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Disposal Program Chem Demil Fact Sheet Chem Demil Brochure

Chemical Demilitarization
Constructing a Safer Tomorrow Welcome to the U.S. Army Engineering and Support Center, Huntsville, Directorate of Chemical Demilitarization home

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page. The U.S. Army Engineering and Support Center located in Huntsville, Alabama, is responsible by agreement with U.S. Army Corps of Engineers, Headquarters, Washington, DC, as the Life Cycle Project Manager for the design, facility construction, equipment acquisition, and equipment installation for the eight chemical demilitarization facilities and one training facility at Edgewood Area, Aberdeen Proving Ground, MD. The U.S. Army Operations Support Command (OSC) is the contracting agency.

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Construction Policies Design-Build Guidance

COL Harry L. Spear, Center Commander, welcomes you to the Huntsville Center home page. The U.S. Army Engineering and Support Center, Huntsville, supports very specialized missions that require unique technical expertise in programs that are generally national or very broad in scope. Unlike the Corps' traditional geographically-based organizations, the Center is not tied to water or other geographic boundaries.

Instead, we are able to provide our specialized support to all of the Corps' divisions and districts in their work throughout the world. Our home page contains information about our programs and services as well as the business processes that have made the Huntsville Center a nationally recognized leader for quality within the federal government. Privacy and Security Statement
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Chemical Demilitarization

Quality Management System


Disposal Program Chem Demil Fact Sheet Chem Demil Brochure

Master List of Controlled Documents Master List of Controlled Documents

Quality Manual Participant Quality Assurance Plan (PQAP)

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Quality Assurance Procedures (QAP) QAP 4.1.2 Management Responsibility and Authority QAP 4.1.3 Mgmt Assessment QAP 4.3 Acceptance & Am of Cust Agreements QAP 4.5 Document Control QAP 4.5.1 Creation of Qual Procedures

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QAP 4.5.2 Doc Cntrl Procedure for DCAs QAP 4.6 Purchasing QAP 4.9 QA and QC Laboratories

Construction Policies Design-Build Guidance

QAP 4.13 Nonconforming Activities QAP 4.14 Corr & Prev Action QAP 4.16 Quality Records QAP 4.17 Audits & Surveillances

QAP 4.17.1 Lead Auditor Certification QAP 4.18 Training

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Disposal Program Chem Demil Fact Sheet Chem Demil Brochure

Director of Chemical Demilitarization


Please call 256-895-1371
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Construction Policies Design-Build Guidance

Chemical Demilitarization

Chemical Stockpile Disposal Program


Disposal Program Chem Demil Fact Sheet Chem Demil Brochure

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Pueblo Blue Grass Click Here to View Larger Image of Map The United States is actively pursuing the Chemical Stockpile Disposal Program for destruction of chemical munitions. The Department of Defense was directed by Congress through Public Law 99-145 as the Government agency responsible for stockpile destruction. In order to comply with treaty agreements and congressional mandates, destruction of these stockpiles must be complete by 2007. Construction Policies Design-Build Guidance The Program Manger for Chemical Demilitarization, Aberdeen Proving Ground, MD, is assigned responsibility for the Chemical Stockpile Disposal Program. The U.S. Army Engineering and Support Center located in Huntsville, Alabama is responsible by agreement with U.S. Army Corps of Engineers, Headquarters, Washington, DC, as the Life Cycle Project Manager for the design, facility construction, equipment acquisition, and equipment installation for the eight chemical demilitarization facilities, and one training facility at Edgewood Area, Aberdeen Proving Ground, MD. The U.S. Army Operations Support Command (OSC) is the contracting agency.

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Page last updated: 9/7/01

Chemical Demilitarization
U.S. Army Corps of Engineers

Huntsville Center

Background
The Department of Defense was directed by Congress through Public Law 99-145 as the government agency responsible for destruction of the chemical weapons stockpile. To comply with treaty agreements and congressional mandate, destruction of these weapons must be completed by 2007.

FACT SHEET
September 2001

Responsibility
Mr. Jim Bacon (SES), the Program Manager for Chemical Demilitarization (PMCD), Aberdeen Proving Ground, Md., is assigned responsibility for the Chemical Stockpile Disposal Program. Huntsville Center is responsible by agreement with PMCD and the Headquarters, U.S. Army Corps of Engineers, for being the Life Cycle Project Manager for design, equipment acquisition, equipment installation, and facility construction for the chemical demilitarization facilities under construction and those yet to be awarded. The U.S. Army Operations Support Command, Rock Island, Ill., is the contracting agency.

