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/OODWORK

GRADES

FOR THE

FRANK HENRY SELDEN

(lass

TlJ-lxL
>fS
p

Book
rgyrighfi
r.

14 IZ

night deposit.

Woodwork

for the

Grades

FOR USE IN

Manual Training
Shop Problems

Classes

Fully Illustrated with Three Hundred Half-tone Engravings from Actual Shop Practice and Many Working Drawings of Educational

A
CHICAGO

ORR & LOCKETT HARDWARE


71-73

CO.

Randolph Street

^5

Copyrighted by

Orb

cV

IxJckett

Hardware

Co..

1908

Frank Henry Selden,


Prank Henry Selden.

1912
L913

Woodwork

for the

Grades

Introduction
This course in woodwork
is

intended for use by pupils who


tools.

have had no previous experience with wood-working


It is

planned to develop the subject in a systematic manner


principles.

in

harmony with well established pedagogic

The
by a

lessons consist of instruction in tool usage, followed

large variety of designs for articles useful in the


first

home.
of

The

lessons should be thoroughly mastered so that the


in construction will

interest

and progress

be genuine and

educational value.

It is

no waste

of

time or interest to learn

by use
a plan

of study pieces the


if

fundamental tool operations.

Such

properly followed will result not only in

far larger

educational value, but also in deeper interest and


display of finished articles.

a better

The advantages

of

using a complete, definite text are beyond

the belief of those teachers of shop work


oral instruction or the

use of reference works.

who depend upon The use of this

text has not only demonstrated the advisability of using a text


as

a matter of

economy

of

the teacher's time, but has also

demonstrated that with

this text the pupils will

accomplish as
this aid

much

in the sixth

grade as we have heretofore without


;

expected of the eighth grade

while in the eighth grade as

much
first

value

is

received as by other means could be gained in

year high school.

WOODWORK FOR THE GRADES

NAILS
There are many kinds of nails, brads and similar fastenings. These include common wire nails, cut nails and brads. To introduce to you all of the styles and sizes at once

would only confuse and do more harm than good.


to gain a proper
articles is

The way
useful

knowledge

of

these

common and

to

work with but few

sizes until they are familiar,


sizes.
first.

then use them as a basis from which to estimate other In your school work you
will

use

66.

wire nails

Examine these nails carefully. Measure them in all ways and remember the dimensions. You will soon learn to select a 6d nail from an assortment of many sizes.
After you have learned this size you can readily estimate

the other

common
first

sizes

by comparison.
likely to use only 6d,
at

In your

3d

nails.

If

work you are you do any work

4d and

home with rough


is

inch boards

you

will likely

use lOd nails for the boards and 20d spikes


usually

for the 2

inch frame-work which

required.

By

driving a

6d

how much

through two j inch pieces and noting the point extends, you will have a useful and
nail

easily retained basis of

comparison.
will get

By

driving a

20d spike
of

through two 2 inch pieces you

another dimension to

work from.

Try the lOd

nail with

two thicknesses

rough

inch lumber and also a 1-inch and a 2-inch piece.


After you have learned the sizes of the most

common

nails

you should learn to distinguish between

made from

the

common

size of

which are wire and those which are made


nails

from smaller

sizes.

WOODWORK FOR THE GRADES


Boxes are frequently made with
nails

having a smaller

diameter than the


are

common

wire nails.

Hence

nails

which

made from

wire below the ordinary size are called box

nails.
is

much

lighter

6d box nail is the same length as a 6d common, but and has a smaller head, because the wire from

which

it is

made

is

smaller.

Nails of very small size are


smaller sizes are sold

by

length.

brads by the shape of the

made for small work. The They are distinguished from heads. The small nails have the
and
spikes.

same form
difference

of

head

as the larger nails

The brads have


is

small round heads.

The reason
is

for this

that nails are for use

where the surface

not to
visible,

be highly finished and therefore the nailhead may be


or
it

may be

set

below the surface and covered with putty.

In

setting a nailhead the

wood around

the head

is

usually torn so

that the surface will not finish to the best advantage

the

The small smooth round heads of the brads do not crush wood so much when they are set. and therefore their heads can be covered in a manner to make the holes scarcely
noticeable.

several lengths and each length of Most hardware dealers have a variety of lengths, but usually not more than one or two sizes of wire of each length. Your first work will require but a limited variety of brads. You will have little if any occasion to use those made of the smaller sizes of wire. As a basis for comparison, learn the size of a common inch brad so that you can pick one

Brads are

made

in

several sizes of wire.

from an assortment of brads without measuring

it.

The

'

inch

and

inch are other sizes which

it

is

worth while

to learn.

The

driving of nails and brads

is

a matter of great import-

WOODWORK FOR THE GRADES


ance.

One who knows how


will fail.

to

use a

hammer

properly will

drive a brad into a bit of hard wood, while one

who does not


to

know how

It is difficult to either

show or explain the proper way

drive nails, but


a

if

you

will

watch carefully every time you use

hammer you soon

will learn

how

to drive nails.

In driving nails or brads into hard

rubbed on soap
bending.

or grease to

cause

wood they should be them to drive without

SCREWS AND THEIR USES


Screws are made in a great variety
of

shapes and sizes for

many

purposes.

For your

first

work

occasion to use but two kinds.

wood you will have The flat head wood screw


in

shown
and

in Fig.

lA

the

round

head wood screw

shown
Fig.

in Fig.

IB
to

1A

Flat Head Screw.


part

are

sufficient

begin with.
In using a round head wood screw a hole
as the
is

bored

as large

shank

the
is

on which there
is

is

no thread.

This

hole should be as deep as the shank


of
this

long.

At the bottom

hole

sometimes bored
another
for

the
Fig.

threaded portion
of the

IB Round Head Screw.


is

screw.
of bit

The form
Fig. 2A.

used in boring these holes


called a gimlet bit.

shown

in

This

is

The

size

of the hole


10

WOODWORK FOR THE GRADES


determined by several conditions.
the base of the thread.
If

is

the

wood

is

very
the

hard, the hole should be as large as the

thickness
is

of

screw

at

If

the

wood

very soft and


_

you are provided with a

good screw driver such


as
is

^Ifc-iW -^
_. Fig.

^^^^^S
2A Gimlet Bn
.
.

shown
will

in Fig.

2B

_.

_.

no hole

be required.
or hardness of the

You must therefore consider the texture wood in determining the size of bit to

use.
it

Where

two pieces are fastened together by screws

is

usual to bore a hole

-^
Fig.

s^^^J^^"^^
2BScrew Drive,

'

^^^^^^^^HHHP

large

enough

for

the shank of the

screw through one


piece and bore the

hole for the threaded portion in the other piece without regard
to length of either part of the screw.

Often, in manufacturing work, the screw

is

started with a

hammer and then


way
In

finished with a screw driver.

This

is

good

to insert small screws in soft

wood.
is

many

cases one difficulty

to avoid splitting the pieces,


of

which requires careful planning


bored.
If

the

sizes

of

the holes

grease, not

oil.

of

some kind

is

used

in the holes the

screws will insert easier and also hold better.

The

grease

should be placed
is

in the

hole rather than on the screw.

Soap

often used for this purpose.

A
that
if

matter which
the screw
in
is

is

often overlooked in inserting screws

is

turned too
fail

much

it

will

strip the
It

thread

formed

the

wood and

to hold properly.

requires a

WOODWORK FOR THE GRADES


good deal
of care to turn the

11

screw just enough to cause

it

to

hold the greatest amount.


Small screws, and especially brass ones,

may be

twisted in

two unless a hole

of sufficient size
is

is

made.
in the

The
the

flat

head wood screw

used

same manner

as

round head wood

screw except that in hard

wood a
head.

^"'

lilli

-L -- i

conical hole

is

- mmjSmS
J

bored to receive the

Fig.2C-Countersink

The

tool

used
is

in

boring these holes


Fig. 2C.
It is

called a countersink
bit

and

is

shown

in

used in a

brace as

is

a bit.

In selecting screws the length


inch.

is

given in fractions of an
in

The diameter
five

of the

shank

is

given

numbers.

The

number
3 /45

about }i inch, the number ten about inch and the number eighteen about %e inch in diameter
screw
is

of shank.

FINISHES
For the
first

work

in the

woodshop you

will

have need

for

only the most simple finishes.

The most
ing
it

useful finish, because of what you learn in apply-

it,

is

white shellac.

