Professional Documents
Culture Documents
GRADES
FOR THE
(lass
TlJ-lxL
>fS
p
Book
rgyrighfi
r.
14 IZ
night deposit.
Woodwork
for the
Grades
FOR USE IN
Manual Training
Shop Problems
Classes
Fully Illustrated with Three Hundred Half-tone Engravings from Actual Shop Practice and Many Working Drawings of Educational
A
CHICAGO
CO.
Randolph Street
^5
Copyrighted by
Orb
cV
IxJckett
Hardware
Co..
1908
1912
L913
Woodwork
for the
Grades
Introduction
This course in woodwork
is
in
The
by a
home.
of
The
interest
and progress
be genuine and
educational value.
It is
no waste
of
by use
a plan
Such
far larger
a better
The advantages
of
a matter of
economy
of
accomplish as
this aid
much
in the sixth
much
first
value
is
NAILS
There are many kinds of nails, brads and similar fastenings. These include common wire nails, cut nails and brads. To introduce to you all of the styles and sizes at once
The way
useful
knowledge
of
these
common and
to
then use them as a basis from which to estimate other In your school work you
will
use
66.
wire nails
Examine these nails carefully. Measure them in all ways and remember the dimensions. You will soon learn to select a 6d nail from an assortment of many sizes.
After you have learned this size you can readily estimate
the other
common
first
sizes
by comparison.
likely to use only 6d,
at
In your
3d
nails.
If
4d and
inch boards
you
will likely
for the 2
required.
By
driving a
6d
how much
through two j inch pieces and noting the point extends, you will have a useful and
nail
comparison.
will get
By
driving a
20d spike
of
another dimension to
work from.
nail with
two thicknesses
rough
common
nails
made from
the
common
size of
from smaller
sizes.
having a smaller
common
wire nails.
Hence
nails
which
made from
nails.
is
much
lighter
6d box nail is the same length as a 6d common, but and has a smaller head, because the wire from
which
it is
made
is
smaller.
by
length.
made for small work. The They are distinguished from heads. The small nails have the
and
spikes.
same form
difference
of
head
The reason
is
for this
not to
visible,
may be
set
In
wood around
the head
is
usually torn so
the
The small smooth round heads of the brads do not crush wood so much when they are set. and therefore their heads can be covered in a manner to make the holes scarcely
noticeable.
several lengths and each length of Most hardware dealers have a variety of lengths, but usually not more than one or two sizes of wire of each length. Your first work will require but a limited variety of brads. You will have little if any occasion to use those made of the smaller sizes of wire. As a basis for comparison, learn the size of a common inch brad so that you can pick one
Brads are
made
in
it.
The
'
inch
and
it
is
worth while
to learn.
The
is
to
use a
hammer
properly will
know how
It is difficult to either
if
you
will
will learn
how
to drive nails.
rubbed on soap
bending.
or grease to
cause
many
purposes.
For your
first
work
shown
and
in Fig.
lA
the
round
shown
Fig.
in Fig.
IB
to
1A
are
sufficient
begin with.
In using a round head wood screw a hole
as the
is
bored
as large
shank
the
is
on which there
is
is
no thread.
This
long.
At the bottom
hole
sometimes bored
another
for
the
Fig.
threaded portion
of the
screw.
of bit
The form
Fig. 2A.
shown
in
This
is
The
size
of the hole
10
is
the
wood
is
very
the
thickness
is
of
screw
at
If
the
wood
^Ifc-iW -^
_. Fig.
^^^^^S
2A Gimlet Bn
.
.
shown
will
in Fig.
2B
_.
_.
no hole
be required.
or hardness of the
You must therefore consider the texture wood in determining the size of bit to
use.
it
Where
is
-^
Fig.
s^^^J^^"^^
2BScrew Drive,
'
^^^^^^^^HHHP
large
enough
for
hole for the threaded portion in the other piece without regard
to length of either part of the screw.
is
started with a
This
is
good
wood.
is
many
the
sizes
of
the holes
grease, not
oil.
of
some kind
is
used
The
grease
should be placed
is
in the
Soap
A
that
if
matter which
the screw
in
is
is
is
turned too
fail
much
it
will
strip the
It
thread
formed
the
wood and
to hold properly.
requires a
11
it
to
may be
twisted in
of sufficient size
is
is
made.
in the
The
the
flat
used
same manner
as
wood a
head.
^"'
lilli
-L -- i
conical hole
is
- mmjSmS
J
Fig.2C-Countersink
The
tool
used
is
in
called a countersink
bit
and
is
shown
in
used in a
brace as
is
a bit.
is
given in fractions of an
in
The diameter
five
of the
shank
is
given
numbers.
The
number
3 /45
about }i inch, the number ten about inch and the number eighteen about %e inch in diameter
screw
is
of shank.
FINISHES
For the
first
work
in the
woodshop you
will
have need
for
The most
ing
it
it,
is
white shellac.
This
it
is
is
so transparent that
of the
wood.
make
nice finish.
sandpapered.
For
this
be
easily repaired
injured.
its
natural color
much
home
articles
of different
12
woods thus
appearance
You
will
become
familiar
with the
woods and
Any
woods.
changing
fashion
and therefore
if
you
treat
coating which
its
may soon go
stains are the
out of style,
will
be apt
to lose
interest.
are
most simple
stains to use.
They
oil.
These
To
or
more
self.
paintbrush or cloth.
wipe
off all
is
may
the
wax.
better.
There
ufacturers.
is
by dealers, which
and can
wood
in a
first
class
manner.
the novice
It
it
is
will
appear a very
fair
The
wiser
way
for
is
to
let
varnish
entirely alone.
13
DESIGN
The beginner in woodwork usually has enough to do to master
the problems in tool usage which are essential to successful work.
Nearly
all
variety of modifications.
You should
first
given.
to learn
fully
Not simply
to fix in
why
Go
care-
This
will usually
for
go carefully over
all
The
details,
such
as the shapes of
is
the
last
planned to encourthis
if
you
will carefully
go over them in
manner you
will
You should be
The one
able to
may
in
select.
mind is that designing is not guessing, but rather taking known elements and working definto
keep
itely into
new
work
In
your
first
limited to such
materials
It is
and
tool processes as
to use successfully.
all
may
to
matic methods.
First
be made.
Second
Decide
14
to
results.
Third
Fourth
(This
will
compared with the type of Sixth -The chief dimension should be determined by the space which the object is to occupy or its specific use. A book rack for a few large volumes would be higher and narrower than a rack for a larger number of small books or perhaps have fewer and
Fifth
size as
1
article
(Consider
and 2.)
wider shelves.
for
Seventh
Ninth
Calculate
each
part.
and bottom.
Tenth-
decided somewhat
in the process.
15
LESSON
LUMBER
This branch of schoolwork
as
is
is
called
You already know that lumber is made by cutting up trees. The trees are cut down by chopping and sawing and are then taken to a mill and sawed into lumber. To those who do not understand the
used in shopwork
is
them
This, however,
is
not the
as
really
requires
great
deal
of
judgment
Fig
3 Ax
place the logs in the mill and
of
To
work them
so as to get the
lumber
is
a matter requiring
a great
deal of experience.
The
is
tools
used in cutting down the trees are the ax (Fig. 3) The saw which is used to fell the tree
logs.
at
These saws
are usually
10
piled just as
it
is
but usually
it is
sorted
Fig. 4
Crosscut Saw
and grades and each kind placed
different
by
itself.
grades of pine.
Other
many
about these
different kinds
lumber, but
will
if
you
will
while working
it,
you soon
and the
from a
common
for
soft
you require
your work.
cut
pine tree.
The
This roughness may be removed by hand planing, but it is usual to run rough lumber through a machine called a surfacer (Fig. 5). Some surfacers dress but
at
one side
once.
Some
four sides at
How
do you think
this
17
Fig.
Surfacing a Board
2
the light and
LESSON
Hold the piece studied
observe the
little
INSPECTING MATERIAL
in
Lesson
to
Sometimes
these marks are very large and uneven; sometimes they are
As they
are
made by
the
IS
or nicked Fig. 6
marks
crosswise.
for
much
rougher than would be the case were the machine in good condition.
if
to
no matter how
plane.
No
when
matter
straight a surface
may appear
if
tested
there
ipilliliitiiifli
Mill
linijiiuuiMiim nuit
i
in
I!!
iiuiuiim lUttunmtm<iM
Fig.
HUM
are any
machine marks
it
can be considered
properly
smoothed.
than before.
After a surface
is
machine marks
finish
clearly
Sometimes marks
Because
of
which are so
will
fine as not to
show very
which
plainly
arise
after
these
troubles,
faces,
in the surfirst
lessons
how
it
to see
to
remove them.
Do
not be satisfied
by looking
by holding
up
all
you
19
LESSON
PLANE
The
tool
which
is
ordinarily
of small pieces of
lumber
is
the
the
7, called a smooth-plane.
If
piece
larg er
plane
to
be
smoothed were
you
a
might use
like the
one shown in
Fig. 8, called a
kinds of planes,
some
Fig.
smaller
7 Smooth Plane
Fig.
8 -Jack Plane
20
work
it is
After you have learned to use these properly you can study other
styles.
differ
and 8 show
9 shows
how
to take hold of
^P
and the
position
for
ordinary planing.
The
how
see
is
properly adjusted.
Thelever9(Fig.lO)
Plane Iron. Plane Iron Cap. Plane Iron Screw. Cap.
Cap Screw
Frog. "Y" Adjustment. Brass Adjusting Nut.
Lateral Adjustment
Frog Screw.
Handle.
Knob. Handle "Boltand Nul' Knob "Bolt and Nut." Handle Screw.
Bottom.
Fig.
1
Section of Plane
21
plane-bit, so
it
will cut
across or
is used to move the bit endwise more beyond the bottom or sole of the plane, Your plane is probably or to withdraw it so it will project less. set just right for the work you are to do, therefore do
The
it
will project
not
move
or the
thumb-nut
try
it
by turnturned
some planes
move the
Fig. 1
Sighting
the
begins to
remember how much you turn it before move the plane-bit. Do not attempt to do anything
little oil
on the bottom
the bottom
it.
of the pine
gum
stick-
ing to
If
is
dull or
if it
to your teacher.
is
Your
first
work
on
in the shop
to learn
how
to
make
the
and true
in all ways.
You
must learn
this
22
to learn
how
1
to plane
and
in
how
to true a surface.
The methods
of
work given
in
Lessons
to
20 are used
working nearly every piece which you make and therefore you
should be very careful to follow them exactly as they are given.
Your speed
in making things later in the course will depend It is upon the thoroughness of your study of these directions. a common occurrence for a pupil who is thorough in his work in making the scale and bench-hook to make a table or book-
who goes
over
the same
lessons
thoroughly.
as directed,
even
upon the tool, the position of the knife in drawing and every other detail. All these instructions are the
result of
school shops
much experimenting and experience with students and with practical men in actual trade work
You have
if
in in
many
lines.
you are
to get the
own way.
at a trifling
effort.
Given these
results
to learn
may
try to
methods given
in this
book.
23
LESSON
for
of
the one to be
the two wider
planed.
'
side" one
surfaces.
or
It is
first.
edges
Fig. 1
wood
shown
off
the
If
portion indicated
by the
the piece
is
quite straight
and
may be
of the
plane will cut from one or two high places, leaving the surface
24
shaving the entire length, do not go over the same place again
but
move
Fig.
13
Fig. 1 4
Fig.
15 Second
Shaving Removed
Fi?.
16
7"
shaving
Lastly
still
first
remove a shaving from the farther side of the top surface If the piece were (Fig. 17) and then examine it carefully. quite smooth the planing would appear as shown in Figs. 18,
25
Examine the
how smoothly
the plane has cut and then turn the piece, placing the other
Compare the
Fig. 1
Fig. 1
Fig.
20 Fourth
Shaving Removed
appearance
after the
of the
first.
Did the piece plane easier or smoother the first time or the second time? Sometimes you will need to examine the piece
very carefully in order to
will
plane smoother.
26
smooth
either direction.
This roughness
or smoothness in
planing results
from the grain
the
cf
Fig.
21 Straight
Grained Pica
wood
not bewith
Fig.
ing
parallel
the surface.
21
is
a picture of
a piece in which
the
grain
is
it
so
straight that
can
Fig.
be planed
in either
Knot
direction. Fig. 22
is
the plane
is
moved from A
stop
the
end
A
to
23
is
will
grain at
in
As
it is
way which
will
make
the smoothest.
planing from
to A.
By
This
which you
27
24 shows one
of
many
wood.
grain.
The
This knot
is
You can
easily
imagine
effect
how
the
grain will
bend
Fig.
24 Board
with
Knot
There are many peculiar freaks in the grains of different woods which you will learn as you work pieces of various sizes and shapes. Now that you understand how to examine the
grain and
face,
until
how
make
smooth
entirely across.
by the
way
will
the piece only in that direction, no matter which end requires the most planing.
28
LESSON
You have now planed
smooth,
square.
it
appears to be
try-
and must
test
more
carefully
by using a
Fig.
25 Testing from
Edge
to
Edge
used
in
many
two
schools.
parts.
consists of
Fig.
26
quare
is
called
thinner part
squares are
made
in
many
styles
and
but
all
the forms
29
woodwork
ordinary
are similar
The
for
try-squares
cabi-
use of
carpenters,
27-
men
Steel
Framing Square
ways
of testing
is
them, but
for
method
to test
try-squares
(Fig. 27).
or with
framing
square
Hold
light
up
to the
try-square
touches
all
the
surface at
surface
is
points the
as
correct
the
all
try-square does
not
is
touch
incorrect
and instead
of planing
matic manner as
at first directed
will
cut
off
the high
Fig.
28 End View
of Plane
places only.
deeper
30
near the center of the cutting edge, therefore the center of the
cutting edge should be
in Fig. 28.
Continue planing
in this
true as tested
true from
edge
to
and
sight from
end
end
shown
in Fig. 29.
\9 7
Fig.
<&*
29 Sighting
Lengthwise
31
to see
if
the piece
is
straight.
Be sure
to
hold the
Usually to
After you
do
this
shown
just
enough
to
to allow light
it.
pass under
straight-edge
as
shown
at
in Fig.
it
31 whether
wider
be
the cen-
ter or straight
on
both edges.
Fig.
30-
Using
Plane as a
Straight-edge
for
purpose
If
there
is
and
straight -edge at
either
end
down
piece
is
straight.
is
that
enough on the toe of the plane in starting the stroke, and not enough on the heel of the plane in finishing the stroke. If the piece is low at the ends and you bear down on the plane
32
properly
will
has passed
and
it
will
cease to cut as
it
Fig.
31
Sometimes
it
is
down on
move
it
forward or stop
the forward
is
before
it
ceases to
move forward
in finishing the
of the surface
stroke.
If this is
done, there
will
be no marking
or ends.
planing be careful to
it
move
is
33
down
is
comes up.
This space
called the
mouth
Fig.
32 Starting
Plane
Fig.
33 Finishing Stroke
34
you
move
quickly in order to
make
the plane
it
change the
the planes
set so that
will
Some-
is
necessary to
grind
very rounding
(Fig. 108), so that they will take a very narrow shaving and
require less strength to
do the work.
Sometimes a
little oil
on
LESSON
You now have
enough.
a surface true in
not
it
must be correct
when
The
first
test
from
right,
and one
you
upon
flat
down upon
or
one corner, and then upon another, the piece may rock,
corner be
another
is
lifted as
pressed
the
down.
piece
When
is
not true
in
is
as tested
this
manner
to
it
said
be "in wind."
is
This word
pro-
Fit nounced with long i and means much the same as the word twist.
