Professional Documents
Culture Documents
Certified ISO14001 by
This
that the bearings mentioned in this technical catalogue are normally manufactured in normal tolerance class, however, other class bearings can be supplied against specific requirements.
Although care has been taken to ensure the accuracy of the data compiled in this catalogue NEI does not assume any liability to any company or person for errors or ommisions.
FOREWORD
This edition of the NBC Catalogue contains all necessary information and data required for selection of right bearing for specific applications. The data is based on International Standards laid down for the purpose and our manufacturing experience of more than 50 years. Also our catalogue has been revised as per the latest IS/ISO standards for chamfer, dimensions, bearing accuracies, quality symbols and definitions. National Engineering Industries Ltd. is the largest manufacturer of Ball & Roller Bearings, Steel Balls and Axle Boxes complete with Roller bearing in India, which are being produced in factories at Jaipur & Newai. Bearings are manufactured for every possible application and requirement of modern engineering industry and we continue to develop new sizes, keeping pace with rapid advancement in the Indian engineering industry. NEI's technical collaborations with world's leading conglomerates in the field of Bearing technology viz. M/s NTN Corporation of Japan, M/s BRENCO Incorporated of USA have given a whole new dimension to the product range and a quality par excellence. NEI has already implemented modern concepts of Total Quality Management and accredited QS9000 and TS16949 certification , NEI has also been awarded Association of American Railroads (AAR) for AAR certificate M-1003 for cartridge Tapered Roller Bearing in Feb 04-05. NEI has also been awarded ISO-14001 certificate for its concern & commitment towards a cleaner environment. NEI has successfully implemented SAP-ERP to re-engineer and integrate business processes to conform to world class standards. We are confident that all users of NEI products will find a new presentation of this technical catalogue useful and informative and you are welcome to consult NEl for every assistance in selecting right bearing for any application that you have in mind. For improvement as well as other reasons, the contents of this catalogue are subject to change without prior notice.
MILESTONES
1946
Company Established as National Bearing Company (NBC) under Technical Collaboration with Hoffman, U.K.
1950
1951
1957
Company name changed to National Engineering Industries Ltd. (Retaining NBC as Trade Mark)
1967
Tapered Roller Bearings Production Started under Technical Collaboration with Federal Mogul Corporation, U.S.A.
1971
1971
1975
1976
Spherical Roller Bearings Production Started with Technical Know how from FAG-SRO
1981
1982
Cartridge Tapered Roller Bearings Production Started in Technical Collaboration with BRENCO Incorporated, U.S.A.
1985
Largest Bearing with Outer Diameter 1.3 Meter & Weight 4.39 Tons produced Technical Collaboration with NTN Corporation of Japan for Ball, Cylindrical & Spherical Roller Bearings
1985
1990 to 95 1995
1996
Technical Collaboration with M/s Izumi Kinzoku Kogyo Co. Ltd., Japan for Machine Retrofitting/Remanufacturing and overhauling.
1997
Technical Collaboration with NTN Corporation of Japan for Tapered Roller Bearings and Hub Bearings
1998
1999
2000
2003
TS-16949 Certification.
2005
CONTENTS
PAGE NO. 1. ROLLING BEARING CONSTRUCTION AND CLASSIFICATION 1.1 Bearing Classification 2. BEARING DESIGNATION 3. BEARING SELECTION 4. LOAD RATING AND LIFE 4.1 Basic Dynamic Load Rating and Life 4.2 Basic Static Load Rating 4.3 Life Factors for application 5. ACCURACY AND TOLERANCES 5.1 Running Accuracy 5.2 Tolerances for Radial Bearings (Metric Series) 5.3 Tolerances for Tapered Roller Bearing (Metric Series) 5.4 Tolerances for Tapered Roller Bearing (Inch Series) 5.5 Chamfer Dimensions Limits for Roller Bearings 5.6 Basic Tapered Bore 6. BEARING INTERNAL CLEARANCE 6.1 Internal Clearance Selection 6.2 Radial Internal Clearance Value 7. LUBRICATION 7.1 Types of Lubrication 7.2 Methods of Oil Lubrication 29 21 11 5 6 7 1
1. SEATINGS LIMITS AND FITS 8.1 Seatings 8.2 Fits 8.3 Limits and Fit guidelines 9. BEARING HANDLING 9.1 Mounting 9.2 Dismounting & Replacement 9.3 Bearing Cleaning 9.4 Abutment for Bearing 10. BEARING FAILURE 10.1 Why Bearings Fail 10.2 Bearing Damage & Corrective measures 11. BEARINGS TABLES Single Row Radial Ball Bearing Angular Contact Ball Bearing Self Aligning Ball Bearing Special Bearing Races Special Bearings Cylindrical Roller Bearing ..................................... ..................................... ..................................... ..................................... ..................................... .....................................
37
43
52
Single Row Tapered Roller Bearing (Inch Series) ..................................... Double Row Tapered Roller Bearing Four Row Tapered Roller Bearing Thrust Bearing Spherical Roller Bearing ..................................... ..................................... ..................................... .....................................
Cage Ball
Z
ONE DUST SHIELD SHIELD TYPE
ZZ
TWO DUST SHIELD
LU/LH
ONE RUBBER SEAL SEAL TYPE
LLU/LLH
TWO RUBBER SEALS
RS
ONE RUBBER SEAL
RSS
TWO RUBBER SEALS
N
SNAP RING GROOVE
NR
SNAP RING
ZNR
SNAP RING & ONE DUST SHIELD
ZZNR
SNAP RING & TWO DUST SHIELDS
TMB Ball Bearings TMB ball bearings have the same boundary dimensions as standard deep groove ball bearings, but have undergone a special heat treatment that considerably extends wear life. These bearings were especially effective in countering reduced wear life due to the effects of infiltration of dust and other foreign matter. ! TMB ball bearings special characteristics are identical to standard ball bearings at rated loads, but with a bearing characterization factor of a2 = 2.2 ! TMB 62 series bearings can be used in place of standard 63 series bearings enabling lighter weight, more compact designs. For dimensional specifications and other detailed information about TMB ball bearings, contact NEI Technical Cell. 1.1.2 Single Row Radial Ball Bearing with Tapered Bore The single row radial ball bearings with tapered bore are identical to single row radial ball bearings except that these have tapered bore which is used for easier mounting and for the adjustment of radial clearance. Dimensions of tapered bore diameter refer to small bore. 1.1.3 Single Row Angular Contact Ball Bearing The single row angular contact ball bearings have higher axial load capacity than the single row radial ball bearings. The radial load must always be less than axial load. The bearings can carry axial load in one direction only and should be adjusted against another bearing, if axial load is coming from both the directions. Each bearing can be located endwise in one direction only. 1.1.4 Single Row Externally Aligning Ball Bearing The single row externally aligning ball bearings are used where accurate alignment can not be guaranteed between bearing positions. It can take radial loads. Axial loads can also be accommodated. The shell housing must not be made an interference fit on their outside diameter. If an interference fit is used, the shell housing may contract and prevent alignment. These bearings can be located endwise in both the directions. 1.1.5 Double Row Self Aligning BalI Bearing The double row self aligning ball bearings have the common outer spherical race for both the rows. This feature gives the bearings self aligning properties. The bearings have the same external dimensions as there equivalent single row radial ball bearings. They can take radial loads and very light axial loads. They can be located endwise in both the directions. 2 SINGLE ROW ANGULAR CONTACT BALL BEARING
CYLINDRICAL BORE
1.1.6 Double Row Self-Aligning Ball Bearing with Tapered Clamping Sleeve and Nut The double row self-aligning ball bearings with tapered clamping sleeve and nut are identical to double row selfaligning ball bearing except that these have a tapered bore, which is used for easier mounting and also a clamping sleeve and nut to clamp the bearings on the shaft. The tapered bore is also used for the adjustment of radial clearance.
Double Row Self-Aligning Ball Bearing with Tapered Clamping Sleeve and Nut
UPPER THRUST PLATE CAGE
1.1.7 Thrust Ball Bearing The thrust ball bearings are used for high axial loads at low speeds. These can not operate at high speed as it will give rise to centrifugal or radial forces which can not be taken by the bearings. They can be located endwise in one direction only.
BALL
1.1.8 Cylindrical Roller Bearing The cylindrical roller bearings have greater radial load capacity than ball bearings of same external dimensions and are particularly suitable for arduous duties. The bearing features a modified line contact between rollers and raceways to eliminate edge stressing. These bearings have a high radial load capacity and are suitable for high speeds. Due to detachable design character they have advantage of mounting inner ring and outer ring separately. The direction of axial load which a bearing can take depending upon the geometry of the bearing. Many variations available are shown below :
Type NU
Type NJ
Type NUP
3
Type N
Type NF
1.1.9 Tapered Roller Bearing Tapered roller bearings are designed in such a way that vertices of the cone for each roller and those for the inner and outer raceways coincides on the bearing axis or extensions of the raceways and rollers converge at a common point on the axis of rotation. This results in true rolling motion of the rollers on the raceways at every point along the rollers. The tapered roller bearings support radial loads and axial loads from one direction only. The line contact between rollers and raceways provide the bearings with a high load carrying capacity. Steep angle tapered roller bearing with exceptionally steep cone angle enables the bearings to take heavier axial load. The bearings are of separable type, enabling separate mounting of cups and cones. Since the tapered roller bearings can absorb thrust loads in one direction only, these bearings should generally be installed as opposed mountings. The correct amount of radial and axial clearance is obtained by adjusting the two bearings against each other. Besides, double row and four row tapered roller bearings are also widely used for heavy loads such as rolling mills. A single row tapered roller bearing can be located endwise in one direction only.
1.1.10 Spherical Roller Bearing Spherical roller bearings are particularly suitable for carrying heavy loads. They are usually of the double row design, both of the rows of the rollers having common spherical raceways in the outer ring. This feature of this bearing has great practical importance in those cases where it is difficult to obtain exact parallelism between the shaft and housing both axes. So these bearings are suitable where misalignment can arise from mounting errors or from deflection of the shaft.
2. BEARING DESIGNATION
Rolling bearing part numbers indicate bearing type, dimensions, tolerances, internal construction & other related specifications. The first letter (digit) indicates the bearing type. The second digit indicates the width (or height) series & the third indicates the diameter series. The last two digits indicate the bore diameter by multiplying the last two digit by five for bearing having bore diameter original 40 mm & above. This method is applicable for metric series bearing only.
Example
6207 Z C3
Radial internal Clearance C3 Shielded (one side) Nominal bore diameter 35mm Diameter series 2 Deep groove ball bearing Nominal bore diameter 140mm Diameter series 3 Diameter series2 Spherical roller bearing
22328
7212C
NU330C3
Contact angle 150 Nominal bore diameter 60mm Diameter series 2 Angular contact ball bearing
Radial internal clearance C3 Nominal bore diameter 150mm Diameter series 3 Cylindrical roller bearing NU type
30204
1206K
Nominal bore diameter 20mm Diameter series 2 Width series 0 Tapered roller bearing
Tapered bore (1:12) Nominal bore diameter 30mm Diameter series 2 Self Aligning ball bearing
3. BEARING SELECTION
The following procedure gives the steps to be followed when bearings are selected from the information contained in this catalogue. It will be found satisfactory for most applications, but to be sure, please consult the NEI Advisory Service. 1. a. Determine the speed of the bearing. b. Calculate the loads on the bearing. 2. Establish if accurate alignment can be obtained between the bearing seating. If it can not , then bearings that accommodate misalignment should be selected. 3. If the bearing is to rotate under load, decide the life required, calculate the required 'C' value, and then select suitable bearing that have comparable 'C' value. 4. Check if the bearing is suitable for the speed and decide if grease or oil is to be the lubricant. 5. Select a suitable bearing arrangement if this is not already known. Make sure that this arrangement is suitable to seating fits. 6. Finally a. decide whether 'Standard' or 'Extra Precision limit of accuracy is required. b. select the most suitable range of diametric clearance. c. choose the abutment diameters. d. choose suitable closures. e.issue mounting and handling instructions for the bearings if necessary. Please consult NEI i) if bearings are required in corrosion-resisting or in other special materials. ii) it two bearings are mounted close together, special pairing of the two bearings may be necessary to ensure that they share the load. iii) If the speed and temperature conditions are not provided for the information contained in this catalogue. BEARING SELECTION BY NEI ADVISORY SERVICE Our Engineers will be pleased to recommend the most suitable bearing and best method of mounting for any specified conditions. If you wish to use this service you should send all information relevant to your purpose on the following basis. 1 . Provide a drawing or sketch showing layout of the parts involved and position in which the bearings are to be fitted, giving size of shaft and any dimensions limiting the space available. 2. Include a brief description of the mechanism if this is not clear from the drawing. 3. Give the speed and sufficient information, so that load on each bearing can be calculated accurately. 4. Indicate any unusual features such as the possibility of shock or vibration, unbalanced load, high temperature, or the presence of dirt, moisture or fumes. 6 5. Give the bearing life requirements and indicate whether the duty is continuous for 24 hrs. a day , or only intermittent. If intermittent, give periods of running and standing. 6. If the working conditions vary considerably, give the normal duty and also the peak conditions with the frequency and duration of peaks. 7. Say whether oil or grease lubrication is to be used. 8. Say whether the bearings can be lined up accurately or whether bearings with an aligning feature are required.
4. LOAD RATING AND LIFE 4.1 Basic Dynamic Load Rating and Life
Even in bearings operating under normal conditions the surface of the raceways and rolling elements are constantly being subjected to repeated compressive stresses which cause flaking of these surfaces to occur. This flaking is due to material fatigue and will eventually cause the bearing to fail. The effective life of a bearing is usually defined in terms of the total numbers of revolutions a bearing can undergo before flaking of either the raceway surface or the rolling elements surfaces occurs. When a group of apparently identical bearings operate under identical load conditions, the life of individual bearings show a considerable dispersion. Therefore, a statistical definition of the life is applied for the calculation of the bearing life. When selecting a bearing, it is not correct to regard the average life of all bearings as the criterion of life: It is more practical to adopt the life that the majority of bearing will attain or exceed. For this reason the basic rating life of a group of bearings is defined as the number of revolutions (or hours at some given constant speed) that 90% of the group of bearings will complete or exceed before the first evidence of fatigue develops. The basic dynamic load is defined as the constant stationary load which a group of bearings with stationary outer ring can endure for a rating life of one million revolutions of the inner ring. It refers to pure radial load for radial bearings and to pure axial load for thrust bearings. The relationship among the bearing basic dynamic load rating, the bearing load and the basic rating life, is given by the following formula. L10 Where L10 C P p = = = = = _ (C P)
p
The basic rating life can also be expressed in terms of kilometers for wheel bearings as shown in formula below : L10S Where
The value of fn and the rating life for ball and roller bearing can be found by means of the diagrams given on page no. 8. 4.1.1 Adjusted life rating factor The basic life rating (90% reliability factor) can be calculated through the formula mentioned above. However, in some applications a bearing life factor of over 90% reliability may be required to meet these requirements, bearing life can be lengthened by the use of specially improved bearing material or special construction technique. Moreover according to elastohydrodynamic lubrication theory, it is clear that the bearing operating conditions (lubrication, temperature, speed, etc.) all exert an effect on bearing life. All these adjustment factors are taken into consideration while calculating bearing life and using the life, adjustment factor as prescribed in ISO 281 , the adjusted bearing life is arrived at. Lna Where, Lna = : a1. a2. a3.
a1 a2 a3
: : :
Adjustment life rating in millions of revolutions (106 ) adjusted for reliability material and operating conditions Reliability adjustment factor Material/construction adjustment factor Operating condition adjustment factor
(C P)
Basic rating life in millions revolutions Basic dynamic load rating, in Newton Equivalent dynamic load, in Newton exponent for the life formula
4.1.1.1 Life adjustment factor for reliability a1 The values for the reliability adjustment factor a1 ( for a reliability factor higher than 90% ) can be found from table given below :Reliability adjustment factor values
p = 3 for ball bearings p = 10/3 for roller bearings In many cases it is convenient to express the basic rating life in terms of operating hours rather than the number of revolutions, using the following procedure: Where L10h = 500 (fh)p fh = fn C ( P) fn = 33.3 n ( )1/p Where L10h = basis rating in hours of operation fh = life factor fn = speed factor n = operating speed, rev./min The above formula may also be expressed as : L10h = 10 C p 60n ( P )
6
Reliability 90 95 96 97 98 99
Ln L10 L5 L4 L3 L2 L1
Formula for factor a1 2/3 a1 = 4.48[Ln(100/R)] R = Reliability Ln = Log Factor (Base 'e') 7
4.1.1.2 Life adjustment factor for material construction a2 The value for the basic dynamic load rating given in the bearing dimension tables are for bearings constructed from NEI's continued efforts at improving the quality and life of its bearings. Accordingly, a2 = 1 is used for the adjustment factor in the formula. For bearings constructed of specially improved materials or with special manufacturing methods, the life adjustment factor a2 in life can have a value greater than one. When high carbon chromium steel bearings, which have undergone only normal heat treatment, are operated for long periods of time at temperatures in excess of 120C considerable dimensional deformation may take place. For this reason, there are special high temperature bearings which have been heat treated for dimensional stability. This special treatment allows the bearing to operate at its maximum operational temperature without the occurrence of dimensional changes. However, these dimensionally stabilized bearings, designated with a 'TS' prefix have a reduced hardness with a consequent decrease in bearing life. The adjusted life factor values used in life formula for such heat-stabilized bearing can be found in Table given below Code TS2 TS3 TS4 Max. operating Adjustment factor a2 temperature 0C 160 0.87 200 0.68 250 0.30
Ball bearings n
rev/min
60000 40000 30000 0.082 60000 0.09
Roller bearings fh n
rev/min
fn
L10h
h
fn
L10h
h
fh
80000
5.4 5
4.5 60000 40000 30000 0.106
80000
60000 0.12 40000 0.14 20000 15000 0.16 0.18 20000 15000 30000
4.6
4.5
0.10
0.12
40000
4.1.1.3 Life adjustment factor a3 for operating conditions The operating conditions life adjustment factor a3 is used to adjust for conditions such as lubrication, operating temperature, and other operation factors which have an effect on bearing life. Generally speaking when lubricating conditions are satisfactory the a3 factor has a value of one, and when lubricating conditions are exceptionally favourable, and all other operating conditions are normal a3 can have a value greater than one. However, when lubricating conditions are particularly unfavorable and oil film formation on the contact surfaces of the raceway and rolling elements is insufficient, the value of a3 becomes less than one. This insufficient oil film formation can be caused, for example, by the lubricating oil viscosity being too low for the operating temperature (below 13 mm2/s for ball bearing and below 20mm2/s for roller bearings); or by exceptionally low rotational speed [n (r/min) x dp (mm) less than 10,000]. For bearings used under special operating conditions, please consult NEI.