This
it

is

not only a durable finish, but

is

so transparent that

does not destroy the natural beauty

of the

wood.

Several coats of shellac are required to

make

nice finish.

After each coat the surface should be carefully

sandpapered.

For

this

use the finer grades of sandpaper.

Articles finished with white shellac can


if

be

easily repaired

injured.

As the wood remains nearly

its

natural color

much

can be learned by having about the

home

articles

of different

12

WOODWORK FOR THE GRADES


finished.
of the

woods thus
appearance

You

will

become

familiar

with the

woods and

learn to distinguish them.

Any

stain wastes this opportunity of learning the various

woods.

Stains are usually a matter of local sentiment or

changing

fashion

and therefore

if

you

treat

your school work to some


it

coating which
its

may soon go
stains are the

out of style,

will

be apt

to lose

interest.

are

The paint made by

most simple

stains to use.

They
oil.

using the ordinary paint colors ground in

These

are sold in small tin packages.

To
or

use stains, select the colors desired, or combine two


of

more

the commercial colors

self.

Thin the color with turpentine.


Allow
it

making a shade to suit yourApply with a common


Then, with a clean
wood.
It

paintbrush or cloth.

to dry for a longer or shorter

time according to the shade of color wanted.


cloth,

wipe

off all

except that which

is

in the grain of the

After the wiping allow the stain to dry thoroughly.

may
the

then be brightened by going over with a cloth and ordinary


floor or furniture

wax.

The more waxing and rubbing


on
sale

better.

There
ufacturers.

is

a large variety of stains

by dealers, which

should be used according to directions furnished by the man-

Varnishing should not be attempted until you can handle


a brush skilfully

and can

also prepare the

wood

in a

first

class

manner.
the novice

It
it

is

easy to put varnish on a surface so that to

will

appear a very

fair

piece of work; but such

coatings are certain to result in disappointment in a short time.

The

wiser

way

for

the young woodworker

is

to

let

varnish

entirely alone.

WOODWORK FOR THE GRADES

13

DESIGN
The beginner in woodwork usually has enough to do to master
the problems in tool usage which are essential to successful work.

Nearly

all

the designs in this course are capable of a large

variety of modifications.

You should

first

study the design as


of the parts, but

given.
to learn
fully

Not simply

to fix in

mind the shape

why

the parts are shaped in such a manner.

Go

care-

over every tool operation used in making the object.

This

will usually

throw light upon the reasons


all

for

the sizes or shapes.

After you have learned

you can by studying one design

go carefully over

all

of the designs of a similar form, or con-

taining similar parts.

The

details,

such

as the shapes of
is

edges and the sizes and

spacing of the small parts,

the

last

step in studying the designs.

All the objects given in this course are

planned to encourthis

age such a study and

if

you

will carefully

go over them in

manner you

will

gain ability to work out problems in design.

You should be
The one

able to

work out a new and appropriate design

from any lesson which you


fact

may
in

select.

mind is that designing is not guessing, but rather taking known elements and working definto

keep

itely into

new
work

forms which are within prescribed limits.


in

In

your

first

wood your design must be


you are able

limited to such

materials
It is

and

tool processes as

to use successfully.
all

not possible to proceed in the same manner with

designing, but the following

may
to

help to lead you into syste-

matic methods.
First

Select the article

be made.

Second

Decide

whether you wish to economize on time in doing the work or


14

WOODWORK FOR THE GRADES


use any amount of time necessary to produce the best

to

results.

Third

Estimate the amount of cash outlay.

Fourth

Select the material.

(This

will

be determined not only by

preferences for certain woods but also by expense and time.)

compared with the type of Sixth -The chief dimension should be determined by the space which the object is to occupy or its specific use. A book rack for a few large volumes would be higher and narrower than a rack for a larger number of small books or perhaps have fewer and
Fifth

Compare the general


selected.

size as
1

article

(Consider

and 2.)

wider shelves.
for

Seventh
Ninth

Calculate

the thickness of material


the relative size of top
part.

each

part.

Eighth Decide upon


of joining.

and bottom.

Sketch the outline of each


This
is

Tenth-

Determine the method

decided somewhat

by the preceding steps

in the process.

WOODWORK FOR THE GRADES

15

LESSON
LUMBER
This branch of schoolwork
as
is
is

called

woodwork. Such wood

You already know that lumber is made by cutting up trees. The trees are cut down by chopping and sawing and are then taken to a mill and sawed into lumber. To those who do not understand the
used in shopwork
is

usually called lumber.

cutting of trees and the working of

them

into boards or other

lumber products the work appears to be very simple and to


require no very definite knowledge.
case,
for
it

This, however,

is

not the
as

really

requires

great

deal

of

judgment

Fig

3 Ax
place the logs in the mill and
of

well as muscular strength.

To

work them

so as to get the

most and best grades

lumber

is

a matter requiring

much knowledge and judgment and

a great

deal of experience.

The
is

tools

and the saw (Fig. 4).


also

used in cutting down the trees are the ax (Fig. 3) The saw which is used to fell the tree
logs.
at

used to cut the tree into

These saws

are usually

about 6 feet long, have handles


crosscut saws.

each end and are called

10

WOODWORK FOR THE GRADES


After the timber
is

sawed into boards or other shapes, these

are taken out of the mill

piled just as

it

and piled. comes from the saw

Sometimes the lumber


mill,

is

but usually

it is

sorted

Fig. 4

Crosscut Saw
and grades and each kind placed
different

into different lengths, sizes


in a pile

by

itself.

There are a great many


but

grades of pine.

Other

kinds of trees are not sorted into so


all

many

grades as the pine,

are usually sorted before being

worked up into building


all

material, furniture or other products.


It is

impossible for you to learn at this time


of

about these

different kinds

lumber, but
will

if

you

will

examine each piece

while working

it,

you soon

understand enough about pine

and the
from a

common
for
soft

cabinet woods to select and purchase stock

you require

your work.

The piece which you have was

cut

pine tree.

The

large millsaw leaves the surface of

the board very rough.

This roughness may be removed by hand planing, but it is usual to run rough lumber through a machine called a surfacer (Fig. 5). Some surfacers dress but
at

one side
once.

a time, others dress both sides at once.


all

Some

machines, called four-sided machines, dress

four sides at

How

do you think

this

piece was dressed?

WOODWORK FOR THE GRADES

17

Fig.

Surfacing a Board
2
the light and

LESSON
Hold the piece studied
observe the
little

INSPECTING MATERIAL
in

Lesson

to

markings across the surface.

Sometimes

these marks are very large and uneven; sometimes they are

very fine and can scarcely be seen.

As they

are

made by

the

machine they are called machine marks.

IS

WOODWORK FOR THE GRADES


Sometimes the knives which do the cutting become uneven and then a mark is made lengthwise of the piece.
shows two marks lengthwise and the regular
fine

or nicked Fig. 6

marks

crosswise.

The piece photographed

for

the picture was

much

rougher than would be the case were the machine in good condition.

This piece was selected because

if

the surface was properly

smoothed the markings would not be

visible in the picture.

You have nothing


learn to see them,

to

do with these markings except to


fine

no matter how
plane.

they are, and to remove

them by using the hand

No
when

matter

how smooth and

straight a surface

may appear
if

tested

by using the try-square and straight-edge,

there

ipilliliitiiifli

Mill
linijiiuuiMiim nuit
i

in
I!!

iiuiuiim lUttunmtm<iM
Fig.

HUM

6 Piece Showing Machine Marks


in
it,

are any

machine marks

they must be removed before

it

can be considered

properly

smoothed.
than before.

After a surface

is

finished with varnish or any similar finish the


will

machine marks
finish

show much more

clearly

Sometimes marks
Because
of

which are so
will

fine as not to

be noticed before applying the


varnishing.

show very
which

plainly
arise

after

these

troubles,
faces,

from leaving machine marks


careful to learn in your

in the surfirst

you must be very


at

lessons

how
it

to see

them and how


it

to

remove them.

Do

not be satisfied

by looking

the surface in only one direction, but examine

by holding

up
all

to the light in several positions, until

you

are certain that

machine marks have been removed.

WOODWORK FOR THE GRADES

19

LESSON
PLANE
The
tool

which

is

ordinarily

used to remove the machine

marks and true the surfaces


hand-plane shown in Fig.

of small pieces of

lumber

is

the
the

7, called a smooth-plane.