Fig. 34 shows
how such
a piece
would
rest
upon a
flat
surface
and
Fig. 35
35
looked
at
These
'pieces
first
much more
in
test piece,
and because
crookedness
is
quite visible in
the picture.
If
the piece
it
is
in
little,
it
must be made
straight before
Fig.
35 View of Surface
is
of Winding Piece
carefully to
also
know what
If
in
wind or
the piece
is
correct
we
say
it is
out of wind,
or not in wind.
practical
way
to
examine
a piece
wind
is
to hold
it
up
in
shown
in Fig. 36.
of the
back
slowly in the opposite direction until you can just see the
back
edge.
If
the piece
is
you
if the piece is in wind, one back corshow more than the other back corner. The corner which is more visible is called the high back corner, and must
ner
will
be planed down
until
alike.
3G
an
upon
it
that the
will
be
at
as
at
first
and you
will find
S
Fig.
36
Sighting for
if
Wind
Mark
ally
if
this
surface properly, you will have the two X's on the two diagon-
opposite corners.
is
is
to
there
also a
at
make
the surface
true,
off
you
each
high corners.
37
if
one end
plane
off
is
end.
If
there
is
any
making the piece nearer equal thickness at the two ends at the same time you are planing down the high corners and getting
the piece out of wind.
test the
If
in
you have any trouble about making the these three ways after each shaving is
tests
removed.
you
will
waste
much
smooth
where you
atically, as
the plane, go
planed true.
Do
is
correct as tested in
if
make
it
correct
you
will
work
to neglect testing
it
often enough.
LESSON
After the surface has
FACE-MARK
been made true
is
it
should be marked
so that you
also so that
know
is
it
first
trued.
purpose
called
a.
face-mark,
is
is
called a face-surface.
The face-mark
of
38
much
mark
character on the
first
is
you work
but
as
similar to the
like
it.
one shown
it is
in Fig. 37,
Usually
located near
<
1
Fig.
3 7 First Face-m
is
made
free
hand.
It
always ex-
The
mark,
that the
edge to which
it
extends
is
the one
and which
For
the
called a face-edge.
this reason
is
which edge
first
to
surface.
to
on the surface so
that
piece.
LESSON
In
all
You not
only can learn to sharpen the plane, but you can learn also to
do something which
will
avoid dulling
it
rapidly.
39
or
surfaced, brush
and
dirt
off
ning to plane
it.
By being
you
will true
the
surface with
less
much
planing, and
work,
but
also will
use the
plane so
that
it
much less
remain
will
sharp much
longer.
If,
in using the
Fig.
plane, as it is drawn
38 Lifting Plane
on Return Stroke
you should
lift,
either
tilt
or
you
pull
it
back.
Fig. 38 shows
how
lifted
the plane
so
that
is
on
it
39
rests
40
of the bit.
For most
work
this
this
is
the best
way
on the return
stroke.
it
in in
shown
Fig. 39.
way
of
holding
in jointing edges.
Fig. 4
Tilling
The one difficulty about turning the plane you may neglect to turn it entirely back
with the edges for the forward stroke.
this, for
if
manner
is
that
to a position parallel
Be
you do not
it
will
take
much
longer to
make
the sur-
face correct.
third
is
method, which
to
tilt
is
in
planing wide
Carefully
surfaces,
work
in
hand.
LESSON
The
next task
is
9 FIRST EDGE
an edge
for
to plane
a face-edge.
This
as
shown by
41
for straightness,
as
shown
in
Fig. 29.
bottom
as in Fig. 30,
but do not use either of these until you have examined the
There are two reasons why you should depend upon the straight-edge or the plane bottom: First, if you do not use your eye you miss the opportunity of learning the best methods and learning to work rapidly; second, you will soon be working on pieces too long to test with the plane or straight-edge, and if you have not learned to sight with your eye, you will be unable to do good work. In using the try-square hold it as shown in Fig. 41, pressing the head firmly against the face-surface. Be particedge by sighting
it.
not
jm
Fig.
41
Testing
First Edge
42
and forearm as shown in Fig. 42, for much depend upon the position of your arm and
lift it
wrist.
Do
and
lower
it
at several
places.
test to
Be
sure to
the ends.
of
The planing
substantially the
same methods
suiface,
Fig.
as
42
Testing First
Edge
trated in Lesson 4.
This
is
edges
piece
>
'
as
shown
in Fig. 12.
It is
of the
It
not only wears the plane out of true, but hinders you from
43
on it pointing shown in Fig. 43. It is not the two marks meet at the corner.
LESSON
The marking gauge
lines parallel with
10
MARKING GAUGE
(Fig. 44)
is
an edge.
It consists of
two principal
parts,
the
block,
or
beam,
parts
or bar.
i
To keep the
in
is
wff^'FFlWBBH
place
fe~'
there
a thumb
uf
u"~
Fig.
fgB
44Marking
made by
in
screw or some
similar arrange-
Gauge
ment
shape
in the head.
The
by
~
line
is
a pencil
shown
The
spur
is
shown
Fig.
45.
The
fit
manufacBefore the
turers usually
a conical point.
gauge
is
be
filed to
not
5 Point
of Gauge Spur
you wish
a a
The
(Fig. 44.)
44
on your
If
rule, but
Fig. 4
Setting Gauge
if
may
you
on
set
47
-Pocket Rule
and the
is
rule as
shown
in Fig. 46.
with
the
that
finger
on top
of
of
hand are around the gauge-beam, the the gauge head and the thumb against
head
directly
the
side
the
place
gauge
your
Be sure
to
exactly
this
45
will
enable you
to
set
the gauge
quickly
and
As
lines are
made
to
work
to,
it is
make
diffi-
It is often
is
Because
in
afterwards
lines
make
the parts
fit.
If
the
had
been
half
correct,
the
labor.
Be very
careful in
setting the
lines
you
will
examine your
will find
is
rule,
or a No. 62,
you
At
no attention to any of the rulings except these. In the No. 84 rule these marks are along the brass binding. Notice that the one-half inch marks extend about half way
across each side, that the one-fourth inch marks extend to or
inch marks are the shortest ones on the scale, extending about
to the first line.
rule, as all
Be
sure to
fix in
mind these
features of the
after this
general plan.
you become
markings you
Your next
bit of
work
is
to
draw
lines
on the face-surface
After
all
the lines
In this figure the outer lines represent the edges of the face-
AC
be drawn.
The
1
-.
hfij
|
~f
Fig. 4
lines.
at
and one
an inner
line.
This designates
that the figures
on the dimension
line
tell
the distance
from the edge
to that line.
The
)l inch
spaceissosmall
that there
is
not
between the
two
lines.
The
Uge Line
arrow
are
head.-.
therefore
The
figures are
placed
47
in
be drawn.
The
it
line
2 y
may
set the
gauge
to
inch, holding
and the
rule as
shown
in Fig. 46.
in your right
arm
is
parallel
with the
piece
you
is
are gauging.
still
This
more
easily
seen
in Fig. 52.
beam
ing
for
rests
upon
edge instead of
rest-
spur
will
be impos-
sible for
you to draw
Gauge Line
grain.
rest
Fig. 51
its
rolled to cause
it
to
upon
edge;
also
slants instead of
of the piece,
To learn to use the move the gauge from the but with the beam rolled
After
making
this
48
enough
In
make
use
full line.
the
of
the
gauge
of the
if
the head
edge,
the
Fig.
indicated by
49.
arrow in Fig.
of the
The holding
51
Rolled
head
is
Gauge
the head
is
not
the
tight
against
face-edge, theline
will
not be correct.
Gradually
the
roll
beam until
the
gauge
nears
the lower
the piece
end
it
of
Fig.
may
52
Rolling
of Line
49
in
Fig. 52,
in order
of the
gauge.
Fig.
this rolling
side.
with
the
piece.
After
you
set the
to
gauge
inch and
line
draw a
inch from
the face-edge,
and then a
1
1
line
inches from
Fig.
the face-edge.
LESSON
bench against the
PLANING TO WIDTH
Place the piece on which you have drawn gauge lines on
top of the
stop.
stop.
Do
not drive
it
against the
line,
making
tryline,
is
the piece
\%
line
inches wide.
and the
is
correct,
50
sufficient, but as
beyond the
line, or
it
better test
in
for straightness,
is
test of considerable
importance
to
shown
that
in Fig. 54.
it
should be held so
is
being
against
measured.
end
of the
thumb
In using the rule, use the markings away from the end,
if
this
can be done.
is
at
the edge
by the facemark.
It is not
incorrect to
hold
it
so that
is
opposite
edge.
Always
manner
for
measuring and
54
Measuring Width
with Rule
as
accurate
as
is
measuring
the average mechanic.
little
You
will
less
than
'
inches.
If in
gauge you
set the
pointofthespurexactlybehindthe
51
This
is
For
gauge
for
ness,
it
give
by measuring the width of the piece, you discover that it at one end than at the other, set the gauge to the Plane to this line the narrow end and draw another line.
If
is
wider
same
edge
as in planing to the 1
2 y
inch
line.
Remember
to test the
as well as
by measuring.
When
this
mark upon
this
edge.
The two
edge, (Fig.
37) and the one on the first 43) are the only ones used to denote face-surfaces,
first
surface, (Fig.
LESSON
The gauge should now be
Fig. 66)
set to
12
PLANING TO THICKNESS
1%
and
If
lines
\%
each end.
you stand
lay
at
the end of
the bench near the bench-stop, you can place the piece against
the stop in drawing the long lines
of
and
it
down
at
the corner
ting the spur so that the piece will be full size after the entire
52
line has
in planing the
first
surface you
is
planed away so
1
'
much
less than
4 inches thick, you may set the gauge to the thinner end and draw a line entirely around the piece and then plane down
to this line.
The
may be
tested by meas-
^^^^^^
also by
sighting for
if
straightness, but
you
the
the
^ ^
When
piece
is
r
_. Fig.
in
55
Lining-
Across End
,_
can, you J
you
\
in-
you find any errors, go carefully over the work Follow the same order and the same direcfirst
it,
time.
If
necessary,
test.
go back to the
surface
and true
53
LESSON
13
finished
is
there
is
about
inch of
wood
projecting
of
the rule.
Do
this
not attempt to
measure
amount
jection,
in
of pro-
but
position,
each end
nearly
as
as
you
Fi?-
56 Rule
in
out
measuring.
the piece
,
is
finishe d
act length
and
of
no
in
consequence.
Take your knife
I
Jj
Fig.
57
Detail of Knife in
Hand
graduation and at
54
each end
left
Fig. 5
side.
and
should
this
extend
In order to do
Do not hold
58
thehandle extends
finger as
shown
in
the picture.
The
.
knife
should have a
sharp point
similar to those
.,
.
..
Fig. *
59 Pocket Knife
shown
in Figs.
small.
not equal to
good pocket
very
do
It
well.
should be
kept with as
sharp a point as
the width of the
blade
will per-
55
The
is
% inches
long.
Sometimes
for
The pocket
and
is
about
6%
The
little
The
large blade
Fig.
61
Knife and
Try-square
is
as are
used in racks,
chairs, etc.
After a
rule aside
mark has been made at each 1-inch line, lay the and place the try-square on the piece; the head
thumb against the middle of the head of the shown in Fig. 60. Place the point of the knife
56
laying
off
move
Be
5 7.
in
position,
is
draw a
line
entirely
lining.
Continue to draw
lines in this
manner at each
head
of the
mark
end
the
until the
Reverse
try-
piece
and the
square, holding
them
as
shown in Fig.
drawing the
After
all
and finish
lines.
drawn
take
at
the
piece
and
line.
try-
If
that
62 Testing Lines
part of
line
at
on Scale
knife
trying
if
it
to
a
a
crooked
straight
the
line.
Keep
even
is
it
you have
injure
every
inch
does
the
appearance
that
of
you learn
to
draw the
lay
lines than
extra lines.
The next
step
is
to
off
the
'
_.
57
from the
line
which
is
to the
face-edge.
as in
Hold
same manner
drawing the
when
inch lines.
(Fig. 62.)
1
1 1
11
X X
1
1 1
1 1 | 1 |
|
hi
III
II
III
Ni
III
III
III
III
Mi
III
III
IN
III
III
ill
X
ill
ill
ih
X m
1,
ill
Fig.
63
Scale
Lay
which
is
off
inch spaces and draw lines from the line the one-half inch from the face-edge to the face-edge.
Draw and test these lines the same as the 1 inch lines. Lay off and draw the lines at the }i inch spaces. You will need to be very particular about these lines or the spaces will not be equal. Lay the rule on edge on the piece and examine If it is all correct, the scale is comall the spacing carefully.
plete
and
will
if
not,
make another scale on the opposite side. Draw gauge lines on the back-side the same
against the face- edge.
you did on
line across
In order to locate the scale on the opposite side, draw a one edge, place the point of the knife blade in the
of the first
end
move
58
drawing the
(See
Next place the knife point in the end of this line and draw a line across the back side. If the face-edge is next to you, the knife may be held as shown in Fig. 65 in setting the
Fig. 64.)
try-square.
The
line
is
then
drawn
in
the
usual manner.
(Fig. 64.)
it
is
by the
line
on the
face-edge, even
though the one on
the back-edge has
been drawn.
If
you have a
scale
of
on both sides
enough
the
less
piece
to
allow
for
planing
off
the scale
Fig.
and
at
Corner
draw
the
off
lines
along
the
and plan
to
plane
off
poorer
one.
Be
have
gauge
of the
to
59
mark the half inches on the scale Extend these lines down on each
edge to the
lines
which are
/ic
inch
havethe lines
knife as
Fig. 64
shown
as
in
and draw
you
line
Fig.
the
line
were directed to
draw the
across
the edge,
that
65 Setting
Try-square
at
Comer
except should
you
stop at the line which
is 3 Ag
now
The piece
will
]g
X
ire
1,
III
III
,1, III
,1
! l
,1
1,
III
III
.1. Ill
III
,1, III
1 1 1 1 1 1 1 1 1
ill
HI
III
III
III
III
III
III
III
III
II
III
III
ill
Fig.
66 Piece
60
LESSON
SAWING
The back-saw
metal
is
14
tf&
Fig.
67- Back-saw
can be used
the grain.
that
it
with
These
are
now seldom
is
much
and one to saw parallel with the hook on the bench and the
grain
13
upon
it
saw as shown
and upon
Notice
the
wood
edge
of the piece.
Place your
thumb
knife
which extend
Be
saw leaves
made by
Fig.
68
Holding Back-saw
61
length of the
blade, the lower edge of the side of the blade resting against your
cut-
(Fig. 68.)
Move
Look
at
the angle
of the
of
This should
To
first,
assist
your
set
eye, at
you can
a try-square as shown in
Fig. 70.
serve that
You
if
will
obFig.
the move-
ment
69 Detail
of Sawing
of the
saw
is
is
cor-
rigid
joint.
You
When
saw
just
movement
is
until
you under-
stand exactly
how
the motion
enough
to allow the
wood
at
the
rigid,
at
the
same angle
shown
in Fig. 68.
Move
manner,
entirely
62
Then
it
cut a very
little
still
lifting
makes)
you
lift
is
well
started
will
not
need
the
to
the saw on
stroke
back
and
shown
in
saw
but
cutting close to
it
70
Try-square
at
Side of
Saw
of the
wood.