20000 15000
30000
4
3.5
3.5
0.14
10000
8000 6000 4000 3000 2000 1500 0.16 0.18
20000 15000
10000
8000
0.20
0.22 0.24 0.26 0.28 0.30
3 10000
8000 6000 2.5
0.20
0.22 0.24 0.26 0.28 0.30
10000
8000 6000
2.5
1000
800 600 0.4 400 300 200 150 0.6 0.35
4000 3000
2
1.9 1.8 1.7
1000
800 600 400
2
1.9 1.8 1.7 1.6
0.5
2000 1500
0.6
100
80 60 40 30 20 15
1000
0.7 0.8 0.9 900 800 700 600 500
100
80 60
0.7
1000
900 800 700 600 500
1.2 1.1
0.8 0.9 40 30 20 15
1.0
1.1 1.2 1.3 1.4 400 300
1.0
0.95 0.90 0.85 0.80
1.0
400 1.1 1.2 1.3 1.4 300
1.0
0.95 0.90 0.85 0.80
10
1.49
200
0.75
0.74
10
1.44
200
0.76
The static equivalent load is defined as that static radial load, which, if applied to Deep Groove Ball bearings, Angular Contact or Roller bearings would cause the same total permanent deformation at the most heavily stressed rolling element and raceway contact as that which occurs under the actual conditions of loading. For thrust bearings the static equivalent load is defined as that static, central, purely axial load which, if applied, would cause the same total permanent deformation at the most heavily stressed rolling element and raceway contact as that which occurs under the actual condition of loading.
Crane Sheaves
Machines used for 8 hours a day but not always in full operation
Buses, Trucks
Small electric motors, grinding spindles, boring machine spindles rotary crushers, industrial Wagon axles Industrial electric motors, blowers, air conditioners street car or freight wagon axles, general machinery in shop, continuous operation cranes Loom
Large rolling mill rollnecks, rolling mill table rollers, excavators centrifugal seperators continuous operation conveyors
Large electric motors, rolling mill gear units plastic extruders, rubber-plastics calendar rolls, railway vehicle axles, traction motors, conveyors in general use Electric motors in shop compressors, pumps
Locomotive axles, railway vehicle gear units, false twist textile machines
Papermaking machine, main rolls machines Power station equipments, watersupply equipments for urban areas, mine drain
Machines continuously used for 24 hours a day with maximum reliability pumps
10
5.2 Tolerances For Radial Bearings (As per ISO : 492, IS:5692)
-Symbols d = d1 = Dds = Ddmp = Dd1mp Vdp Vdmp D D1 = = = = = = = = = = = = = = = = = = = = = = = = = bearing bore diameter, nominal basic diameter at theoretical large end of a basically tapered bore deviation of a single bore diameter single plane mean bore diameter deviation (for a basically tapered bore Ddmp refers only to the theoretical small end of bore) mean bore diameter deviation at theoretical large end of a basically tapered bore bore diameter variation in single radial plane mean bore diameter variation ( this applies only to a basically cylindrical bore) taper angle, nominal bearing outside diameter, nominal outer ring flange outside diameter, nominal single plane mean outside diameter deviation outside diameter variation in a single radial plane mean outside diameter variation inner ring width, nominal deviation of single inner ring width inner ring width variation outer ring width, nominal outer ring flange width, nominal deviation of a single outer ring flange width outer ring width variation outer ring flange width variation radial runout of assembled bearing inner ring radial runout of assembled bearing outer ring inner ring reference face (back face, where applicable) runout with bore variation of bearing outside surface generatix inclination with outer ring reference face (back face) variation of bearing outside surface generatix inclination with flange back face assemble bearing inner ring face (backface) runout with raceway assembled bearing outer ring face (backface) runout with raceway assembled bearing outer ring flange backface runout with raceway B
DDS DDmp
VDp VDmp B
DBS
VBS C C1
DCS DC1S
VCS VC1S Kia Kea Sd SD SD1 Sia Sea Sea1
Od
OD
12
5.2.1 Tolerances for Normal Tolerance Class Radial Bearings (Except Tapered Roller Bearings) METRIC SERIES
TABLE 5.2.1: INNER RING Values in microns Vdp Diameter Series Vdmp K i a
9 0,1 Max 2,3,4 Max Max
d (mm)
Over Including
DBS
All High Normal Modified Low
D dmp
High Low
VBS
Max
0 0 0 0 0 0 0 0 0 0 0 0 0 0
-8 -8 -10 -12 -15 -20 -25 -30 -35 -40 -45 -50 -75 -100
10 10 13 15 19 25 31 38 44 50 56 63 94 125
8 8 10 12 19 25 31 38 44 50 56 63 94 125
6 6 8 9 11 15 19 23 26 30 34 38 55 75
6 6 8 9 11 15 19 23 26 30 34 38 55 75
10 10 13 15 20 25 30 40 50 60 65 70 80 90
0 0 0 0 0 0 0 0 0 0 0 0 0 0
-120 -120 -120 -120 -150 -200 -250 -300 -350 -400 -450 -500 -750 -1000
-250 -250 -250 -250 -380 -380 -500 -500 -500 -630 -
15 20 20 20 25 25 30 30 35 40 50 60 70 80
D (mm) 6 18 30 50 80 120 150 180 250 315 400 500 630 800 1000 1250 1600 2000 18 30 50 80 120 150 180 250 315 400 500 630 800 1000 1250 1600 2000 2250
Diameter Series
2,3,4 Max
VDmp
Max
Kea
Max High
Dcs Dc1s
Low
Vcs Vc1s
Max
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
-8 -9 -11 -13 -15 -18 -25 -30 -35 -40 -45 -50 -75 -100 -125 -160 -200 -250
10 12 16 20 26 30 38 -
5.2.2 Tolerances For Radial Roller Bearings Tapered Roller Bearings - FOR METRIC SERIES AS PER ISO 492 / IS : 7460 STANDARDS - FOR INCH SERIES AS PER ISO/578 STANDARDS. Symbols d = bearing bore diameter, nominal = deviation of a single bore diameter = single plane mean bore diameter deviation (for a basically tapered bore Ddmp refers only to the theoretical small end of bore) = bore diameter variation in single radial plane = mean bore diameter variation ( this applies only to a basically cylindrical bore ) = bearing outside diameter, nominal = outer ring flange outside diameter, nominal = deviation of a single outside diameter = = = = = = = = = = = = = = = = = = = single plane mean outside diameter deviation outside diameter variation in a single radial plane mean outside diameter variation inner ring width, nominal bearing width, nominal deviation of the actual bearing width effective width of inner sub-unit, nominal deviation of single inner ring width outer ring width, nominal deviation of single outer ring width radial runout of assembled bearing inner ring radial runout of assembled bearing outer ring inner ring reference face (backface, where applicable) runout with bore variation of bearing outside surface generatix inclination with outer ring reference face (back face) assemble bearing inner ring face (backface) runout with raceway assembled bearing outer ring face (backface) runout with raceway deviation of the actual effective width of inner sub unit effective width of outer sub-unit, nominal deviation of the actual effective width of outer sub-unit
MASTER OUTER SUB-UNIT
Dds Ddmp
Vdp Vdmp D D1 DDS
DDmp VDP VDmp B T DTs T1 DBs C DCs Kia Kea Sd SD Sia Sea DT1s T2 T2s
T C
T1
T2
OD B Od
d (mm)
Over Including High
D dmp
Low
Vdp
Max
Vdmp
Max
Kia
Max
0 0 0 0 0 0 0 0 0
12 12 12 15 20 25 30 35 40
9 9 9 11 15 19 23 26 30
15 18 20 25 30 35 50 60 70
D (mm)
Over Including High
D Dmp
Low
VDp
Max
VDmp
Max
Kea
Max
0 0 0 0 0 0 0 0 0 0 0
-12 -14 -16 -18 -20 -25 -30 -35 -40 -45 -50
12 14 16 18 20 25 30 35 40 45 50
9 11 12 14 15 19 23 26 30 34 38
18 20 25 35 40 45 50 60 70 80 100
15
TABLE 5.3.3 WIDTH - INNER AND OUTER RING, SINGLE ROW BEARING AND SINGLE ROW SUBUNITS
d mm
Over Including High
D Bs
Low High
D Cs
Low High
D Ts
Low High
D T1s
Low High
D T2s
Low
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
16
D ds
Low High
D BS
Low High
D Ts
Low
Inch 0 (3) (4) 0 0 0 mm 4 3 0 00 0 76.2 101.6 0 0 0 76.2 101.6 152.4 152.4 152.4 152.4 +13 +25 +25 +13 +13 +8 0 0 0 0 0 0 3 4 6 6 6 6 +5 +10 +10 +5 +5 +3 0 0 0 0 0 0
3 0 00
Value in 0.0001 inch +30 -100 +30 -100 +30 -100 +30 -100 +30 -100 +30 -100 Value in 0.001 mm +76 -254 +76 -254 +76 -254 +76 -254 +76 -254 +76 -254
+80 +80 +140 +80 +80 +80 +203 +203 +356 +203 +203 +203
TABLE 5.4.2 OUTER RING OUTSIDE DIAMETER, OUTER RING WIDTH AND ASSEMBLED BEARING RUNOUTS Tolerance class 4 3 0 00 4 3 0 00 D
Over Including High
D DS
Low High
D cs
Low
Inch 0 (12) 0 (12) 0 0 12 14 12 14 12 10.5 +10 +20 +5 +10 +5 +3 +25 +51 +13 +25 +13 +8 0 0 0 0 0 0 0 0 0 0 0 0
Value in 0.0001 inch +20 -100 +20 -100 +20 -100 +20 -100 +20 -100 +20 -100 Value in 0.001 mm +51 -254 +51 -254 +51 -254 +51 -254 +51 -254 +51 -254
20 20 3 7 1.5 0.75 51 51 8 18 4 2
20 20 3 7 1.5 0.75 51 51 8 18 4 2
NOTE : The Tolerance for the outside diameter of an outer ring flange D1 is h9 (See ISO 286)
TABLE 5.4.3 EFFECTIVE WIDTH OF SUB-UNIT, TOLERANCE CLASS 4 (Normal Tolerance Class) d
Over Including High
D T1s
Low
D T2s
High Low
Value in 0.0001 inch 0 +40 0 -40 0 -102 -60 +80 Value in 0.001 mm 0 -152 17 +102 +152
5.5 Chamfer Dimensions Limits For Roller Bearings (AS PER ISO : 582 / IS:5934)
Symbols
Ring foce
= bearing bore diameter, nominal = bearing outside diameter, nominal = smallest permissible single chamfer dimension (minimum limit) = largest permissible single chamfer dimension (maximum limit) = largest permissible single shaft housing fillet radius
rs min. rs max.
(Axial direction)
Circular arc (radius rs min) beyond which no ring material may project
rs min.
(Radial direction)
rs max.
TABLE 5.5.2 RADIAL BEARINGS EXCEPT TAPERED ROLLER BEARINGS Dimensions in Millimetres
d or D
rs max
< 40 40 50 120 120 80 220 280 100 280 280 radial direction 0.6 0.8 1 1.3 1.5 1.9 2 2.5 2.3 3 3 3.5 3.8 4 4.5 3.8 4.5 5 5 5.5 6.5 axial direction 1 1 2 2 3 3 3.5 4 4 5 4.5 5 6 6.5 7 6 6 7 8 8 9
rs max
< 40 40 50 120 250 120 250 120 250 120 250 400 120 250 400 180 180 radial direction 0.7 0.9 1.1 1.3 1.6 1.9 2.3 2.8 3.5 2.8 3.5 4 3.5 4 4.5 4 4.5 5 5.5 5 5.5 6 6.5 6.5 7.5 7.5 9 axial direction 1.4 1.6 1.7 2 2.5 3 3 3.5 4 4 4.5 5 5 5.5 6 5.5 6.5 7 7.5 7 7.5 8 8.5 8 9 10 11
rs min
0.3
rs min
0.3
> 40 40 50 120 250 120 250 120 250 120 250 400 120 250 400 180 180
0.6
1.0 1.5
2 2.1
2.5
2.5 3 4
5 6
18
rs min
0.05 0.08 0.1 0.15 0.2 0.3 0.6 1 1.1 1.5 2 2.1 3 4 5 6
TABLE 5.5.4 RADIAL BEARINGS EXCEPT TAPERED ROLLER BEARINGS AND THRUST BEARINGS
Dimensions in Millimetres
rs min
0.05 0.08 0.1 0.15 0.2 0.3 0.6 1 1.1* 1.5 2 2.1* 3 4 5 6 7.5 9.5 12 15 19
r nom
0.5 1 1.5 2 2.5 3 3.5 4 5 6
rs min
0.3 0.6 1 1.5 2 2.5 3 4 5 6
rs min
(ISO 582-1972)
rs min
0.3 0.6 1 1.5 1.5 2 2.5 3 4 5
rs min*
(ISO 582-1972)
19
d1
d + D dmp
d1 d 1+ +D dmp D d1mp
B
Theoretical tapered hole
B
Tapered hole having dimensional difference of the average bore diameter within the flat surface
Unit m m
Table 5.6 Tolerance and allowable values (Class 0) of tapered hole of radial bearings d (mm)
Over 10 18 30 50 80 120 180 250 315 400 500 630 800 1,000 1,250 Including 10 18 30 50 80 120 180 250 315 400 500 630 800 1,000 1,250 1,600
D dmp
High +22 +27 +33 +39 +46 +54 +63 +72 +81 +89 +97 +110 +125 +140 +165 +195 Low 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
D d1mp-D dmp
High +15 +18 +21 +25 +30 +35 +40 +46 +52 +57 +63 +70 +80 +90 +105 +125 Low 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Vdp
Max. 9 11 13 16 19 22 40 46 52 57 63 70
20
IMPORTANT Once ball and roller bearings are mounted and running, a small amount of radial internal or running clearance is normally desirable. In the case of bearings under radial load, quieter running is generally obtained when this clearance is minimum. Radial bearings are made with following different ranges of radial internal clearance-C2, Normal, C3 and C4 C2 These bearings have the smallest amount of radial internal clearance. They should only be used where freedom from all shake is required in the assembled bearings and there is no possibility of the initial radial internal clearances being eliminated by external causes. Therefore, special attention must be given to the seating dimensions as the expansion of the inner ring or contraction of the outer ring may cause tight bearings. In this respect a C2 bearing should not be used unless recommended by us. CN : This grade of radial internal clearance is intended for use where only one ring is made an interference fit, and there is no appreciable loss of clearance due to temperature difference. Ball and roller bearings for general engineering applications are usually of this clearance. C3 : This grade of radial internal clearance should be used when both rings of a bearing are made an interference fit, or when only one ring is an interference fit but there is likely to be some loss of clearance due to temperature differences. It is the grade normally used for radial ball bearings that take axial loading but for some purposes even bearings with C4 clearance may be required. C4 : Where there will be some loss of clearance due to temperature differences and both rings are interference fit, this grade of radial internal clearance is employed. One example of its use is in bearings for traction motors. Customers should always consult us before ordering bearings with this grade of radial internal clearance.
Measuring Load
N 24.5 49 147 (Kgf) (2.5) (5) (15) C2 3-4 4-5 6-8
Radial clearance of the bearing is built up for following reasons : 1. Accommodate the reduction of clearance in a bearing due to interference for inner ring on the shaft or outer ring in the housing. 2. Accommodate the minor changes in the dimensions of parts without affecting the bearing performance. 3. Compensate for the differential expansion of the two rings when the inner ring of a bearing operates at a higher temperature than the outer ring. 4. It allows a slight misalignment between the shaft and the housing, and thereby prevents the premature failure of the bearing 5. It affects the end play of radial ball bearing, and also affects their capacity for carrying axial loads, the greater the radial clearance the greater the capacity for supporting axial load.
d2 d d1
Radial Clearance = d
21
deff = d0-(df+dt)
deff = Effective internal clearance( mm) do = Bearing internal clearance (mm) df = Reduced amount of clearance due to dt
interference (mm) = Reduced amount of clearance due to temperature differential of inner and outer rings( mm)
Reduced clearance due to interference : When bearings are installed with interference fits on shafts and in housings, the inner ring will expand and the outer ring will contract ; thus reducing the bearing's internal clearance. The amount of expansion or contraction varies depending on the shape of the bearing, the shape of the shaft or housing, dimensions of the respective parts, and the type of materials used. The differential can range from approximately 70% to 90% of the effective interference.