If

piece
larg er
plane

to

be

smoothed were

you
a

might use

like the

one shown in
Fig. 8, called a

jack-plane There are a great many


.

kinds of planes,

some larger and

some

Fig.

smaller

7 Smooth Plane

Fig.

8 -Jack Plane

20

WOODWORK FOR THE GRADES


first

than these, but for the

work

it is

better to use only these two.

After you have learned to use these properly you can study other
styles.

These two planes

differ

only in the sizes of the parts.


Figs.
7

and 8 show
9 shows

how

to take hold of

^P

them and Fig.

how to place the piece


against the benchstop
of

and the

position
for

arms and body

ordinary planing.

The

parts of the plane for

which you require names are given in


Fig. 10. Fig. 11 shows
to

how

hold the plane to


if

see
is

the cutting edge

properly adjusted.

Thelever9(Fig.lO)
Plane Iron. Plane Iron Cap. Plane Iron Screw. Cap.

Cap Screw
Frog. "Y" Adjustment. Brass Adjusting Nut.
Lateral Adjustment

Frog Screw.
Handle.

Knob. Handle "Boltand Nul' Knob "Bolt and Nut." Handle Screw.
Bottom.
Fig.
1

Section of Plane

WOODWORK FOR THE GRADES


moves the
more
so
at

21

plane-bit, so

it

will cut

more nearly square

across or

one side or the other as desired.


milled thumb-nut 8

is used to move the bit endwise more beyond the bottom or sole of the plane, Your plane is probably or to withdraw it so it will project less. set just right for the work you are to do, therefore do

The

it

will project

not

move

either the lever


until the

or the

thumb-nut

bit requires adjusting.

In order to know which way to turn the milled


thumb-nut
ing
in
it

try

it

by turnturned

each way, because


it is

some planes

one way and in others in


the opposite direction to

move the

bit downward. As you turn the milled thumb-nut both ways to

Fig. 1

Sighting

the

Bottom of the Plane

observe the effect of the


turning be careful to
it

begins to

remember how much you turn it before move the plane-bit. Do not attempt to do anything
little oil

further with the plane except to put a


if

on the bottom

the bottom
it.

becomes rough because


your plane
it

of the pine

gum

stick-

ing to

If

is

dull or

if it

requires adjusting in any

other manner, report

to your teacher.
is

Your

first

work
on

in the shop

to learn

how

to

make

the

sides or surfaces of pieces straight

and true

in all ways.

You

must learn

this

a piece of material especially selected to

22

WOODWORK FOR THE GRADES


if

teach these things, for

you begin by trying to make somefail

thing for use you will probably

to learn

how
1

to plane

and
in

how

to true a surface.

The methods

of

work given

in

Lessons

to

20 are used

working nearly every piece which you make and therefore you
should be very careful to follow them exactly as they are given.

Your speed

in making things later in the course will depend It is upon the thoroughness of your study of these directions. a common occurrence for a pupil who is thorough in his work in making the scale and bench-hook to make a table or book-

case in one-fourth of the time required by one

who goes

over

the same

lessons

but does not

study or understand them

thoroughly.

Learn to work exactly


fingers
lines

as directed,

even

to the placing the

upon the tool, the position of the knife in drawing and every other detail. All these instructions are the

result of

school shops

much experimenting and experience with students and with practical men in actual trade work
You have
if

in in

many

lines.

the opportunity of profiting by the ex-

perience of others and

you are

to get the

most good from


of

your work you must use the experience of others instead

blundering along in your

own way.
at a trifling
effort.

Given these

results

you can reap the benefits

expenditure of time and

Your plan should be


it,

to learn

the work exactly as the author gives

study of his methods, you


of

may

try to

and then, after a full work out better methods


fol-

your own, but do not waste your time experimenting or

lowing your own notions until you


tried the

know and have thoroughly

methods given

in this

book.

WOODWORK FOR THE GRADES

23

LESSON

PLANING FIRST SURFACE


Before beginning to plane look carefully at both sides and

edges of the piece and select the better side


first

for
of

the one to be
the two wider

planed.

We mean by the term

'

side" one

surfaces.
or

It is
first.

not usual to plane one of the narrower surfaces

edges

Fig. 1

2 Piece against Stop


against the bench-stop as

Place the piece of


in Figures 9

wood

shown
off

and 12 and remove one shaving, taking

the
If

portion indicated

by the

light colored portion in Fig. 13.

the piece

is

quite straight

and

true the shaving

may be

of the

same width and thickness the

entire length, but probably the

plane will cut from one or two high places, leaving the surface

24

WOODWORK FOR THE GRADES


If

spotted as indicated in Fig. 14.

the plane does not cut a

shaving the entire length, do not go over the same place again
but

move

the plane farther over toward the right hand side,


15

taking a shaving as indicated in Fig.

and then another

Fig.

13

First Shaving Removed from a Smooth Piece

Fig. 1 4

First Shaving Removed from a Rough Piece

Fig.

15 Second

Shaving Removed

Fi?.

16

7"

shaving
Lastly

still

farther from the side

first

planed, as in Fig. 16.

remove a shaving from the farther side of the top surface If the piece were (Fig. 17) and then examine it carefully. quite smooth the planing would appear as shown in Figs. 18,

WOODWORK FOR THE GRADES


19 and 20.

25

Examine the

surface carefully to see

how smoothly

the plane has cut and then turn the piece, placing the other

end against the bench-stop.


the same manner as at
first

Plane over the surface again in


it.

and then examine

Compare the

Fig. 1

Fourth Shaving Removed

Fig. 1

Second Shaving Removed


.

9 Third Shaving Removed

Fig.

20 Fourth

Shaving Removed

appearance

after the

second time over with that

of the

first.

Did the piece plane easier or smoother the first time or the second time? Sometimes you will need to examine the piece
very carefully in order to

know which way

will

plane smoother.

26

WOODWORK FOR THE GRADES


will

3)metimes the piece


rough
plane
if

plane very smooth one way and very

planed from the opposite direction.


in

Some pieces will not

smooth

either direction.

This roughness
or smoothness in

planing results
from the grain
the
cf

Fig.

21 Straight

Grained Pica

wood

not bewith
Fig.

ing

parallel

the surface.

21

is

a picture of

a piece in which

the

grain

is
it

so

straight that

can
Fig.

be planed

in either

23 Piece from Near a


if

Knot

direction. Fig. 22
is

a picture of a piece which will plane smooth


to B, but
if

the plane

is

moved from A
stop

the

end

A
to

were placed against the

and the plane moved from B


in Fig.

the surface would be

made rough. The piece shown


direction, for the
in another.

23
is

will

not plane smooth in either


at

grain at

in

one direction and that


the

As

it is

impossible to plane such a piece smooth


it

the entire length you should plane


it

way which

will

make

the smoothest.

In this case this will be accomplished by

planing from

to A.

By
This

carefully studying the grain of each piece


of the

which you

work you can judge the way


will

grain before you plane.

save both time and material.

WOODWORK FOR THE GRADES


Fig.

27

24 shows one

of

many

causes of crooked grain in

wood.
grain.

The

piece shown in Fig. 23 was cut from this board

above the large knot.

This knot

is

the cause of the crooked

You can

easily

imagine
effect

how

the

grain will

bend

around a knot and how the


the knot.

extends several inches from

Fig.

24 Board

with

Knot

There are many peculiar freaks in the grains of different woods which you will learn as you work pieces of various sizes and shapes. Now that you understand how to examine the
grain and
face,
until

how

to place the piece to

make

the smoothest sur-

you can continue planing over the surface systematically


it is

smooth

entirely across.

Follow the plan indicated


plane the smoothest, plane

by the

illustrations (Figs. 13 to 20).

After learning which

way

will

the piece only in that direction, no matter which end requires the most planing.

28

WOODWORK FOR THE GRADES

LESSON
You have now planed
smooth,
square.

TESTING THE FIRST SURFACE


the surface until
it

it

appears to be
try-

and must

test

more

carefully

by using a

Fig.

25 Testing from

Edge

to

Edge

Fig. 26 shows a try-square such as


is

used

in

many
two

schools.
parts.

consists of
Fig.

26
quare
is

The try-square The thicker part


Try-

called

the head or beam, and the


is

thinner part

called the blade.


sizes,

squares are

made

in

many

styles

and

but

all

the forms

WOODWORK FOR THE GRADES


suitable for use in beginning the study of

29

woodwork
ordinary

are similar

to the one shown

The
for

try-squares
cabi-

use of

carpenters,

net makers and similar tradesFig.