At each
forward
stroke
shown
71.
Fig.
After sawing a
little
more the
saw
tion
should
shown in Watch
Fig.
Fig. 72.
71
Sau
63
constantly for the right angle at the side of the saw and as soon
watch the
it
edge
it.
saw
is
cutting close to
Stop after each few strokes and examine the back edge. See
that the
it.
saw
is
On
no
both sides
of
72 Sawing,
Fourth Position
between them. Continue sawing until the kerf extends to the lines which are 3Ae inch from the bottom side of the piece. Be careful to saw exactly to these lines and no farther, for the piece is to be bent and if the saw cuts too far the piece will break instead of bend. Fig. 73 shows the piece after it has been bent. Saw at the same side of each line which extends across the piece. Turn the piece end for end as soon as it will make the holding easier.
to allow of sawing
enough apart
Fig.
73 Piece Bent
64
OUTLINE
After completing the study piece
make an
will
outline showing
of great
will
this piece.
This
be found
bench-hook ycu
need
to recall
and edges
in
are
worked, the
off
tests for
laying
and sawing.
65
LESSON
You have
learned to plane
all
15
BENCH-HOOK
four sides of a piece so that
the surfaces will be true and so that their ends will be of the
this
knowledge
in
The bench-hook
requires but
knowledge beyond
that
required for making the scale, except for the end planing.
Be
Fig.
74
Bench-hook
same
making the
order.
scale,
may show badly. Try to forget all about the fact making a bench-hook and try to feel that you are simply studying. This will help you to keep your mind on the work, for it is much more interesting to see how well you can do than to simply make something to use. If you do your best you will be rewarded many times, for you will be rewarded every time a surface or end is finished. Fig. 74 shows the completed bench-hook. It consists of three pieces of wood and eight nails. Fig. 75 is a mechanical
covered and
that
you
are
66
Eli
u3
.i
<\l
vo
-Jh
*tf
67
of the
complete bench-hook.
nails.
In
this
drawing, each
you
They are shown in this one so that them correctly. You will notice that This is because they they are represented by dotted lines. The heads are full lines or circles, in the are out of sight.
will
be able
to drive
we
hook,
If
we
you
show (the
line
front elevation
we
call it)
you
will see
a dotted line
of
wide piece
By using dotted
lines,
we
shows in
you were
it.
to place the
You
figures.
will
The
made
fine
other lines.
and some to distinguish them from the arrowheads and are called
fine lines
for
some
the sizes
not to give the size of the picture or drawing, but the size of
the real bench-hook.
size indicated
is
made
the
is
by
the figures,
the drawing
is
made many
68
Fig.
76-
Jointing
Edge
in Vise
69
you
will
other parts of
made to the scale of three inches to the foot. You can measure the drawing and find that it is all made to a
is
scale of one-fourth.
a third
This
it is
is
called an
a small view
of
Read
sides.
all
As you do
in the
this
is
worked
and tested
to 14.)
stop,
it
same order
is
(Lessons 4
As the piece
may be
the
too small to
make
by the drawing, then make the piece as near these Be sure, however, to always work to lines, gauging for both width and thickness.
you can.
LESSON
After the piece
line
is
16
PLANING ENDS
finished on
all
entirely
32 /
(Figs.
64 and 65.)
end will not be more than y inch above the bench, as 2 shown in Fig. 77. The piece is placed thus low in the vise
70
because
center.
will
plane easier.
Take
cutting at the
as
shown
in
Fig. 77 or 78.
The
some-
This
is
>
Fig.
77
Planing an
End
will
cut better
if
held
in
at a
different angle, or
planing an edge or side. Unless you are certain that some other angle is better, you should hold the plane as shown in the pictures. Always move
the plane parallel with the edge
at
edges as
remember
in
71
and then either reverse the piece or step to the other side as shown
in Fig.
78.
plane
is
between you and the piece, (Fig. 79) and see exactly
Fig.
78 Planing an End
Third, always have a where you wish the plane to cut next. and stop so close to the line that there will be no unevenness, and yet the smooth, glassy surface made by the knife remain. This is not so difficult a matter as you may suppose, for if you will see exactly where each
knife line to plane to,
72
shaving
to
can look into the mouth of the plane and see how
ting,
is
cut-
first
time.
Test the
square, holding
Fig.
80,
and
edge
against the
as in Fig. 81.
Be
the
sure
to
use
face-side
and face-
edge
in
making
fail
these tests.
If
you
to
of these
directions
again,
ent
ir ely
and
try again.
and
re-lining
and
it
** 79-Bami^gBa
is
will
After the
first
73
(See
and 65),
to
able to
80 Try-square
End
re-line
entirely
ous
mistake
and
far
worse
to leave
the end
it
without making
Fig.
81
74
LESSON
MAKING THE
hook, take the piece which
wide, dress
directed in
as
it
17
SIDES.
After finishing the wide piece for the bottom of the benchis
12
'J
Proceed exactly
as
making the
for
it
piece.
Make
you can,
is
to
be ripped
center.
in two,
and
the waste
to less than
material
Do
i 6
not plane
sawing you
As
marks
this
piece
is
to
be ripped
Fig.
in two,
as
shown
in
82.
drawn around
the
edges
for
the
line
ripping by
setting the
Fig.
gauge
at
inches and
draw
lines
face-
j 1
for
the
inch piece.
The piece is now ready to be ripped unless it is to be The methods of chamfering are given in the next chamfered. The following lessons on the ripsaw and ripping lesson.
should be studied before attempting the ripping.
niece has been ripped, joint the edge of each piece.
After
the
In case you
it.
have sawed beyond the line draw another line and plane to
75
LESSON
18
CHAMFERING.
A simple way of ornamenting a piece is to bevel the edges. When this is done as shown in Figs. 82 to 86, it is called
chamfering.
places.
Such beveling
of corners
may be used
in
many
of a
we
will
draw
pencil
an equal distance
and on the
The
chamfer may be on
either the face-surface or the back-surface.
For
this
piece
is
Fig.
83 Chamfering End
the
chamfer
on
)
% inch
is
better, as
we want
the cham-
76
fers equal, and if we gauged all from the face surfaces they would not be alike unless the piece were the same width at
each end.
Use
a pencil in
marking
lines
for
across
ends as well as
at
an angle
of
about
forty-five
degrees with
should be
the
edge.
It
moved
as indi-
edge
84
Testing Chamfer
line.
chamfered
from
Test
it
surface
extends
line
to
of the try-square as
shown
in
Fig.
84.
Be
careful not to
plane beyond
the
each
line.
After chamfering
piece
Fig. 85
as
shown
In
in
Fig.
85 Chamfering Edge
is
and chamfer
working the
edges, the plane
the
edges.
held and
77
edge.
and tested
as
shown
chamfers
by measuring,
Fig. 86.
They
all
should
of
be
the same
if
width;
they
if
vary, see
you
the
can
find
mistake and
correct
it.
Do
the cham-
fers alike
and
such work
Fig.
86
Measuring Chamfer
straight from
line to line, for
is
LESSON
RIP
shape in a picture.
19
the same size and
in Figs. 87
shown
and
88 may be used.
The
difference
is
teeth.
Fig.
As
the
the
87 The Common
handsaw is
for cut-
ting across
(Fig. 89A.
78
The The
ripsaw
of the
shaped points
teeth.
(Fig. 89B.)
hand-
saws.
The
saws
Fig.
is
fitting of
too difficult
for
you to under-
Made
this
Shape
with the
When
fitting.
it
fitting
take
them
to an expert in saw
Do not
think
youwantthesawfiled,
but
tell
what kind
of
you wish
it
for
and the
will
kind of wood; he
fit
Handsaw
Fig.
B Ripsaw
Teeth of
89
will
Saws
particular
also so
work and
be more
easily
used by
one who
not skilful in
its
use.
LESSON
RIPPING.
There
are
20
of this
two ways
in
which a piece
size
may be
for the
attempts
is
were wider
it
If the piece shown in Figs. 90 and 91. would be held as shown in Figs. 184 and 185.
as
79
down
Begin
it
will
not be
moved by
piece.
the sawing.
Be
sure to start
(See Figs. 70
The most
to
to
serious
make
If
in ripping
far
is
saw too
from the
far
line.
you saw
you
will
you
fear
saw
will
you
not have
a sufficient
guide
for the
saw and
will
consequently
poorly.
saw
The ripsaw
is
no
You
should
and a narrow
This
strip
strip at
Fig.
90 Starting Ripsaw
can be and not break away
Yss
should be as narrow as
it
as the
sawing proceeds.
less.
If in
inch
and may be
for
one saw
bU
two
kerfs
should be made.
piece in the
so
often
by
making both
at
kerfs
distance
down
the
Fig.
91
Starting Ripsaw
reverse
it
as
shown
in Fig. 92.
As soon
as the
reverse
piece again.
of the
first
This reversing
piece should at
be done
sufficiently
the worker.
As the
sawing becomes
better
understood.
Fig.
or
81
need
completed.
piece as shown
in
edges
93
Finishing Ripping
will
the rip-
appear as shown in
teeth of the saw
made by the
different
the
angles
as
the
jointed.
Often
it
is
face-marks
is
cor-
jointed to the
Fig.
94 Edges
manner.
of
Sawed Pieces
LESSON
NAILING.
21
The common adzeye hammer, hammer required for your first work.
and the head
steel.
(Fig.
95)
is
is
the only
The handle
are
hickory
tempered.
tem-
pered much
harder than the
Fig.
95 Adz Eye
Nail
Hammer
claws.
If
the
The
if
sides of the
hammer
head are so
soft that
they
will
bruise
Fig.
96
Starting Nail
Lay one
of the
start a
6d wire
to
nail as
it
shown
in
Drive the
it
nail just
enough
make
remain
place.
Examine
carefully from
two
83
examining the
bit,
(Figs
140, 141).
Ifthe
move
with the
then drive
it
amine
but a
it
again.
Be
a time,
it
to allow of placing
before
it
is
so far in
will
at-
Fig.
97 Locating Nails
To determine how
far from the
manner.
The
edge
to drive
them,
piece on the
narrow one and
then judge the
center
of
the
Mark
the loca-
with a pencil.
Drive the
Fig.
98 Piece
in Position
84
edge
it is
is
even or
flush, as
of the
drive one
a time
and examto
ining
Fig.
the
piece
it
be
in
99
Head
is still
After
the nails
wood,
99,
set
them by using
it
striking
hard
may be
nailset,
set
by using
a
in
as
shown
are
Fig. 100.
There
styles
of
several
nailsets,
the
shown
in Fig. 101.
Fig. 1
00-
85
in the
same manner.
flush.
If
Fig.
101Nailset
Fig. 1
02 Planing
Joint Flush
shown
a very
in Fig.
little
at the joint
,
make
will
You
easier
see that
much
to
smooth the
than
joint
when
the
sur-
when
it
does not
to
maybe
03 Withdrawing Nail
hammer as shown
in Fig. 103.
S5
LESSON
Now
that
22
of
how
planes
are
them.
Be-
doing anything
iron
you will
remember
are placed
to return
how they
them
and be able
to place.
To remove
Fig. 1
the
04 Lifting Cam
This
Lever
cam
with the
finger
thumb and
iron,
and
lift it.
will
on the
screw driver
loosen the plane
iron screw, (Fig.
105).
Pull the
the position
Fig. 1
05-
Loosening
87
at exactly
The
which
angle at which
that
at
it
little
greater than
it
has been
which
it is
held in
the plane.
plane
set the
bit,
you may
Fig. 1
06 Sliding Cap
Iron
oilstone
107)
at
which the
whetting
hold
at
less
which
it is
held
in the plane.
grinding must
07 Whetting Plane
Bit
be
less
considerably
than the angle
that in whetting
88
become accustomed
to cut a
to
may be
first
work the
ing as
shown
this
in Fig. 108.
produce
at
the
first
other edge.
In sharpening planes as in
Fig. 1
all
other
08
End
of Plane Bit
is
an angle to
the surface
or
bit
should be done. At
first
by looking
the
fine,
is
smooth
part
cutting and
as this line
As soon
first
by draw-
flat
side of the
Fig.
109
Fig. 109.
This
is
to sec
if
the edge
Feeling for
89
A
it
wire edge
is
a fine
to
edge which
is
is
so thin that
bends or turns
oilstone.
and how
it is
it
is
produced.
visible.
is
scarcely
It is
much
exagger-
shape.
Fig.
110 Sketch
of Wire Edge
oilstone.
to
by
flat
side and
move
it
shown
in Fig. 111.
first
time trying.
bit
on
side to
hold
flat
down on the
for
if
stone,
you do not, a
small
will
Fig.
angle
be made
Ill
on
this side of
the edge
which
will
do much harm.
(Fig. 112.)
Hold the
107 and
move
it
it
forward,
at the
same
90
This
edge
the
Continue
to
rub
edge
112
lightly,
as in Fig.
edge
is
removed.
fvWWXWWXWWWAV^VVWVWTtrr^
by looking
as in Fig. 109.
Sometimes you
Fig. 1
may need
to
12 Wire Edge
is
Reversed
find out
which way
edge
the edge
is
turned.
Watch
removed
As soon
is
as
shown
If
in Fig.
113 and
test
it
by drawing
it.
thumb over
is
sharp
it
the same
is
Another way
to test the
If
edge on a piece
of pine.
surface, the
is
edge
is
sharp.
This
it
good
on
Fig.
I 1
3 Testing Edge
for
it
test
it
much
easier
and quicker.
91
After finishing on the oilstone the edge may be improved by rubbing lightly upon a piece of leather (Fig. 114) as it was rubbed on the oilstone, except that it is lifted from the leather or strop on the return stroke and is rubbed away from the edge as indicated by
the arrow.
When
that the
edge
sharp,
lower end
about
y-i-2
inch to
inch
and press
Fig. 1 1
Stropping Plane
little
in Fig. 1 1
Try
it
on a piece
wood and
BIT.
After the bit has been whetted several times the end becomes so blunt that it cannot be easily sharpened in this manner. There is so much metal to be removed that it requires too much time and the angle at which you must hold it will be so near the angle at which the iron is held in the
plane that
it
will
not cut
when
sharp.
92
amount
of
is
held on
a revolving stone
The
iron should
shown
115.
in
Fig.
Do
tempt
enough
for use,
edge
oil-
with the
Fig. 1 1
stone.
to have
Be
sure
plenty
of water
on the grindstone so
moisture
be
Be
off
and cap
iron before
returning
them
to the plane.
LESSON
Fig. 116
Fig.
is
24
CUTTING BOARD
a drawing of a cutting board with plain edges.
117
illustrates
The two
and,
in
used
in
making them
large
much
unless so
for
that
one board.
93
this board,
made
1
the
first
74) you
should be able
to
make
a cut|*
ting board, or
42
4#-
any similar
board, as well
as a
good me-
chanic.
Mak e
00
complete scale
drawing of the
board you wish
to
make.
Be
Fig. 1 1
careful to fol-
6 Cutting Board
directions
to a reference, look
it
it.
low
all
come
study
stand
until
you
under-
side
of
the
true, testing
and planing
as in
sur-
first
Follow
to
17,
on account
it
of the size.
it is
In
usually
7 Cutting Board
94
as
118.
is
is moved straight across The amount of the angle determined by the way of the grain.
