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Power Plant

Power Plant

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Published by dalveer_eck

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Categories:Types, Brochures
Published by: dalveer_eck on Jun 19, 2009
Copyright:Attribution Non-commercial

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12/11/2012

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JOJOBERA THERMAL POWER STATION
(TATA POWER COMPANY LIMITED)
ENERGY AUDIT OFAuxiliary Power ConsumptionBoiler EfficiencyTurbine Heat Rate and EfficiencyAndCondenser Performance
 
EXECUTIVE SUMMARY
An auxiliary power consumption and Heat rate energy audit was carried out for unit 2 andassociated off-site auxiliaries at Jojobera Thermal Power Station, Tatanagar by NTPC. Atthe outset, the audit team compliment the plant management towards excellent house-keepingin boiler area,The major findings and brief summary of the recommendations in each area is given below.For technical and saving details please refer respective equipment / area sheet.(1)The recorded Auxiliary Power Consumption during the audit was 8.63 %.(2)Major recommendations and their energy saving potential are given below
S No.RECOMMENDATIONENERGYSAVING (MUs)SAVING INRUPEES(LAKH)INVESTMENTIN RUPEES(LAKH)
AAuxiliary Power Consumption study
1Main Plant Auxiliaries
aBoiler Feed Pump
(i)Checking of internals of BFP 2A, 2B & 2C andtheir recirculation valveand overhauling if required2.4457.4
bCondensate Extraction Pump
(i)Checking of internals of condensate pump B andits recirculation valveand overhauling if required.092.18
cInduced Draft Fan
(i)Arresting Air ingressacross heaters and in fluegas ducts from APHoutlet to ID fan inlet andoptimizing fan performance0.5412.6
dForced Draft fan
(i)Optimizing air flow andinspection/maintenanceof Forced draft fan A &B0.819
ePrimary Fans
(i)Optimization of primaryair flow1.0232
 
fCoal Mills
(I)overhauling of Mills &three mill operation2.866
gCirculating Water Pump
(i)Providing polymer coating on CW pumpinternals0.347.910
hProvision of Onlineenergy monitoringsystem
0.368.510
2OFFSITE AUXILIARIES
aCoal Handling System
(i)Direct bunkering of coal0.4410.4
bAHP and other pumps
iPolymer/ceramic on pumps0.163.773
cLighting System
(i)Voltage reduction inlighting circuit in AHP &CHP areas0.082(ii)Replacing 763 numbers40W FTL by 28W T-5Tube-light0.184.245.7(iii)Asbestos sheets to bereplaced with translucentsheets in CHOConveyors gallery0.174.0216.6
BBoiler Efficiency Test
aReduction sensible heatloss by trimming excessair 85.5 bReduction of un-burntcarbon in fly ash and bottom ash bycombustion optimization60.9
CTurbine Heat Rate and efficiency test
aImprovement in heat rate( including HR improvement byimproving vacuum asgiven below )7.9186
DCondenser Performance test
a
Improvement in vacuum by overhauling of CW-CT system4.6108
Total
17.3553
3

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