27-

men

are not expensive tools

Steel

Framing Square

and sometimes suchtry-squares


are incorrect.

There are many

ways

of testing
is

them, but

for

the beginner the best

method

to test

them by comparing them with other


a
large
steel

try-squares
(Fig. 27).

or with

framing

square

Hold
light

the piece which you are planing

up

to the

and place the blade

of the try-square across

the face as shown in Fig.


25.
If

the blade of the

try-square

touches
all

the

surface at
surface
is

points the
as

correct

tested from edge to edge.


If

the
all

try-square does

not
is

touch

the surface the piece

incorrect

and instead

of planing

over the entire surface in a syste-

matic manner as

at first directed

you should now move the plane


so
it

will

cut

off

the high

Fig.

28 End View

of Plane

places only.

You have probably discovered

that the plane cuts

deeper

30

WOODWORK FOR THE GRADES


moved
over the high places as shown
is

near the center of the cutting edge, therefore the center of the
cutting edge should be
in Fig. 28.

In this case the plane

near one edge.


is

Continue planing

in this

moved so it will cut a shaving manner until the surface


to edge, hold the piece
as

true as tested

by applying the try-square from edge to edge.


is

After the surface


to the light

true from

edge
to

and

sight from

end

end

shown

in Fig. 29.

\9 7
Fig.

<&*

29 Sighting

Lengthwise

WOODWORK FOR THE GRADES


This
is

31

to see

if

the piece

is

straight.

Be sure

to

hold the

piece in the proper position to get a ray of light.

Usually to
After you

do

this

the piece must be held up from the bench.


this

have examined the piece in


face as

way, set the plane on the surit

shown

in Fig. 30, tipping

just

enough
to

to allow light
it.

pass under

straight-edge

may be used in a similar manner.


In grasping the
straight-edge hold
it

near the center

as

shown
at

in Fig.
it

31 whether
wider

be

the cen-

ter or straight

on

both edges.

Fig.

30-

Using

the Sole of the

Plane as a

Straight-edge

The machinist steel straight-edges which maybe used


this

for

purpose

have parallel edges.

If

there

is

any space between the piece


of the

and

straight -edge at

either

end

piece or at any other

point along the length, plane

down

the high places until the

piece

is

straight.

In doing this planing be careful to keep the


first test.

piece correct as tested from edge to edge in the

Probably your chief difficulty

is

that

you do not press down

enough on the toe of the plane in starting the stroke, and not enough on the heel of the plane in finishing the stroke. If the piece is low at the ends and you bear down on the plane

32

WOODWORK FOR THE GRADES


it

properly

will

not begin to cut until after the cutting edge


place,

has passed

beyond the low

and

it

will

cease to cut as

it

nears the opposite end.

See Figs. 32 and 33.

Fig.

31

Using a Wooden Straight-edge

Sometimes

it

is

necessary to remove the shavings from but


In such a case do not place the plane

a part of the length.

down on

the surface and then begin to


lift

move

it

forward or stop

the forward

movement and plane moving forward as it


ually raise
it

the plane abruptly, but keep the

is

lowered to the surface and grad-

before

it

ceases to

move forward

in finishing the
of the surface

stroke.

If this is

done, there

will

be no marking

where the shaving cut begins


In
that
all of this

or ends.

planing be careful to
it

move

the plane so slowly

you can see just exactly how

is

cutting at every part of

WOODWORK FOR THE GRADES


the stroke by looking

33

down
is

into the space

where the shaving


of the plane.
If

comes up.

This space

called the

mouth

Fig.

32 Starting

Plane

Fig.

33 Finishing Stroke

34

WOODWORK FOR THE GRADES


are obliged to

you

move

quickly in order to

make

the plane
it

cut, either sharpen the plane or

change the
the planes

set so that

will

plane easily enough to allow of very slow movement.


times
it

Some-

is

necessary to

grind

very rounding

(Fig. 108), so that they will take a very narrow shaving and
require less strength to

do the work.

Sometimes a

little oil

on

the plane bottom will cause the plane to work easier.

LESSON
You now have
enough.
a surface true in

SIGHTING FOR WIND


two ways, but
this
is

not
it

In order to be true enough for use in good work,

must be correct

when

tested in three ways.


test,

The

first

test

from

edge to edge, and the second


yet

sighting for straightness


is all

from end to end, may indicate that the piece


if

right,

and one

you

lay the piece

upon

flat

surface arid press

down upon
or

one corner, and then upon another, the piece may rock,
corner be
another
is

lifted as

pressed
the

down.
piece

When
is

not true
in
is

as tested

this

manner
to

it

said

be "in wind."
is

This word

pro-

Fit nounced with long i and means much the same as the word twist.

Fig. 34 shows

how such

a piece

would

rest

upon a

flat

surface

and

Fig. 35

shows how such a

WOODWORK FOR THE GRADES


piece would appear
are
if

35

looked

at

from one side.

These

'pieces
first

much more

in

wind than you


of this the

are likely to get for your

test piece,

and because

crookedness

is

quite visible in

the picture.
If

the piece
it

is

in

wind even a very

little,

it

must be made

straight before

can be used, and therefore you must study

Fig.

35 View of Surface
is

of Winding Piece

carefully to
also

know what
If

meant by the word wind and must


is

be certain that you can readily see whether the piece


not.

in

wind or

the piece

is

correct

we

say

it is

out of wind,

or not in wind.

The most convenient and


for

practical

way

to

examine

a piece

wind

is

to hold

it

up

in

both hands between your eyes and

the side light as

shown

in Fig. 36.

First roll the piece until

you cannot see any


roll

of the

back

edge, the edge farthest from you, and then

the piece very

slowly in the opposite direction until you can just see the

back

edge.

If

the piece

is

true, or not in wind,

you

will see all of

the back edge alike, but

if the piece is in wind, one back corshow more than the other back corner. The corner which is more visible is called the high back corner, and must

ner

will

be planed down

until

both back corners appear

alike.

3G

WOODWORK FOR THE GRADES


Before doing any planing upon the high back corner, mark

an

upon

it

and then turn the piece so

that the

will

be

at

the edge near your eye.

Examine the piece again

as

at

first

and you

will find

another high back corner.

S
Fig.

36

Sighting for
if

Wind

Mark
ally
if

this

high corner also and

you have examined the


teach you that

surface properly, you will have the two X's on the two diagon-

opposite corners.
is

This second test


is

is

to

there

a high back corner, there

also a

high front corner

at

the opposite end, therefore in planing to

make

the surface

true,

you can plane


off

off

either high corner, but usually


of the

you

should plane a part

each

high corners.

WOODWORK FOR THE GRADES


Before you plane either corner, examine each end to see

37

if

one end
plane
off

is

thicker than the opposite


of the

end.

If

there

is

any

difference in the thickness

two ends, you had better

the high corner at the thicker end so that you will be

making the piece nearer equal thickness at the two ends at the same time you are planing down the high corners and getting
the piece out of wind.

In planing out of wind, work very carefully and


piece very often.
surface true, test
it

test the

If

in

you have any trouble about making the these three ways after each shaving is
tests

removed.

Unless you make these


out of wind.
if

you

will

waste

much

time by making the piece incorrect in other ways as you


attempt to plane
it

smooth

as well as true, but


start or stop

Be careful to keep the piece you cannot avoid making marks


all

where you
atically, as

the plane, go

over the surface system-

directed in Lesson 4, after the surface has been

planed true.

Do

not give up until the surface

is

correct as tested in
if

these three ways, for you can

make

it

correct

you

will

work

carefully according to the directions.


is

The common mistake

to neglect testing

it

often enough.

LESSON
After the surface has

FACE-MARK
been made true
is
it

should be marked

so that you
also so that

know
is

it

has been tested and found correct, and


the surface you
is

you know which


used
for this

first

trued.

The mark which


and the surface

purpose

called

a.

face-mark,
is

is

called a face-surface.

The face-mark

of

38

WOODWORK FOR THE GRADES


importance, and you must be very particular to place a
of this

much
mark

character on the

first
is

surface of every piece which


correct.

you work
but

as

soon as the surface

The mark should be


it

similar to the
like
it.

one shown
it is

in Fig. 37,

need not be exactly

Usually

located near

<
1
Fig.

3 7 First Face-m
is

the center of the piece and

made

free

hand.