The
plane
piece
should be
turned and
in
most
is
same man-
thebench-hook piece,
too wide for your
gauge.
ranged
Some gauges
ar-
wide pieces,
little
Cross Planing
at
if
yours
is
too short.
Lay
you
If
have a straight edge, you can draw a pencil line from mark to
will
be necessary
to
if
you are
Figs. 184
If
to hold a
off,
wide piece
there
is
be dressed
to
end
until the
95
Next gauge the thickness of the board and dress the oppoIn working such pieces where usefulness is not side.
it is
make them
gauge
to
but
to set the
same
of the
as
the
ends
bench-
Fig. 1 1
to
papering.
If
you wish
for
cham-
LESSON
There are a number
of
25
SANDPAPERING
kinds and grades of sandpaper.
first
The
flint
work
is
what
is
called
paper or sandpaper.
1>
The
1^2>
and
0.
than
1.
These papers
made by covering
96
of
coating
of
some
is
abrasive
subif
flint.
The paper
amount
of
rubbing.
is
hand
partly
it
is
rubbed over.
little
wood
it
fills
cut
smoother.
new
for finishing.
well as a matter of
You will find it an essential to the best work as economy to use sandpaper until it is worn out.
To do
prevents.
either
this
you should
settle
upon
and
always tear the paper to that size unless the nature of the work
The
small pieces
in
of
on a block or
the hand.
it
When
are
a block
is
used the
hand
as
shown
in
Fig.
120.
There
many
is
places in which
block
is
as a rule
used only
is
upon
large surfaces.
If
no block
used,
the sandpaper
and
to the
same
size.
97
is
9 inches
by
inches,
and
it
each
4%
inches
by $% inches. This is done by laying a down, upon the bench top, placing a backat
one corner,
as
shown
in Fig. 121.
Do
not
use the rule in determining the center of the sheet, but place
Fig.
121
Tearing Sandpaper
Tear each
half
again and you will have four pieces of proper size for use.
Just what grade of paper should be used cannot
until
be stated
of
has
for
No.
or
2 /
Y
is
coarse
for
enough
If
\y 2
No.
ends.
the work
to
finer grades.
be nicely finished these should be followed by Sometimes this is continued until No. is used, Only by experimenting
98
will
select
Soft
wood
usually requires
To
first
produce
No. 00 paper
required.
finish
116)
Use
it
the paper on a
120,
moving
lengthwise of the
or edges.
will
Be very
careful not to
be
(^
Fig. 1
22 Sandpapering
Surface with
Hand
in the center
edge than
your hand as
shown
in Fig. 122.
Examine the
edges and smooth any spots that were not properly smoothed
with the sandpaper on the block.
paper as shown in Figs. 123 and 124 and smooth the edges.
<J9
mark
of
shiftless
workman.
at
To
flat
Do
not
Fig. 1
23 Sandpapering Edge
with
Hand
retain the
fin-
gers in the
same
place on the
sandpaper, but
change
position
their
often.
Sometimes the
sandpaper
in Fig. 125,
is
held as shown
but
usually a block
is
not required
Fig.
124
100
used
it
Fig. 132
Sometimes the
held with both
work
hands
is
in the
it
same manner.
Because
care
chamfer
is
remain sharp,
much
is
it
needed
properly.
to
sandpaper
how
this
done.
first
In your
attempt
stop
at
sandpapering,
quently and
fre-
examine the
rule
and the
rapidly
how
If
the surface
changed by
you do
the sandpapering.
be
as square
and
with
If
by mistake or carelessness
you
try
sandpapering again.
Be
make such
been used,
particles of grit
remaining
wood
the plane.
vertically
and
firmly
101
as
shown
in Fig. 128.
Move
from the
Go
slowly, be-
and you
will
edge
farthest
from you.
Do not attempt
for
if
to
in this
with
it.
is
folded
the paper at
first.
The
of
the wood.
One
diffi-
102
to
surfaces
near the
ends;
therefore
rub the
In
ends
less
sandpapering,
watch
to see
how much
the paper
is
cutting.
Fig.
28
Sandpapering End
of
wood,
size of cylinder
trial.
Begin with
paper.
If
it
too fine
down
Use
enough
plane
to
remove the
Follow
marks.
29
Sandpapering Cylinder
is
produced.
103
sandpapering
consists
of
removing
of
the
plane
wood.
As the paper cannot be folded around the edge without injuring the surfaces it is held on a block and the block moved across the plane marks at the same time it is moved lengthThis has much the same result as rollwise. See Fig. 130.
ing the cylinder in
the folded sheet of
paper.
After the plane
moved
is
in this
way
rubbed length-
paper
first
on the
Fig.
130
More than
one grade
ance
of paper will be required to give a proper finish. As you work with sandpaper you should watch the appearof the surface to learn
are affected
of
by the rubbing.
how the different grains of wood You should compare the effect
soft,
sandpapering on hard
wood and on
medullary rays of oak and the porous grain about the large rays.
In sandpapering woods having a hard close grain, alternating with a soft porous grain, the sandpaper must be used without a block, for a block will cause the soft porous grain to be
104
cut below the harder grain and a proper finish will be impossible.
This
much
skill that
in grains
is
Such use
do
much harm.
Lastly
fully
done,
and most important, see how little rubbing, carewill produce the smooth satiny surface suitable for
He who
motions
is
LESSON
faces.
26
flat
SANDPAPER BLOCK
Fig. 131 illustrates a rectangular block for use on
sur-
See Fig.
120.
132),
The block with the thin edge (Fig. may also be used on a flat surface,
especially adapted for narrow spaces
but
is
ing
rounded ends
Fig. 134
after
13!
is
for large
Rectangular Block
be carefully made,
all
Follow
planing surfaces,
in first lessons,
132
Edge
105
wide and
Ji
inch thick.
Sometimes a
soft
pad
is
placed
not best.
them down
to a true surface.
Fig.
This
is
often an ad-
work.
The
straight
will
smooth block,
if
Use
Large Curves
properly used,
produce a better
surface, especially
on woods having a
coarse
mahogany.
LESSON
The counting board
for
is
27
COUNTING BOARD
scarcely
really
nothing.
is
of considerable
it
is
made according
it
to the drawing.
for
if
(Fig.
136.)
to
Do
not
make
less
you attempt
106
much
less
you
will
form bad habits and get erroneous ideas of using the plane.
Fig.
If
do
this,
read
all
that
is
- //!"
Hfl
O O
O O O
^OOOOOOOOO
,
,..
Fig.
sure to
all
The chamfering is done as directed in Lesson 18. Be make every chamfer straight and of correct size. Keep
107
Lay
off
on one
holes and with a trysquare and knife draw short lines across
If this is
done properly,
besides
for
places
marked
for boring,
LESSON
BORING
besides
28
If
you
will
study each
thoroughly and in
quite as well as the
will
1M
ordinary mechanic,
^^^gg^^,
I
^ ^E^
li
I!
First
examine
^HJ^^m ^wf
7 Bit-brace
and the
differ
bits,
the purpose of
each part.
The
fits
bit
only in length.
being easier
to use,
the beginner
in
all
may be used
bor-
108
and
but
at
present
we
will
auger
There
end
of the
138).
The screw
into the
wood.
The
spurs
AA
CC cut
at
opened
and shank.
The
sleeve
then turned
the bit
in the
is
oppo-
held tight.
The
siderable importance.
In order to see
is
held
obliquely as
shown
is
in Fig.
139, but
changed
in
to
vertical
Then
the direction
a
of
in
of
watch move.
the bit and
Fig.
140
Bonng
109
in the
to the
end
as
Examine the
bit
same
as before.
Move
see
if
Turn the
bit
Be
at
careful to
examine the
at
the end
and one
Con-
pleted.
Fig.
141
Boring
trysquare
three
changes
of
position
are
ampl e.
less
Use the
and
less until
you
until the
piece
over
and
finish
Be
quite
careful in finishing
Fig. 1
42 Try-square
at Side of Bit
110
LESSON
The
first
29
BREAD BOARD
work on Fig. 143
is is
116.
laid out
by locating the
end
drawing (Fig.
To use
Fig.
as
at
shown
in
145,
the blade
Do
the edge.
Lines
may be drawn on
The
with
lines
edges
may be drawn
the
143
Bread Board
16*
Fig.
144
111
manner
or the
gauge may be
set
and
shown
in Fig. 146.
which
lines
may
sur-
be drawn on the
back or under
face.
Saw the
lines,
corners
holding the
hook
Fig.
as
shown
in
Fig.
147.
After
145 Lining
Corner
sawing,
plane to
You
will notice
is
more
need there
for the
plane to be
held
at
an
If
is
angle.
the edge
tapered
very
much
with the
edge. Fig.
Fig.
148 shows
how
piece
is
112
Fig
147
Sawing Comer
Lesson 18.
to
A common
mistake
is
make
They should be
than
ful to
'
not more
4 inch.
Be
care-
board, locate
in
it
by
measuring as indicated
the drawing, Fig. 144.
148
-Plar:
in
Lesson 28.
113
LESSON
Fig. 149
is
30
Such edges may
on the
draw a
ROUNDING AN EDGE
a view of a rounded edge.
articles as well as
breadboard.
(Fig. 143.)
To round
surface,
the
edge, after
it
pencil line along the center with a gauge and a line on each
wkh
The rounded
as in
and held
chamfer.
(Figs. 83 to 85.)
^
Fig.
making a
150 Section
Round Edge
of
The
Fig.
difficulty in
is
rounding an edge
chamfering.
make
the sur-
difficult to
making the rounded edge, you will make it too straight, unless you attend closely to the form. Fig. 150 illustrates the difficulty by showing an edge, the darkened portion indicating the material to be removed in rounding it. By examining this illustration you will see that very little of the stock is cut away near the lines and that much less is removed than would be if a chamfer were made between the same lines.
114
LESSON
SHELF
the
31
cutting board.
board.
The
pieces,
you
long
trimming
corners
and
be
UU
When
planed
at
a piece
is
too long
to
foot in
one
position,
If
be used.
times
to
it is
when
it is
started in
the usual
the piece.
is
The
is
usually
followed in
to
planing
long
wide surfaces,
sections.
*
This
is
by done by beginning
plane them
SI
151 Shelf
on one corner and working across; then and still planing another section, another, in a similar manner, until the
entire surface has
Fig.
been planed.
115
first
section planed.
Fig. 153
Fig. 1
52 First
Section Planed
surface after
it
and lowered.
The
Fig. 1
53 Second
Section Planed
darkest places
Fig.
154 Third
Section Planed
cally.
fine
be no
116
visable
runs out.
The
the
manner.
may be dressed on both surfaces in the same The edges should be finished by taking a shaving entire length. In sawing pieces of this length they may
shelf
Fig. 1
55 Sawing Ends
in
155.
bench-hook (Lesson 16). The corners of this shelf may be cut off where indicated by the dotted line; being done as in
making
Fig. 143.
17
LESSON
SHELF
edge.
face,
32
The new feature of this shelf (Fig. 156) is the curved The edge may be lined either free hand en the surby making and using a
nails,
pattern,
by use
of a strip of
wood
and two
or a nail
and a
pencil, as
shown
in Fig. 157.
Fig.
156 Shelf
The nearer
straight
of the stick or
you wish the curve the greater the length In your first attempts at drawing
at the
The
Fig.
157 Drawing
Circle
curve
made by
is
called an
is
The
the
118
comrip-
same curvature
If
to the
at
one
the
in
end
the
of the shelf
and
rip
along
curve,
ripping
off
saw
If
is
as
shown
in
You
will find
the
for
working
such curves.
Be careful
to plane to the
line, for
short
any
true
variation
from the
curve
will
shown
in
Fig.
Fig. 149.
159
Planing Curve
119
LESSON
If
33
MANTEL SHELF
you have made successfully
all
make
this shelf.
Work each
piece
162)
Fig. 1
60 Mantel Shelf
i
7 jk
'
r.-Jr
Fig.
161
120
in
one piece
will
as
shown
in Fig.
be
make them
nicer and in
piece separately.
The holes
in the
ingtothewallshouldbel6inches
from center to center.
is
to
make
ordinary frame
house.
In any
-Qvg
change of size or form which you plan you should keep this space
the same or use
some multiple
Fig. 1
63
of this space.
be modified
yet the shelf
tools
and processes
the
as
you
to-
K-5f
already understand.
In fastening
gether,
first
parts
Ti
to the
shelf to the
If
Fig. J
62
121
LESSON
A
34
SWING BOARD
swing board though apparently a simple thing to make
and one which can be undertaken at any time is by no means as simple as it appears and should not be undertaken until all the work up to Lesson 29 has been successfully accomplished.
Fig. 1
64
Swing Board
164) follow the directions
for
To work
Fig. 1
65
Swing Board
122
\y z
of
These
lines
are
at
the
edges
Form
at
the ends.
and sawing on
sawed.
just as
shaped
opening
is
LESSON
This
is
35
FOOTSTOOL
the most simple form of footstool.
Its
beauty
lies
in simple outline
and perfect
nicely.
is
finish.
Be sure
to select
lumber
is
which
will
finish
Oak with
suitable.
Whatever wood
that
it
sawed so
will
not warp.
for
making
the sur-
(Fig.
116).
Be
careful to
it
make
and smooth.
After planing
as directed in
making
or torn
the
may
still
it
be uneven spots
as fine as
grain.
make
it
sufficiently
smooth
for
for
For directions
using a scraper
The
legs are
first
123
The
doweling or inserting
if
the
would need
may be
used.
is
to use dowels, as
shown
in Fig. 170.
dowels are
to
be used place
as
shown
in Fig.
167,
the face-
and make
at the
two marks
surface of
leg,
holding the
knife as shown,
mak ing
marks
the
on
Fig. 1
clearly
66 Footstool
each mark on the top and draw lines as shown in Fig. 169.
The
on both
legs
and top
as
124
the
bit.
of the legs
them
Fig.
and the
tight
down
often easier to
force
clamping instead
but one dowel
leg
it
is
used
in
each
may be
located in the
same
manner as the screw. (Fig. 171) The other method of securing the legs is shown in Fig. 171.
Screw fastenings
be used
in of this sort
may
Fig.
many
places.
Fig. 1
172
is
how
the
the leg
if
Drawings
tional
drawings
or
sections.
Fig. 173 shows the leg with the hole bored, the screw and
the hollow pin which
is
driven
Fig.
168
Setting
Gauge
125
is
is
of
enough
to rest
to allow the
head
of
on the bottom be
the hole.
It is essential
of the
required depth.
A
in the
piece of metal as
screw head
is
then
Fig.
the hole.
This
is
shown
in Fig. 172.
It
may be
point of
This
piece of metal
to
keep the
screwed to
the top.
on the sides
also
of the hole
and
on the
that
pin.
Place the
the
slot
in
the
70
Inserting Dowels
firmly to the
screw head
fits
over the
piece of metal.
Drive the
hollow pin
down
it
head
of the screw,
using a block
with a hole in
126
Bore holes for the screws and use grease or soap in them.
The
Fig. I
71
Screw
of Leg
in
End
Fig.
172-
Section Through
Fig.
73 -Parts Ready
Pit Together
wood
top covered
127
LESSON
SCRAPING
36
It is seldom that the surface of hardwood can be properly sandpapered directly following the hand planing.
common
dif-
cabinet scraper.
ficult tool to
It is
not a
use
propFig. 1
but
it
is
74
Cabinet Scraper
in
order.