dff
where,
= (0.70~0.90) Ddeff
= Reduced amount of clearance due to interference (mm) Ddeff = Effective interference (mm) 22
df
Bore diameter d (mm) Over 2.5 6 10 18 24 30 40 50 65 80 100 120 140 160 180 200 225 250 280 315 355 400 450 500 560 630 710 800 900 1000 1120 Incl. 6 10 18 24 30 40 50 65 80 100 120 140 160 180 200 225 250 280 315 355 400 450 500 560 630 710 800 900 1000 1120 1250
Group 2 (C2) Min. 0 0 0 0 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 3 3 3 3 10 10 20 20 20 20 20 20 Max. 7 7 9 10 11 11 11 15 15 18 20 23 23 25 30 35 40 45 55 60 70 80 90 100 110 130 140 160 170 180 190
Group N (CN) Min. 2 2 3 5 5 6 6 8 10 12 15 18 18 20 25 25 30 35 40 45 55 60 70 80 90 110 120 140 150 160 170 Max. 13 13 18 20 20 20 23 28 30 36 41 48 53 61 71 85 95 105 115 125 145 170 190 210 230 260 290 320 350 380 410
Group 3 (C3) Min. 8 8 11 13 13 15 18 23 25 30 36 41 46 53 63 75 85 90 100 110 130 150 170 190 210 240 270 300 330 360 390 Max. 23 23 25 28 28 33 36 43 51 58 66 81 91 102 117 140 160 170 190 210 240 270 300 330 360 400 450 500 550 600 650
Group 4 (C4) Min. 14 18 20 23 28 30 38 46 53 61 71 81 91 107 125 145 155 175 195 225 250 280 310 340 380 430 480 530 580 630 Max. 29 33 36 41 46 51 61 71 84 97 114 130 147 163 195 225 245 270 300 340 380 420 470 520 570 630 700 770 850 920
Group 5 (C5) Min. 20 25 28 30 40 45 55 65 75 90 105 120 135 150 175 205 225 245 275 315 350 390 440 490 540 600 670 740 820 890 Max. 37 45 48 53 64 73 90 105 120 140 160 180 200 230 265 300 340 370 410 460 510 570 630 690 760 840 940 1040 1150 1260
23
Bore diameter d (mm) Over 10 24 30 40 50 65 80 100 120 140 160 180 200 225 250 280 315 355 400 450 Incl. 10 24 30 40 50 65 80 100 120 140 160 180 200 225 250 280 315 355 400 450 500
Group 2 (C2) Min. 0 0 0 5 5 10 10 15 15 15 20 25 35 45 45 55 55 65 100 110 110 Max. 25 25 25 30 35 40 45 50 55 60 70 75 90 105 110 125 130 145 190 210 220
Group N (CN) Min. 20 20 20 25 30 40 40 50 50 60 70 75 90 105 110 125 130 145 190 210 220 Max. 45 45 45 50 60 70 75 85 90 105 120 125 145 165 175 195 205 225 280 310 330
Group 3 (C3) Min. 35 35 35 45 50 60 65 75 85 100 115 120 140 160 170 190 200 225 280 310 330 Max. 60 60 60 70 80 90 100 110 125 145 165 170 195 220 235 260 275 305 370 410 440
Group 4 (C4) Min. 50 50 50 60 70 80 90 105 125 145 165 170 195 220 235 260 275 305 370 410 440 Max. 75 75 75 85 100 110 125 140 165 190 215 220 250 280 300 330 350 385 460 510 550
Group 5 (C5) Min. 65 70 80 95 110 130 155 180 200 225 250 275 305 330 370 410 455 510 565 625 Max. 90 95 105 125 140 165 190 220 245 275 300 330 365 395 440 485 535 600 665 735
24
Nominal Bore Bearing with cylindrical bore diameter d C5NA C1NA C2NA NA C3NA C4NA (mm) Incl. Min Max. Min Max. Min Max. Min Max. Min Max. Min Max. Over 10 18 24 30 40 50 65 80 100 120 140 160 180 200 225 250 280 315 355 400 10 18 24 30 40 50 65 80 100 120 140 160 180 200 225 250 280 315 355 400 450 5 5 5 5 5 5 5 10 10 10 15 15 15 20 20 25 25 30 30 35 45 10 10 10 10 12 15 15 20 25 25 30 35 35 40 45 50 55 60 65 75 85 10 10 10 10 12 15 15 20 25 25 30 35 35 40 45 50 55 60 65 75 85 20 20 20 25 25 30 35 40 45 50 60 65 75 80 90 100 110 120 135 150 170 20 20 20 25 25 30 35 40 45 50 60 65 75 80 90 100 110 120 135 150 170 30 30 30 35 40 45 50 60 70 80 90 100 110 120 135 150 165 180 200 225 255 35 35 35 40 45 50 55 70 80 95 105 115 125 140 155 170 185 205 225 255 285 45 45 45 50 55 65 75 90 45 45 45 50 55 65 75 90 55 55 55 60 70 80 90 110 125 145 160 180 200 220 240 265 295 325 360 405 455 65 65 70 80 95 110 130 155 180 200 225 250 275 305 330 370 410 455 510 565 75 75 80 95 110 130 150 180 205 230 260 285 315 350 380 420 470 520 585 650
105 105 120 120 135 135 150 150 165 165 180 180 200 200 215 215 240 240 265 265 295 295 330 330 370 370
1 For bearings with normal clearance, only NA is added to bearing numbers, Ex. NU305NA
25
Bore diameter d (mm) Over 2.5 6 10 14 18 24 30 40 50 65 80 100 120 140 Incl. 6 10 14 18 24 30 40 50 65 80 100 120 140 160
Group 5 (C5) Min. 21 27 30 32 34 40 46 50 62 76 89 105 125 150 Max. 33 42 48 50 52 58 66 71 88 108 124 145 175 210
TABLE 6.6 DOUBLE ROW SELF ALIGNING BALL BEARINGS WITH TAPERED BORE
Clearance value in microns
Bore diameter d (mm) Over 18 24 30 40 50 65 80 100 120 140 Incl. 24 30 40 50 65 80 100 120 140 160
Group 4 (C4) Min. 28 33 40 45 56 69 84 100 120 140 Max. 42 50 59 65 80 98 116 139 165 191
Group 5 (C5) Min. 37 44 52 58 73 91 109 130 155 180 Max. 55 62 72 79 99 123 144 170 205 240
26
TABLE 6.7 DOUBLE ROW SPHERICAL ROLLER BEARINGS WITH CYLINDRICAL BORE
Clearance value in microns
Bore diameter d (mm) Over 14 18 24 30 40 50 65 80 100 120 140 160 180 200 225 250 280 315 355 400 450 500 560 630 710 800 900 Incl. 18 24 30 40 50 65 80 100 120 140 160 180 200 225 250 280 315 355 400 450 500 560 630 710 800 900 1000
Group 2 (C2) Min. 10 10 15 15 20 20 30 35 40 50 60 65 70 80 90 100 110 120 130 140 140 150 170 190 210 230 260 Max. 20 20 25 30 35 40 50 60 75 95 110 120 130 140 150 170 190 200 220 240 260 280 310 350 390 430 480
Group N (CN) Min. 20 20 25 30 35 40 50 60 75 95 110 120 130 140 150 170 190 200 220 240 260 280 310 350 390 430 480 Max. 35 35 40 45 55 65 80 100 120 145 170 180 200 220 240 260 280 310 340 370 410 440 480 530 580 650 710
Group 3 (C3) Min. 35 35 40 45 55 65 80 100 120 145 170 180 200 220 240 260 280 310 340 370 410 440 480 530 580 650 710 Max. 45 45 55 60 75 90 110 135 160 190 220 240 260 290 320 350 370 410 450 500 550 600 650 700 770 860 930
Group 4 (C4) Min. 45 45 55 60 75 90 110 135 160 190 220 240 260 290 320 350 370 410 450 500 550 600 650 700 770 860 930 Max. 60 60 75 80 100 120 145 180 210 240 280 310 340 380 420 460 500 550 600 660 720 780 850 920 1010 1120 1220
Group 5 (C5) Min. 60 60 75 80 100 120 145 180 210 240 280 310 340 380 420 460 500 550 600 660 720 780 850 920 1010 1120 1220 Max. 75 75 95 100 125 150 180 225 260 300 350 390 430 470 520 570 630 690 750 820 900 1000 1100 1190 1300 1440 1570
27
TABLE 6.8 DOUBLE ROW SPHERICAL ROLLER BEARINGS WITH TAPERED BORE
Clearance value in microns
Bore diameter d (mm) Over 18 24 30 40 50 65 80 100 120 140 160 180 200 225 250 280 315 355 400 450 500 560 630 710 800 900 Incl. 24 30 40 50 65 80 100 120 140 160 180 200 225 250 280 315 355 400 450 500 560 630 710 800 900 1000
Group 2 (C2) Min. 15 20 25 30 40 50 55 65 80 90 100 110 120 140 150 170 190 210 230 260 290 320 350 390 440 490 Max. 25 30 35 45 55 70 80 100 120 130 140 160 180 200 220 240 270 300 330 270 410 460 510 370 640 710
Group N (CN) Min. 25 30 35 45 55 70 80 100 120 130 140 160 180 200 220 240 270 300 330 270 410 460 510 370 640 710 Max. 35 40 50 60 75 95 110 135 160 180 200 220 250 270 300 330 360 400 450 490 540 600 670 750 840 930
Group 3 (C3) Min. 35 40 50 60 75 95 110 135 160 180 200 220 250 270 300 330 360 400 450 490 540 600 670 750 840 930 Max. 45 55 65 80 95 120 140 170 200 230 260 290 320 350 390 430 470 520 570 630 680 760 850 960 1070 1190
Group 4 (C4) Min. 45 55 65 80 95 120 140 170 200 230 260 290 320 350 390 430 470 520 570 630 680 760 850 960 1070 1190 Max. 60 75 85 100 120 150 180 220 260 300 340 370 410 450 490 540 590 650 720 790 870 980 1090 1220 1370 1520
Group 5 (C5) Min. 60 75 85 100 120 150 180 220 260 300 340 370 410 450 490 540 590 650 720 790 870 980 1090 1220 1370 1520 Max. 75 95 105 130 160 200 230 280 330 380 430 470 520 570 620 680 740 820 910 1000 1100 1230 1360 1500 1690 1860
28
7. LUBRICATION
Why Bearing Should be lubricated ? Lubrication is an essential requirement for the proper operation of bearings. The purpose of bearing lubrication is to prevent direct metallic contact between the various rolling and sliding elements. This is accomplished through the formation of a thin film of oil/grease on the contact surfaces. The Advantages of lubrication * * * * * * * * * Protects the bearing from rust & corrosion. Protects the bearing from the foreign particles. Minimizes the friction between the races & rolling elements. Reduces the friction arising out of elastic deformation of rolling elements when under load. Facilitates the smooth running of bearing by minimizing noise. Dissipates the heat from the bearing and helps to distribute the frictional heat uniformly throughout the bearing, which gets generated during operation. Saves power losses by minimizing internal friction. Helps the bearing to attain the required speed. Helps to attain the anticipated life of the bearing.
Selection of lubricant: * * * * * Small size bearings operating at high speed, low viscosity oil is used Large bearing carrying heavy load, lubricants with higher viscosity and additional additive properties may be used. The lubricant must have sufficient lubricating capacity at the prevailing temperature It must form a load sustaining lubricating film for prevailing load conditions. It must have the capacity to absorb water to a certain extent, without affecting the lubricating capacity wherever the application demands.
When the Lubricant quality and quantity is inadequate, it results in the cage failure, inadequate lubrication may heat up cage and may break down the ball pockets. Due to break down of the lubricating films on raceways and rolling element surfaces it may develop scoring marks, which lead to premature failure of the bearing. This condition may also result In the deformation of parts and when the bearing deformed parts rotate under load, sliding motion will take place instead of rolling motion and it ends up in premature bearing failure.
Table 7.1 Lubrication methods and characteristics
Method Handling Reliability Cooling Effect Seal Structure Power loss Environment Contamination High speed rotation
: Very Good
Grease Lubrication
Oil Lubrication
o x o o o x
: Fair
o o
o x : Poor
Consistency indicate the stiffness and liquidity and expressed by a numerical index. Greases are divided into various consistency classes according to the NLGI (National Lubricating grease Institute Scale). The NLGI values for this index indicate the relative softness of the grease, the larger the number the stiffer the grease. It is mainly determined by the amount of thickening agent used and the viscosity of the base oil. For rolling bearing lubrication grease with the NLGI numbers of 1 ,2, & 3 are used.
o : Good
29
TABLE 7.2 RELATIONSHIP BETWEEN CONSISTENCY AND APPLICATION OF GREASE NLGI Consistency No. 0 1 2 3 4 Worked Penetration 355~385 310~340 265~295 220~250 175~205 Working conditions For centralised greasing use When fretting is likely to occur For centralised greasing use When fretting is likely to occur For low temperature For general use For selected ball bearings For high temperature For general use For selected ball bearings For high temperature For special use
TABLE 7.3 CRITERIA FOR SUITABLE GREASE SELECTION Working condition For smooth running (Low noise level) Vertical Mounting If outer ring rotation or centrifugal force on bearing High Temperature Low Temperature Contaminated Environment Suitable Grease Grease of penetration class 2 Grease with good adhesion properties of classes 3 & 4 Grease having additional quantity of thickener of class 2 to 4 Grease with Synthetic base oil and class of 3 & 4 Low viscosity grease with suitable oil of class 1 & 2. Grease of class 3
E. Mixing Different Types of grease In general, different brands and different kinds of grease must not be mixed because of the different additives they contain. Mixing grease with different types of thickeners may impair its composition and physical properties. However, if different greases must be mixed, at least greases with the same base oil and thickening agent should be selected. But even when the grease of the same base oil and thickening agent are mixed, the quality of the grease may still change due to difference in their additives. Amount of Grease The amount of grease used in any given situation will depend on the following factors : (1) Size & Shape of housing, (2) Space limitation, (3) Bearing's speed, (4) Operating Load, (5) Type of grease (6) Operating Conditions As a general rule housing & bearing should be only filled with 30% to 60% of their capacities. Where speeds are high and temperature rise, needs to be kept to a minimum, reduced amount of grease should be used. Excessive amount of grease causes temperature rise which in turn causes the grease to soften and may allow leakage. If excessive grease is used, oxidation and deterioration may cause lower lubricating efficiency. Moreover the standard bearing space can be found by following formula, V = K. W. Where V : Quantity of bearing space open type (Cm3) K : Bearing Space Factor W : Mass of Bearing in Kg. (Specific gravity of grease = 0.9) 30
Retainer Type Pressed Retainer Pressed Retainer Machined Retainer Pressed Retainer Machined Retainer Machined Retainer Pressed Retainer Machined Retainer
K 61 50 36 55 37 46 35 28
0.8
0.7
0.6
In general, the permissible working temperature is limited by the degree of mechanical agitation to which the grease is subjected, and we shall be pleased to recommend suitable lubricants for varying conditions on receipt of necessary particulars Before the bearings are set to work, they should be thoroughly charged with grease in such a manner as to ensure the efficient coating of all working surfaces. The housing should also be lightly packed with grease, it being important that a reserve supply of lubricant should be maintained in actual contact with the bearing to promote satisfactory and continuous lubrication. Over filling or cramming should, however, be avoided, for excessive greasing may cause overheating due to churning, and if two bearings are mounted in the same housing, they, for this reason, should be separated by distance pieces. If correctly applied, one charge of grease will last for a very long period, varying with the condition of working. Grease Relubrication Grease replenishment or exchange is required if the grease service life is shorter than the anticipated bearing life. The bearings are re-lubricated by means of grease guns through lubricating nipples. If frequent re-lubrication is required, grease pumps and volumetric metering units must be used. It is essential that the fresh grease displace the spent grease, so that the grease get exchanged, but overgreasing is prevented. Grease Relubrication Quantities Relubrication quantity L1 for weekly to yearly re-lubricating L1 = D.B.X (in grams) D = Outer dia of the bearing (mm) B = Width of the bearing (mm) X Weekly : 0.0020 Fortnightly : 0.0025 Monthly : 0.0030 Yearly : 0.004-0.005 Grease replenishment intervals can also be calculated by using following graph. This chart indicates the replenishment interval for standard rolling bearing grease when used under normal operating conditions. As operating temperature increases, the grease re-supply interval should be shortened accordingly. Generally, for every 10C increase in bearing temperature, 31
no/n
II
Bearing bore d mm
III
30 000 20 000
A
500 300 200 100 200 50 100 30 50 20 30 20 10
Example : Find the grease lubrication interval for ball bearing 6205 with a radial load 1 .4 kN operating at 4800 r/min Cr/Pr = 14/1 .4 kN = 10 from fig. 2 adjusted load fL is 0.98 From the bearing tables the allowable speed for bearing 6205 is 13000 r/min & numbers of revolutions at a radial load of 1.4 kN are no = 0.98x13000 = 12740 r/min therefore n/no = 12740/4800 = 2.6 Using the chart in fig.3 locate the point corresponding to bore diameter d=25 mm on the vertical line for radial ball bearings. Draw a straight- horizontal line to vertical line I. After that draw a straight-line from that point (A in example) to a point on the line II which corresponds to the no /n value (2.6 in example). Point C, where this line intersects vertical line indicates the lubrication interval 'h' which is approximately 4500 hours.
TABLE 7.5
Grease name Thickener Base Oil Dropping point (c) Operating temp. Range (c) Rotational range Mechanical stability Water resistance Pressure resistance Remarks
Grease name Thickener Base Oil Dropping point (C) Operating Temp. Range (C) Rotational Range Mechanical Stability Water Resistance Pressure Resistance Remarks
Complex Base Grease Lithium Complex Soap Mineral Oil 250 or Higher Calcium Complex Soap Mineral Oil 200 to 280 Bentone Mineral Oil -
Non-Soap Base Grease Urea Compounds Mineral Oil/Synthetic Oil 240 or higher Fluorine Compunds Synthetic Oil 250 or Higher
-30 to +150
-10 to +130
-10 to +150
-30 to +150
-40 to +250
Low to High Good to Excellent Good to Excellent Good Superior mechanical stability and heat resistance. Used at relatively high temperature.
Low to Medium Good Good Good Superior pressure resistance when extreme pressure agents is added. Used In bearings for rolling mills.
Low to High Good to Excellent Good to Excellent Good to Excellent Superior water resistance, oxidation stability, and heat stability. Suitable for application at high temperature & high rotation speed.
Suitable for application at high temperature & under relatively heavy load
32
TYPES OF OILS
! !
Oil lubrication is considered to be more effective than grease, provided proper sealing methods are employed to prevent the leakage. Only highly refined oil should be used as bearing lubricant.
! ! !
Natural oil Synthetic oil a) Diesters b) Silicon oil c) Fluorinated oil d) Polyglycols e) Synthetic hydrocarbons Animal & Vegetable oils
! ! ! !
Bearing speed is high Operating temperature is considerably high Dirt conditions are minimum Sealing methods can be easily employed
TABLE 7.6 CHARACTERISTICS OF LUBRICATING OILS TYPE OF LUBRICATING OIL Operating Temp. range (C) Lubricity Oxidation stability Radioactivity resistance Suitability for High Loads HIGHLY REFINED MINERAL OIL -40 to +150 Excellent Good Bad MAJOR SYNTHETIC OILS DIESTER OIL -55 to +150 Excellent Good Bad POLYPHENYL FLOURINATED SILICON OIL POLYGLYCOLIC OIL ETHER OIL OIL -70 to +350 Fair Fair Bad to Fair -30 to +150 Good Fair Bad 0 to +330 Good Excellent Excellent -20 to +300 Excellent Excellent ---------
Very Good
Good
Poor
Very Good
Very Good
Good
With regard to operating temperature & lubrication, the following table lists the required oil visocisty for different types of rolling bearings. Bearing Type Ball bearings, Cylindrical roller bearings, Needle roller bearings Spherical roller bearings, Tapered roller bearings, Needle roller thrust bearing Self-Aligning roller thrust bearings Remarks : 1mm/s = 1 cSt (Centistokes) Amount of oil : When oil bath lubrication is used and a bearing mounted with its axis horizontal, oil should be added until the static oil level is at the center of the lowest bearing rolling element. For vertical shaft, add oil to cover 50% to 80% of the rolling element. Dynamic Viscosity (mm/s) 13 20 30
33
7.2.2 Splash lubrication This is a lubrication method where, without direct submersion, oil is splashed by impellers attached to a shaft. This method is effective for fairly high speeds. One example, where splash lubrication is commonly used for bearings and gears is in a gear box where the gears may also be the splashing devices. In this case however, a shield plate should be installed or a magnet should be placed at the bottom of both to prevent worn grindings from the gears from possibly entering the bearings. Use of a conical rotating element in lieu of an impeller on a vertical shaft is effective in splashing oil, supplied by centrifugal force.