It

always ex-

tends entirely to one edge and never to both edges.


reason for this
to
is

The
mark,

that the

edge to which

it

extends

is

the one

be planed next, the one which


is

will receive a similar

and which
For
the

called a face-edge.

this reason
is

you must examine the piece and determine


the piece

which edge
first

to

be the face-edge before making the mark on


If
is

surface.

to

be cut up into two or more

pieces, face-marks should be placed


after the parts are separated

on the surface so

that

there will be a face-mark on each

piece.

LESSON
In
all

KEEPING THE PLANE SHARP


planing you must keep the plane sharp.

You not

only can learn to sharpen the plane, but you can learn also to

do something which

will

avoid dulling

it

rapidly.

WOODWORK FOR THE GRADES


If

39

you have a board which has not been machine planed


all grit

or

surfaced, brush

and

dirt

off

the surface before begin-

ning to plane

it.

By being

careful to plane systematically,

you

will true

the

surface with
less

much

planing, and

thus not only do


better

work,

but

also will

use the

plane so
that
it

much less
remain

will

sharp much
longer.
If,

in using the
Fig.

plane, as it is drawn

38 Lifting Plane

on Return Stroke

back the cutting edge rubs upon the surface


of the piece

being planed, the edge


will be dulled more
1

than while cutting

on the forward Because stroke.


of this

you should
lift,

either

tilt

or

swing the plane as

you

pull

it

back.

Fig. 38 shows

how
lifted

the plane
so
that

is

on
it

the return stroke


Fig.

39

Swinging Plane on Return Stroke

rests

upon the toe

40

WOODWORK FOR THE GRADES


on the cutting edge
to hold
is
it

of the plane instead of

of the bit.

For most

work
this

this

is

the best

way

on the return

stroke.
it

Sometimes the piece


manner.
This
It
is

too narrow to permit of lifting


to an angle as
it

in in

may then be turned


the usual

shown

Fig. 39.

way

of

holding

in jointing edges.

Fig. 4

Tilling

Plane on Return Stroke


in this

The one difficulty about turning the plane you may neglect to turn it entirely back
with the edges for the forward stroke.
this, for
if

manner

is

that

to a position parallel

Be

sure to guard against

you do not

it

will

take

much

longer to

make

the sur-

face correct.

third
is

method, which
to
tilt

is

more often used

in

planing wide
Carefully

surfaces,

the plane as shown in Fig. 40.


is

jtudy each of these methods and use whichever

best for the

work

in

hand.

LESSON
The
next task
is

9 FIRST EDGE
an edge
for

to plane

a face-edge.

This

edge must be true

as

shown by

testing with the try-square as

WOODWORK FOR THE GRADES


in Fig.

41

41 and also by sighting


After you

for straightness,

as

shown

in

Fig. 29.

have sighted the edge, you may use a

straight-edge, as in Fig. 31, or the plane

bottom

as in Fig. 30,

but do not use either of these until you have examined the

There are two reasons why you should depend upon the straight-edge or the plane bottom: First, if you do not use your eye you miss the opportunity of learning the best methods and learning to work rapidly; second, you will soon be working on pieces too long to test with the plane or straight-edge, and if you have not learned to sight with your eye, you will be unable to do good work. In using the try-square hold it as shown in Fig. 41, pressing the head firmly against the face-surface. Be particedge by sighting
it.

not

jm

Fig.

41

Testing

First Edge

42

WOODWORK FOR THE GRADES


your success
will

ular to hold the wrist


of

and forearm as shown in Fig. 42, for much depend upon the position of your arm and
lift it

wrist.

Do

not rub the blade along the edge, but

and

lower

it

at several

places.
test to

Be

sure to

the ends.
of

The planing

the edges follows

substantially the

same methods
suiface,
Fig.

as

the planing of the


as
illus-

42

Testing First

Edge

trated in Lesson 4.

ing narrow you will need to be careful not to


too far out over the edge.
to carefully

The edge bemove the plane


of the

This

is

also an excellent opportunity

keep the plane

parallel with the

edges

piece

>
'

as

shown

in Fig. 12.

It is

improper to swing the heel

of the
It

plane at an angle on the forward stroke in doing such work.

not only wears the plane out of true, but hinders you from

doing the best work.

WOODWORK FOR THE GRADES


After this edge
to the
is

43

correct, place a face-mark


as

one on the face-surface


ends of

essential that the

on it pointing shown in Fig. 43. It is not the two marks meet at the corner.

LESSON
The marking gauge
lines parallel with

10

MARKING GAUGE
(Fig. 44)
is

a tool for use in drawing

an edge.

It consists of

two principal

parts,

the

block,

or

head, and the

beam,
parts

or bar.
i

To keep the
in
is

wff^'FFlWBBH

place

fe~'

there

a thumb

uf

u"~
Fig.

fgB
44Marking
made by
in

screw or some
similar arrange-

Gauge

ment
shape

in the head.

The
by
~

line

is

the small metal point

called the spur or


of the

a pencil

shown

in the opposite end.

The

spur

is

shown

Fig.

45.

The
fit

manufacBefore the

turers usually

the spur with

a conical point.

gauge

is

used the point should


the proper form.
is

be

filed to

The marking gauge

not

usually supplied with a pencil


Fig. 4

5 Point

of Gauge Spur

point by the maker, and therefore


if

you wish

pencil line you will bore a hole through the


pencil into
it.

it to make beam and fit

a a

The

pencil point should be short.

(Fig. 44.)

44

WOODWORK FOR THE GRADES


You
will

probably find some graduations on the side of the


to those

gauge beam similar


for

on your
If

rule, but

do not use them

they are not usually correct.

they are correct, the spur

Fig. 4

Setting Gauge
if

may
you

not be at exactly the end of the scale and, therefore,


set

the head by the scale the space which would be

marked by the spur


would not be correct. Because it is not safe
to use the scale
Fig.

on
set

47

-Pocket Rule

the side of the gauge

beam you should


the gauge by holding
it

and the
is

rule as

shown

in Fig. 46.

Notice that the rule


four fingers are

held in the right hand so that the

around the rule and the thumb underneath,


Notice
also

with

the

end against the gauge-beam.


left

that

three fingers of the


first

finger

on top
of

of

hand are around the gauge-beam, the the gauge head and the thumb against
head
directly

the

side

the
place

gauge
your

below the beam.


in

Be sure

to

hands and fingers

exactly

this

WOODWORK FOR THE GRADES


manner;
exactly.
it

45

will

enable you

to

set

the gauge

quickly

and

As

lines are

made

to

work

to,

it is

important that you

make
diffi-

the lines correctly.


culty a beginner has
lines.

It is often
is

discovered that the main

caused by carelessness in making the

Because
in

of a belief that the lines are of little conseis

quence they are carelessly drawn and much time


spent
trying
to

afterwards
lines

make

the parts

fit.

If

the

had

been
half

correct,

the work could have been better done with

the

labor.

Be very

careful in

setting the
lines

gauge and which you

drawing the lines and in making any other


require in your work.
If

you

will

examine your
will find
is

rule,

which should be a No. 84

or a No. 62,

you

the rulings which are on the outside

edges, as the rule

folded to six inches, are inches, half

inches, quarter inches


present, pay

and eighth inches.

(See Fig. 47.)

At

no attention to any of the rulings except these. In the No. 84 rule these marks are along the brass binding. Notice that the one-half inch marks extend about half way
across each side, that the one-fourth inch marks extend to or

past the line farthest from the

edge and that the one-eighth

inch marks are the shortest ones on the scale, extending about
to the first line.
rule, as all

Be

sure to

fix in

mind these

features of the
after this

rules for practical


If

measuring are made

general plan.

you become

familiar with these

markings you

will readily learn to

use any ordinary scale.

Your next

bit of

work

is

to

draw

lines

on the face-surface
After
all

or face-side of the piece

you have planed.


will

the lines

have been drawn, the surface

appear as shown in Fig. 48.

In this figure the outer lines represent the edges of the face-

AC

WOODWORK FOR THE GRADES


The
four inside lines represent the lines

surface of the piece.


to

be drawn.

The

short vertical lines which terminate in arrow

1
-.

hfij
|

~f

Fig. 4

First Surface Lined

heads are called dimension

lines.

Notice that each line has

cne arrow head


arrow head
at

at

the lower or border line of the figure

and one

an inner

line.

This designates
that the figures

on the dimension
line
tell

the distance
from the edge
to that line.

The

)l inch

spaceissosmall
that there
is

not

room for figures


andarrowheadi

between the
two
lines.

