø 2.0 mm ø 2.5 mm ø 3.2 mm ø 4.0 mm ø 5.0 mm ø 6.0 mmmedium coated (rutile)
0.01 0.009 0.009-0.015 0.009
0.01 0.010-0.011 0.009 0.009
thick coated (rutile)
0.008 0.008 0.009 0.009 0.01 0.01
0.009 0.009-0.0091 0.009 0.009 0.01 0.01
0.01-0.011 0.011 0.011 0.011 0.011
0.008 0.008-0.009 0.008-0.009 0.009 0.009
thick coated (basic)
0.009-0.010 0.01 0.01 0.011 0.011
0.009 0.01 0.01 0.011
metal powder type
RR (160 %)
0.012 0.013 0.014 0.015
RR (180 %)
0.014 0.015 0.016 0.016
RR (200 %)
0.016 0.017 0.018
RR (240 %)
0.02 0.021
 AR (120 %)
0.012-0.014 0.011 0.011

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