It
may be
held as
shown
in Figs. 175
Sometimes
it is
moved
as
shown
177
Figs.
an d
mal
toward
if it is
you and
necessary to
Fig. 1
75 Using
should usually
change your position or the position of the piece. You can change the angle at which it is held in order to avoid its
either
128
is
same
The more
you
at the
will
it
cut
and the
longer
sharp.
It
will
keep
the surface
Fig.
I
on any
76
moved
as in
because
cuts smoothly
grain
is
so useful for
both directions.
Only by using
a tool
be careful
cutting.
to
see
exactly
it is
how and
where
Do
is
Fig.
not scrape
necessary.
more than
Some places
no scrap-
177
will require
ing;
some
Somein order
is
times you
to
need
to scrape places
make
129
grain
lines
Fig. 179
The
lines are
placed on
and
to
at different
angles
indicate
how
the
Lines
beusedatthetwo angles
in succession.
Some-
Fig. 1
78 Using
Scraper, Pushing
be made
at
After surface
as directed in
Lesson 25.
Fig.
79
Piece Lined to
Show Method
of Scraping
130
LESSON
TABORET
There are two
oret.
37
in the
results to
far
be gained
making
is is
of a tab-
The
first
and by
the learning
the taboret.
you are
to
the taboret.
If
you attempt
is
to
too
diffi-
you
will
fail
to learn
The
for
taboret illustrated in
is
Fig. 180
difficult
enough
It
the
first
attempt.
requires
no
tools with
which
familiar
and you
make
and
correctly every
joint.
little
makes
difference
first.
80-
Taboret
Usually you
ter
will
by making
first
last,
the legs
is
made
to dress
may be made in either cf three ways. One way up a piece a little rno>e than /our times the length
131
one
rail
and
as thick
and
wide
then
The ends
squared, to be sure
and 81.
end
leg.
will
make
a good
Be
sure to follow
all
^T
7H"
two pieces
of proper length
cut
off.
The
is
two
rails.
Another way
these four pieces
of
is
making
to take
\D
enough
all
for
one
rail
straight
surfaces
and and
In order to
make
Fig.
them
all of
181
Taboret
132
two
shown in Fig. 182 and drawmaking the lines exactly the distance apart which you wish
the length cf the pieces to
be.
that
Plan,
if
you can, so
be very
that
will
one
line will
close to
one end, so
After the
two
lines are
drawn upon
draw
lines entirely
around
82- Lining
ing
Ends
first if
necessary.
See
Lesson
16.
to dress
little
apiece
more than
waste in ripping.
edges and
width.
Rip
as
Fig.
apart the
same
inmakingthelegs
133
This
is
good way
to
make
each
is
all
of the
same
To
rails
probably
for jointing
making the
is
it
sides of the
bench-
hook.
width,
If
the stock
is
some
make
will
By comparing
see
how
to
As the
short
at
piece shown in
Fig. 183
it is
can be held
made
is
so long
Fig. 1
84
Ripping Legs
jaw in ripping the
rails
must be
This usually necessitates the
of the piece to the other
moving
piece
a
end
of the
off
If
vary in length
little it
That
is,
The
As they
to
legs
are longer
may be made in the same manner as the rails. and may be sprung or bent, you will need
in planing
be careful
them.
They must be
square, or the
134
not
fit.
In making the
wide enough
each edge
for all.
and edges
what
and
shown
Then
and
waste there
the center.
of this
(Fig. 183.)
In ripping pieces
all
thick, or
may be
Figs. 91
that
it is
reversed, as in
and 92 except
held in the vise
as in Fig. 184. to
In order
sufficient
saw
at
angle to
how
the piece
is
tipped as the
85 Ripping Legs.
After
Finishing
all
the
parts
be stained or finished.
ends
of
of the
Only a strip near the edge need be sandpapered. This affords an excellent opportunity to demonstrate that you know how to sandpaper, keeping all the surfaces and edges true.
should not be sandpapered.
bottom side
of the top
135
set the
legs
on end in the position in which they will be when nailed in place, and mark an X at each side where a nail is to be driven These into the side of a leg to secure the leg to the rail.
marks are not
to give
show you
at
are to be drawn.
end
of the
gauge
to
one
half
Fig. 1
the
thickness of a
rail,
gauge
line
on
each leg
at
You
side
will notice
that
these lines
are not
on Lay the
surfaces
legs side
by
draw pencil lines to mark position of the nails. (Fig. 194) J If you have made the rails of proper width, one line will be 2
136
and the other 2 inches from the end. removing the clamp, draw lines from the ends of these lines to locate the holes on the other side. Place each leg in the vise and drill holes for the nails as
inch from the end,
After
shown
fj
Fig.
in
Fig.
186,
using an automatic
dri11
-
187
Automatic Drill
If
you
drill
each
where the
lines cross,
drill
piece, therefore
lines,
above the
other side a
lines,
figure.
The automatic
(Fig. 187)
is
drill
worked by
point in
placing the
position,
drill
Hold
ends of
the
rails
properly.
same
as in nailing
the bench)
hook, (Lesson 21
the piece as
Hold
in Fig.
shown
188.
Hold the
of
face-side
of the leg
face-side
the
rail
and
137
end
of
the
leg flush
is
with
the face-edge
first
of
the
it
rail.
driving
but a
and then examine the piece, and, if it is all right, drive little. Examine the piece again, and if corNail the leg to the opposite end
that before driving the
second
nail, the
piece
should be
examined
(Fig. 189)
wind.
Nail the
second
same
nail
are
heads about
1&2
inch,
101)
Nail
blocks
into
190.
These
Fig. 1
may be made by
enough
square
for
two blocks.
and face-marked.
squared,
it
should
to corner, or diagohalf
is
Each
then cut
for
138
of rectangular section. Such and do not look as well. These blocks are not necessarily of any specified dimensions. If they are about the size shown in the drawing, (Fig. 181), they will fulfil their purpose. The angle which fits the corner
stronger,
in in
Drive
several
brads
each block.
These brads
of
may be
different
ones beingusedinthe
block.
The brads
should
be removed
the
sur-
They
se-
90 Frame Showing
Glue Blocks
should
then
be
Do
to
You may
find
it
necessary
put a clamp across the frame to hold the legs tightly against
rails
to use in
This
will
permit of screws
139
Read what
is
said about
When
Measure
edge
of
of the top
measurements
are equal, or as
nearly so as
ble.
is
possi-
Put a screw in
eachof the four holes
driving
Fig.
191
glue
is
placed
of the legs
and ends
the glue
is
placed
and allowed
to soak in
and then
more glue applied and glue placed on the surfaces of the legs and allowed to dry a little before placing the parts together,
they will hold
still
better.
LESSON
The
as Fig.
39
is
shown
in Fig.
192
made
in the
shelf.
makes the
if
may be
larger
with shelves.
140
(Fig.
193)
r
'i
"i
n
i
(^
-J
-
LH
14'
TT
t~
Ik-
Fig.
192Taboret
with Shelf
wide piece
trued.
they are
the
at
-
strip,
6k
ished
an angle.
will
i
Thi
-J
Taboret
141
than making them square and will also give a better appearance.
Before the legs are nailed in place, they should be clamped
together,
for rails,
and pencil
lines
of the nails
and
shelf
of
is
The
made
in the
is,
same manner
the
to size,
measure to see
rails
and
strips
Fig.
194
are the
same
as
they are
not,
make
the shelf of a size that will hold the legs the same
distance apart at top and bottom. Nail and glue the strips in place, and, lastly, the shelf. Holes may, if necessary, be made for these nails with the drill,
(Fig. 187).
or a
little
The
shelf
may be
side strips,
above or a
little
below them.
for
an
142
LESSON
TABORET
Do
each
not begin
40
making this
make
as
The
top, legs
and
rails
made
If
in the
same manner
square
stock,
clamped together
ends and then
vise
at
shown
in
placed in the
ends
planed as
as
shown
The
may be worked
cf the
as
one piece.
The ends
two
rails
are beveled in a
manner similar
bread board.
Fig.
Hold them
at
195 Taboret
The
rails
and a broad brace (Fig. 199) nailed across to keep the frame
square.
fitted to
the corners.
143
If
clamp is used,
or
will pull
too
much
it
When
nails
the glue
is
dry,
may be driven
Be
sure that
the
rails
rest firmly
on
the
may break
Another method
joining
of
the
rails
is
to
rails to-
shown
Then
fit
Fig.
200.
dowel pins to
and
into place.
Before driv-
will
not stick
if
finger
lightly
touched.
After the glue
has
Fig.
196 Tabcret
144
should be cut.
legs,
To
shown
in Fig. 201.
is
drying,
make
its
corners.
Intead of laying
corners marked.
sure that
are right
at
one corner
may be
Fig. I
97
Jointing
En is
of Legs
gether.
as
(Lesson 29).
It is easier to nail
if
the legs
To
iej
ng Ends of Rails
by
145
As there
on the
two holes
in
rails, drill
as
shown
Examine the
if
legs to see
the
and out
of
wind.
The
legs
may be
Such screws
be used in
rails.
Fig. 1
99 Clamping
Glue Block
may
also
If
enough
for the
ter of the
screw thread.
grease in these
Put a
little
Be very
careful
in
Comer
the
rails
together and do
the corners
if
not
146
See that
wind.
all
parts
are
of
straight, square
and out
shown
in Fig.
190
number
con-
of modifications, all
,
.
...
The
size
may
of a dining-table.
The amount
of rails are
features
of
changes to
needs.
The
size,
legs
to
throughout.
This
mit of tapering or otherwise forming the outlineof legs. The rails may be broad enough to hold the
legs securely without the shelf.
Fig.
147
LESSON
This pedestal, (Fig. 203)
sufficiently difficult for
is
41
PEDESTAL
a simple, plain problem; yet
When made
good
first
in
oak
or
mahogany,
is
it
year high
school boy.
ners,
The
what makes
worth doing
at planing,
and
if
is
made
the
as all
drawing
(Fig.
is
the
square column
parts
begun
first,
other
joints of the
be the inside
column.
of the
Fit to this
surface the
two pieces
to leave
which
of the
column.
Be sure
fitting to
and
the other
Fig.
wide piece.
203 Pedestal
and drive
nails at
each end
at
the
inside edges so that while being clamped, they will not slip.
148
wide piece.
To
fit
this
and then
joint the
edges
narrow pieces.
Plane these
proper width
m
-10-
TZ-
Should
this
-H"
13"
* i
=3
Y-
plan-
1Z"
ing after
all
Next square
will find
-4"
the ends.
This you
but
if
someyour
what
fully,
difficult
lines
you
will
succeed.
part of
The main
and then cut
facing strip
to the
is
the top
is
larger
narrow
then
fitted
and glued
even
under surface
of the top
These
y
Fig.
r.*
of the top.
They
207.
are
clamped
as
204
Pedesiai
shown
in Fig.
145
make
Fig.
205 Clamping
Column
The
ing strip
and clamped
208.
as
shown in Fig.
After the parts
worked the
as a single
same
thick piece.
The piece on
the top end of the
Fig.
206 Facing
Strip
Clamped
will
and
150
except to make
it
throughout.
screws through the piece into the top of the column and as
may be used
it
instead of screws.
is
Deterexact
is
mine by
soft
careful
in the
If
the top
of
wood and the screws of proper size, the holes for the screws may be bored through the board, then the latter with
Fig.
207
End Facing
Pieces Clamped
the
in place.
When
the measure-
screws
may
be driven part way into the top by using the hammer, and
The base
similar
If
is
the
column
in
manner.
the screws
parts
may be
driven
separated and
151
The sub-base
is
fastened to the
The design
of the pedestal
may be
modified by making
all
Fig.
Clamped
parts octagonal.
the column
is
to
be made octagonal,
it
should be
made from
of the
a solid piece.
on the corners
top and bases.
column
if it is
LESSON
This rack
42
BOOK RACK
ments.
It
may be varied in size to suit individual requireThe board should be carefully trued on all surfaces.
the upper edge, in which case
it
msy be chamfered on
The square
sides
and
all of
made
152
cross section.
to
To do
the
rounding
place a block
in the vise
and
whittle
end
in
as
the shown
210.
a
Fig.
To make
nice end,
first
shape
it
like
an octagon,
(Fig.
Fig.
211)
the corners,
making
it
round.
You
is
will
un-
done by
how one
is
made and
fol-
The rounded
part should
sha]
Fig.
210
Whittling on Block
153
of the
same
size for
if
about
This
very important
you wish to
If
make a
strong joint.
is
the
whittled portion
entire length
it
tapered the
will
have so
You
Fig.
may draw
end to
alike.
assist in
making them
in shap-
Your success
as in Fig.
Sometimes you can Whittling past your thumb as shown in Fig. 213 is all right if
if
210
you can.
you are
particular to
keep
a
your thumb
in
such
over
it;
and never
have a cut
is
otherwise you
are likely to
thumb.
a
is
This
no doubt
good way to
the only
objects.
whittle
and
not
many
Fig.
difficult to learn
and should
2 1 2 Whittling End
most
of the whittling)
be used
for
for
removing the
the
154
heavy
cuts.
By comparthe knife
is
parts
of
the
By
starting
the large
end and gradually working toward the point, you will work faster and better.
2 13--
Whittling
End
in Fig.
214.
These
In
working pieces
sizes
is
of
various
knife
held in
end
is
formed
octagon in
this
manner,
made
sixteen sided
and
finally
The two
of
horizontal pieces
Fig.
214 Knife
Blade
at
an Angle
155
Here
you have an opportunity to exercise your judgment in spacing. Bore the holes and make the small spindles and then sandpaper each before putting the parts together.
on your fingers for the straight sides of the pieces and on a round edged block, ( Fig. 133), for the rounded ends. The ends may be made separate from the base and not glued to it, so that in packing the ends will lie flat upon the base. It is possible to hinge the ends the same as if they were solid
boards, but the setting of the hinges
is
most pupils
at this
time.
their use
of a
mere novice.
LESSON
The
legs
select
first
43
(Fig. 215
) is to set
REED FOOTSTOOL
thing in
making
this footstool
on end and
what are to
As the
in-
is
necessary to
corners
make these
fore the
will
face-marks
be on the inside
corners.
As these
Fig.
21 5 Reed
Footstool
156
will
will
P
MO
-W
ing the
first
piece
*
o
(Lesson 4).
locate these
That
to
in
place,
and mark an x on
each side that
is
to
If
8i
\z-
if
be a face.
After
1
k
use the
as
face-marks
in Figs.
shown
37
'
&
\
and 43.
i
li
After
all
four sides
ofeachleghavebeen
jointed, set
them on
for
the
places
the
(Fig. 217).
From
one leg
216)
t
-
lay out
b
c
Li
Fig.
Be sure
mistake.
to
make no
The
on the two
157
at
which
to
draw knife
chamfers
This
After
shown
in Fig. 218.
By referis
to
be
set
the
same space
is
holes and
to
21
The boring
for
if
will not
be square.
One
of the
%
is
bored
one.
until
it
meets
this
better plan
glued
in pairs.
much danger
See
Fig. 229.
Fig.
218 Marking by
Superposition
holes should
be about
158
make them
square, smooth and of equal size.
the cham-
fers are
not well
apthe
made, the
pearance of
Fig.
2 1 9 Testing
for
piecewillbepoor.
Select the four
square pieces
cut
them
to size
and square;
them
to length
and
finish the
should
rounded
ing
for
first
at
be
adjoin-
the
directions
cyl-
making the
After
1
inder.
they are
.