Program Status
Incineration was selected as the baseline disposal process. Disposal operations were completed in November 2000 and closure activities have begun at the pilot facility on Johnston Atoll (JACADS) in the South Pacific. Disposal operations are successfully underway at Deseret Chemical Depot, Utah, the first of eight facilities in the continental United States. n Anniston Chemical Activity, Ala. The Army awarded a contract for construction and operation of an incineration facility in February 1996 to the Westinghouse Electric Corporation, now The Washington Group. An environmental permit application to comply with the Resource Conservation and Recovery Act was approved by the Ala. Department of Environmental Management in June 1997. Construction began at that time and was completed in June 2001. n Umatilla Chemical Depot, Ore. The Army awarded a contract for construction and operation of an incineration facility in February 1997 to Raytheon Demilitarization Company, now The Washington Group. Construction began in June 1997 and was completed in August 2001. n Pine Bluff Chemical Activity, Ark. The Army awarded a contract for construction and operation of an incineration facility in July 1997 to Raytheon Demilitarization Company, now The Washington Group. After environmental permits were granted, construction began in February 1999 and is about 62% complete.

Construction of a chemical weapons incineration facility

n Aberdeen Proving Ground, Md., and Newport Chemical Depot, Ind.. An alternative technology for disposal has been chosen for these two sites. In December 1996, the Army recommended neutralization technology followed by secondary processing for the destruction of chemical agent stored without explosives in bulk containers. In October 1998, a contract for the Aberdeen facility was awarded to Bechtel National, Inc. In February 1999, a contract for the Newport facility was awarded to Parsons Infrastructure. Both are design-build contracts with overall progress at 45% at Aberdeen and 29% at Newport. n Pueblo Chemical Depot, Colo., and Blue Grass Chemical Activity, Ky. These two projects have been placed on hold by congressional mandate in order to study alternative technologies to destroy their stockpiles.

Umatilla Chemical Depot, OR Deseret Chemical Depot, UT Pueblo Chemical Depot, CO

Newport Chemical Depot, IN Aberdeen Proving Ground, MD Bluegrass Army Depot, KY Anniston Army Depot, AL Pine Bluff Arsenal, AR

Russian Chemical Weapons Destruction Program


Shchuchye Chemical Weapons Destruction Facility The U.S. government has committed to assist the Russian Federation in the destruction of its chemical weapons. In December 1996, the Huntsville Center awarded a contract to manage, conduct research and development, design, and construct facilities to assist Russia in executing its chemical weapons destruction program. Site work began in January 2001. Construction of a facility to destroy nerve agent weapons should be completed in 2006. Moscow Central Analytical Laboratory A contract was awarded in November 1996 to renovate and equip an existing analytical laboratory in Moscow to conduct chemical agent monitoring in support of the chemical weapons destruction program. Work was completed and the renovated laboratory transferred in January 2001. U.S. Army Corps of Engineers

Huntsville Center
Information: Public Affairs Office,(256) 895-1690 Chem Demil Director: Jim Cox, (256) 895-1331 http://www.hnd.usace.army.mil

Responsibility
The Program Manager for Chemical Demilitarization (PMCD), Aberdeen Proving Ground, Md., is assigned responsibility for the Chemical Stockpile Disposal Program. Huntsville Center is responsible by agreement with PMCD and the U.S. Army Corps of Engineers, Headquarters, Washington, D.C., for being the Life Cycle Project Manager for design, equipment acquisition, equipment installation, and facility construction for the chemical demilitarization facilities under contract and those yet to be awarded. The U.S. Army Operations Support Command, Rock Island, Ill., is the contracting agency.

or more information regarding the Corps of Engineers Chemical Demilitarization program, contact: U.S. Army Engineering and Support Center, Huntsville ATTN: Public Affairs P.O. Box 1600 Huntsville, AL 35807-4301 (256) 895-1690

US Army Corps of Engineers

August 2001

CHEMICAL DEMILITARIZATION: CONSTRUCTING A SAFER TOMORROW

www.hnd.usace.army.mil

Life Cycle Project Manager for Facility Design, Equipment Acquisition/ Installation, & Facility Construction

U.S. Army Engineering & Support Center, Huntsville, AL

Background
The Department of Defense (DoD) was directed by Congress through Public Law 99-145 as the government agency responsible for destruction of the chemical weapons stockpile. To comply with treaty agreements and a congressional mandate, destruction of these weapons must be complete by 2007.