34
7.2.3 Drop-Feed lubrication This is a lubrication method where an oil pot or oil reservoir (usually called an "oiler") is installed at the upper portion of housing and oil drips from the oiler through a tiny hole of from a wick (through capillary action). The dripping oil is converted to fog or mist on collisions with the rotating shaft / bearing parts. This method is more effective for comparatively high speeds and light loads rather than medium loads. Although application capability is great irrespective of shaft mounting (vertical or horizontal) remember to top off the oiler before it runs dry..
7.2.4 Circulating lubrication l Used for bearing cooling applications or for automatic oil supply systems in which the oil supply is centrally located. l One of the advantages of this method is that oil cooling devices and filters to maintain oil purity can be installed within the system. l In order for oil to throughly lubricate the bearing, oil inlets and outlets must be provided on opposite sides of the bearing.
35
7.2.5 Disc Lubrication l In this method, a partially submerged disc rotates and pulls oil up into a reservoir from which it then drains down through the bearing, lubricating it.
7.2.6 Spray lubrication (oil-mist lubrication) Filtered oil is blown through a lubrication sprayer (using dry compressed air), emerging in an atomized form and is fed into the housing for lubrication. This lubrication method is called "spray lubrication" or "oil-mist lubrication", which features low resistance of oil, high effectiveness of cooling and prevention of bearings from dust or water invasion due to high internal pressure associated with new oil feeding at all times. This method has often been used for bearings with comparatively light loads such as high speed main spindle bearings or grinding machines though it recently has become popular for bearings mounted on metal rolling mills. In cases of metal rolling mills, oil atomizing by heating high viscosity oil causes the bearing to raise its temperature. Therefore, care should be taken when selecting the bearing clearance. Because of continuous clean bearing operation and less risk of oil leakage, use of this lubrication method is expanding.
7.2.7 Oil Jet lubrication l This method lubricates by injecting oil under high pressure directly into the side of the bearing. This is a reliable system for high speed, high temperature or otherwise severe conditions. l Used for lubricating the bearings in jet engines, gas turbines and other high speed equipment. l Under-race lubrication for machine tools is one example of this type of lubrication
36
A bearing has to work under wide variation of temperature, as differential expansion between the seating and bearing materials affects the initial fit between these members. Heavy and/or shock loads are involved, for alloy seatings can quickly loose shape under such loading and give rise to serious trouble. The steel liners must be an interference fit in their housings at the temperature extremes anticipated, and beating seatings should be machined after the liners are fitted. When light alloy or other non ferrous seating are to be used, we advise consultation with our Technical Department about the seating limits to be adopted.
Seating Fits It is very important that bearing seatings be machined to their correct limits, incorrect fits can cause tightness within the bearing or allow one or both of the bearing rings to creep, and affect the running accuracy and the assembly and disassembly of a machine. 37
8.2 Fits
The necessity of a proper fit In some cases improper fit may lead to damage and shorten bearing life. Therefore, it is necessary to make a careful analysis while selecting a proper fit. Some of the negative conditions caused by improper fit are listed below : ! Raceway cracking, early pitting and displacement of raceways ! Raceway & shaft or housing abrasion caused by creeping in fretting corrosion ! Seizing caused by loss of internal clearance ! Increased noise & lowered rotational accuracy due to raceway groove deformation. Selection of fits Selection of proper fit depended upon thorough analysis of bearing operating conditions, including consideration of following factors : (1) Condition of Rotation Condition of rotation refer to the moving of bearing ring being considered in relation to the direction of load. There are 3 different conditions :
! !
The reduction in clearance due to interference fit can be so large that bearings with an internal clearance which is greater than normal have to be used. The expansion of the inner ring and contraction of outer ring can be assumed to be approximately 60 - 80 % of the interference, depending on the material of shaft and housing.
(4) Temperature Condition Interference between inner ring & steel shaft is reduced as a result of temperature increase ( difference between bearing temperature and ambient temperature). This can result in an easing of fit of the inner ring on its seating. while outer ring expansion may result in increase in clearance. The decrease of the interference of the inner ring due to this temperature difference may be calculated using following equation : Ddt Where Ddt DT d
= 0.0015
= = =
d DT
Required effective interference for temperature difference mm Temperature difference between bearing temperature and ambient temperature c. Bearing bore diameter mm.
! ! !
(5) Running Accuracy Requirement To reduce resilience and vibration, clearance fit should generally not be used for bearings, where high demands are placed on running accuracy. (6) Design & Material of Shaft & Housing The fit of a bearing ring on its seating must not lead to uneven distortion of the ring (out of roundness). This can be caused by discontinuity in the housing surface. Split housings are therefore not suitable where outer rings are to have an interference fit. (7) Ease of Mounting & Dismounting Bearings with clearance fit are usually easier to mount or dismount than those having interference fit. Where operating condition necessitate interference fit and it is essential that mounting & dismounting can be done easily, separable bearings or bearings with taper bore and adaptor or withdrawal sleeve may be used. (8) Displacement of Non-Locating Bearings If non-separable bearings are used as floating bearings, it is imperative that one of the bearing rings has to move axially during operation. This is ensured by adopting a clearance fit for that ring, which carries a stationary load, when the outer ring is under stationary load, so that axial displacement has to take place in the housing bore, a hardened intermediate bushing is often fitted to the outer ring. (9) Effective Interference and finish of shaft & housing Since the roughness of the fitted surface is reduced during fitting, the effective interference becomes less than the apparent interference. the amount of this interference decrease varies depending on roughness of the surfaces.
(2) Magnitude of the load The interference fit of a bearing's Inner ring on its seating will be loosened with the increasing load, as the ring will expand under the influence of rotating load, & ring may begin to creep. So, if it is of shock character, greater interference is required. The loss of interference due to increasing load can be estimated using the following equation : When Fr is 0.3Cor Where Ddp = Interference decrease of inner ring(mm) d Fr Ddp = 0.08 B d = Bearing Bore (mm) When Fr is 0.3 Cor Ddp = 0.02 B Fr Cor = Inner Ring Width(mm) = Radial Load (N) = Basic Static Load (N)
(Fr B)
An interference fit of a bearing on the shaft or in housing means that ring is elastically deformed (expanded or compressed), and bearing's internal clearance reduced. The internal clearance and permissible reduction depend on the type and size of the bearing.
38
Normally, manufacturers assume the following interference reductions : For ground shaft : 1 Micron to 2.5 Micron Machined Shaft : 5 Micron to 7 Micron (10) Fitting Stress & Ring Expansion and Contraction While calculating the minimum required amount of interference, following factors should be taken into consideration :
heating to facilitate assembly. A minimum interference fit of 0.0015" and 0.001" per inch of diameter is required for magnesium and aluminium housing respectively. Where bearings are to be pressed onto a hollow shaft, allowance must be made for contraction of the hollow shaft in order to maintain the desired radial pressure. THE NEI PRODUCT ENGINEERING DEPARTMENT SHOULD BE CONSULTED FOR PROPER FITTING PRACTICE ON ALL SPECIAL APPLICATIONS.
! ! !
Interference is reduced by radial load Interference is reduced by difference between bearing temperature and ambient temperature Interference is reduced by variation of fitted surfaces
Maximum interference should not exceed the ratio of 1 : 1000 of shaft or outside diameter.
Tight interference fits are recommended for : (a) Operating conditions with large vibrations or shock loads (b) Application using hollow shaft of housing with thin walls (c) Application using housing made of light alloys or plastic.
Loose interferences are recommended for : (a) Application requiring high running accuracy (b) Application using small size bearings or thin walled bearings.
Shaft and housing material, geometry, hardness and surface finish must be carefully controlled. Ground shafts should be finished to 1 .3 micron Ra or better ; for turned shafts, a finish of 2.5 micron Ra or better ; and housing bores should be finished to 4 micron Ra or better. To avoid shearing of aluminium and magnesium housing during bearing installation, steel inserts should be used ; alternatively special lubricants may be used for freezing and
39
Numeric value table of fitting for radial bearing of 0 class (Normal class) for metric size TABLE 8.1 FITTING AGAINST SHAFT
Nominal bore diameter of bearing d (mm)
Unit mm
Ddmp
low -8 -8 -8 -10 -12 -15 -20 -25
g5
g6
h5
h6
j5
js5
j6
Over 3 6 10 18 30 50 80 120 140 160 180 200 225 250 280 315 355 400 450
Incl. high 6 10 18 30 50 80 120 140 160 180 200 225 250 280 315 355 400 450 500 0 0 0 0 0 0 0 0
8T - 8L 8T - 9L 8T - 11L 10T - 13L 12T - 16L 15T - 19L 20T - 22L 25T - 25L
10.5T - 2.5L 11T - 3L 12T - 4L 14.5T - 4.5L 17.5T - 5.5L 21.5T - 6.5L 27.5T - 7.5L 34T 9L
2L 2L 3L 4L 5L 7L 9L
39T - 11L
-30
15T - 35L
15T - 44L
30T - 20L
30T - 29L
37T - 13L
40T - 10L
46T - 13L
0 0 0
46.5T-11.5L
51T - 16L
Unit mm
DDmp
low -
G7
G6
H7
J6
J7
Js7
K6
- 28L - 32L - 37L - 45L - 53L - 62L - 72L - 79L - 91L - 104 -115L -128L
0 0 0 0 0 0 0 0 0 0 0 0
- 17L - 19L - 22L - 27L - 32L - 37L - 43L - 50L - 59L - 67L - 76L - 85L
0 0 0 0 0 0 0 0 0 0 0 0
- 23L - 26L - 30L - 36L - 47L - 50L - 58L - 65L - 76L - 87L - 97L -108L
4T 5T 5T 6T 6T 6T 7T 7T 7T 7T 7T 7T
13L 14L 17L 21L 26L 31L 36L 43L 52L 60L 69L 78L
16L 7.5 - 15.5L 7T - 10L 18L 9T - 17L 9T - 10L 21L 10.5T - 19.5L 11T - 11L 25L 12.5T - 23.5L 13T - 14L 31L 15T - 28L 15T - 17L 37L 17.5T - 32.5L 18T - 19L 44L 20T - 38L 21T - 22L 51L 20T - 45L 21T - 29L 60L 23T - 53L 24T - 35L 71L 26T - 61L 27T - 40L 79L 28.5T -68.5L 29T - 47L 88L 31.5T -76.5L 32T - 53L
40
Numeric value table of fitting for radial bearing of 0 class (Normal class) for metric size TABLE 8.3 FITTING AGAINST SHAFT
Nominal bore diameter of bearing d (mm)
Unit mm
Ddmp
low -8 -8 -8 -10 -12 -15 -20
js6
k5
k6
m5
m6
n6
p6
r6
Over 3 6 10 18 30 50 80 120 140 160 180 200 225 250 280 315 355 400 450
Incl. high 6 10 18 30 50 80 120 140 160 180 200 225 250 280 315 355 400 450 500 0 0 0 0 0 0 0 0
12T - 4L 12.5T - 4.5L 13.5T - 5.5L 16.5T - 6.5L 20T - 8L 24.5T - 9.5L 31T - 11L
1T 1T 1T 2T 2T 2T 3T
1T 1T 1T 2T 2T 2T 3T
93T - 43T
109T - 50T
0 0 0
-35 51T - 16L 62T - 4T 71T - 4T -40 58T - 18L 69T - 4T 80T - 4T -45 65T - 20T 77T - 5T 90T - 4T
78T - 20T 87T - 20T 101T - 34T 86T - 21T 97T - 21T 113T - 37T 95T - 23T 108T - 23T 125T - 40T
113T - 63T 115T - 65T 118T - 68T 136T - 77T 139T - 80T 143T - 84T 161T - 94T 165T - 98T 184T - 108T 190T - 114T 211T - 126T 217T - 132T
DDmp
high 0 0 0 0 0 0 0 0 0 0 0 0 low 8 8 9 11 13 15 18 25 30 35 40 45 10T 12T 15T 18T 21T 25T 28T 28T 33T 36T 40T 45T
K7
M7
N7
P7
13L 14L 15L 18L 22L 25L 30L 37L 43L 51L 57L 63L
15T 18T 21T 25T 30T 35T 40T 40T 46T 52T 57T 63T
19T 23T 28T 33T 39T 45T 52T 52T 60T 66T 73T 80T
24T 29T 35T 42T 52T 59T 68T 68T 79T 88T 98T
1L 3L 5L 6L 8L 9L 10L 3L 3L 1L 1L 0
108T -
41
8.3 Limits and Fits Guideline TAPERED ROLLER BEARINGS AFBMA RECOMMENDED FITTING PRACTICE
Shaft and housing material, geometry, hardness and surface finish must be carefully controlled. Ground shafts should be finished to 1.3 micron A.A. or better ; for turned shafts a finish of 2.5 mm A.A. or better ; and housing bores should be finished to 4 micron A.A. or better. To avoid shearing aluminium and magnesium housing during bearing installation, steel inserts should be used ; alternatively special lubricants may be used for freezing and heating to facilitate assembly. A minimum interference fit is required for aluminium of 0.0010* per inch of diameter, for magnesium of 0.0015" per in of diameter. Where bearings are to be pressed onto a hollow shaft, allowance must be made for contraction of the hollow shaft in order to maintain the desired radial pressure. THE NEI PRODUCT ENGINEERING DEPARTMENT SHOULD BE CONSULTED FOR PROPER FITTING PRACTICE ON ALL SPECIAL APPLICATIONS.
Use
Application
Fit Type
Fit
Fit
Non-Adjustable cones
Differential Automotive Front wheels, full Stationary floating rear wheels Shafts trailer wheels
Non-Adjustable cones
Adjustable cones
Use
Application
Fit Type
Fit
Fit
Fit
Front wheels, full floating rear wheels pinion, differntial Automotive Differential Rear wheels, transmission, cross shaft & other application
Non-Adjustable cups +0.0010 +0.0010 0.0000L +0.0010 +0.0010 0.0000L +0.0010 -0.0000 0.0010T -0.0000 +0.0020 0.0020L -0.0000 +0.0020 0.0020L -0.0000 +0.0020 0.0020L Adjustable cups +0.0010 -0.0000 0.0010T -0.0000 +0.0010 0.0010L -0.0010 -0.0000 +0.0000 0.0010T +0.0010 0.0010L -0.0010 -0.0000 -0.0000 0.0010T +0.0020 -0.0020L
42
endways the most lightly loaded bearings. With roller bearings, location may be effected by a bearing having lips in both races by plain faces, or by a ball locating bearing. Set screws, keys or similar devices for fixing the races should be carefully avoided as they readily distort the rings and cause over loading of the balls or rollers. Care should be taken to see that the shoulders between which the races are clamped are square with shaft. Protection from dirt and moisture is most important. PRACTICAL ADVICE I. Storage 1. Store the bearings in a clean. dry place in their original wrappings. This will preserve them from deterioration. 2. Use older stock first. 3. Do not stack too many bearings on top of each otherwise the protective oil could be squeezed out from between the bearing and its wrapping, thus leading to corrosion problem. 4. Also, never store large bearings upright but lay them flat. II. Fitting 1 . Absolute cleanliness is essential when handling bearings. They should not be removed from their wrappings until required for fitting. A smooth metal-topped bench that can be wiped clean is a great advantage. All tools, shaft, housings and other components must be perfectly clean. If fitting operations are delayed or interrupted, the assembly should be wrapped with grease proof paper to exclude dirt and dust. 2. Bearing of about 11 inch outside diameter and large dia are protected by heavy mineral jelly. Thus must be removed before the bearings are used, and one method is to soak the bearing in clean, hot mineral oil at a temperature not exceeding 100C. 3. All other bearing are usually coated with a rust preventative oil, unless prelubricated and/or packed to suit individual customer requirements. There is no need to remove this oil unless : i) It is sufficient to cause serious dilution of the oil or grease used in the bearing. This normally applies to smaller bearings where the rust preventive oil represents a lagre proportion of the required amount of lubricant. ii) Low torque is required. iii) A synthetic lubricant used that may not be compatible with the protecting oil. To remove the rust preventive oil, wash the bearings in a good quality washing fluid ; white spirit or good quality paraffin is suitable. Allow the bearings to drain thoroughly. Finally dry them, the following being satisfactory methods :
i) Place the bearings in an oven or on a hot plate, a temperature of 65-80C should be adequate. ii) Direct dry, clean, compressed air on the bearings. The cage and rings of smaller bearings must be held firmly otherwise a sudden blast of air would rapidly accelerate the free bearing parts, this could cause the balls to skid, thus damaging the highly finished internal surfaces of the bearing. 4. The fits of the rings on their seatings are very important Therefore ensure that the shaft and housing seatings are of correct size and of good shape. 5. All shoulders must be smooth and square with the axis of rotation. 6. Never drive one ring on its seating by blows on the other. Such blows would irretrievably damage the balls or rollers and raceways. 7. Apply pressure evenly around the rings. "A press is better than a hammer." 8. Should a hammer be used, mild steel or brass tube of suitable size, faced up square, should be interposed between it and the bearing. This will distribute the force of the blows (or rather taps), which should be given progressively around the ring. 9. When the parts or a separable roller bearings are brought together, the inner ring, the outer ring and the rollers must all be square one with the other. If not square, then the rollers would not slide freely, and force would have to be used to bring the parts together. Such force would result in the rollers and raceways becoming scored and this, in addition to causing noisy running could cause early failure of the bearing. 10.Where the ring of a bearing is against an abutment, make sure it is tight home. 11. For heavy interference fits, inner rings may be shrunk on to the seatings after heating in clean mineral oil at a temperature of approximately 100C: Be sure that the bearing is in contact with the abutment shoulder after it has cooled. 12. In this case of taper clamping sleeve and nut bearings, the clamping nut must not be overtightened, for this could expand the inner ring and eliminate all clearance within the bearing, or even fracture the inner ring. We recommend that when using pin spanners, having a length of approximately five times the shaft diameter, one or two light hammer blows should be given to the handle of the spanner after the nut has been tightened as far as possible by hand pressure. This should tighten the nut just sufficiently. It is a good practice. 44
If possible, to check that the sleeve is still clamped firmly to the shaft after a few days running. As an additional precaution we recommend that whenever possible, the bearings are fitted so that the rotation of the shaft tends to tighten the nut on the sleeve. To assist customers who use torque spanners we recommend that the following torque be applied to the clamping nut for light series bearings. Shaft Diameter Torque on Nut 1"(25mm) 7.6 Kg.m 1 .5" (38 mm) 2" (50 mm) 3" (75 mm) 12.4 Kg.m 17.25 Kg.m 30.3 Kg.m
For medium series bearing we recommend that the above figures be increased by approximately 50 percent.