The
Uge Line

arrow
are

head.-.

therefore

placed outside of the lines, with points just touching them to


indicate which lines are intended.

The

figures are

placed

WOODWORK FOR THE GRADES


between the two
Study
are to
this
lines,

47

in

line with the

two arrow heads.


lines
is

drawing until you are certain how the gauge

be drawn.

The
it

line

2 y

inch from the face-edge

the easiest to draw, and therefore you


z y

may

set the

gauge

to

inch, holding

and the

rule as

shown

in Fig. 46.

Take the gauge

in your right

hand holding the piece against


the bench-stop as shown in Figs. 49 and
50.
right

Notice that the

arm

is

parallel

with the

piece

you
is

are gauging.
still

This

more

easily

seen

in Fig. 52.

The gauge must


be held so that
its
its

beam
ing
for

rests

upon

edge instead of

rest-

upon the spur, if it rests upon the


it

spur

will

be impos-

sible for

you to draw

Gauge Line
grain.
rest

an even line in wood which has uneven


is

Fig. 51
its

shows how the beam


it

rolled to cause

it

to

upon

edge;

also

shows how the spur


surface.

slants instead of

being perpendicular to the

gauge, take the position shown and

upper to the lower end

of the piece,

To learn to use the move the gauge from the but with the beam rolled
After

so that the spur will not touch the wood.

making

this

48

WOODWORK FOR THE GRADES


roll

movement several times, the beam so that the


surface, but not
to

spur will just touch the

enough
In

make
use

full line.

the

of

the

gauge
of the

watch the position

beam and head by looking under the beam and


next the head so that

you can see


is

if

the head

firmly against the faceas

edge,
the
Fig.

indicated by
49.

arrow in Fig.
of the

The holding
51
Rolled

head
is

Gauge

against the face-edge

very important, for


if

the head

is

not
the

tight

against

face-edge, theline
will

not be correct.

Gradually
the

roll

beam until

the

spur enters the

wood enough to make a line of the


proper weight. As
the

gauge

nears

the lower
the piece

end
it

of
Fig.

may

52

Rolling

of Line

WOODWORK FOR THE GRADES


be necessary
53 shows
to roll the piece as

49

to avoid hitting the

shown bench with the head


from the opposite

in

Fig. 52,

in order

of the

gauge.

Fig.

this rolling

side.

Notice that the

right arm is parallel

with

the

piece.

After

you

have drawn the

set the
to

gauge

inch and
line

draw a

inch from the

fac e -e dge. Next draw a


line 1

inch from

the face-edge,

and then a
1
1

line

inches from
Fig.

the face-edge.

53 Rolling Piece at End of Line


11

LESSON
bench against the

PLANING TO WIDTH
Place the piece on which you have drawn gauge lines on
top of the
stop.

stop.

Do

not drive

it

against the

Plane the second edge down to the gauge

line,

making
tryline,
is

the piece

\%
line

inches wide.

Test this piece by using the


If

square as shown in Fig. 42.

you plane exactly to the

and the

is

correct,

the one test with the try-square

50

WOODWORK FOR THE GRADES


you are
likely to plane

sufficient, but as

beyond the

line, or
it

perhaps the line


several ways.
as in Fig. 29.

may not be correct, you had You may examine it by sighting


Another
at

better test

in

for straightness,
is

test of considerable

importance

to

measure the width

several places by applying the rule as

shown
that

in Fig. 54.
it

In using the rule to measure with,

should be held so
is

the graduations are against the surface which


It
is

being
against

measured.

best to place the

end

of the

thumb

the edge of the piece to assist in adjusting the markings of the


rule to the exact position desired.

In using the rule, use the markings away from the end,

if

this

can be done.

In Fig. 54 the scale

is

placed so that an inch line


is

at

the edge

by the facemark.
It is not

incorrect to
hold
it

so that
is

the inch line


at the

opposite

edge.

Always

hold the rule in


this

manner

for

measuring and

you will soon do


Fig.

54

Measuring Width

with Rule

as

accurate
as
is

measuring
the average mechanic.
little

You

will

probably find that the piece


setting the
1
'

less

than

'

inches.

If in

gauge you

set the

pointofthespurexactlybehindthe

inchline, and then planed

WOODWORK FOR THE GRADES


the line entirely away, the piece
too narrow.
is

51

one-half the width of the line


at

This

is

because the spur bruises the wood

each side of the point and makes a line of some width.


this reason, in setting the

For

gauge

for

planing to width or thickwill

ness,

it

should be set so that the inside of the line


In
all

give

the correct space.

other gauging, set the spur exactly to

the line on the scale.

by measuring the width of the piece, you discover that it at one end than at the other, set the gauge to the Plane to this line the narrow end and draw another line.
If
is

wider

same
edge

as in planing to the 1

2 y

inch

line.

Remember

to test the

edge with the try-square


is

as well as

by measuring.

When

this

correct, pass to the next surface or

second side withface-marks,

out putting any the one on the

mark upon

this

edge.

The two

edge, (Fig.

37) and the one on the first 43) are the only ones used to denote face-surfaces,
first

surface, (Fig.

or that the surfaces are finished.

LESSON
The gauge should now be
Fig. 66)
set to

12

PLANING TO THICKNESS

1%

inches, (See Drawing

and
If

lines

should be drawn along each edge

\%

inches from the face-side.

Lines should also be drawn across

each end.

in drawing these lines

you stand
lay

at

the end of

the bench near the bench-stop, you can place the piece against
the stop in drawing the long lines
of

and

it

down

at

the corner

the bench, as shown in Fig. 55, while drawing the lines

across the ends.

Remember what was

said in the previous lesson about set-

ting the spur so that the piece will be full size after the entire

52

WOODWORK FOR THE GRADES


been planed away.
If

line has

in planing the

first

surface you
is

planed away so
1
'

much

of the material that the piece

less than

4 inches thick, you may set the gauge to the thinner end and draw a line entirely around the piece and then plane down

to this line.

The

fourth surface or second side

may be

tested by meas-

^^^^^^

uring as in Fig. 54, and

also by

sighting for
if

straightness, but

you

are careful to plane exactly to the


lines,
is

the
the

only test required

testing from line to line

^ ^

as on the first surface, shown in Fig. 25.

When
piece
is

you think the

finished, take the

r
_. Fig.

try-square and rule and


test
it

in

every way that


to see
if

55

Lining-

Across End

,_

can, you J

you

have overlooked any


accuracies.
If

\
in-

you find any errors, go carefully over the work Follow the same order and the same direcfirst
it,

and correct them.


tions as in

working the surfaces the


first

time.

If

necessary,
test.

go back to the

surface

and true

then repeat every

WOODWORK FOR THE GRADES

53

LESSON

13
finished

LAYING OFF SPACES DRAWING OF SCALE


Lay on the bench the piece which you have
Fig. 56.

planing and hold the rule on edge on the piece as shown in

Notice that the rule

is

placed on the piece so that

there

is

about

inch of

wood

projecting

beyond each end

of

the rule.

Do
this

not attempt to

measure
amount
jection,
in

of pro-

but

place the rule

position,

leaving an equal amount


of projection at

each end
nearly
as

as

you
Fi?-

can judge with-

56 Rule

in

Place for Marking Spaces

out

measuring.

These projecting ends are to be cut


off as

the piece
,

is

finishe d
act length

and
of

therefore their exis

no
in

consequence.
Take your knife
I

your right hand

and make a mark


opposite each inch

Jj
Fig.

57

Detail of Knife in

Hand

graduation and at

54

WOODWORK FOR THE GRADES


of the rule.

each end
left

Fig. 5

shows the knife and rule from the


great care

side.

These marks should be made with


square out from the
rule.

and

should
this

extend

In order to do

work accurately, you must be very particular about how

you hold your


knife.
/=/>.

Do not hold

58

your knife so that


/

thehandle extends

upward between the thumb and


hand and underneath the
first

forefinger, but rather in the

finger as

shown

in

the picture.

The
.

knife

should have a

sharp point
similar to those
.,
.

..

Fig. *

59 Pocket Knife
shown
in Figs.

58and59. The handle should


not be too large
or too

small.

The benchknife. Fig. 58,


is

not equal to

good pocket
very

knife, but will

do
It

well.

should be

kept with as
sharp a point as
the width of the

blade

will per-

WOODWORK FOR THE GRADES


mit.

55

The

ordinary difficulty with such knives

is

that the blades

are too long.

They should not be more than

% inches

long.