U.S. Chemical Stockpile Disposal Sites

Program Status
Incineration was selected as the baseline disposal process. Disposal operations were completed in November 2000 at the pilot facility on Johnston Atoll (JACADS) in the South Pacific and are successfully underway at the first of eight facilities in the continental United States - Deseret Chemical Depot, Utah. n Anniston Chemical Activity, Ala. The Army awarded a contract for construction and operation of the facility in February 1996 to Westinghouse, now The Washington Group. An environmental permit application to comply with the Resource Conservation and Recovery Act was approved by the Alabama Department of Environmental Management in June 1997. Construction began in June 1997 and completed in June 2001. n Umatilla Chemical Depot, Ore.. The Army awarded a contract for construction and operation of the facility in February 1997 to the Raytheon Demilitarization Company, now The Washington Group. After a limited notice to proceed period, construction began in June 1997. Construction will be completed in August 2001. n Pine Bluff Chemical Activity, Ark. The construction and operation contract was awarded in July 1997 to the Raytheon Demilitarization Company, now The Washington Group. After environmental permits were granted by the state of Arkansas, construction began in January 1999 and is about 56% complete. n Newport Chemical Depot, Ind., and Aberdeen Proving Ground, Md. An alternative technology for disposal has been chosen for these two sites. In December 1996, the Army recommended neutralization technology followed by secondary processing for the destruction of chemical agent stored without explosives in bulk containers. In October 1998, a contract for the Aberdeen facility was awarded to Bechtel National, Inc. In February 1999, a contract for the Newport facility was awarded to Parsons Infrastructure. Contract progress (design-build) is about 16%

Russian Chemical Weapons Destruction Program


Shchuchye Destruction Facility The U.S. government has committed to assist the Russian Federation in the destruction of their chemical weapons. In December 1996, the Huntsville Center awarded a contract to manage, conduct research and development, design, and construct facilities to assist Russia in execution of its chemical weapons destruction program. Site work began in January 2001. Construction should be completed in 2006. Moscow Central Analytical Laboratory A contract was awarded in November 1996 to renovate and equip an existing analytical laboratory in Moscow to conduct chemical agent monitoring in support of the chemical weapons destruction program. The work was completed and the renovated laboratory transferred to the Russian government in January 2001.

complete at Newport and 34% complete at Aberdeen.


n Pueblo Chemical Depot, Col., & Blue Grass Chemical Activity, Ky. These two projects have been placed on hold by congressional mandate in order to study alternative technologies to destroy their stockpiles. Congress has prohibited DoD from obligating construction funds for these two sites until 180 days after an alternative technology effectiveness report has been submitted to Congress. DoD created a program to identify and demonstrate no less than two technologies for destroying assembled chemical weapons at the Pueblo and Blue Grass sites.

Chemical Demilitarization
Disposal Program Chem Demil Fact Sheet Chem Demil Brochure

Anniston Chemical Agent Disposal Facility (ANCDF)

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Construction Policies Design-Build Guidance Click Here for Additional Construction Photos The System Contract for the Anniston Chemical Agent Disposal Facility at Anniston Army Depot was awarded to Westinghouse Electric Corporation (now the Washington Group) on February 29, 1996. This contract was awarded with a limited notice to proceed awaiting issuance of the Resource Conservation Recovery Act (RCRA) Permit. The RCRA Permit was issued on June 19, 1997, and full notice to proceed was given on June 20, 1997. Construction was substantially completed on February 28, 2001. A Construction Completion Ceremony was held on June 8, 2001.

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Chemical Demilitarization

Umatilla Chemical Agent Disposal Facility


Disposal Program Chem Demil Fact Sheet Chem Demil Brochure

(UMCDF)

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Pueblo Blue Grass Click Here for Additional Construction Photos The Systems Contract for the facility at the Umatilla Chemical Depot was awarded to Raytheon Demilitarization Company (now the Washington Group) on February 10, 1997. The EIS ROD was signed on January 31, 1997, and the Resource Conservation and Recovery Act Permit became effective on February 12, 1997. Construction began in June 1997. At times Raytheon had over 1,100 personnel including subcontractors working two shifts for the construction and equipment installation phases. It is expected approximately 500 will be employed during the systemization and operation phases. Construction was substantially complete in May 2001.