Burr
Burr
Cutting Cup
Cutting Cup
Burr
Contaminant
nd Sa
p Pa
er
ste Wa
OIL
Contaminant
45
Mounting Procedure
Pressing Surface
Force applied to inner and outer rings simultaneously using driving plate
46
280 260 240 220 200 180 160 140 120 100 80 60 40 20
280
C 60
C
80
70
260
0 C
240 220
C 3
r6 p6 n6 m6
Pre-greased bearings
k5 j5
50 100 150 200 250 300 250 400 450 500 550 600
Bearing bore diameter mm
Other heating methods 1. Bearing Oven Bearings are dry. This method can also be used for pregreased bearings. Do not heat the bearings above 120C. Induction Heating This method can also be used for the inner rings of cylindrical roller bearings. Bearings are dry and can be heated up in a short period of time. After using this method, administer a demagnetizing treatment to the bearing. 47
2.
Bearing Oven
48
(a)
Wrong
Soft Metal
49
! METHOD OF CLEANING
Rough cleaning In Rough Cleaning a separate container should be used and to support the bearing a screen should be provided. All the cleaning media as mentioned above can be used for cleaning bearing, if bearing is very dirty, Gasoline should be used. Care should be taken to prevent igniting and to prevent rusting after cleaning. In rough cleaning, each bearing is moved about vigorously without rotating it, since any trapped foreign matter can scratch the rolling elements & tracks. If the oil is heated it cleans the bearing effectively. However, never heat the oil above 100C. After as much as possible of the dirt has been removed this way, the bearing is transferred to the final cleaning. Final cleaning Now bearing is submerged in clean oil & rotated gently the inner ring or outer ring so that inside of the bearing will also be cleaned. After that, rotate the bearing faster until all trace of dirt has been removed. Now remove the bearing from bath and wipe it with a clean cloth, apply a coat of rust preventive oil to the bearing and wrap it is not going to be used immediately. It is necessary to always keep rinsing oil clean. After any cleaning process it is necessary to protect the bearing by dipping it in hot petroleum jelly or oil, or by applying the grease to be used that it reaches every part of the surface. In the latter case rotation of bearings is necessary while grease is being applied.
Rough cleaning
Final cleaning
50
RoIler Journal Bearings Bearings not carrying axial loads or taking location duty
The maximum abutment depth is more important ring for these bearings than for ball bearings, and maximum inner abutment diameter and minimum outer ring abutment diameter are recommended accordingly. Broadly these coincide with the diameter of the inner and outer ring raceways respectively.
51
(C)
52
DESCRIPTION
CAUSES
COUNTER MEASURES
1. FLAKING
* Abnormal excessive load * Deflection of misalignment of shaft * Poor Lubrication * Ingress of foreign objects * Correct accuracy of shaft & housing * Improve mounting & alignment * Review quantity & type of lubricant * Carefully clean & handle shaft and housing
* Uniform distribution of grease * Review the mounting procedure * Improve operating conditions
* Excessive preload
* Correct the amount of preload * Use torque wrench to achieve correct preload
* Review application conditions. * Review quantity & type of lubricant * Carefully clean & handle shaft and housing
2. PEELING
3. SEIZURE
* * * *
* Review fitting & bearing clearance * Select a proper lubricant & feed it in proper quantity * Prevent misalignment * Improve method of mounting
53
DESCRIPTION 4. DISCOLOURATION
* * * *
CAUSES
COUNTER MEASURES
Ingress of foreign objects Poor lubrication Temper colour by overheating Deposition of Deteriorated oil on surface
* Oil deposition should be removed by wiping with suitable solvent * Select a proper lubricant & feed it in proper quantity
5. FRETTING CORROSION
* Minute clearance on fit surface * Slight sliding during operation as a result reduced interference under a load * Swing with smaller amplitude * Vibration during transportation * * * * * Fix shaft & housing Increase interference Apply oil Change lubricant Use oil or high consistency grease when used for oscillation motion
6. DAMAGED RETAINERS
* * * * * Excessive load Impact load Improper lubrication Excessive vibration Ingress of foreign objects * Select a proper lubricant & feed it in proper quantity * Review of application conditions * Investigate shaft and housing rigidity * Correct the method of mounting & handling
7. CRACKING
* * * * Excessive impact load Excessive load Excessive interference fit Bearing seat has larger corner radius than bearing * Slipping of balls due to poor lubrication * Excessive clearance during operation * Re-evaluate load conditions * Check fits & bearing clearance * Improve the rigidity of shaft & housing * Correct the method of mounting & handling
8. SMEARING
* Insufficient lubrication * * Ingress of foreign objects * Jamming of rolling elements in cage * pockets * * Improper mounting * * Angular movement of shaft while * bearings are stationary under load * * Excessive slippage of the rolling elements * Excess axial load * Coarse/Fine matter in the bearing & acts as lapping agents * Insufficient lubrication * Rotational creep due to loose fit * Skewing of Rollers * Inner or outer ring out of square * * * * Select a proper lubricant, quantity & method Review the load conditions Improve the sealing Correct mounting faults Clean the shaft & housing Setting of a suitable preload
9. EXCESSIVE WEAR
Improve sealing Check lubricant type & amount Check shaft & housing Correct mounting faults
54
CAUSES
COUNTER MEASURES
* Insufficient interference in the mating parts * Insufficient sleeve tightening * Insufficient surface pressure
* Review the fits * Review the usage conditions * Redesign for greater rigidity
11. CHIPPING
* Impact of excessive load * Poor handling * Ingress of solid objects * Improve handling * Improve sealing * Review application conditions
55
r D d dh
Ds
Bearing Number
Static Co
1960 2640 3320 1460 2390 2750 4200 5000 2060 2840 2840 3600 5450 4550 2580 3350 3350 4600 5700 6550 4000 4500 5050 6700 6700 6700 7850 7850 12200 7850 4550 5100 5850 6500 7850 11300 10900 10900 14500
Oil
34000 30000 27000 32000 30000 26000 24000 21000 28000 26000 26000 23000 21000 21000 24000 24000 24000 21000 21000 19000 18000 18000 21000 18000 18000 18000 17000 17500 12000 17000 19000 18000 18000 17000 15000 16000 14000 14000 12000 6000 6200 6300 6901 6001 6201 6301 613963 6902 6002 16002 6202 6302 BB1002 6903 16003 6003 6203 6203A/42 6303 16004 98204 6004 6204 BB1003 1838002 6304 20X55X11 BB1063 6304/22 6905 16005 6005 98205 6205 1838001 6305 SP72X25X17 872489
Mass kg (Approx.)
max.
0.3 0.6 0.6 0.3 0.3 0.6 1.0 1.0 0.3 0.3 0.3 0.6 1.0 1.0 0.3 0.3 0.3 0.6 0.6 1.0 0.3 0.6 0.6 1.0 0.6 1.0 1.1 1.0 1.0 1.1 0.3 0.3 0.6 0.6 1.0 0.6 1.1 1.5 1.1 0.019 0.030 0.053 0.011 0.021 0.036 0.061 0.072 0.016 0.030 0.025 0.046 0.084 0.084 0.018 0.032 0.039 0.065 0.078 0.116 0.049 0.052 0.069 0.103 0.120 0.125 0.147 0.136 0.254 0.130 0.042 0.060 0.078 0.085 0.129 0.176 0.225 0.370 0.363
12
15
16 17
20
22 25
25.5
56
B r
R
r D d dh
Ds
Bearing Number
Static Co
9750 14000 15400 8300 8300 7350 11300 14500 22800 8200 10300 15300 19200 27800 18000 22900 38000 15100 20500 32000 44400 16600 23200 38000 29300 44400 33000 52000 40100 59800 44100 44900
Oil
14000 13000 11000 15000 15000 15000 13000 12000 9200 14000 14000 11000 10000 9100 10000 9200 8200 11000 9200 8200 7400 9800 8300 7500 7600 6800 7000 6300 6500 5800 6000 5600 62/28 63/28 72X28X18 6006 SP6006 16006 6206 6306 6406 16007 6007 6207 6307 6407 6208 6308 6408 6009 6209 6309 6409 6010 6210 6310 6211 6311 6212 6312 6213 6313 6214 6215
Mass kg (Approx.)
max.
1.0 1.1 1.5 1.0 1.0 0.3 1.0 1.1 1.5 0.3 1.0 1.1 1.5 1.1 1.1 1.5 1.1 1.0 1.1 1.5 1.1 1.0 1.1 2.0 1.5 2.0 1.5 2.1 1.5 2.1 1.5 1.5 0.171 0.284 0.350 0.116 0.100 0.091 0.201 0.334 0.698 0.110 0.154 0.280 0.457 0.925 0.357 0.599 1.21 0.237 0.400 0.825 1.550 0.262 0.457 1.065 0.597 1.372 0.783 1.689 0.980 2.091 1.056 1.139
30
35
40
45
50
55 60 65 70 75
57
d
BB1004
d
BB1005
d
BB1014
d
BB1019
d
BB1016
METRIC SERIES Boundary Dimensions (mm) D B Basic Load Rating (N) r min.
25 25 25 40 45 52 52 65 82 85 18 18 21.5 50 27 1.5 1.0 2.0 1.6
Bearing Number
Dynamic C
11500 11500 21300 29100 32500
Static Co
6200 6200 9800 17200 19800
Oil
15000 15000 14000 10000 9200 BB1004 BB1016 BB1014 BB1019 BB1005
min.
47 46 56 70
max.
1 1 1 1
BALL BEARING
Boundary Dimensions (mm) d 630 D 920 B 128 r 10 60/630 Dynamic 'C' 816000 Static 'Co' 176000 Ball Bearing 280.00 Bearing Basic Load Rating (N) Type Mass Kg. (approx.)
58
B r
R
r D d dh
Ds
INCH SERIES Boundary Dimensions d mm (inch) D mm (inch) Basic Load Rating (N) Static Co
1110 2010 2750 2860 4550 5650 4000 6650 7850 5220 6800 8270 5900 9700 11050 11300 14350
Bearing Number
Oil
44000 27000 24000 23000 23000 18000 18000 18000 17000 18000 17000 15000 17000 15000 14000 14000 12500 S3 S5 LS5 S7 LS7 MS7 S8 LS8 MS8 S9 LS9 MS9 S10 LS10 MS10 LS11 MS11
9.525 22.225 5.556 (0.3750) (0.8750) (0.2188) 12.700 28.575 6.350 (0.5000) (1.1250) (0.2500) 33.338 9.525 (1.3125) (0.3750) 15.875 34.925 7.144 (0.6250) (1.3750) (0.2813) 39.688 11.113 (1.5625) (0.4375) 46.038 15.875 (1.8125) (0.6250) 19.050 41.275 7.938 (0.7500) (1.6250) (0.3125) 47.625 14.288 (1.875) (0.5625) 50.800 17.463 (2.0000) (0.6875) 22.225 47.625 9.525 (0.8750) (1.8750) (0.3750) 50.800 14.288 (2.0000) (0.5625) 57.150 17.463 (2.2500) (0.6875) 25.400 50.800 9.525 (1.0000) (2.0000) (0.3750) 57.150 15.875 (2.2500) (0.6250) 63.500 19.050 (2.5000) (0.7500) 28.575 63.500 15.875 (1.1250) (2.5000) (0.6250) 71.438 20.638 (2.8125) (0.8125)
59
B r
R
r D d dh
Ds
INCH SERIES Boundary Dimensions d mm (inch) D mm (inch) Basic Load Rating (N) Static Co
11200 18000 13300 22050 16000 26700 18100 27750 23200 32700 31200 38500 31200 38500
Bearing Number
Oil
13000 10500 12000 10000 10000 9500 10000 9000 9500 8300 9200 8000 9200 8000 LS12 MS12 LS12 MS12 LS13 MS13 LS13 MS13 LS14 MS14 LS14 MS14 LS15 MS15
31.750 69.850 (1.2500) (2.7500) 79.375 (3.1250) 34.925 76.200 (1.3750) (3.0000) 88.900 (3.2500) 38.100 82.550 (1.5000) (3.2500) 95.250 (3.7500) 41.275 88.900 (1.6250) (3.5000) 101.60 (4.0000) 44.450 95.250 (1.7500) (3.7500) 107.95 (4.2500) 47.625 101.60 (1.875) (4.0000) 114.30 (4.5000) 50.800 101.60 (2.0000) (4.0000) 114.30 (4.5000)
60
r D d dh
Ds
METRIC SERIES Boundary Dimensions Basic Load Rating (N) (mm) r d D B Dynamic Static C Co min.
17 20 35 40 45 50 60 40 47 72 90 120 110 110 12 14 17 23 29 27 22 1.0 1.0 2.0 2.0 2.0 2.0 2.0 9700 12700 29700 44250 80200 59180 45500 5380 7540 20050 29740 53650 45000 39300
Bearing Number
Oil
21000 18000 11000 9200 5800 7500 7000 7203 7204 7207 7308 7409 7310 7212
min.
35 41 65 81.5 100 100 101.5
max.
1.0 1.0 1.0 1.0 1.0 1.0 1.0 14.5 17 24 30.5 55.8 36.5 36 0.064 0.100 0.281 0.625 1.83 1.09 0.765
61
B r
2B
R R
r D d
dh
Ds
d1
INCH SERIES Boundary Dimensions d D mm mm (inch) (inch) Basic Load Rating (N) Static Co
80100
Bearing Number
Oil
3500
Abutment and Load Center Mass Fillet Dimensions kg a Ds dh d1 R (Approx.) mm mm mm mm mm (inch) (inch) (inch) (inch) (inch)
2.0 (0.08) 2.0 (0.08) 73.6 (2.90) 73.6 (2.90) 2.27
82.550 152.40 26.988 2.4 (3.500) (6.0000) (1.0625) (0.09) 152.40 53.975 2.4 (6.000) (2.125) (0.09)
LS19 100.0 134.0 ACD (3.94) (5.28) N4711C 100.0 140.0 (3.94) (5.51)
176800
155800
2600
3500
4.54
62
R r D d dh DS
Bearing Number
Oil
900 MSN14
Mass kg (Appr.)
1.70
63
r D d dh
R Ds
Bearing Number
Static Co
2010 5040 3300 4650 6300 6700 7350 10000 16000
Oil
17000 11000 13000 11000 9100 8400 7500 6200 4600 1203 1305 1205 1206 1306 1208 1209 1211 1215
min.
36 55 47 56 65 73 78 91.5 121.5
max.
0.6 1.0 1.0 1.0 1.0 1.0 1.0 1.5 1.5 0.072 0.263 0.138 0.231 0.395 0.417 0.481 0.703 1.460
64
r D d dh
R Ds
Bearing Number
D mm (inch)
69.850 (2.750)
B mm (inch)
17.460 (0.688)
Dynamic C
19150
Static Co
5750
Oil
14500 ULS12V
Mass kg (Approx.)
0.324
65
DOUBLE ROW SELF ALIGNING BALL BEARINGS WITH TAPER CLAMPING SLEEVE AND NUT
B r E R
L H d D Du Dt
S1 dh
Bearing Number Dt
1205K 1206K 1208K 1209K 1211K 1215K 28 35 46 54 63 81
Static Co
3300 4650 6550 7350 10000 16000
Oil
13000 11000 8400 7500 6200 4600
52 15 26 8.0
26.00 1.0
31.75 80 18 38 12.4 40.08 2.0 38.10 85 19 40 12.4 46.83 2.0 50.80 100 21 46 13.6 57.15 2.0 63.50 130 25 56 15.3 76.71 2.0
66
D 45 46.2 47.2
B 10.5 8 8
d d
d BB1007 BB1058 BB1059 24.2 25.0 30.0 D 39 48 48 B 8.65 5.5 5.5
D D
d BB1008 32
D 42.3
B 8
B 45
d BB1060 BB1061 31 26
D 48 48
B 5.5 5.5
d
67
fD
f 'd'
ry
rx Type with integrated seal Distance between pressure cone rx(min.) Ry(min.) appexes 1 (mm) 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 50.6 54.7 52.6 52.6
GEN 1
Basic load rating (kN) Double row Bearing No. C Dynamic AU1102-2LLX2 AU1103-2LLX2 AU1101-2LLX2 BB1066-2LLX2 31.0 35.0 45.9 45.9 Co Static 25.5 34.0 43.1 43.1
D 25 35
D 52 61.8 68
B 42 40 37 33
36
68
Lubrication
The objective of lubrication is to form a film of oil on rolling or sliding surface to prevent the metals from making direct contact with each other, Lubrication has the following effects : 1. Reduces friction and wear. 2. Extends Bearing life. 3. Prevents rusting. 4. Prevents penetration of foreign matter. Fretting wear particularly tends to occur on the raceway of DRAC Bearing during transport of finished automobiles. Therefore the fretting resistance property of Lubricant should be taken into account while selecting lubricant for DRAC Bearings.
Characteristics Maker Name Thickener Base Oil Working Temperature Colour Remarks
Resists fretting, enhances protection against rust Nippon Oil Japan PYRONOC Universal N6B/N6C Urea Mineral Oil -30 to 150 C Cream Fretting Resistance Excellent Recommended grease for Passenger Cars
Seals
A special Low torque high performance (LTHP) seal on both sides of the DRAC Bearing prevent water ingress in the bearing and have low torque. It consists of 3-lips Grease Lip, Dust Lip and Side Lip. A stainless Steel Slinger is added to the 3-lip seal sliding part, which dramatically enhances rust resistance of the sliding part of the lips. Side lip is added for improving the sealing performance.