220 Testing
with Try
159
used
for
it
you
of learning to
do the rounding.
Fig.
Try square
select
them together
if
they
them
Allow
glue to
become
Be
work
189).
at
each stage by
Apply the
try-
Fig.
222 Testing
with
Framing Square
160
be applied as
The framing square may You may be able to press the parts
together without using
them
to-
gether.
to Fig.
By
referring
will
229 you
learn
be used.
If
quire turning to
make
them square
in
as tested
Fig.
221 a hand
used,
screw
Fig.
may be
If
223-
Turning Rung
Fig. 223.
one end
it
may
as
shown
in
in
Fig. 224.
manner,
them thoroughly.
tested for
They may be
squareness by measuring
The
lesson
next work
is
the
finishing.
Read
the
on
finishing
and
There
are
many ways
161
or other material
is
used
for the
top of the
footstool.
to
-_
^fl
mm
Fig.
225 Testing by
Measuring
To
plan the weaving use small frame and weave string instead
of the reeds.
i
-- -#
r
This
will
often
Another
mi IffTTSf M iir r m
you
will
be
iiiiiiiiiJB
careful to follow
the
is
directions,
to
wind the
reed around in
three ways before
doing any
This
in the
weaving.
3
Fig.
<i
III'HLg
is
done
226-Weaving
in Fi S'
162
by stitching
For
in the
this a
O
Fig.
227 Needle
^
J
last strands.
needle
as
It
is
is
required, such
in Fig.
shown
227.
a
should be but
any
such
school use.
LESSON
TABORET.
44
This taboret( Fig. 228)
may be made
nary
size
of
or
proportion.
Make a drawing
size of
spacing.
If
are
"
:;
inches
inch square
12
and
Fig.
the
top
inches
228
Tab
square.
From
these di-
163
of the piece
you
In marking the
for
places
boring
and
(Lesson 43).
but one hole
of
is
each
Fig.
229 Clamping
Taboret
clamped there
will
be
less
danger
As
may
It is
usually necessary to
230Taboret Top
is
will
parts should
so
required.
draw up alike a stick may be placed between them, Fig. 229. Read the directions for testing Fig. 215 before attempting to
104
A simple modification
is
of this taboret
shown
in
Fig. 230.
The
general
-JKI
*
"
--~:~
pl an
maybe
the
same
as Fig. 228.
In
off
mak-
W^l^^^
When
top.
used the
frame should
and
legs so that
you
be sure
to
23 1 Corner of Leg
of leg
portioned.
leg
Fig. 231
a picture of the
corner.
This style
may be used on
LESSON
one
45
may be any
BOOK RACK
This book or magazine rack, Fig. 232,
size
from a rack
long.
It is
of
more than
long are
3 feet long, because the weight of the books will cause the
Shelves 2 feet to 2
'
..
feet
satisfactory.
The
165
inch
feet
such
must
be correspondingly
should not be over
The
inch thick.
Such
do
make
a light rack.
designs
may be ornamented
by either horizontal vertical pieces
or
as
shown
signs.
in
these
de-
Do not make
many pieces.
Fig.
use too
are
making the rungs and laying out the parts for making Figs. 209, 215, 228.
in the
The
shelves are
made
same manner
as the base of
the bench-hook,
Fig. 74.
much
166
wind.
Make
the ends
first,
lastly fasten
The
best
rails
way
and
to
insert screws.
LESSON
The magazine
in
46
is
MAGAZINE RACK
rack shown in Fig. 233
a very nice study
The drawing
sizes of
if
have
little difficulty
The end
and ends,
edges
for
^^^^^^^^^^^^^^^^^^^^^^^^^^^^
/
the joints
will
^||
not be
J
Y
i
good.
Be
WjT ^-
particular to
have your
plane sharp
while
smoothing
Fig.
233
-Magazine Rack
the end
grain,
for
to
form a
joint,
and the
of
will
straight
straight
on the
sides.
It
should
may be
little
curved
will straighten
167
also
be curved a
little, for
straighten
If
little
wise, the
Using thin pieces which are not perfectly if you watch such pieces
will
may
or
as
you work
sprung
them, you
so
easily
straightened that
useless to attempt to
make them
straight.
y.
=_
^_^_
-
k 1*
v
-3 ^LDs.
'"
j
^
-
^li ^Z&fc%
**-
!
**
!
'
*'i
Fig.
"fa
If
and
is
that
is
required
is
to
go over
in place.
of
The working
knowledge
pieces.
of
much
larger
You should
168
fore attempting to
rack,
and you
will
if
you make
all of
the objects in
first
nail the
slats.
back
to
the
ends
of
last
the
Fancy headed
may be used
in front
and back.
LESSON
The
size of a
47
BOOK RACK
book rack
books
it
is
and number
of
is
The
shelf should
be
Fig.
235
Book Rack
a little
objectionable.
169
of
The end
it
supports
should not be less than half the height of the book and usually
three-quarters
to
is
more
satisfactory.
Sometimes
is
desirable
make
The back
support
when
in
edges of the
shelf.
all
is
not simply
When
this
is
the purpose,
other requirements must determine the size, strength and nature of the
is
sufficient
if
shelves
are
increased
number
light,
End
of
Book Rack
Do
will
not
make
Books
are
heavy and
strong.
may be made
2 feet long of
^-inch
be
inch thick.
By examining
tions,
Fig. 135
you ought
to
be able
will
own
use.
Do
all
so that while
Be
particular to review
all
directions
170
fering,
(Lesson 25).
Do
made
until
you have
the
The end
rails
projecting through
rails in place.
Round
flattened
on one
side.
covered by the
LESSON
This rack (Fig. 237),
is
48 PLATE RACK
made
in substantially the
same
should be
Fig.
237 Mate
Rack
171
securely glued and screwed to the end and cross-rod and to the
be no
possibility of their
becoming
Fig.
loosened.
The
may extend
entirely
may be
239
is
book rack,
Fig.
(Fig.
232)
of
an end view
fFig.
w
237.
This shows a
240
is
section
of the
Fig.
240 Reds
shown partly driven. These nails should be very carefully driven so that they do not run out on the side of the A clamp should be used to hold Fig.239-ViewofEnd end piece.
^k
is
^^L
172
may
be used instead
may be
glued.
may be
altered in
many ways
with-
The
and spacing
of the rods
should be determined to
suit indi-
vidual requirements.
as required.
shelve?
LESSON
This book rack, Fig. 241,
is
49
which may be modiof a good cabinet
it is
BOOK RACK
of a type
Made
wood
a
a pleasing de-
good lesson
It
is
in
wood-
work.
difficult
not a very
and drive
pieces
nails.
The
en
all
for
the
and then
each end
drawn
at
which
to cut
them
off
as in Fig. 194.
In squar-
241
Book Rack
full lines
entirely
around
173
Remember
that
it is
much
draw the
lines correctly,
to
them
to
leaving
it is
draw the
and then
work on
that
is
read
all
surfaces,
jointing edges
in
to 20.
Fig.
180
or
Fig.
195.
have
been dressed
square,
of the try-
Ji
and
in
3
Fig.
be bored.
sketch of
174
the bottom.
The
slant height
is
24
The
slant
is
slant
is
_.
inch
length and
inch wider
at
Such
will
give
all
the
Lining Across on
End
at
an Angle
is
piece
used
As a matter
the piece
so
it
convenience
is
slotted at each
end
will slip
blade.
row end
drawn.
determined by the
to
be
same
such
as
in
ordinary work.
In
laying
Fip.244out
work
as the lines are
on the edge.
Then from
175
lines
on the
sides.
for
not square
to
it
may be sprung
to place
or
clamped
it
clamp
to a board.
of the
The design
rods
may be used
The
of the lower
may be
omitted.
The
may
first
be made in
one piece
Others
it.
Some may prefer a pattern to use in laying out the pieces. may prefer to make one piece and mark the other from Whatever method is used draw knife lines to work to, and
lines that but little planing will
first,
Glue and
nails,
may be used
This rack
for
may be
number
of shelves.
The
of
176
LESSON
This follows the same plan
of
50
as the footstool (Fig.
of the
PLANT STAND
work
215), and
is
practically the
rail,
Read the
making the As the
directions for
making
for
longer you
make
The hexagons or other ornamay be held in To lay off the place by brads.
mental pieces
hexagon
half the
set the
and
strike
Notice that
held near
the
compasses are
top.
the
Draw
the
With
245
-Plant Stand
the same
one leg
at the point
the compasses to
small arcs
C and
E, change
and
F.
Place
C and
at
D, and on
E and
177
F.
If
these
first
the circle at
same points
as the
located.
Con-
S
ifo.
completing the
hexagon.
"-N
Draw
"i bi-
plane the
/2"
gon
*ift
Various other
r-
Htfk
*/-
-r-
*/#
fe
geometricalforms
may be used
this place.
in
<M
legs to-
gether.
The
be
left
legs
may
square and
straight, or
may
Fig.
246 Plant
Stand
be tapered.
articles
In
sort
of this
legs
may be tapered on only the inside or face-sides, or on all sides. To work these tapers draw pencil lines across the face-
178
surfaces (Fig. 249 A) for the end of the taper, and gauge lines on the lower ends, draw pencil lines lengthwise with a straight-
If
in planing these
may be
omitted.
Begin
the
planing
at
a distance from
Fig.
24 7- Drawing
Circle
Fig.
as
line
In planing
one surface
beginning
before
two opposite
faces
sur-
have been
Fig.
249 B
This design
Fig.
24 9
Leg Linedfor
Taj
offers
an excellent
179
LESSON
The
51
UMBRELLA RACK
This umbrella rack affords an opportunity for the use of
exceptional ability in spacing.
size of the parts, distances
in the
number
for
and length
judgment
designer's
an opportunity
good
Fully
Fig.
250 Umbrella
Rack
this
beginning work.
In
$%
inches
The
crossrails are
% inch
4^
and
180
inches and 3
The
spindles are }
inch square.
Make
Read the
directions fcr
The number
when
of
of
make
You may
find
sure
on the sides
is
of cast iron as
shown
in Fig. 251.
LESSON
52
UMBRELLA RACK
This
is
similar
in
There
is
an opportunity
spacing.
all
for a variety of
This should be
planned
and sketched
necessitate
may
part.
change
in the size of
some
is
As
this rack
for several
umbrellas,
the material
may
all
be
the
252
Umbrella
The
.
height
may be
181
Read the
and 250,
From the
either
illustration
of dividing
is
placed
of
no notching
one
to the other
necessary.
Ordinarily,
no fastening of these pieces is necessary, but if the much, they may be secured by
at
may be
By
the bottom, as
pans
can be used
for
each four
may be used
The
square;
sizes of stock
rails,
1%
inch
V 2
making the
divisions,
inch square.
LESSON
The
center panel of this screen
53
14 inches high and
THREAD SCREEN
is
7^
inches wide.
inches wide.
and 6}
inch square
for
the uprights,
The
%6
215.
Lay out and work the pieces the same as for Figs. 209 and Carefully read the directions for making these pieces
before beginning to
make
182
ments.
Make
a complete.
size
and
loca-
including the
pins.
and the
all
the
completed.
Bore the holes
forthe pins, but
253 Thread 5
in before
gluing
rails
To
to
assist
in
tempora-
between the
sides as
shown
in
Fig. 254.
54 Clamping
Thread Screen
183
The hinges maybe of leather the same as the screen (Fig. 259), may be made of cord as shown in detail in Fig. 255. The cord is laced through one hole, then between the
and through the second hole.
it
posts
This makes
hole.
moving.
required.
No
other
light pieces
Fig.
Fancy
surface hinges
it
may be used
you do not
wish to
make
the screen so
way.
LESSON
SCREEN
This screen (Fig. 256)
ing, boring
until
class.
If
is
54
and designing, but it should not be undertaken you have made some of the more simple objects of this
you have had
this experience,
light
will
need
to
be very
in
careful to bore
all
as they
keep ever
mind
and therefore be
all
ends exactly
Study
all
alike.
make
a drawing
184
showing the
of
Instead
center panel
equal height.
may The
$&
4
Fig.
256.
Qg
(Fig.
are
of
Fig.
256.
for a
There
light
many ways
the rods,
screen,
as
shown
in
185
These
The
leather hinge
shown
in detail in Fig.
259
is
n T~
T
T
LL SmM
m
is
wt*&
^
Fig.
257 Screen
i|tt in
Fig.
Fig.
258 Rods
ill
and Tapestry
of this size
styles
of
hinges
may
be used.
186
LESSON
CHAIR
Do
some
it
55
made
is
not attempt to
make
this
of the
the work
poorly
if it is
made
Fig.
260
Chan-
Fig. 2-
Sides
or those
shown may be
differ-
The
in Fig.
sizes
shown
260.
safe
to
The parts could be much heavier, but it will not be make them lighter. By comparing the sizes given in
the
187
your
188
To make both
may
and clamp them together. In all the Test them with the
shown
in
Lesson 43.
seat are
(Lesson 43).
is
Other styles
there
of the
reeds
189
LESSON
56
BLOTTER PAD
After you have learned to plane straight surfaces of ordi-
You
will find
it
more
difficult to
plane such pieces as the study piece, the bench hook or bread board.
The drawing
gives the sizes.
(Fig. 264)
Dress both
Fig.
much
easier
to
do
this
To
Draw pencil
gauge
end
of
Draw
at
theends.
to these lines.
Draw a
Fig.
line
on each edge
lines
These
may be
They
on each edge.
As
this
190
in
265.
may be
held
at
an angle of
moved across from edge to edge, and plane may be held parallel with the edges
Test the surface from edge to edge
The The
may be changed
A very nice
and sides
finish
top
pad
by applying several
coats of white shellac
sur-
down smooth
for
such por-
265
-flatting Curve
is
filled
before using
the
so small a surface the entire finish
shellac.
shellac,
but
for
may be made
with white
At
first
rub the
finish
much
at the edges.
and
fill
wood
grind
it all
down
to a thin
and
last
oil
The
fine
pumice
191
may be made
of pine
or
of
hard
Fig.
is
wood, and
of a size
to suit
individual requirements.
268
The
chief difficulty
Fig.
2 6 6 Scouring Box
of true surfaces
Fig.
2 6 7 Sides
the
making
and thickness.
Be
careful to
following the
same order
work each surface correctly as you proceed, as in working the first study piece, or
192
made
in
as in
To make
T
i
*
h"+
-3"
f/"H
l#H?Hj!
Of
~K
<
t
Vi
"<u
r
268
-Scouring Box
Fig.
193
chamfered
as
shown
in Fig. 267.
The
piece
is
then ripped
in two, as in Figs.
One
for
piece
is
to a size
both face
and bottom.
the face
is
After
sides
and ends
cut
off
and nailed
in place.
Fig.
269 Measuring
Width of Bottom
The bottom
in Fig.
is
is then fitted by marking the width as shown 269 and sawing and planing to the marks. The length
marked
as
A line is drawn
It is
entirely
around
then nailed in
But
it may be chamand down the edges to the side pieces. Thinner stock may be used, but as the box is likely to be wet
The shape
of the
194
when
lumber
will
To
learn the reason for this, select two pieces of board of the
same
of
their shape.
if
the
difference.
You
differ-
may
also
experi-
ment with
Be particular
select
to
specimens
rings
in
similar
position.
You may
notice a difference
in
the warping of
same kind
if
of
wood
one is cut
at right
Fig.
270
Measunng Leu
them.