Construction Policies Design-Build Guidance

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Chemical Demilitarization

Pine Bluff Chemical Agent Disposal Facility


Disposal Program Chem Demil Fact Sheet Chem Demil Brochure

(PBCDF)

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Click Here for Additional Construction Photos Construction Policies Design-Build Guidance The System Contract for the Pine Bluff Chemical Agent Disposal Facility at Pine Bluff Arsenal, AR, was awarded to the Raytheon Demilitarization Company of Philadelphia, PA (now the Washington Group) on July 25, 1997. This contract was awarded with a limited notice to proceed awaiting issuance of the Resource Conservation Recovery Act (RCRA) permit. The RCRA permit was issued on January 15, 1999, and the Corps of Engineers gave full notice to proceed with construction that day. Construction is expected to be completed in February 2002. Construction is 63% complete. The contractor estimates it will employ more than 600 workers during construction and more than 300 during testing of the plant's systems and its actual operations.

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Chemical Demilitarization

Newport Chemical Agent Disposal Facility


Disposal Program Chem Demil Fact Sheet Chem Demil Brochure

(NECDF)

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Construction Policies Design-Build Guidance

Click Here to View Additional Construction Photos The Systems Contract for the Newport Chemical Agent Disposal Facility at the Newport Chemical Depot was awarded to Parsons Infrastructure of Pasadena, CA, on 18 February 1999. This contract was awarded as a design-build-systemize-operate. The Resource Conservative Recovery Act permit was issued on 3 December 1999. The design effort is approximately 80% complete. Construction is scheduled to be completed July 2005 and is approximately 5% complete. It is estimated that over 350 contractor personnel will be employed during construction and approximately 250 will be employed during systemization and operations. The stockpile consists of VX (nerve agent). The goal is the safe disposal of the VX.

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Chemical Demilitarization

Aberdeen Chemical Agent Disposal Facility


Disposal Program Chem Demil Fact Sheet Chem Demil Brochure

(ABCDF)

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Construction Policies Design-Build Guidance

Click Here for Additional Construction Photos The Systems Contract for the facility at the Aberdeen Proving Ground was awarded to Bechtel National, Inc., San Francisco, CA, on 2 October 1998, and the Resource Conservation and Recovery Act Permit became effective on 24 March 1999. The design-build effort began in October 1998 and is scheduled to be completed in July 03. It is estimated that over 450 contractor personnel will be employed during the construction with approximately 350 continuing into the systemization and operations phases. The stockpile consists of HD (mustard).

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Disposal Program Chem Demil Fact Sheet Chem Demil Brochure

Chemical Demilitarization

Pueblo Chemical Agent Disposal Facility


Anniston Umatilla Pine Bluff Newport Aberdeen The Chemical Stockpile Disposal Program consists of the design, construction, operations, and closure of a chemical agent destruction facility on an undeveloped site at Pueblo Army Depot. The stockpile consists of 4.2 inch, 105mm, and 155mm projectiles containing chemical agent HD (mustard). The project will also include a roads and utilities package for access roads, improvements, parking lots, and site drainage. Construction of some of the roads and utilities package is scheduled to begin in early summer of 2001. The Army is currently evaluating incineration and neutralization technologies for the Pueblo Chemical Agent Disposal Facility with a decision expected in late FY01.

(PUCDF)

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Pueblo Blue Grass

Page last updated: 10/03/00

Construction Policies Design-Build Guidance

Disposal Program Chem Demil Fact Sheet Chem Demil Brochure

Chemical Demilitarization

Blue Grass Chemical Agent Disposal Facility


Anniston Umatilla Pine Bluff Newport Aberdeen The Chemical Stockpile Disposal Program consists of the design, construction, operations, and closure of a chemical agent destruction facility on an undeveloped site at Blue Grass Army Depot. The stockpile at Blue Grass consists of rockets, mines, and projectiles containing chemical agents GB (nerve agent) and HD (mustard). The project will also include depot support projects for access roads, parking lots, and site drainage. The technology decision is expected by May 2002. The community is actively engaged in the process.