Metal Stiffner Packing Side Lip Dust Lip Grease Lip Grease Filling Slinger
68
Belt Tensioners
Bearing No. JPU51-15 BB1079 Boundary Dimensions d D 51 51 B 30.4 32 Basic Load Rating (N) Dynamic C 9400 10100 Static Co 5050 5850
O D
Shaft Dia 25
A 38
N 13
N1 16
H1 15
H2 71
L1 42
BOLT SIZE
Bearing No.
B
B1 oD od METRIC SERIES
69
O d
TYPE NU
TYPE NJ
TYPE NUP
TYPE N
TYPE NF
NH = NJ + HJ
METRIC SERIES Boundary Dimensions (mm) r d D B Basic Load Rating (N) Dynamic C
33500 29300 31500 50000 31500 33500 49500 76000 43800 55500 72000 84000 79000 79000 79000 79000 79000 97500 97500 67500 87000 87000 87000 61000 61000
Bearing Number Ds
Static Co
39000 27700 27700 48000 27700 39000 47000 83000 43000 55500 71000 96000 77500 77500 77500 77500 77500 98500 98500 78500 86000 86000 86000 66500 66500
22 25
58 52 62 62 62
17 15 17 17 17 17 21 23 18 18 23 23 25 25 25 25 25 25 25 23 27 27 27 21 21
1.5 1.0 1.1 1.5 1.1 1.5 1.5 1.1 1.1 1.5 1.1 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.1 2.0 2.0 2.0 1.1 1.1
22X58X17 13000 12000 4000 12000 9000 8100 9400 8500 8000 6800 7200 7200 7200 7200 7200 6500 6500 6900 6500 6500 6500 6900 6900 15000 14000 5000 14000 11000 9600 11000 15000 9400 8000 8400 8400 8400 8400 8400 7600 7600 8100 7700 7700 7700 8200 8200 NU205E NU305 NJK305* NJ305 30X58X17 N307 N208 NUP208E N308 NU309 NU309N NF309 NJ309 NUP309N NU309E NU309EN NH2210 NUP310N NU310 NJ310 NU211 NJ211
43 48 59 59 59 -
82 -
1.5 1.0 1.1 1.5 1.1 1.5 1.5 1.1 1.1 1.5 1.0 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.1 1.5 1.5 1.5 1.1 1.1
0.240 0.130 0.230 0.245 0.24 0.19 0.464 0.570 0.372 0.384 0.643 0.540 0.857 0.845 0.870 0.886 0.898 0.89 0.89 0.648 1.186 1.19 1.140 0.638 0.652
30 35 40
58 80 80 80 80 90
73.5 1.0
NU307ENS 41.5
46.5 73.5
45
NU2209EN 52.5
50
56.5 83.5
55
100 100
61.5 92
B r r
r D
D d
TYPE NU
TYPE N
TYPE NF
NH = NJ + HJ
METRIC SERIES Boundary Dimensions (mm) d 120 130 130 130 150 170 180 180 200 220 220 220 220 260 260 280 280 320 320 400 460 469.9 530 600 670 700 D 215 230 250 250 270 360 320 380 360 400 400 340 350 400 400 380 500 440 480 650 680 698.5 710 830 980 930 B 58 79.4 80 80 88.9 72 108 75 120.65 65 108 56 98.4 65 65 100 165.1 56 121 145 218 139.7 180 150 308 160 r 3.5 5.0 4.0 4.0 6.0 5.0 3.0 5.0 8.0 5.0 5.0 3 2.5 5.0 5.0 3.5 3.6 3 5.0 8.0 8.0 6.0 6.0 6.0 10.0 8.0 Bearing Number NJ2224 NU5226M RB5054 RB5055 NU5230M N334 NU5236M NJ336 NU5240 NJ244 NU2244 NH1044 6943 NJ1052 NUP1052 NNU4956 NU5256 NU1964 NN3064K 2032780 4202192 N1050 42629/530 327/600 N1009 327/700 Basic Load Rating (N) Dynamic C 366960 525400 524300 524300 728800 800000 987900 882800 1337000 763200 1156000 500000 953500 790900 790900 697800 2915500 625000 1349700 2544200 3750000 3300000 3244000 2917300 7120000 2972800 Static Co 496200 776100 746700 746700 1103900 1020000 1552600 1123200 2229000 1086200 1852700 750000 1649000 1159230 1159230 908000 5238800 1100000 2662800 4550000 8560000 6180000 8129200 6156500 10000000 6902500 MASS Kg (Approx.) 8.76 14.00 18.90 18.90 22.00 38.70 37.00 44.20 53.70 38.00 59.00 20.98 35.00 30.90 31.70 31.70 139.0 25.31 74.00 196.0 269.0 190.0 220.0 245.0 780.0 300.0
71
B r r D d d1 R R D1
TYPE N
Bearing Number Ds
D mm (inch)
57.150 (2.250)
B mm (inch)
15.875 (0.625)
Dynamic C
31300
Static Co
27300
Oil
14000 RLS10
72
B BRG NO. d mm (Inch) 26.993 (1.0627) D mm (Inch) 50.782 (1.9993) B mm (Inch) 17.4625 (0.6875) D d
L3782
BRG NO.
N-1004
BRG NO.
B mm (Inch)
D
L064
28.575 (1.125)
73
Boundary Dimensions (mm) d 90 116 118 120 D 190 220 220 215 220 240 128 130 260 240 240 260 144.5 148 150 158 160 245 245 270 270 300 318 318 Boundary Dimensions mm (Inch) 107.95 (4.250) 139.70 (5.500) 203.20 (8.000) 254.00 (10.000) 57.15 (2.250) 71.438 (2.8125) B 43 60 60 60 60 80 84 80 80 84 72 80 80 80 102 98 98
Bearing Number
Basic Load Rating (N) Dynamic C Static Co 269400 539900 539900 539900 539900 738100 837200 668600 746700 837200 721800 831300 926100 926100 1373700 1220800 1220800
L5285 RB5034 RB5002 L6180 L5064 WJP120 x 240P RB5066 WJP130 x 240P WJP130 x 240PE L5944 RB5024 RB5047 RB5044 L6205 WJP130 x 300P RB5068 L5946 Bearing Number L6029 L6031
244000 374000 374000 374000 374000 550900 614500 480900 524300 615400 491000 544300 637500 637500 960100 887000 887000
74
Boundary Dimensions (mm) d 116 118 120 D 220 220 215 220 240 126 128 240 240 240 240 260 130 240 240 260 140 144.5 148 150 158 160 250 245 245 270 270 300 318 318 Boundary Dimensions mm (Inch) 107.95 (4.250) 139.70 (5.500) 203.20 (8.000) 254.00 (10.000) 57.15 (2.250) 71.438 (2.8125) 75 B 60 60 60 60 80 80 80 80 80 84 80 80 84 68 72 80 80 80 102 98 98
Bearing Number
Besic Load Rating (N) Dynamic C Static Co 539900 539900 539900 539900 738100 837200 668600 746700 837200 721800 831300 926800 926800 1373700 1220800 1220800 926100 926100 1373700 1220800 1220800
RB5033 RB5001 L6179 L5063 WJP120 x 240P RB5006 RB5058 NBR102 RB5056 RB5065 WJP130 x 240 WJP130 x 240E L5943 RB5017 RB5023 RB5046 RB5043 L6204 WJP130 x 300 RB5067 L5945 Bearing Number L6028 L6030
374000 374000 374000 374000 550900 480900 524300 480900 524300 614500 480900 524300 615400 459170 491000 544300 637500 637500 960100 887000 887000
D D
d D
dD
d D
D
B B
TYPE - I
TYPE - II
TYPE - III
TYPE - IV
TYPE - V
TYPE - VI
Boundary Dimensions (mm) d 100 126 128 128 128 130 130 130 140 148 148 148 150 150 150 150 200 200 D 215 240 240 240 240 240 240 280 250 270 270 270 270 270 270 320 360 360 85 85 85 85 85 85 68 80 80 80 80 80 80 236 B L4430
Bearing Number
Type
Besic Load Rating (N) Dynamic C Static Co 3314500 746700 668600 668600 746700 668600 746700 753460 657900 926100 926100 926100 926100 926100 926100 2741500 1370800
II I I I I I I V II V IV IV V IV IV V VI III
298700 524300 480900 480900 524300 480900 524300 628000 459200 637500 637500 637500 637500 637500 637500 1567500 906400
RB5059 NBR101 RB5007 RB5057 WJP130 x 240P with spl. loose lip L5032 WJP130 x 240PE L5284 RB5018 RB5062 RB5063 RB5064 RB5020 RB5021 RB5022 L4023 L6207 L6019
76
TYPE - VII
Boundary Dimensions (mm) d 150 150 D 250 270 B 180 210 RB 5080 RB5081 VII VII Bearing Number Type Besic Load Rating (N) Dynamic C 1183500 1340000 Static Co 1800000 1980000
77
B r r D d D r
B r
TYPE NU
TYPE N
TYPE NF
NH = NJ + HJ
FOR TRACTION MOTOR APPLICATION Boundary Dimensions (mm) d 90 D 190 190 190 100 215 215 215 120 260 260 260 130 140 150 180 280 300 320 380 B 43 43 43 47 47 47 55 55 55 58 62 65 75 a 12 13 14 15 NU328 NU330 * NU336 665000 800000 905000 745000 985000 1150000 NH318 NUP318 NU318 NU320 NH320 * NJ320 NH324 NJ324 NU324 NU326 560000 665000 475000 55000 380000 425000 Bearing Number Basic Load Rating (N) Dynamic C 240000 Static Co 265000
1. All Bearings are made with Riveted Brass Cage. 2. * Marked bearings are also available with Rivetless Brass Cage.
78
R B D d
SINGLE ROW TYPE INCH SERIES Boundary Dimensions d mm (inch) D mm (inch) T mm (inch) B mm (inch) b mm (inch) R mm (inch)
1.5 (0.06) 1.3 (0.05) 1.3 (0.05) 1.3 (0.05) 1.3 (0.05) 1.3 (0.05) 1.3 (0.05) 1.3 (0.05) 1.5 (0.06) 3.5 (0.14) 3.5 (0.14) 3.5 (0.14) 0.8 (0.03) 1.3 (0.05)
Dynamic C
17700
Static Co
17800
Oil
112000
Cup
11520
15.875 42.862 14.288 14.288 9.525 (0.6250) (1.6875) (0.5625) (0.3750) (0.3750) 17.462 (.6875) 39.878 13.843 14.605 10.668 (1.5700) (0.5450) (0.5750) (0.4200)
22400
23000
9000
13000
LM11749
LM11710
19.050 45.237 15.494 16.637 12.065 (0.7500) (1.7810) (0.6100) (0.6650) (0.4750) 49.225 18.034 19.050 14.288 (1.9380) (0.7100) (0.7500) (0.5625) 21.430 50.005 17.526 18.288 13.970 (0.8437) (1.9687) (0.6900) (0.7200) (0.5500) 25.00 62.000 20.638 20.638 15.875 (0.9843) (2.4410) (0.8125) (0.8125) (0.6250) 25.400 63.500 20.638 20.638 15.875 (1.0000) (2.5000) (0.8125) (0.8125) (0.6250) 62.000 19.050 20.638 14.288 (2.4410) (0.8750) (0.8125) (0.5625) 65.088 22.225 21.463 15.875 (2.5625) (0.8750) (0.8450) (0.6250) 26.988 50.292 14.224 14.732 10.668 (1.0625) (1.9800) (0.5600) (0.5800) (0.4200) 28.575 57.150 19.845 19.355 15.875 (1.1250) (2.2500) (0.7813) (0.7620) (0.6250) 62.000 18.161 19.050 14.288 (2.4410) (0.7150) (0.7500) (0.5625) 73.025 22.225 22.225 17.462 (2.8750) (0.8750) (0.8750) (0.6875) 29.985 62.0000 19.050 20.638 14.288 (1.1805) (2.4410) (0.7500) (0.8125) (0.5625)
29000
29500
8900
12000
LM11949
LM11910
40100
41700
8000
11000
M12644
M12611
40100
41700
8000
11000
M12649
M12610
41700
46900
6100
8200
N1005
N1005
48400
57000
6100
8200
15100S
15250X
48400
57000
6100
8200
15100S
15245
44700
47400
5700
7600
23100
23256
27400
31800
7400
9900
L44649
L44610
46100
53000
6700
8900
1988
1922
48400
57000
6100
8200
15112R
15245
60100
73700
5300
7000
02872
02820
48400
57000
6100
8200
15117
15245
79
R1 dh D1 Ds d1
Cup
11520
DS mm (inch)
24.5 (0.96) 23.0 (0.91) 25.0 (0.98) 27.5 (1.08) 27.5 (1.08) 32.0 (1.26) 33.5 (1.32) 36.5 (1.44) 39.0 (1.54) 37.5 (1.48) 39.5 (1.56) 40.0 (1.57) 37.5 (1.48) 36.5 (1.44)
D1 mm (inch)
22.5 (0.89) 21.5 (0.85) 23.5 (0.93) 25.4 (1.00) 25.4 (1.00) 32.0 (1.26) 31.5 (1.24) 35.0 (1.38) 34.6 (1.36) 31.0 (1.22) 33.5 (1.32) 34.0 (1.34) 37.0 (1.46) 35.0 (1.38)
r1 mm (inch)
1.5 (0.06) 1.3 (0.05) 1.3 (0.05) 1.3 (0.05) 1.3 (0.05) 1.5 (0.06) 1.5 (0.06) 1.3 (0.05) 1.5 (0.06) 1.3 (0.05) 1.5 (0.06) 1.3 (0.05) 3.3 (0.13) 1.3 (0.05)
a mm (inch)
1.2 (0.05) 5.3 (0.21) 5.6 (0.22) 6.4 (0.25) 6.4 (0.25) 6.4 (0.25) 6.0 (0.24) 6.0 (0.24) 2.0 (0.08) 3.4 (0.14) 5.9 (0.23) 6.0 (0.24) 3.9 (0.15) 6.0 (0.24)
LM11749
LM11710
LM11949
LM11910
M12644
M12611
M12649
M12610
N1005
N1005
15100S
15250X
15100S
15245
23100
23256
L44649
L44610
1988
1922
15112R
15245
02872
02820
15117
15245
80
T b
R B D d
INCH SERIES
Boundary Dimensions d mm (inch) D mm (inch) T mm (inch) B mm (inch) b mm (inch) R mm (inch)
3.5 (0.14) 3.5 (0.14) 3.5 (0.14) 3.5 (0.14) 1.5 (0.06) 0.8 (0.03) 3.5 (0.14) 1.5 (0.06) 1.5 (0.06) 1.5 (0.06) 1.5 (0.06) 2.5 (0.10) 4.0 (0.16) 3.5 (0.14) 0.8 3.5 (0.14) 3.5 (0.14)
Dynamic C
48400
Static Co
57000
Oil
8200
Cup
15425
31.750 62.000 18.161 19.050 14.288 (1.2500) (2.4410) (0.7150) (0.7500) (0.5625) 62.000 19.050 20.638 14.288 (2.4410) (0.7500) (0.8125) (0.5625) 68.263 22.225 22.225 17.463 (2.6875) (0.8750) (0.8750) (0.6875) 69.012 19.845 19.583 15.875 (0.7170) (0.7813) (0.7710) (0.6250) 72.626 30.162 29.997 28.812 (2.8293) (1.1875) (1.1810) (0.9375) 33.338 69.012 19.845 19.583 15.875 (1.3125) (2.7170) (0.7813) (0.7710) (0.6250) 34.925 65.088 18.034 18.288 13.970 (1.3750) (2.5625) (0.7100) (0.7200) (0.5500) 69.012 19.845 19.583 15.875 (2.7170) (0.7813) (0.7710) (0.6250) 73.025 23.813 24.608 19.050 (2.8750) (0.9375) (0.9688) (0.7500) 73.025 23.813 24.608 19.050 (2.8750) (0.9375) (0.9688) (0.7500) 76.2 29.370 28.575 23.812 (3.0000) (1.1563) (1.1250) (0.9375) 34.989 79.985 32.751 30.925 25.000 (1.3775) (3.1490) (1.2894) (1.2175) (0.9843) 38.100 69.037 14.427 10.312 12.700 (1.5000) (2.7180) (0.5680) (0.4060) (0.5000) 79.375 29.370 29.771 23.812 (3.1250) (1.1563) (1.1721) (0.9375) 82.931 23.812 25.4 19.05
41800
47000
6100
8200
15125
15245
50300
56700
5800
7700
02475
02420
45100
55200
5600
7400
14125A
14276
78000
88300
5500
7300
3188S
3120
45100
55200
5500
7400
14131
14276
49400
60100
5700
7600
LM48548
LM48510
45100
55200
5600
7400
14137A
14276
71300
85400
5300
7100
25877
25821
71300
85400
5300
7100
25877
25820
80300
96500
5100
6800
31594
31520
86200
103500
4900
6600
3478X
3424S
28800
32300
5600
7400
N1001
N1001
86400
103800
4900
6600
3490
3420
76000 95500
98000 107900
4500 4600
6000 6100
25572 418
25520 414
88.500 26.988 29.083 22.225 (3.4843) (1.0625) (1.1450) (0.8750) 40.988 67.975 17.500 18.000 13.500 (1.6137) (2.6752) (0.689) (0.7087) (0.5315)