If at
flat
on the
bench top
and next time standing on end, or leaning against the bench, you will learn how boards may be warped
or kept from warping.
The
have
its
287
195
LESSON
The
you
will
58
see that
make this will depend on how By observing the sizes given in Fig. 272 may be
piece 20
machine marks
the
piece
same
thickness throughout.
The
piece
is
it
can be
make the
sur-
perfectly
straight.
in
it,
nor
should
it
be
in wind,
and
Fig.
27 l^Whisk Broom
shown
Holder
and
straight.
After truing
lay out the piece as
in Fig. 273.
First cut
the sides
and edges,
One end
off
the corners and then the piece for the back and trim the
and
196
Lesson 2 1
large
The
may be
enough
tc
for
of a nail or screw, or
only large
enough
pnpn
I"
broom holder will be held in place. ^ tms model is made of pine, basswood, whitewood, or some similar soft wood it is a very easy problem
|t
I
gX
i
for
one who
N'
*-!"-*
^l^-f^
-h
shape
of the
back may
also
front
sides.
be changed,
that of the
or
of
the
The
corners
may
be chamfered or
the front made
wider and
the
edges extended
past the sides and
ends
of the
272-
is
to
make
it
some
cabinet
wood and
polish
place.
197
headed
nails
Brads
may be used
to nail the
to the sides.
screws
may be
used.
all
be
all
are correct,
and the
flat
the back.
of
nails
with solid
They
are
made
of
^^^MHHM^^^^^M
91
Fig.
273 Piece
Laid Out
and
in
many
sizes.
If
in hard
wood, holes
Before
(Fig. 187).
have no trouble
in locating
it
properly, then
remove the
nails
finish.
The
Lesson 56.
In driving the nails
after the surface
far or
them too
198
LESSON
While
this is
59
it
MATCH STRIKE
a "useful
article"
is
a waste of time to
to
make
it
a purpose.
spend
for
such
hook, and the chamfered bread board, and yet feel that you
.1
e
Jl
00
Fig.
274
Match St tike
Fir 2.
Strike
to
make
this
199
Follow
for a
the
different size
and follow
that.
Be
first
sure to leave
all
edges and
Smooth the
do nice
surface for a
class finish
it
finishing.
Do
not
mutilate
LESSON
To make
match
the
60
MATCH SAFE
the back of this
safe (Fig.
match
strike (Fig.
The octagonal receptacles are made in one piece, direcmaking which are in Each end is finished and bored, and then the piece cut in two. As the trysquare head will not rest
tions for
Lesson 68.
thin piece
is
held between
The
Be
thorFig.
276 Match
Safe
200
putting together.
the di-
papering before
doing
for the
this
this
work,
of in
beauty
is
piece
perfectly finished
s
u rfa c e
and
Fig.
277-
Lining
Around Octagon
edges.
Unless
every part
is
size of the
-^ r>c
>
c=
>
^n
to cor-
3Q
may be
cut from a
1 '..
sheet of No.
by
//
and using
it
may be
in Fig.
torn as
shown
121.
201
LESSON
The basket shown
in Fig.
61
10 inches high and
larger basket
9%
would be
at
hand the
sides
after
the surfaces,
tions
first
for
working the
that as
each piece
is
to
be
split
you
will
place
and have
true.
both
surfaces
Read
':'
"'
Lesson 29
for directions
When ready to
entirely
split
around the
placing the
Fig.
edges,
2 79 Waste
Paper Basket
gauge
first
against
one
other.
surface
fin-
piece with just enough to waste in the center for sawing and
which should be
at
202
nicer
and
off
To make
find
To
cutting the
corners draw diagonals and with the compass set to the space
A-C
for
the space
lines
Connect these
145)
care-
Be
make each
so the
fit
of correct
surface,
pieces of the
basket will
perfectly.
When the
base
is
complete, place
if
A
Fig.
BE
280-- Laying off Octagon
If
Hold each
side in place
for
Do
After
holes,
Lesson 62.
all
all
the
holes
sandpaper
and then
fasten the
sides in place.
No
Fancy
nails
203
Plain pieces as
silver, or
shown
in Fig.
fancy pieces
cut
the
bent pieces.
The
finish
may be
taken apart
finish
may be assembled and then nature of the wood and the used must determine which method to follow.
for
finishing.
The
LESSON
Read
all
62
will
for
getting out the sides except that required because the sides slant.
The drawing,
(Fig.
the
for
amount
also shows a
piece
between the
Obis
the
try-
square
head about
If
5 inches.
the side
Fig.
slants
inches in
204
12 inches
will
slant just
inch in 3 inches.
Because
of
this relation
slit
in
shown
in Fig.
243.
You
inch wider
at
one
It
line
than
the other.
does
but
it
must be
)' z inch
wider
other.
at
one
If
you wish
to
be
You can do
the
will
this
by remeasIt
tapered.
probably be so slight a
to
difference as
terial.
If
it
be immaslant
the
were
This
great
would be necessary
it.
to take account of
will give
Fig.
282
side
on square work.
If
each end
For
it
may be
basket
may be
used.
this
the angles
may be
205
one piece keeping it always in the same first you can vary the width
the
position.
If
you make
spond to the
lengths of
sides of the bot-
the bottom
should be work-
ed
at right-an-
side
and then
to
fit
beveled
the
slanting
283
sides. Fig.
shows how to
hold
the
tryFig.
on Edge of Base
squar e and
block.
make
to lay out
each piece.
the
Finish
corners and
then
and try-square
fastened to-
each end.
The
Fig.
sides
may be
There
284-
Detail of Lacing
are several
ways
of lacing corners,
206
Fig. 284 shows one, the ends of the lace being fastened by
driving a small brad at an angle through the lace and into the
hole, so that the
for fas-t-ening
to the
LESSON
There are innumerable
63
WORK BASKET
variations in this style of basket.
It
may be Some of
edge
larger
or smaller
the sides
legs.
form short
of a
table
may extend below the bottom and thus may be secured around the top, and may be vertical, though for most
Similar sides
uses
lique
ter,
the
are
obbeta
making
to
this pur-
should
285- Work
Basket
have
light legs
rails.
and
In
for
making the
lay off a
To
and
set
dodecagon or 12-sided-bottom
first
207
straight lines
The
staves
fastenings
shown
in the
jack-chain.
Three
One
exat
-t-
each end
ening
is
Fig.
_.
'_.,.
so bent that
it
will
remain in
LESSON
BOXES
The
successful
64
making
of
ing squar-
making
box
well
with
fitted
joints.
Fig. 287
Fig.
2 8 7Box
is
a typical
208
box and if you work carefully, studying each step, you should be able to make boxes of any size and style so long as the
corners
are
square
butt joints.
tom and
sides follow
(Fig.ll6).Theends
of all the pieces are
first
made
square.
after
both ends
OD 288
_,
...
Nailing
rj End
is
uring the
proper
See
As the ends
be true.
It
of
these pieces
must
tested from
and edge (Lesson 16), but order to make a good joint the
lines of the knife point.
even as the
Be sure
ly
b\\
289
209
the parts
may be
left
square.
If
any are to be
The edge
bottom may be
oval, as in Fig.
made
287.
draw
two
gauge
and botbe
tom are
These
in place.
lines should
In locating these
lines, allow }i
inch to
/ig
ing upon
how
top,
and be
are
far
enough
from
neither saw
nor plane
hit
will
the brads.
hinges an d
210
catch.
these.
enough
for
After these things have been done draw the lines with
the gauge.
Just
when
to
do sandpapering
on such work
depends a good
deal on the tools
the
bench
is
clean
being marred or
soiled while putFig.
292 --Nailing
Brace
ting
them
it is
to-
gether,
ter to
bet-
do all the
sandpapering
at
once before
In this
doinganynailing.
case be careful
not to
a d y
injure
of
the
joints
and do
no sandpaperi
n g
on an
Fig.
joint surfaces.
293
Adjusting
Box Bottom
211
of the
box the
and edges
do so
rest of
the surfaces.
Another plan
is
and ends
of side pieces
and both
surfaces of the
end pieces,
Fig.
Bottom
then
of the sides.
of the
on.
Do
After
ripped in two and the hinges and catch are in place, sandpaper the top side of the top. The bottom side of the bottom need not be sandpapered.
In nailing the box together calculate the location of the brads and draw a pencil line across the side. Start all the brads for one side, (Lesson 21). Also draw a pencil line on
212
Place the pieces as shown in end piece. 288 and drive one brad near the front edge. Examine it see that it is even with the line on the face-side and then
The
try-square
may
also
be held
end
as
shown
in Fig.
290.
Next
the other
in the
same manner.
Be very accurate
'5
Box
in Position
for
'
Place the face-edge of the other side against the one which
has been nailed, (Fig. 291) and mark the location for each
end.
Draw
piece to
the ends.
if
necessary nail a
in Fig.
on what
is
to
292.
is
213
the
tested
or stick.
When
and
sides are of
equal length.
Fig.
The bottom
is
Calculate the
and draw
showing their
The
with the pencil end of the gauge and those across the ends
214
will
box upon
it,
(Fig. 293).
Both can
Another meth-
od
is
clamping
in
the bottom
place by securing
clamp
in the vise
Tighten
297
trine,
then adjust
the parts,
and
when
the bottom
is
in
(Fig. 294).
Release the clamp from the vise and turn the box and
each
K^A
into the
These brads may be driven but a little way edges and then the bottom removed
to hold
it
and
The
The
(Fig.
298
in
the
same
manner.
215
box
in two, place
it
296), the
slowly,
as
the
piece
(Lesson 20),
box
(Fig. 295), to hold the two parts in place as you nail on the
There
is little
need
on
this style of
fastenings.
is
They should be
carefully located
on the
joint.
It
be
in exact line
and the
center of the pins on which the hinges turn be exactly over the
joint.
Figs. 297
LESSON
The wagon box
tion indicated in follows the
65
of construc-
WAGON BOX
same general plan
Lesson 64.
The
Fig.
nailed,
and
it
will
look better
The
rear
end
of the
shown
in Fig 299.
216
will
plan
all
dimensions to
your needs.
Then
if
look
over
the
plans,
necessary.
Make
and
of
Be
sure to read
the
directions
planing,
sawing,
sandpapering
making
a nice box.
Do
study piece.
LESSON
NAIL BOX
divisions to suit the sizes
66
number
of
and
varieties of nails to
joints, as
be held.
sufficient.
shown, are
Fig.
300
Nail
Box
After you have learned to use a larger variety of tools you can
make nail boxes containing more difficult joints. The box shown in Fig. 300 is similar in
construction,
217
to that illustrated
by
By following the will no doubt make this nail box in first class
Fig. 287.
you
15
-2h
shape.
If
you do
T
4
make
drawing to
suit
Fig.
be made
at the
same time
as the
ends and
The
difficulty
LESSON
NAIL BOX
Before attempting to
67
of this
make
287
box
make one
to
similar to Fig.
or Fig. 300.
is
This
help you
understand
how
are
this
box
sides
made.
directions for
making the
and bottom.
grain
of
The ends
made
so that the
the
wood
is
In shaping the
the corners.
Fig.
The drawing,
303,
may be omitted
or
it
may
218
be placed crosswise
partitions
may be
used.
box as in Fig. 300, or two or more These may be all of the same height
Fig.
302
Nail
Box
or they
may be
made
of different
izi
heights.
13
way
as the cvlin-
*-
/3i
..; 303
Nail
-,.-^-
Box
219
brad
may be
prevent turning.
LESSON
The making
if
68
not a difficult task
CYLINDER
of a cylinder
by planing
is
to
first
make
and continue
being sure
all
number
proceeding
After
to the
the
piece
11) make
it
into an octagon.
Fig.
304
Cylinder
Turn the
is
To
shown
in Fig. 305.
rule to
such an angle as
the piece
% inch wide
this
By
method
220
for
mark
off
these
divisions,
or
end
of the
line
each
upon
it,
end
for
four lines.
Fig.
305
These
lines,
if
will
be
any
error in your
work and,
little
too large.
is
on
larger pieces
seven twentyis
better.
of
making an octagon
is
shown
in
Lesson 61.
221
off,
the piece
may be
held in the
shown
in Fig.
306
shown
in
Fig. 307.
Place an
Fig.
306 Planing an
Octagon
off.
it
in
Fig.
307 Planing an
Octagon
222
the
as in
All
same width.
If
is
find
and
rectify
it
if
you can.
Test the octagon by holding the trysquare the same as in
testing
will
a chamfer,
Fig. 84.
Any
variations
in
the octagon
show
each side
Next, plane
each corner
If
of the
of 16 equal sides.
this
it,
round
as
to a
32-sided piece.
The
Fig.
308
sides
Octagon
more
is
before
it
appears to be round.
such
as
usually enough;
pieces you
may be able to make 64 or even 128 nicely formed surfaces. The longer you continue making regularly formed angles the better cylinder you will make and the quicker you will
complete
it.
made
as
many
After
planing
is
finished,
223
Be
careful to
keep
it
In cutting
off
it
well to clamp
it
Fig.
shown
in Fig.
lines
on
Saw very
LESSON
Fig.
cal
69
1 is
TOWEL ROLLER
310
illustrates
a mechanito suit.
drawing
of
it.
The
Fig.
3 1 0 Towel Roller
224
as the
bench-hook.
w
f-<g.
311
Towel Koi.ei
The ends or bracket pieces may be made manner as the brackets (Fig. 163).
in the
same
The new
features in the
The
directions for
mak-
Lesson 68.
has
been
made
holes
are
wood dowels
the bearings.
center,
Fig.
inserted to form
To
find the
measure
across
the
312
Boring Slot
end
in several directions,
each
marking
the
center.
Lesson 28 on boring.
the point for the bearing, bore a
To make
been bored
in
at
225
to
form the
material
(Fig. 312).
to
Bore
this
hole so that
little
need
slot.
be removed,
slot
complete
the
The
Be
is
put together.
LESSON
This
If
is
70
you can do good planing.
make
if
you have made the study piece and bench-hook properly you
Fig.
313 Revolving
Book Rack
make
this
book
rack.
for
if
Do
not attempt
to
until
to control
your plane,
you attempt
square the ends or joint the edges of the thin pieces before you
of the
elementary principles of
226
planing you
If
much
first,
trouble.
you
will
The base
bottom
fering
of the
it,
is
made
in the
same manner
as
the octagonal
for
For directions
chamof the
The bottom
revolving part
to
made
the
make
this
piece true
same as the cutting board. Be sure and square in every particular, for
unless
it is
may
not
fit
properly.
Fig.
314-
The ends
are easiest
made by
long enough for two ends, finishing them as in Fig. 314 and
in
two.
This
will
you have
which
is
to size
and
finish
them off and then finish the other two. This is the quickest way if you have a piece sufficiently straight. The two cross strips should be worked as one wide piece,
227
the ends squared and rounded (See Fig. 149) and then ripped
and the remaining edges jointed. Lay off and bore the hole in the center
If
of
you use a
inch bit
it
be the correct
Find
the center on the bottom side of the square piece and bore a hole for the threaded part of the screw.
that will reach nearly
y% inch and
is
barely below the surface, a lj^ inch screw will be the correct
length.
be used.
By making the countersink deeper a 1 inch screw can The head must be enough below the surface to
rests.
Lay
off
for the
inch round head screws. been bored, place the piece in position and mark the places on the edge for the screws. Number the ends and the bottom so that they can be returned to the
These should be
No. 8 by
\y 2
same
you
places.
this
will
(Fig. 187).
for the
Drill
brads.