(BGCDF)

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Construction Policies Design-Build Guidance

Chemical Demilitarization
Disposal Program Chem Demil Fact Sheet Chem Demil Brochure

Contract Administration Plan, CEHNC 1180-3-1 June 1998


To print entire CAP
Table of Contents Revision 2 Approval Letter Revision History Highlights Chapter 1 Chapter 2 Chapter 3 Chapter 4 Chapter 5 Chapter 6 Chapter 7 Chapter 8 Chapter 9 Chapter 10 Chapter 11 Chapter 12 Chapter 13 Chapter 14 Glossary Index Tabs

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Construction Policies Design-Build Guidance

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Disposal Program Chem Demil Fact Sheet Chem Demil Brochure

Chemical Demilitarization

Design-Build Construction Contracts


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Welcome to the U.S. Army Engineering and Support Center, Huntsville, Directorate of Chemical Demilitarization Guidance for Design-Build Construction Contracts. This material is in PDF Format. It requires "Adobe Acrobat Reader" to view. If you want to edit it for you own use, you must save the document by right clicking the hyperlink above. Then select "Save target As" and enter. Enter the destination folder where you want to save it. Open Acrobat Reader and select the file. With the mouse, select the PART you want to edit. Then select the "Text Select Tool" in Acrobat. Using your mouse and/or keyboard, "select" the material you wish to copy. Click on the "copy" command or button. Using Microsoft Word, open a new or existing document. Use the "paste" command in Word to insert the highlighted material into the word document. You can now edit it for your own use.

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Disposal Program Chem Demil Fact Sheet Chem Demil Brochure

Chemical Demilitarization
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Page last updated: 10/03/00 Construction Policies Design-Build Guidance

Chemical Demilitarization

Chemical Stockpile Disposal Program


Disposal Program Chem Demil Fact Sheet Chem Demil Brochure

Anniston Umatilla Pine Bluff Newport Aberdeen

Pueblo Blue Grass

Construction Policies Design-Build Guidance

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Ms. Amanda Stephens, CEHNC-CD Amanda.L.Stephens@HND01.usace.army.mil Contact Website Manager at: WebSiteManager@HND01.usace.army.mil Contact Webmaster at: Webmaster@HND01.usace.army.mil

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Chemical Demilitarization

Anniston Chemical Agent Disposal Facility


Disposal Program Chem Demil Fact Sheet Chem Demil Brochure

(ANCDF)

Anniston Umatilla Pine Bluff Newport Aberdeen

Pueblo Blue Grass

Construction Policies Design-Build Guidance

Return to Anniston Homepage

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Page last updated: 9/10/01

Chemical Demilitarization

Umatilla Chemical Agent Disposal Facility


Disposal Program Chem Demil Fact Sheet Chem Demil Brochure

(UMCDF)

Anniston Umatilla Pine Bluff Newport Aberdeen

Pueblo Blue Grass

Construction Policies Design-Build Guidance

Return to Umatilla Homepage

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Chem Demil Homepage Point of Contact Chemical Stockpile Disposal Program Johnston Atoll and Tooele Anniston Pine Bluff Aberdeen Newport Facilities to be Constructed Blue Grass Pueblo Construction Policies Design-Build Guidance Quality Management System Link to PMCD

Umatilla Chemical Agent Disposal Facility (UMCDF)

Click Here for Additional Construction Photos The Systems Contract for the facility at the Umatilla Chemical Depot was awarded to Raytheon Demilitarization Company (now the Washington Group) on February 10, 1997. The EIS ROD was signed on January 31, 1997, and the Resource Conservation and Recovery Act Permit became effective on February 12, 1997. Construction began in June 1997 and is now scheduled to be complete in May 2001. At times Raytheon had over 1,100 personnel including subcontractors working two shifts for the construction and equipment installation phases. It is expected approximately 500 will be employed during the systemization and operation phases. As of January 2001, construction is about 94% complete. Construction of the walls and the roof of the Munitions Demilitarization Building (MDB) was completed in March 1999, enabling complex electrical and mechanical work and equipment to continue inside the building throughout the winter months. Work on the Container Handling Building (CHB) is approximately 75% with electrical, mechanical, and equipment installation continuing there also. The Personnel Support Building (PSB) was completed in early spring and is now occupied by the Systems Contractor and the Program Manager. Updated: 09/18/01

HNC

Chemical Demilitarization

Aberdeen Chemical Agent Disposal Facility


Disposal Program Chem Demil Fact Sheet Chem Demil Brochure

(ABCDF)

Anniston Umatilla Pine Bluff Newport Aberdeen

Pueblo Blue Grass

Construction Policies Design-Build Guidance

Return to Aberdeen Homepage

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Page last updated: 9/7/01

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