Sometimes

for

smallhands the handle also should be shortened.


knife, Fig. 59, has a handle three inches long,

The pocket
and
is

about

6%

inches long from tip to tip of the blades.


all lining.

The

little

blade should be used for

The

large blade

Fig.

61

Knife and

Try-square

is

sufficient for whittling

round ends such

as are

used in racks,

chairs, etc.

After a
rule aside

mark has been made at each 1-inch line, lay the and place the try-square on the piece; the head

against the face-edge, two fingers on the blade, two against

the piece, and the


try-square as

thumb against the middle of the head of the shown in Fig. 60. Place the point of the knife

56

WOODWORK FOR THE GRADES


made
in

blade in one of the marks

laying

off

the spaces and


careful to hold

move

the try-square up to the knife blade.

Be

the knife blade as shown in Figs. 56 and


After the try-square
is

5 7.

in

position,
is

draw a

line

entirely

across the piece.

Be sure the knife


of

held in the same posi-

tion during the entire process

lining.

Continue to draw

lines in this

manner at each
head
of the

mark
end
the

until the

try-square extends to the


of the piece.

Reverse
try-

piece

and the

square, holding

them

as

shown in Fig.
drawing the
After
all

and finish

lines.

the lines are

drawn
take

at

the inch spaces,

the

piece

and
line.

try-

square as shown in Fig. 62

and examine each


draw again

If

any are found to be incorrect,


at

that

point, being careful to set

the blade by the original


Fig.

62 Testing Lines
part of
line
at

on Scale

knife
trying
if
it

mark and not


until

to

a
a

crooked
straight

the

line.

Keep
even
is
it

you have
injure

every

inch

does

the

appearance
that

of the piece, for

of

much more consequence


that

you learn

to

draw the
lay

lines than

your piece has no

extra lines.

The next

step

is

to

off

the

'

_.

inch spaces and draw

WOODWORK FOR THE GRADES


lines

57

from the

line

which

is

one inch from the face-edge


knife in the

to the

face-edge.
as in

Hold

the try-square and


lines at the 1

same manner

drawing the

inch divisions, reversing

when

required to keep the head of

the try-square on the face-edge.


for testing the

Test these lines in the same way as directed


1

inch lines.

(Fig. 62.)

1
1 1

11

X X
1

1 1

1 1 | 1 |
|

hi

III

II

III

Ni

III

III

III

III

Mi

III

III

IN

III

III

ill

X
ill

ill

ih

X m

1,

ill

Fig.

63

Scale

Lay
which
is

off

inch spaces and draw lines from the line the one-half inch from the face-edge to the face-edge.

Draw and test these lines the same as the 1 inch lines. Lay off and draw the lines at the }i inch spaces. You will need to be very particular about these lines or the spaces will not be equal. Lay the rule on edge on the piece and examine If it is all correct, the scale is comall the spacing carefully.
plete

and

will

appear as in Fig. 63, and

if

not,

you had better


as

make another scale on the opposite side. Draw gauge lines on the back-side the same
against the face- edge.

you did on

the face-side, being careful to hold the head of the gauge

line across

In order to locate the scale on the opposite side, draw a one edge, place the point of the knife blade in the
of the first

end

inch line and

move

the try-square up to the

58

WOODWORK FOR THE GRADES


same
as in

knife blade the

drawing the

line for the scale.

(See

Next place the knife point in the end of this line and draw a line across the back side. If the face-edge is next to you, the knife may be held as shown in Fig. 65 in setting the
Fig. 64.)
try-square.

The

line

is

then

drawn

in

the

usual manner.

(Fig. 64.)

In lining around a piece

it

is

better to set the try-square

by the

line

on the

face-edge, even
though the one on
the back-edge has

been drawn.
If

you have a

scale
of

on both sides

your piece, set

the marking gauge


to

enough
the

less

than the thickness


of

piece

to

allow

for

planing
off

the scale
Fig.

and

64 Selling Try -square


scales

at

Corner

draw
the
off

lines

along

each edge. Examine

the

and plan

to

plane

off

poorer

one.

After tne lines have


test the

been drawn, plane

the scale and

piece as you tested the fourth side, Lesson 12.

Be
have

very careful to plane exactly to the lines or you will


trouble getting the piece in proper shape.

Set the marking

gauge
of the

to

K inch and draw lines on each edge with the head


it.

gauge against the side which has no scale upon

WOODWORK FOR THE GRADES


Extend
all

59

the lines which

entirely across the surface.

mark the half inches on the scale Extend these lines down on each

edge to the

lines

which are

/ic

inch

from the other side. Be very careful to

havethe lines

meet exactly at the


corners. Place the

knife as
Fig. 64

shown
as

in

and draw
you
line
Fig.

the

line

were directed to

draw the
across

the edge,
that

65 Setting

Try-square

at

Comer

except should

you
stop at the line which
is 3 Ag

now

inch from the edge.

The piece

will

then appear as in Fig. 66.

]g

X
ire

1,

III

III

,1, III

,1
! l

,1

1,

III

III

.1. Ill

III

,1, III

1 1 1 1 1 1 1 1 1

ill

HI

III

III

III

III

III

III

III

III

II

III

III

ill

Fig.

66 Piece

Lined for Sawing

60

WOODWORK FOR THE GRADES

LESSON
SAWING
The back-saw
metal
is

14

(Fig. 67) has so thin a blade that a piece of

placed along the back to keep the

bhde from bending.


Back-saws are
used
for cutting across the

tf&
Fig.

grain. Tenon saws may be similar to back

saws except that they

67- Back-saw

are filed so that they

can be used
the grain.
that
it

for cutting either across the grain or parallel

with

These

are

now seldom

used, as saws are so cheap

is

much

better to have two saws, one to


grain.

saw across the

and one to saw parallel with the hook on the bench and the
grain

Place the bench-

piece lined in Lesson

13

upon

it

and grasp the backin Fig. 68.

saw as shown

Notice that the thumb


is

against the saw

and upon
Notice

the

wood

close to the back

edge

of the piece.

that the first finger (Fig.

69) extends along the side


of the handle.

Place your

thumb
knife

so that the saw will

cut up close to one of the


lines

which extend

entirely across the surface.

Be

sure that the

saw leaves

the smooth edge

made by

Fig.

68

Holding Back-saw

WOODWORK FOR THE GRADES


the knife.

61

Move the saw forward and backward the


teeth of the saw close to the

length of the

blade, the lower edge of the side of the blade resting against your

thumb and the


ting
this
it.

wood but not

cut-

(Fig. 68.)

Move

the saw forward and backward in

manner without do-

ing any sawing until you

understand the motion


thoroughly.

Look

at

the angle
of the

formed by the side


the piece.

saw with the surface

of

This should

be an exact right angle

and if you are careful you


can hold the saw so
will be.
it

To
first,

assist

your
set

eye, at

you can

a try-square as shown in
Fig. 70.
serve that

You
if

will

obFig.

the move-

ment

69 Detail

of Sawing

of the

saw
is

is

cor-

rect, the wrist


will also

rigid

and the elbow the moving


this

joint.

You

be supporting the saw with your hand.


you have studied

When
saw
just

movement
is

until

you under-

stand exactly

how

the motion

made, you can lower the

enough

to allow the

teeth to touch the


cut,
still

wood

at

the

back edge, but not enough to

keeping the wrist


as

rigid,

and holding the saw

at

the

same angle

shown

in Fig. 68.

Move
manner,

the saw forward and backward several times in this


lifting
it

entirely

from the wood on the back stroke.

62

WOODWORK FOR THE GRADES


let
it

Then
it

cut a very

little

on the forward stroke,


saw

still

lifting

on the back stroke.

After the kerf (the

channel which the

makes)
you
lift

is

well

started

will

not

need
the

to

the saw on
stroke

back

and

can lower the handle a


very little. The thumb may now be moved to
the position
Fig. 69.

shown

in

As you lower the


handle, watch the knife
line to see that the
is

saw
but

cutting close to

it

not roughing the edge


Fig.

70

Try-square

at

Side of

Saw

of the

wood.

At each

forward

stroke

lower the handle a


little until

the saw has the


position in

shown
71.

Fig.

After sawing a
little

more the

saw
tion

should
shown in Watch
Fig.

have the posi-

Fig. 72.

