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Table Of Contents

The Importance of Process Control
PROCESS
PROCESS CONTROL
Reduce variability
Reduce Variability
Increase Efficiency
Ensure Safety
Control Theory Basics
The Control Loop
THREE TASKS
PROCESS VARIABLE
SETPOINT
MEASURED VARIABLES, PROCESS VARIABLES,AND MANIPULATED VARIABLES
ERROR
OFFSET
LOAD DISTURBANCE
CONTROL ALGORITHM
MANUALAND AUTOMATIC CONTROL
CLOSEDAND OPEN CONTROL LOOPS
Components of Control Loops and ISA Symbology
LEARNING OBJECTIVES
PRIMARY ELEMENTS/SENSORS
TRANSDUCERSAND CONVERTERS
TRANSMITTERS
SIGNALS
Pneumatic Signals
Analog Signals
Digital Signals
INDICATORS
RECORDERS
CONTROLLERS
CORRECTING ELEMENTS/FINAL CONTROL ELEMENTS
ACTUATORS
SYMBOLS
ISA SYMBOLOGY REVIEW
Controller Algorithms and Tuning
Discrete controllers
DISCRETE CONTROLLERS
MULTISTEP CONTROLLERS
CONTINUOUS CONTROLLERS
GAIN
PROPORTIONAL BAND
PROPORTIONAL GAIN
INTEGRALACTION
SUMMARY
DERIVATIVEACTION
ProcessControl Loops
Single Control Loops
FEEDBACK CONTROL
FLOW CONTROL LOOPS
LEVEL CONTROL LOOPS
TEMPERATURE CONTROL LOOPS
MULTIVARIABLE LOOPS
FEEDFORWARD CONTROL
FeedforwardControl
FEEDFORWARD PLUS FEEDBACK
CASCADE CONTROL
BATCH CONTROL
RATIO CONTROL
SELECTIVE CONTROL
FUZZY CONTROL
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Process Control Fundamentals

Process Control Fundamentals

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Control in process industries refers to the regulation of all aspects of the process. Precise control of level,
temperature, pressure and flow is important in many process applications. This module introduces you to
control in process industries, explains why control is important, and identifies different ways in which
precise control is ensured.
The following five sections are included in this module:
The importance of process control
Control theory basics
Components of control loops and ISA symbology
Controller algorithms and tuning
Process control systems
As you proceed through the module, answer the questions in the activities column on the right side of each
page. Also, note the application boxes (double-bordered boxes) located throughout the module. Application
boxes provide key information about how you may use your baseline knowledge in the field. When you see the
workbook exercise graphic at the bottom of a page, go to the workbook to complete the designated exercise
before moving on in the module. Workbook exercises help you measure your progress toward meeting each
section’s learning objectives
Control in process industries refers to the regulation of all aspects of the process. Precise control of level,
temperature, pressure and flow is important in many process applications. This module introduces you to
control in process industries, explains why control is important, and identifies different ways in which
precise control is ensured.
The following five sections are included in this module:
The importance of process control
Control theory basics
Components of control loops and ISA symbology
Controller algorithms and tuning
Process control systems
As you proceed through the module, answer the questions in the activities column on the right side of each
page. Also, note the application boxes (double-bordered boxes) located throughout the module. Application
boxes provide key information about how you may use your baseline knowledge in the field. When you see the
workbook exercise graphic at the bottom of a page, go to the workbook to complete the designated exercise
before moving on in the module. Workbook exercises help you measure your progress toward meeting each
section’s learning objectives

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Published by: khaled youssef khaled on May 29, 2009
Copyright:Attribution Non-commercial

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05/29/2013

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