45200
61300
5300
7000
LM300849X LM300811
81
Cup
15245 15245 02420 14276 3120 14276 LM48510 14276 25821 25820 31520 3424S N1001 3420 25520 414 LM300811
DS mm (inch)
42.5 (1.67) 42.5 (1.67) 44.5 (1.75) 44.0 (1.73) 41.5 (1.63) 39.5 (1.56) 46.0 (1.81) 42.0 (1.65) 43.0 (1.69) 43.0 (1.69) 46.0 (1.81) 43.5 (2.05) 52.0 (2.05) 46 51.0 (2.05) 52.0 (2.05)
D1 mm (inch)
36.5 (1.44) 36.5 (1.44) 38.5 (1.52) 37.5 (1.48) 39.5 (1.56) 38.5 (1.52) 40.0 (1.57) 40.0 (1.57) 40.5 (1.59) 40.5 (1.59) 43.5 (1.71) 43.0 (1.69) 45.9 (1.81) 46 44.5 (1.75) 45.0 (1.77)
r1 mm (inch)
1.3 (0.05) 1.3 (0.05) 1.5 (0.06) 1.3 (0.05) 3.3 (0.13) 1.3 (0.05) 1.3 (0.05) 1.3 (0.05) 0.8 (0.03) 2.3 (0.09) 3.3 (0.13) 2.5 (0.10) 3.3 (0.13) 0.8 1.5 (0.06) 1.5 (0.06)
a mm (inch)
5.1 (0.20) 6.0 (0.24) 5.2 (0.21) 4.1 (0.16) 10.1 (0.40) 4.1 (0.16) 3.7 (0.15) 4.1 (0.16) 8.1 (0.32) 8.1 (0.32) 7.8 (0.31) 12.5 (0.48) 8.7 (0.34) 6.20 9.2 (0.36) 3.6 (0.14)
82
T b
R B D d
INCH SERIES
Boundary Dimensions d mm (inch) D mm (inch) T mm (inch) B mm (inch) b mm (inch) R mm (inch)
3.5 (0.14) 3.5 (0.14) 3.5 (0.14) 3.5 (0.14) 3.5 (0.14) 3.5 (0.14) 0.8 (0.03) 3.5 (0.14) 3.5 (0.14) 3.5 (0.14) 3.5 (0.14) 3.5 (0.14) 2.3 (0.09) 3.5 (0.14) 3.5 (0.14)
Dynamic C
54800
Static Co
67900
Oil
6600
Cup
N1006
41.275 73.025 19.558 19.812 14.732 (1.6250) (2.8750) (0.7700) (0.7800) (0.5800) 73.431 19.558 19.812 14.732 (2.8910) (0.7700) (0.7800) (0.5800) 76.200 22.225 23.020 17.462 (3.0000) (0.8750) (0.9063) (0.6875) 42.875 82.931 26.988 25.400 22.225 (1.6880) (3.2650) (1.0625) (1.0000) (0.8750 44.450 95.250 30.958 28.875 22.225 (1.7500) (3.7500) (1.2188) (1.1250) (0.8750 111.125 38.100 36.975 30.162 (4.3750) (1.5000) (1.4550) (1.1875) 112.713 30.133 26.909 20.638 (4.4375) (1.1875) (1.0594) (0.8125) 45.242 77.788 19.842 19.842 15.080 (1.7812) (3.0625) (0.7812) (0.7812) (0.5937) 45.618 (1.796) 47.625 (1.875) 82.931 23.812 25.400 19.050 (3.265) (0.9375) (1.0000) (0.7500) 88.900 20.638 22.225 16.513 (3.5000) (0.8125) (0.8750) (0.6501) 95.250 30.162 29.370 23.020 (3.7500) (1.1875) (1.1563) (0.9063) 49.987 112.713 30.1875 26.909 20.638 (1.9680) (4.4375) (30.162) (1.0594) (0.8125) 53.975 114.981 65.085 26.909 44.445 (2.1250) (4.5268) (2.6524) (1.0594) (1.7500) 107.950 36.512 36.957 28.575 (4.2500) (1.4375) (1.4550) (1.1250) 123.825 36.512 32.791 25.400 (4.8750) (1.4375) (1.2910) (1.0000)
54800
67900
5000
6600
LM501349 LM501310
66200
83100
4900
6500
24780
24720
76700
98400
4500
6000
25577
25523
97700
118500
3700
4900
HM903249 HM903210
142400
179500
3600
4800
535
532A
105800
139500
4500
6000
55176C
55443
56300
71900
4600
6200
LM603049 LM603011
76700
98400
4500
6000
25590
25520
77300
92100
4100
5500
369S
362A
109000
149100
4000
5300
HM804846 HM804810
105800
139500
4500
6000
55187C
55443
105800
139500
4500
6000
55194
55452D
142400
179500
3600
4800
539
532X
157400
193000
2900
3900
72212C
72487
83
INCH SERIES
Bearing Number Cone
LM501349
Cup
N1006
DS mm (inch)
53.0 (2.09) 53.0 (2.09) 54.0 (2.13) 55.0 (2.17) 65.0 (2.56) 60.0 (2.36) 58.7 (2.31) 57.0 (2.24) 55.0 (2.17) 60.0 (2.36) 66.0 (2.60) 66.5 (2.43) 66.5 (2.43) 68.0 (2.68) 77.0 (3.03)
D1 mm (inch)
46.5 (1.83) 46.5 (1.83) 47.0 (1.85) 49.0 (1.93) 54.0 (2.13) 54.0 (2.13) 60.2 (2.37) 50.0 (1.97) 49.0 (1.93) 53.0 (2.09) 57.0 (2.24) 61.7 (3.62) 61.7 (3.62) 61.0 (2.40) 65.9 (2.59)
Load Centre
R1 mm (inch)
3.5 (0.14) 3.5 (0.14) 3.5 (0.14) 3.5 (0.14) 3.5 (0.14) 3.5 (0.14) 0.8 (0.03) 3.5 (0.14) 3.5 (0.14) 3.5 (0.14) 3.5 (0.14) 3.5 (0.14) 3.5 (0.14) 3.5 (0.14) 3.5 (0.14)
r1 mm (inch)
0.8 (0.03) 0.8 (0.03) 0.8 (0.03) 2.3 (0.09) 0.8 (0.03) 3.3 (0.13) 3.3 (0.13) 0.8 (0.03) 2.3 (0.09) 1.3 (0.05) 3.3 (0.13) 3.3 (0.13) 3.3 (0.13) 3.3 (0.13) 3.3 (0.13)
a mm (inch)
3.3 (0.13) 3.3 (0.13) 4.5 (0.18) 6.2 (0.25) +0.4 (+0.02) 12.2 (0.48) 2.2 (0.08) 6.2 (0.25) 4.0 (0.16) 3.7 (0.15) 12.3 (0.48) +1.5 (+0.06)
LM501349
LM501310
24780
24720
25577
25523
HM903249
HM903210
535
532A
55176C
55443
LM603049
LM603011
25590
25520
369S
362A
HM804846
HM804810
55187C
55443
55194
55452D
539
532X
72212C
72487
84
T b
R B D d
INCH SERIES Boundary Dimensions d mm (inch) D mm (inch) T mm (inch) B mm (inch) b mm (inch) R mm (inch)
2.3 (0.09) 8.0 (0.31) 2.4 (0.09) 3.5 (0.14) 7.1 (0.28) 7.1 (0.28) 7.1 (0.28) 6.5 (0.26) 2.3 (0.09) 3.5 (0.14) 3.5 (0.14)
Dynamic C
113200
Static Co
145000
Oil
4700
Cup
453X
57.150 104.775 30.162 29.317 24.605 (2.2500) (4.1250) (1.1875) (1.1542) (0.9687) 112.712 30.162 30.162 23.813 (4.4375) (1.1875) (1.1875) (0.9375) 59.985 109.985 29.751 28 23.813 (2.3616) (4.3301) (1.1713) (1.1024) (0.9375) 134.983 35.862 30.925 21.948 (5.3143) (1.4119) (1.2175) (0.8641) 63.500 110.000 29.370 30.048 23.020 (2.5000) (4.3307) (1.1563) (1.1830) (0.9063) 112.712 30.163 30.048 23.813 (4.4375) (1.1875) (1.1830) (0.9375) 122.238 38.100 38.354 29.718 (4.8125) (1.5000) (1.5100) (1.1700) 130 36.937 33.937 28.000 (5.1180) (1.4542) (1.3361) (1.1024) 64.986 119.985 32.751 30.914 26.949 (2.5585) (4.7238) (1.2894) (1.2171) (1.0610) 65.088 135.755 53.975 56.007 44.450 (2.5625) (5.3447) (2.1250) (2.2050) (1.7500) 66.675 112.712 30.162 30.048 23.813 (2.6250) (4.4375) (1.1875) (1.1830) (0.9375)
150600
217200
3200
4200
39581
39520
114800
167000
3200
4300
3977 X (X32212)
3922X (X32212)
144000
168000
2700
3600
HM911244 HM911216
114800
167000
3200
4300
3982X
3927XA
114800
167000
3200
4300
3982X
3920
189000
247500
3100
4100
HM212047 HM212010
174800
216500
2900
3800
JHM513640 JHM513615
150600
217200
3200
4200
39586
39528
264500
354900
2900
3800
6379
6320
114800
167000
3200
4300
3984
3920
85
r1
R1 dh D1 Ds d1
Mass Kg (lb)
1.04 (2.29) 1.315 (2.889) 1.200 (2.65) 2.423 (5.342) 1.100 (2.43) 1.214 (2.676) 1.933 (4.26) 2.25 (4.96) 1.500 (3.307) 3.598 (7.932) 1.142 (2.518)
Cup
453X
D1 mm (inch)
67.6 (2.66) 66.0 (2.60) 69.0 (2.72) 74.4 (2.93) 71.4 (2.81) 71.4 (2.81) 73.0 (2.87) 73.0 (2.87) 72.0 (2.83) 77.4 (3.05) 74.0 (2.91)
dh mm (inch)
92.0 (3.62) 103.0 (4.06) 101.5 (4.00) 112.0 (4.41) 101.5 (4.00) 99.0 (3.90) 110.0 (4.33) 113 (4.49) 106.2 (4.18) 117.0 (4.61) 99.0 (3.90)
d1 mm (inch)
98.0 (3.86) 107.0 (4.21) 104 (4.09) 123.0 (4.84) 104.0 (4.09) 106.0 (4.17) 116.0 (4.57) 124 (4.88) 111.0 (4.37) 126.0 (4.96) 106.0 (4.17)
R1 mm (inch)
2.3 (0.09) 8.0 (0.31) 2.3 (0.09) 3.5 (0.14) 7.1 (0.28) 7.1 (0.28) 7.1 (0.28) 6.5 (0.26) 2.3 (0.09) 3.5 (0.14) 3.5 (0.14)
a mm (inch)
7.1 (0.28) 6.6 (0.26) 3.3 (0.13) 7.7 (0.31) 3.3 (0.13) 3.3 (0.13) 10.9 (0.43) 7.7 (0.31) 6.6 (0.26) 18.8 (0.74) 4.5 (0.18)
39581
39520
3982X
3927XA
3982X
3920
HM212047
HM212010
JHM513640
JHM513615
39586
39528
6379
6320
3984
3920
86
T b
R B D d
SINGLE ROW TYPE INCH SERIES Boundary Dimensions d mm (inch) D mm (inch) T mm (inch) B mm (inch) b mm (inch) R mm (inch)
3.5 (0.14) 3.5 (0.14) 3.56 3.5 (0.14) 3.5 (0.14) 5.1 (0.20) 3.0 (0.12) 3.5 (0.14) 3.5 (0.14) 3.5 (0.14) 3.5
Dynamic C
133200 164100 150100 164100 164100 173100 183900 129100 173100 173100 223800
Static Co
188500 231300 219600 231300 231300 256800 281400 190400 256800 256800 346200
Oil
4000 3800 3600 3800 3800 3400 3400 3500 3400 3400 2800
Cup
472 563 47420 563 563 572
69.850 120.000 29.794 29.007 24.237 (2.7500) (4.7244) (1.1730) (1.1420) (0.9542) 127.000 36.512 36.170 28.575 (5.0000) (1.4375) (1.4240) (1.1250) 69.865 120 32.545 32.545 26.195
71.438 127.000 36.512 36.170 28.575 (2.8125) (5.0000) (1.4375) (1.4240) (1.1250) 73.025 127.000 36.512 36.170 (2.875) (5.0000) (1.4375) (1.424) 28.575 (1.125)
76.200 139.992 36.512 36.098 28.575 (3.0000) (5.5115) (1.4375) (1.4212) (1.1250) 80.000 140.000 35.250 33.000 28.000 (3.1496) (5.5118) (1.3878) (1.2992) (1.1024) 82.550 136.525 30.162 29.769 22.225 (3.2500) (5.3750) (1.1875) (1.1720) (0.8750) 139.700 36.512 36.098 28.575 (5.5000) (1.4375) (1.4212) (1.1250) 139.992 36.512 36.098 28.575 (5.5115) (1.4375) (1.4212) (1.1250) 95.25 168.28 41.28 41.28 30.16
M32216A M32216E 495 580 580 683 493 572X 572 672
87
r1
R1 dh D1 Ds d1
SINGLE ROW TYPE INCH SERIES Bearing Number Cone Cup Ds mm (inch)
83.0 (3.27) 85.0 (3.35) 86.0 (3.39) 88.0 (3.46) 92.0 (3.62) 90.0 (3.54) 97.0 (3.82) 98.0 (3.86) 98.0 (3.86) 113.0
D1 mm (inch)
70.0 (3.03) 78.0 (3.07) 80.0 (3.15) 81.0 (3.19) 86.0 (3.39) 90.0 (3.54) 90.0 (3.54) 91.0 (3.58) 91.0 (3.58) 106.0
a mm (inch)
4.0 (0.16) 8.3 (0.33) 26.80 8.3 (0.33) 8.3 (0.33) 5.5 (0.22) 4.25 (0.17) 0.7 (0.03) 5.5 (0.22) 5.5 (0.22) 3.0
482 566 47487 567A 567 575M M32216A 495 580 580 683
472 563 47420 563 563 572 M32216E 493 572X 572 672
88
T b
R B d
Bearing Number
Static Co (N)
21200 19800 29500 41100 29700 35300 35300 40500 34900 45900 41500 66000 65400 48500 57800 46500 53800 57600 98300 79000 108700 69200 93100 114000 141600 104300 65800 67900 100000 112300 175600 105000 95400 103400 156800 132300 195400 185300 150200 198700 152700 210700 178700 167200 256800 370000
Oil
13000 13000 13000 13000 12000 11000 11000 11000 9800 8200 8000 8900 11000 8400 7600 8700 8100 7400 7100 6600 6600 6000 6600 5600 5900 5900 7100 5900 5900 4500 5300 5800 5300 5300 5200 4900 4000 4000 4200 4200 3900 3900 3600 3400 3400 3100 30302 30203 32004X N1061 30204 32005 32005X1N 33005 30205 30305 30305C 32305 N1062 30206 30306C 320/32X 32007X 30207 M32207 30307 32307 30208 32208 30308 32308 331257 32008X 30209 32209 31309 32309 33010 30210 32210 33111 32211 30312 330632C 30213 32213 30214 32214 30215 30216 32216 33019
15 17 20 21.5 25 25 25
25 30 32 35
40
40 45
50 55 60 60 65 70 75 80 95
42 40 42 47 47 47 47 47 52 62 62 62 84.985 62 72 58 62 72 72 72 80 72 80 90 90 95 68 85 85 100 100 80 90 90 95 100 130 135 120 120 125 125 130 140 140 145
14.25 13.25 15.00 16.5 15.25 15 15 17.00 16.25 18.16 18.25 25.25 18.5 17.25 20.75 17 18.0 18.25 24.25 28.0 32.75 18.25 32.0 25.25 35.25 27.5 19.00 20.75 24.75 27.25 38.35 24.0 21.75 24.75 30.0 26.75 33.5 33.5 24.75 32.75 26.25 35.25 27.25 28.25 35.25 39.0
13.0 12.0 15.0 16.5 14.0 15 15 17.0 15.0 19.05 17.0 24.0 18.25 16.0 19.0 17 18.0 17.0 23.0 28.0 31.0 17.0 32.0 23.0 33.0 25 19.0 19.0 23.0 25.0 36.0 24.0 20.0 23.0 30.0 25.0 31.0 30.95 23.0 31.0 24.0 31.0 25.0 26.0 33.0 39.0
11.0 11.0 12.0 13.0 12.0 11.5 11.5 14.0 13.0 14.29 14.0 20.0 17 14.0 14.0 13 14.0 15.0 19.0 22.0 25.0 15.0 25.0 20.0 27.0 19 14.5 16.0 19.0 18.0 30.0 19.0 17.0 19.0 23.0 21.0 26.0 22 20.0 27.0 21.0 27.0 22.0 22.0 28.0 32.5
1.5 1.0 0.6 1.0 1.5 3.3 3.3 0.6 1.5 2.0 1.5 2.0 1.5 1.0 1.5 1 1.5 2.0 2.0 1.5 2.5 2.0 1.5 2.5 2.5 2 1.0 2.0 2.0 2.5 2.5 1.5 1.5 1.5 2.0 2.5 3.5 3.5 2.0 2.5 2.5 2.0 2.5 3.0 3.0 2.5
1.5 1.0 0.6 1.0 1.5 0.6 0.6 0.6 1.5 1.3 2.2 2.0 0.3 1.0 2.2 1 0.5 2.0 2.0 1.5 2.5 2.0 1.5 0.8 2.5 1.5 1.0 2.0 0.8 2.5 2.5 1.0 1.5 1.5 2.0 2.5 3.5 3.3 1.5 2.5 2.5 1.5 2.5 3.0 3.0 2.5
89
dh max min
36 34.5 37.5 41 42.5 46 56 52 55 56.5 65 56 65 65 63.5 71.5 71.5 71.5 81.5 81.5 62.5 78 78 79 91.5 74.5 81.5 81.5 86.5 91.5 118 115.5 111.5 116.5 116.5 121.5 130 130 136.5 35 33 36 40 40 44 50 52 53 62 54 62 61 66 69 68 77 73 60 74 73 82 72 79 78 83 87 112 106 104 110 110 115 124 122 131
d1 min
38 38 39 44 43.5 48 59 59 57 57 66 59 67 68 68 74 75 75 82 82 65 80 81 95 93 76 85 85 91 95 120 113 115 118 118 124 132 134 139
a (mm)
9.5 9.5 10.5 11.5 11.0 12.5 12.5 16 16 13.5 18.33 15.5 15 20.14 18.5 20.5 16.5 19.0 49.5 23 15 18 20 32 25.5 17.50 19.5 21 22 22.5 26.5 23.5 27 25.5 25.5 27 27.5 31 28.5
Mass kg (Approx.)
0.090 0.08 0.097 0.121 0.130 0.148 0.250 0.264 0.381 0.241 0.381 0.224 0.315 0.457 0.518 0.728 0.435 0.522 0.769 1.016 0.273 0.495 0.607 0.938 1.36 0.433 0.552 0.648 0.846 0.824 1.930 1.18 1.50 1.22 1.58 1.41 1.72 2.18 2.270
90
r1
Bearing Number
Mass kg (Approx.)