Nail these to place, testing the sides with the tryat right
This Rack
It
may be made
of soft
wood
or
may be
felt
varnished
be
sufficient.
is
The base
of Fig.
304
228
The square revolving base is the same size and j inch thick. inch inches long, 5 4 inches wide and The ends are 5 inches long, " inch wide thick. The cross rails are 13
!
'
.j
'.,
j4
inch thick.
The
changed
plan of
sizes
given
make
very
nice
rack
but
is
to use but
for
two
of
vertical
two rows
books.
ends
of the
lower piece to
from warping.
support the ends and furnish a division between the two
To
rows of books, rods are placed across the center and extended
through the sides to receive pins, as
in Fig.
be
fitted
between the uprights and held in place with screws. The directions for making this book rack and Fig. 209
all
include
making
a variety of
in place
of
simple racks.
of the
\i
Ends
similar to Fig.
frame ends
in Fig.
209.
the bottom into the lower ends of the end pieces or supports.
The base
for
The end
little
supports
narrower.
narrower
if
ends
end
in fig.
313.
The
229
LESSON
71
SHOE BOX
Fig. 315 illustrates a box suitable for shoes.
Fig.
316 gives
the sizes.
39,
and 40 before
beginning
The
four pieces
fir,\>t
-,JI^^P
i
^*^^^^^^^if;^^,^--v,-;
J|
in
* 1
*$m
;
lot
iy .X|
ML
Fig.
To
done
in
on page 144 (Fig. 198). The the same manner as the nailing of
Dowels may be used
the
as
rails
for
shown
in Fig. 200.
230
may be used
as in Fig. 199.
tack
two triangular
317.
holes are
to
be bored
for
screwing
or nailing
on the legs do
until
glue-blocks
all
the
T901-
* *b
been completed.
Remember
bottom
enough
to allow the
To make
231
fits
mark so that you can always place it in the same position. Mark the length of the bottom at each edge, draw a line to these marks and then saw and plane to the line. Mark the width in the same manner and rip and plane the edge.
Make
If
made
straight
The
318.
top
is
of
two pieces
of equal thickness
is
narrow piece
should be wide
enough
of
to re-
hinge.
with
Some hinges
are
made
differing
in
Fig.
31
Planing
in
Trough
length, therefore
it is
making
the drawing.
Do
wood
lid
it
to
fit
them
to
The use
of
To
is
hinder the
opening so
far as
fastened to
or
purpose.
will
This box
may be
modified in
loose.
adapt
it
to
232
other uses.
may be changed
to those of a large
may be
may be
If
left
the corner
as
trimmed
in
Fig. 315
place
of
the
legs
one
piece top
be used.
the
ends
the
longer top.
The bottom
would be the
same
Fig.
as in
318
53
316.
If you make box you must be careful to use dry lumber. Some boards will warp or twist much more than others. Try to get
a large
You can
will
get
some idea
of
what boards
will
not by examining
tl
them
in
233
LESSON
TABORET
These
taborets,
72
Fig.
319 and
Fig.
construction which
may be
similar articles.
Before attempting to
make
these you should have learned to plane, saw and bore holes.
shown
in
Fig.
319,
or
square,
gonal.
Fig.
320, or hexa-
the
rails
of the
same shape as the top. The size and number of rails for
each leg
may
vary.
The
legs of Fig.
319 may
be fastened
in
Directions are
and
in
To
line
locate dowels
draw a
at
Fig.
319 Taboret
across
each leg
the
point which will be opposite the center of the edge of the top,
also
of
length of the edge of the top and place this point opposite the
center line on the leg (Fig. 321).
Make
point of the knife for each dowel, marking on the line which
234
is
With
knife
and
the
try-square
extend
At the
and
at
the line on
you can
of the bit.
j-f
Lesson
full
35
gives quite
information regard-
ing dowelling.
to-
they are
the stain or
finish.
straighten
them them
carefully
and allow
glue
to dry.
rails
Then
the cross
or spindles
Fig.320-Tabo>et
block and
at
235
Look
at
carefully for
wind and
rails.
test
Glue-blocks
They may be
nailed or
you should be
is
This
controlled not only by the sizes of the parts, but also by the
of joining.
methods
gluing,
Fig.
its
you
of those
Do
how
will
be conof the
of
nails
or screws to use
and
Leave no
you
will fail to
236
LESSON
TABORET
This problem
is
73
ends
(Lessons
to 28),
of spindles
The
top
may be square
322
set as in Fig.
or Fig. 323.
319 you
will
under-
stand that
it is
similar in
difference
being
By study-
paring
will
it
256,
in
all
etc.
Notice that
these constructions
is
the angle
Fig.
on but one
is
322 Taboret
at this
problem
as
time.
A change
to Figs.
for
problems similar
319 or 322
is
pos-
sible without
instructions.
The
first
ened should be
237
They
on
for screws
legs
and
edges.
Make
and
spindles.
Glue them
in the legs
to-
gether.
Bore holes
and
Fig.
323 Taboret
and
test
238
the top,
if
not,
make such
wind and
Mark the
the pieces
all
the parts.
In clamping,
quickly insert
first
force
the screws.
screws
are
in
place
and
screws.
LESSON
This lamp stand
74
an advanced study
in
LAMP STAND
324)
is
ceded
by
all
the
work
to
Lesson 20.
The beauty of
exact
and
and
if
of
edges
chamfers.
not difficult
if
Many changes
of
design
Fig.
32f
Lam}
are possible
239
In making the column, glue two pieces to one side (Fig. 326) and then dress them to a taper that will allow of the proper thickness for the remaining side. You will find help in making this column by the study of directions for the column
in
Lesson 41.
In squaring the ends use a block
your try- square the same
on the head
and 62.
of
49
is is
made and
of the
on top
Read
to use
Fig.
325Lamp
Stand
of orna-
some other
Sometimes cross-
arms are
fitted to
240
frame of shade
made
of
wood.
Such constructions
It is
are
better to
make both
Fig.
326
Gluing up Colw
its
LESSON
75
UMBRELLA STAND
There is little about the making of this umbrella stand (Fig. These 327) with which you are not familiar except the legs. are the first parts to make, as they require clamping, and you
can then work on the other parts while the legs are
clamps.
In
in
the
making the
been cut
to
rough
first
and edge
of
each piece.
The
side
The edge first jointed will The edge which fits piece.
face
will
and therefore you must the piece will be at the back side. be the outside edge on the wide
against the wide piece will be the
edge
of the
narrow piece.
be where you want them to be. Glue the pieces together before tapering them.
In order
241
them
each corner.
will
re-enter
legs
places and
assist in
Two
may
be clamped
I
at a
time, as
shown
in Fig. 329.
As these pieces
Y&i 6
r~
H
^iM
1
-*&-
_^1Jl H*
10
t
Fig.
_L
Stand
Fig.
328 Umbrella
each leg.
edge draw a
The next step is to taper each piece Mark the width at each end and with a straightPlane, or saw and line as shown in Fig. 330.
the umbrella rack are
The
rails for
made
in
two
sets of four
242
each.
the
either
By completing the drawing ( Fig. 328) you can learn why These rails may be made by following length. of the methods given for making the rails for Fig. 180. As there are
to
be four pieces
it
of a length,
is
essential that
you
be
very
careful
about your
end
planing.
You
at-
should not
tempt to do the
end plane on
larger ends.
Nail the four legs into two groups, testing thoroughly for
They may
is
require clamping
shown
in Fig.
331.
nailed
will
and glued
likely also
and dry,
nail the
two
together.
These
require clamping.
Fig.
330
243
may be made
of
copper or
shown in Fig. 251. If of cast iron, a pattern is made and the pan cast in the usual way. This stand may be modified by changing the sizes of the various pieces, or by using more or ornamental cross rails. The posts may extend above the top rail or they may be solid
of cast iron as
Fig.
331
Clamping Rails
The
nails,
to
Legs
and the
glue.
rails
corners and
rails
may be
of
This
latter
if
the stand
is
hard
wood, especially
a
mahogany.
try to
make
new
design.
LESSON
TABLE
This table (Fig. 332)
joints in the legs.
is
76
The
frame
is
shown
in Fig. 333.
The
legs,
first
244
parts
as
is
those
for
Fig.
327.
often
used
to select stock
wide
1
1
Fig.
i
332 -Table
in Fig.
enough
for a leg
334.
face
VVJ
Be
the
sides will
correctly
when put
is
together.
One
^__^
^. _^55^*^^ ^
ripped.
may be clamped
edge and
at
once by placing
Start three or
I
.,
_
F; f-.
333
,_.
Detail
piece enough to
make
of
Leg and
Rails
245
far
Fig.
334 Piece
The
pieces.
for
rails
are
made
in the
same manner
as other small
each set
be
of equal length.
rails
In putting the
joint.
and legs together, nail and glue each end pieces, making two pairs of legs,
The
should be sandpa-
by changing
of construction
Fig.
method
is
applicable to tables of
246
any
is
is
'
inch thick.
The
top
23x39 inches.
at
The
legs are
wide
the bottom.
long.
The
rails
table
with a top 20x36 inches makes a very good writing table for
school work.
inch instead
of
inch stock.
the frame
If this
it
Reduced
is
to 10 inches square
by 16 inches high
hard wood,
is
design
well executed
and finished
table.
in
makes
LESSON
SLED
77
The question is not "how to make a sled," but "how to make a sled without attempting some problem of tool usage
not to be undertaken at this time."
is
Fig.
336
and yet require only simple
Fig. 337, gives the
so planned as to be serviceable
problems
in
construction.
The drawing,
dimensions
of
Fig 336.
made
at
247
Remember
that
to learn
all
making the sled. Examine the picture and the drawing and try why each part is so made. After you determine the reasons for making this sled in this manner
and
of this size,
if
of the
plan
!\(
and see
good for making a sled for your own use. Do you need a sled as long, as high or as strong? Perhaps you will need to make your sled much
stronger;
if
.Ho
1
1 1
ini
so,
what changes
u
1
4h>t- -i
should be made.
l i4
i
K
and the runner marked it, or on one runner and after this one is formed the other marked from it. Study Lesson 32 and you
from
will
r l AA
have
all
the directions
1
you require
curves
for
planing the
are simply
A
4ii
The beams
straight
pieces
of
rectan-
gular section.
They must
248
in
wind
or
may have
when
or legs for
Fig. 181.
it
Be sure
to
make
will
add much
to the
appearance
strips
sled.
make
manner
Lesson 38.
They should be
liable
of
wood
free
to
split.
Fig.
338
to
when the sled turns They should be thoroughly fastened to the runners as well as to the beams and braces (Fig. 338). The top board may be plain square or with corners cut off. The runners should be of stout wood, carefully made and
to resist considerable strain
or
over.
securely fastened.
Before putting the
p.trts
how
to
use them.
249
finally
the
The
if
sled
is
slip easier
a strip of iron
Thin hoop-iron can be used for this purpose and is held in place with nails, though flat band-iron, half round or half oval
iron, thick
enough
to receive
countersunk holes
for flat
head
is far better.
at the front
end
of the
runner
may
to
include the
This
will not
be
is
as strong a construction
and
an iron shoe
extend up
INDEX
Adjusting Plane
20
117
Curve,
Working
Board
of
117, 189
Arc
Automatic Drill
Cutting
92
136
15
Cylinder
219
13
Ax
Back Saw
Bench Hook Bench Hook Sides
Bisecting
Bit
Design
60
65, 66
Dodecagon
Doweling
123, 143,
207
233
....
10.
74
Drawing Drawing
Circle
117,178
67
.
Hexagon
207
107
.46, 49
135
Blind Screw
Blotter
126 189
Pad
End Planing
Escutcheon Pins
69
197
38,
Book Rack
Boring
....
at
Face-Edge
Face-Marks
Face-Surface
.
40
Boring
Angle
174
207, 232
37, 42
Box
Brackets
.
37
120
8
Facing Strips
Finishes
First
150
Brads
n
40
9
122, 155
Bread Board
Chair
no
186
75, 76, 191
. .
Edge
Flat
Head Screw
Chamfering
Chest
Circle
,
Footstool
232
178
Framing Square
29 43
10
Gauge Spur
Gimlet Bit
Clamping
145,149,163,182,186,211,242,243
....
Compasses
178
240
Cord Hinge
Countersink
183
Wood
26
91
n
105
16
Grinding
Counting Board
Cross Cut
Hammer
Hand Saw
Hexagon
82
77
Saw
Cross Planing
94
176
'
IXDEX Continued
Hinge
....
14.
2IS
17
Nail Set
Inspecting Material
Jack Plane
Jointing
Jointing
....
19,
Needle
(
it._
33
Octagon
Octagonal
202,222
Edge
Ends
I
....
Sharp
40. 40,
68
1
<
End
153
69,
14
Outline
'
64
121
12
Keeping
Knife
'lane
....
38
54
>\al
Edges
Paint
Lamp
Lacing
Stand
238 205
53*
1 1
Pan
for I'mhrella
Rack
.170
147
Pedestal
Pencil
55
Gauge
......
43
16
19
at
!<
Angle
irner
1.
120. 174, 2 \$
Pine
...
1
Ill, 146
[32, 14]
14
.
Plane
Planer
Lining Ends
Lining Legs
....
See Surfacer)
20, 87, B8
Plane
Plane
Bit
200
242
Parts
. .
20
20,23,25,2
04,1 12.
I
ining
Taper
for
Planing
Looking
Wind
....
$6,
37
15
i;.
[8,144,146
Lumber
Machine
nc
[67,189,190,203,221,231
Marks
18
Planing
Plant
Plate
Ends
69
170
Rack
[66
.
Stand
Mantle Shelf
....
.119
j;
Rack
Knife
170
Marking Gauge
Marking by Superposition
Match Safe
Mate hStriki
157
1
Pocket Rule
Polishing
Publisher's Note
no
[98
:
,
ing
Radius
Rails
7
!
117
Milled
Thumbnut
....
130
tOtstOol
. .
.
[55
Nailing
Nail
82, 171, 2
216,
Bos
Ripping
INDEX Continued
Rip Saw
77
Squaring Ends
Stain
Straight
Steel
...
Rounding Edges
113
12
...
Edge
31, 32
44
. .
Framing Square
Plane
l!it
Sandpapering
Stropping
.... ....
29
91
97
104
Superposition
Surfacer
.
157
,
16
121
Saw
Sawing
60
6o, 63, 78, 112
Swing Board
Table
Taboret
.
243
130,139,142,162,233,236
178
Sawing End
Scale
of Cylinder
223
57
Tapering
Tearing Sandpaper
Testing 28, 30, 41,
56, 158, 161,
Scouring
Box
.
191
127, 129
97
Scraping
^-Screen
245
181
183
9
Thread Screen
Screws
Towel Roller
Trvsquare
. .
.
223
.
Screw Driver
Setting
10
44, 124
Gauge
Umbrella Rack
Varnishing
Setting Nail
Setting
84 55
Trvsquare
Plane
Wire Edge
89
Sharpening
Shelf
86
114, 117, 119
11
Wagon Box
Waste Paper Basket
. .
215
201, 203
Shellac
Weaving
161
. . .
Shellacing
190
.
,
.195
11
Shoe Box
229
. .
21
152, 154
Lengthwise
for
....
30 34
87
Sighting
Sled
Wind
Wind
Withdrawing Nail
'
34
"
246
19
III
85
Smooth Plane
Work
Basket
206
btP 27