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Hydraulic Trainings for Axial Piston Units

Hydraulic Trainings for Axial Piston Units

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Published by NBRellos
To help learners understand the principles of hydraulics.
To help learners understand the principles of hydraulics.

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Published by: NBRellos on Jun 18, 2009
Copyright:Attribution Non-commercial

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08/06/2013

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engineering 
Rexroth 
 
mannesmann 
Brueninghau Hydromatik 
 
2
Axial Piston Units
Open Circuit
The Way to the complete Hydraulic System:
(explanation of symbols, see page 3)Basic system with hydraulic pump and hydraulic motor (orcylinder).
Single
direction of input, output and lift.The directional control valve allows
reversal
of the direction ofrotation or of movement at the user.Variable output speed is achieved by installation of a flowcontroller for variable flow. The pressure relief valve (DBV)protects the system from overload.Here, the fixed pump and flow controller have been replaced bya variable pump. Further valve functions have been added, e.g.free-wheeling of the user. Filter, cooler and other accessoriesare also fitted.
1Basic Principles
1.1Types of Hydraulic Circuit
1.1.1Open Circuit
Open
circuit normally means the case where the pumpsuction line leads below a fluid level whose surface is
open
to atmospheric pressure. Maintenance of a pres-sure balance between the air in the hydaulic tank andthe air in the atmosphere guarantees good
pump suction characteristics 
. There must be no resistance in the inletline which might cause pressure to drop below theso-called
suction head/suction limit.
Axial piston units are
self-priming 
; in certain specialcases, however, a low pressure is applied to the suctionside.In
open
circuit hydraulic fluid is fed to the user via direc-tional control valves and returned to the tank in thesame way.Typical features of the
open
circuit are:
n
suction lines - short length, large diameter
n
directional control valves - flow-related sizes
n
filter / cooler - flow-related sizes
n
tank size - a multiple of the max. pump flow in litres
n
pump arrangement - adjacent to or below the tank
n
drive speeds - limited by the suction head
n
load maintained in return by valvesThe
open
circuit is standard in many industrial andmobile applications - from machine tools, through
Basic Principles
For the hydraulic engineer, there are three basic typesof circuit to consider:
open circuitclosed circuit
semi-closed circuitIn the following we look at open and closed circuits insome details. The semi-closed circuit is a mixture of thesetwo types of circuit and is used in applications wherevolume compensation via prefill valves is necessary(e.g. when using a single rod cylinder).
flowQ = constantoutput speedn = constantinput speedn = constantsuction linetank size (litres)lifting speedv = speedinput speedn = constantoutput speedn = constantlifting speedflowQ = constantinput speedn = constantoutput speedn = variablelifting speedv = variabledirectionof liftingflowQ = variableoperating positiondirectionof positionlifting speedv = variableflowQ = variableoutput speedn = variableinput speedn = constant

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