91
101.60 110.0 114.3 120.65 127 127 139.7 155.575 165.1 174.63 177.8 180
190 190.5
200 206.38 220 220.662 221.170 228.6 255.600 257.175 260 300 900
190.50 200 212.73 182.56 182.56 228.60 236.538 336.550 336.55 247.65 260.35 250 380 260 266.70 336.55 420 336.55 340 314.325 314.325 320.68 342.900 358.775 360 460 1180 1280 1600 950 428.625 406.4 44.45 46 53.98 33.34 33.34 38.10 44.45 53.975 69.85 38.10 41.275 37 60 36.50 38.10 73.02 66 77.79 62 49.212 49.212 33.34 44.450 53.975 52 82 87 135 142 80.80 61.912 93.662 8.0 3.5 7.0 3.5 3.5 3.4 3.5 6.35 3.3 3.5 8.0 3.0 5.0 3.0 3.5 6.4 6.0 3.3 4.0 1.60 1.60 6.4 1.53 1.53 3.5 5.0 8.0 10.0 8.0 8.0 6.4 6.4 3.3 3.5 3.3 3.3 3.3 3.3 3.3 6.0 6.4 3.3 3.2 2.5 5.0 2.5 3.3 6.4 6.0 3.3 4.0 5.00 5.00 3.3 3.30 3.30 3.5 5.0 8.0 10.8 8.0 3.5 3.3 3.3 385200 388100 472200 226400 226400 414400 492000 856300 1155000 341500 445900 376100 1089800 363300 347100 1003200 1293200 1110900 858000 625000 625000 402000 614100 818500 695600 1477500 3241500 6330900 6539100 2882200 1082400 1601100 565200 546000 691200 441000 441000 592500 814600 1235100 1696100 693500 816700 728400 1490900 715900 727700 1804600 1863700 2031200 1440100 1239000 1239000 742800 1282400 1663600 1323200 2609700 8375100 13199500 21281100 6186500 1446000 3099500 861 32222 938 48282 48290 HM926747 HM231132 H936340 HH437549 67787 M236848 JM736149 27336 JM738249 67885 HH840249 27340 H242649 2007144 M244249A N1059 88900 M349547 M249747 2007952 2007160 10079/900 71/900 20078/1320 10079/710 EE350750 HH249949 854 32222 932 48220 48220 HM926710 HM231110 H936313 HH437510 67720 M236810 JM736110 27336 JM738210 67820 HH840210 27340 H242610 2007144 N1060 M244210 88126 M349510 M249710 2007952 2007160 10079/900 71/900 20078/1320 10079/710 351687 HH249910 129 122 141 137 141 156 193.6 192.1 204 196 206 209.5 228.6 228.6 254 237 275 114 126 128 131 135 143 192.1 185.7 191 190.5 200 203.2 206.4 223.8 241.3 240 284 170 188 187 168 168 200 288.9 225.4 241 232 242 241.3 282.5 303.2 299 366 366
7.0 7.7 10.1 3.69 3.32 8.83 39.0 7.23 9.24 6.70 46.0 6.80 8.0 37.3 63.0 34.28 22.3 2.5 3.3 6.4 3.3 6.4 6.4 6.4 12.66 13.795 20.65 17.70 55.9 330.0 703.0 719.0 195.0 63.1 60.2
57.15 56 66.68 39.69 39.69 53.975 57.15 85.725 92.07 47.62 53.975 47 98 46 47.63 98.43 108 98.43 76.50 61.912 61.912 50.8 57.150 71.438 64.5 100.7 124 190 174 114 106.362 115.89
57.3 53 66.68 38.10 38.10 49.428 56.642 79.375 95.25 47.62 53.975 45 88 44 46.83 95.25 97 100.01 72 66.675 66.675 49.21 63.500 76.200 60 95 122 170 165 106 95.25 219.675
174 170 193.1 176 176 219 307.9 239.7 149 242.6 252 258.7 319.1 317.5 308 383 383
8.0 2.0 7.0 3.5 3.5 3.5 3.2 3.5 8.0 3.0 3.0 3.5 6.4 3.3 6.4 6.4 6.4
r r1
R
R1
D d1
Ds
Basic Load Rating (N) r Dynamic C Ds min D1 min S2 max R1 min R1 max Static Co Cone Cup r1 Type
Bearing Number
Be
Mass kg (Approx.)
99.98 104.78
92
300 305.08 340 346.07 380 384.18 400 406.4 420 460 480 488.95 500 560
600
196.85 180.98 180.98 230 200.03 270 244.48 266.70 340 400 360 400 420 420 500 460 488.95 620 546.1 600 539.75 700 680 650 660.4 720 750 820 800 870 793.75 950 965.2 1250 3.6 3.5 3.5 4.0 3.5 4.0 3.5 3.5 4.0 5.0 3.5 5.0 5.0 4.0 5.0 4.0 6.35 6.0 6.35 6.0 6.35 8.0 8.0 6.0 6.35 8.0 6.0 8.0 6.0 8.0 6.35 8.0 6.35 10.0 1.5 1.5 1.5 1.5 0.76 1.5 1.5 0.8 1.5 2.0 1.2 2.0 5.0 1.5 4.0 1.5 1.5 2.5 1.5 2.5 1.5 3.5 3.5 2.5 1.5 8.0 2.5 11.0 2.5 3.5 1.5 3.5 1.5 4.0 548200 496300 496300 920500 372700 1350900 589100 609270 1550200 1486900 1192600 1752900 2075900 1714300 2221000 1725500 3021300 2021800 3217500 2770200 1355400 4537900 3435400 2251900 3115400 3139900 3162700 4375200 3462000 5397600 3462000 4778200 3392100 7379500 780700 876500 876500 1682300 986200 2388000 1069000 1500000 3081100 2236700 2646500 3731800 4035800 3952200 4684900 4092700 6311800 3469400 8250500 6059500 3229400 9253900 7588300 5544500 8002800 7625300 8059800 11527000 9846200 10530700 9846200 12382700 10084800 20474100 HM821547 782 NA782 97526 NA48686 97530 81630 67885 2097144 2097748 2097952 2097152 47752 2097960 N1021 2097968 HM262749 1097776 HM266449 97180 EE234160 1097784 97192 1097996 EE640192 40471/500 10979/560 8471/560 10979/600 971/600 EE649240 10979/710 EE752300 10979/950 HM821511D 774D 774D 97526 48620D 97530 81963D 67820D 2097144 2097748 2097952 2057152 47752 2097960 N1021 2097968 HM262710D 1097776 HM266410D 97180 234213D 1097784 97192 1097996 640261D 40471/500 10979/560 8471/560 10979/600 971/600 649313D 10979/710 752381D 10979/950 120.6 120.6 377.8 415.9 434.9 523.9 644.5 800.1 187.3 166.7 466.7 520.7 515.9 630.2 755.6 923.9 14.48 9.53 20.6 22.225 20.64 23.81 23.81 26.19 3.6 3.5 6.35 6.35 635 6.35 6.35 6.35 -
103.38 104.78 104.78 150 93.66 172 107.95 103.19 165 210 134 186 170 160 200 160 200.02 242 222.25 206 142.88 275 230 180 206.38 216 213 242 210 270 206.38 240 187.33 300
74.42 85.73 85.73 120 73.03 138 79.37 84.14 130 168 109 146 128 128 158.75 170 117.8 150 101.6 200 175 130 158.75 156 160 198 158.75 175 133.35 220
TDO TDO TNA TDO TNA TDO TDO TDO TDO] TDO TDO TDO TDI TDO TDI TDO TDO TDO TDO TDO TDO TDO TDO TDO TDO TDI TDO TDI TDO TDO TDO TDO TDO TDO
14.65 11.24 11.24 25.3 8.43 39.10 18.18 17.70 48.0 98.0 36.8 76.8 88.5 62.9 154.6 71.0 117.60 243.0 165.0 180.0 88.8 406.0 253.0 151.0 200.0 285.0 235.0 427.0 242.0 500.0 262.0 415.0 324.0 930
Type : TDO = Double cup, two single cones with cone spacer Type : TDI = Double cup, two single cones without cone spacer TDA = Double cup, two single cones with cone spacer.
B A R P R
93
4.0 5.0 1.6 1.5 1.5 1.5 1.6 1.5 6.0 3.3 8.0 10.0 3.3 6.0 10.0 3.2 10.0 10.0 4.8 4.0 5.0 3.2 3.2 3.2 3.2 3.2 6.35 2.5 3.3 8.0 10.0 6.35 6.0 10.0 6.4 10.0 10.0 12.5 2522162 3277200 1835200 1973100 1983800 1983800 2415600 3615700 5468800 4326600 6760900 1099330 5422600 5935600 9900300 6238200 18936300 17120500 25477200 5760800 7624400 5324400 6020300 5972100 5972100 6751700 10571900 15466600 14091800 18275200 26624700 16120100 19692400 27582300 23300600 49719400 50489200 70767000 67790 M240631T/ 644TD/647T 2077144 477752 LM451349DW LM654644D N1028 LM654648DW LM761649DW LM767749DW 577796 EE243193DW 771/500 10777/500 EE843221D 779/600 771/630 L281149D N1014D 777/750 LM287849D 2077144 477752 LM451310 LM654610 N1028 LM654610 LM761610 LM767710 577796 243250 771/500 10777/500 843290 779/600 771/630 L281110 N1015 777/750 LM287810
Mass kg (Approx.)
28.13 60.00
177.8 180.843
247.65 284.162
192.09 101.60
192.0 239.715
200 260 266.7 279.578 280.27 285.75 343.05 406.40 480 489.02 500
340 440 355.6 380.90 379.89 380.90 457.10 546.10 700 634.87 720 830 736.60 800 920 812.8 1090 1130 1333.5
305 128 228.6 244.48 244.48 244.48 254 288.93 77 320.68 420 570 322.26 365 515 365.13 710 690 939.8
305 330 230.19 244.48 244.48 244.48 254 288.93 420 320.68 420 570 322.26 365 515 365.13 710 690 939.8
2077144 LM451310D LM654610D N1028 LM654610D LM761610D LM767710D 243251D 771/500 10777/500 843291D 779/600 771/630 L281110D N1016D 777/750 LM287810D
TQO TQIT TQO TQO TQO TQO TQO TQO TQO TQO TQO TQO TQO TQO TQO TQO TQO TQO
104.00 196.00 65.50 81.67 79.20 76.42 110.00 185.00 537.00 270.00 560.00 1250.0 375.00 531.00 1160.0 420.0 2660.0 2550.0 4390.0
Type : TQO = One double cup, two single cups, with two cup spacers, two double cones with one cone spacer. Type : TQIT = Two double cups with cup spacer, one tapered double cone & two tapered single cone.
THRUST BEARING
E d
E d
E d
B C C D C D
TL SERIES
Boundary Dimensions (mm)
BALL THRUST
Bearing Number TL-110 TL-120 TL-140 TL-160 8368 82/630 81/670 N-1013 T624 AT-626 9923 N-1011 9889492 T-811-TTHD Basic Load Rating (N) Dynamic C 237400 268900 297300 366600 1121100 1326600 858200 1214600 156300 166500 715810 3906711 5613300 2490000 Static Co 520800 615900 737800 989700 4439800 8040500 5489600 8018200 466600 528000 3214123
ROLLER THRUST
Type Weight Kg (Approx.) 11.34 14.58 18.86 28.12 148.00 252.00 105.00 407.00 1.07 1.87 10.30 157.0 435.00 -
d 110 120 140 160 340 630 670 710 76.2 88.9
C 165 179 203 233 341 631 672 711 82.55 90.47
r 4.0 4.0 5.0 5.0 6.0 8.0 5.0 8.0 4.0 9.5 9.7
TL Series TL Series TL Series TL Series TL Series Ball Trust Ball Trust Roller Thrust Roller Thrust Roller Thrust Roller Thrust Roller Thrust Roller Thrust Roller Thrust
119.84 116.66 25.4 138.89 129.36 33.32 254 800 419.1 252.4 800 419.1 50.8 206 92.075 607.22 114.3
dg
Dimension Bearing Number dw Application Dg mm 57.0 H Telco Trucks Steering wheel 94 Weight kg .
509043
26.5
14.8
0.11
Cylindrical bore
METRIC SERIES Boundary Dimensions (mm) d 60 70 75 100 110 130 140 D 130 150 130 215 200 280 300 B 46 51 31 73 53 93 102 r 2.1 2.1 1.5 3.0 2.1 4.0 4.0 Bearing Number 22312, 22312K * 22314, 22314K * 22215, 22215K * 22320, 22320K 22222, 22222K * 22326, 22326K 22328 Basic Load Rating (N) Dynamic C 238000 325000 190000 599100 410000 1043000 1110000 Static Co 273000 380000 246000 727200 570000 1343600 1430000
95
Force
1 KN (Kilo newton) 1 Kgf = 1000N = 9.81N = 102Kgf
Pressure
1 bar 2 1 Kgf/mm = 10 N/cm2 2 = 9.81 N/cm = 1.02 Kg/cm2 = 0.981 bar
1 Kgf/mm2
Torque
1 Nm 1 Kgf-m = 0.102 Kgf-m = 9.81 Nm
Energy
1 J (Joule) 1 Kgf-m = 1 Nm = 0.102 Kgf-m = 9.81 ws = 1Ws (Watt Second) = 9.81 Nm = 9.81 J
Power
1W 1 KW 1 PS 1 Kgf-m/s = = = = = 1J/s 1.36 PS 0.736 KW 9.81 N-m/s 9.81 W = = = = 1 Nm/s 102 Kgf-m/s 75 Kgf-m/s 9.81 J/s = 0.102 Kgf-m/s
Kinematic Viscosity
1mm2/s = 1cst (Centi stoke)
96
STEEL BALLS
INCH SIZE Basic Diameter 7/64 1/8 5/32 3/16 7/32 15/64 1/4 17/64 9/32 5/16 11/32 3/8 13/32 7/16 15/32 31/64 1/2 17/32 9/16 19/32 5/8 21/32 11/16 23/32 3/4 25/32 13/16 27/32 7/8 29/32 15/16 31/32 1 Weight per 1000 balls in kg 0.08722 0.1302 0.2543 0.4395 0.6979 0.8583 1.042 1.250 1.483 2.035 2.708 3.516 4.469 5.582 6.867 7.576 8.333 9.996 11.87 13.96 16.28 18.84 21.66 24.75 28.13 31.79 35.77 40.05 44.66 49.62 54.93 60.61 66.67
97
METRIC SIZES Basic Diameter 3 3.5 4 4.5 5 5.5 6 6.5 7 7.5 8 8.5 9 10 11 12 13 14 15 16 17 18 20 21 22 23 24 25 Weight per 1000 balls in kg 0.1102 0.1769 0.2630 0.3707 0.5086 0.6804 0.8788 1.1295 1.4107 1.7418 2.1001 2.522 3.003 4.110 5.489 7.121 9.027 11.295 13.73 16.78 20.18 24.00 32.88 38.10 43.82 49.90 56.70 64.41
mm 0 10 20 30 40 50 60 70 80 90
100 3.93701 4.33071 4.72441 5.11811 5.51181 5.90552 6.29922 6.69292 7.08662 7.48032
200 7.87402 8.26772 8.66142 9.05513 9.44883 9.84252 10.2362 10.6299 11.0236 11.4173
300 11.8110 12.2047 12.5984 16.9921 13.3858 13.7795 14.1732 14.5669 14.9606 15.3543
400 15.7480 16.1417 16.5354 16.9291 17.3228 17.7165 18.1103 18.5040 18.8977 19.2914
500 19.6851 20.0788 20.4725 20.8662 21.2599 21.6536 22.0473 22.4410 22.8347 23.2284
600 23.6221 24.0158 24.4095 24.8032 25.1969 25.5906 25.9843 26.3780 26.7717 27.1654
700 27.5591 27.9528 28.3465 28.7402 29.1339 29.5276 29.9213 30.3150 30.7087 31.1024
800 31.4961 31.8898 32.2835 32.6772 33.0709 33.4646 33.8583 34.2520 34.6457 35.0394
900 35.4331 35.8268 36.2205 36.6142 37.0079 37.4016 37.7953 38.1890 38.5827 38.9764
FRACTIONS
mm 0.001 0.002 0.003 0.004 0.005 0.006 0.007 0.008 0.009
Inch .000039 .000079 .000118 .000157 .000197 .000236 .000276 .000315 .000354
Inch .00039 .00079 .00118 .00157 .00197 .00236 .00276 .00315 .00354
Inch
Inch .0039 .0079 .0118 .0157 .0197 .0236 .0276 .0315 .0354
Inch .0254 .0508 .0762 .1016 .1270 .1524 .1778 .2032 .2286
Inch .254 .508 .762 1.016 1.270 1.524 1.778 2.032 2.286
mm .1 .2 .3 .4 .5 .6 .7 .8 .9
Inch 2.54 5.08 7.62 10.16 12.70 15.24 17.78 20.32 22.86
0 1 2 3 4 5 6 7 8 9
30 762.0 787.4 812.8 838.2 863.6 889.0 914.4 939.8 965.2 990.6
98
940 900 865 832 800 772 746 720 697 674 653 633 613 595 577 560 544 528 513 498 484 471 458 446 434 423 412 402 392 382 372 363 354 345 336 327 318 310 302 294 286 279 272 266 260 254 248 243 238 230 222 213 204 196 188 180 173 166 160 500 487 475 464 451 442 432 421 409 400 390 381 371 362 353 344 336 327 319 311 301 294 286 279 271 264 258 253 247 243 237 231 226 219 212 203 194 187 179 171 165 158 152 739 722 705 688 670 654 634 615 595 577 560 543 525 512 496 481 469 455 443 432 421 409 400 390 381 371 362 353 344 336 327 319 311 301 294 286 279 271 264 258 253 247 243 237 231 226 219 212 203 194 187 179 171 165 158 152
85.6 85.0 84.5 83.9 83.4 82.8 82.3 81.8 81.2 80.7 80.1 79.6 79.0 78.5 78.0 77.4 76.8 76.3 75.9 75.2 74.7 74.1 73.6 73.1 72.5 72.0 71.5 70.9 70.4 69.9 69.4 68.9 68.4 67.9 67.4 66.8 66.3 65.8 65.3 64.7 64.3 63.8 63.3 62.8 62.4 62.0 61.5 61.0 60.5 (109.0) (108.5) (108.0) (107.5) (107.0) (106.0) (105.5) (104.5) (104.0) (103.0) (102.5) (101.5) (101.0) 100.0 99.0 98.5 97.8 96.7 95.5 93.9 92.3 90.7 89.5 87.1 85.5 83.5 81.7
97 95 92 91 88 87 85 83 81 80 78 76 75 74 72 71 69 68 67 66 64 63 62 60 58 57 56 55 54 52 51 50 49 48 47 46 44 43 42 41 41 40 38 38 37 36 35 35 34 33 32 31 29 28 27 26 25 24 24
99
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KOLKATA
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