71

Sau

WOODWORK FOR THE GRADES


as the kerf extends across the surface

63

constantly for the right angle at the side of the saw and as soon

watch the
it

line at the front

edge
it.

to see that the

saw

is

cutting close to

but not roughing

Stop after each few strokes and examine the back edge. See

that the
it.

saw

is

cutting close to the back line but not roughing

On

the side of the saw-kerf opposite the line at the back

side of the piece,

the edge will be

roughened because there


is

no

knife line on that


side.
to
at
If you wish have the wood

both sides

of

the saw smooth,

you must draw


two lines just
fir
Fig-

72 Sawing,

Fourth Position

between them. Continue sawing until the kerf extends to the lines which are 3Ae inch from the bottom side of the piece. Be careful to saw exactly to these lines and no farther, for the piece is to be bent and if the saw cuts too far the piece will break instead of bend. Fig. 73 shows the piece after it has been bent. Saw at the same side of each line which extends across the piece. Turn the piece end for end as soon as it will make the holding easier.
to allow of sawing

enough apart

Fig.

73 Piece Bent

64

WOODWORK FOR THE GRADES

OUTLINE
After completing the study piece

make an
will

outline showing
of great
will

each step in making

this piece.

This

be found

value, for, in working the pieces for the

bench-hook ycu

need

to recall

the order in which the sides

and edges
in

are

worked, the
off

tests for

each surface, each operation

laying

spaces, drawing lines,

and sawing.

WOODWORK FOR THE GRADES

65

LESSON
You have
learned to plane
all

15

BENCH-HOOK
four sides of a piece so that

the surfaces will be true and so that their ends will be of the

same size and shape. making simple things.

You can now use


little

this

knowledge

in

The bench-hook

requires but

knowledge beyond

that

required for making the scale, except for the end planing.

Be

Fig.

74

Bench-hook
same

very particular to true each surface exactly as directed in

making the
order.

scale,

using the same tools and in the

Because these pieces are fastened together, any care-

lessness in jointing the edges or truing the surfaces will be dis-

may show badly. Try to forget all about the fact making a bench-hook and try to feel that you are simply studying. This will help you to keep your mind on the work, for it is much more interesting to see how well you can do than to simply make something to use. If you do your best you will be rewarded many times, for you will be rewarded every time a surface or end is finished. Fig. 74 shows the completed bench-hook. It consists of three pieces of wood and eight nails. Fig. 75 is a mechanical
covered and
that

you

are

66

WOODWORK FOR THE GRADES


2|V0

Eli

u3
.i

<\l

vo

-Jh

*tf

WOODWORK FOR THE GRADES


drawing
piece
is

67

of the

complete bench-hook.
nails.

In

this

drawing, each

shown, and also the

Usually, in such drawings

the nails are not shown.

you

They are shown in this one so that them correctly. You will notice that This is because they they are represented by dotted lines. The heads are full lines or circles, in the are out of sight.
will

be able

to drive

front elevation, because, as

we

look at the edge of the bench-

hook,
If

we
you

see the nail heads.


will

look at this same view where the nail heads

show (the
line

front elevation

we

call it)

you

will see

a dotted line

almost the entire length of the elevation.


is full,

At each end, the


trace the line

because the ends

of

the wide piece

the side pieces.

From these ends you can


is

show beyond and


is

learn that this dotted line

to indicate that the

wide piece

the same thickness from end to end.

By using dotted

lines,

we

indicate edges that are not visible.

The plan shows


nails
it is

the wide piece and the dotted lines for the


of the side pieces.
full lines

and the edges


called,

This view, or plan, as


if

shows in

what you would see

you were
it.

to place the

bench-hook on the bench and look down upon


see between the views
lines are

You
figures.

will

The

made

fine

other lines.

They terminate in The figures are dimension lines.


and

and some to distinguish them from the arrowheads and are called
fine lines
for

some

the purpose of giving

the sizes

are called dimensions.

These dimensions are

not to give the size of the picture or drawing, but the size of
the real bench-hook.
size indicated

Sometimes the drawing


In drawings
for

is

made

the
is

by

the figures,

but more often the drawing

smaller than the object.

very small articles

the drawing

is

made many

times larger than the object.

68

WOODWORK FOR THE GRADES

Fig.

76-

Jointing

Edge

in Vise

WOODWORK FOR THE GRADES


If

69

you

will

apply your rule to this drawing, you will find

that the side pieces

which are marked 12

in. are actually just

three inches long, or one-fourth the real size of the object.

draftsman would say that the drawing was


one-fourth, or

other parts of

made to the scale of three inches to the foot. You can measure the drawing and find that it is all made to a
is

scale of one-fourth.

At the right of the front elevation and the plan,


part of the drawing.
this is

a third

This
it is

is

called an

end elevation. Although


it

a small view

quite important, for

shows one end

of

each piece and how they are placed together.

Read
sides.

all

the dimensions on this drawing before beginning

work, and then dress up the 4-inch-wide piece on the four

As you do
in the

this

work, see that every surface


as the study piece.

is

worked

and tested
to 14.)
stop,
it

same order
is

(Lessons 4

As the piece

too wide to rest against the benchIf

may be

held in the vise as shown in Fig. 76.


is

the

stock which you have


called for
sizes as

too small to

make

a piece the size

by the drawing, then make the piece as near these Be sure, however, to always work to lines, gauging for both width and thickness.
you can.

LESSON
After the piece
line
is

16

PLANING ENDS
finished on
all

four sides, draw a knife


J

entirely

around one end about

32 /

inch from the end.

(Figs.

64 and 65.)

Place the piece in the vise so that the

end will not be more than y inch above the bench, as 2 shown in Fig. 77. The piece is placed thus low in the vise

70

WOODWORK FOR THE GRADES


it

because
center.

will

plane easier.

Take

the smooth plane and sight


is

the bottom (Fig. 12), to see that the bit

cutting at the

Hold the plane

as

shown

in

Fig. 77 or 78.

The
some-

picture shows the plane at an angle of about forty-five degrees.

This

is

usually the best angle for cutting the grain, but

>
Fig.

77

Planing an

End

times the plane

will

cut better

if

held
in

at a

different angle, or

planing an edge or side. Unless you are certain that some other angle is better, you should hold the plane as shown in the pictures. Always move
the plane parallel with the edge
at

held parallel with the

edges as

whatever angle held.


points to

There are three very important

remember

in

WOODWORK FOR THE GRADES


planing an end.
First,

71

do not plane entirely across the end;

and then either reverse the piece or step to the other side as shown
in Fig.

usually about two-thirds or three-fourths of the distance,

78.

Second, stop between every

stroke while the

plane

is

between you and the piece, (Fig. 79) and see exactly

Fig.

78 Planing an End

Third, always have a where you wish the plane to cut next. and stop so close to the line that there will be no unevenness, and yet the smooth, glassy surface made by the knife remain. This is not so difficult a matter as you may suppose, for if you will see exactly where each
knife line to plane to,

72

WOODWORK FOR THE GRADES


is

shaving

to

be cut, and move the plane so slowly that you


it

can look into the mouth of the plane and see how
ting,

is

cut-

you can make the end correct the


tryit

first

time.

Test the

end with the

square, holding

against the side as


in

Fig.

80,

and
edge

against the

as in Fig. 81.

Be
the

sure

to

use

face-side

and face-

edge

in

making
fail

these tests.
If

you

to

make the end true,


read
all

of these

directions

again,

then draw another


lin e

ent

ir ely

around the piece


not more than fa

inch from the end

and

try again.

Continue studying the directions

and

re-lining

and
it

** 79-Bami^gBa
is

re-planing the end until


practice but study that
right.

will

made true. Remember it is not make possible doing the work


finished,

After the

first

end has been

measure the length

WOODWORK FOR THE GRADES

73

given in the drawing and draw a line

around the other

end of the piece. Saw about % 2 inch


from the
Figs. 64
line

(See

and 65),
to

and then plane


the line.

able to

You should be make this


first
if

end square the

time trying, but


Fig.

80 Try-square

you do not, then


on Side and

End

re-line

entirely

around the end and try again.


Although to have
the board shorter

than the drawing


calls for is a seri-

ous

mistake

and

should not occur,


yet
it is

far

worse

to leave

the end
it

without making

square and smooth.

Fig.

81

Try-square on Edge and End

74

WOODWORK FOR THE GRADES

LESSON
MAKING THE
hook, take the piece which
wide, dress
directed in
as
it

17
SIDES.

After finishing the wide piece for the bottom of the benchis

12

'J

inches long and 4 inches

square and finish the ends.


first

Proceed exactly

as

making the
for
it

piece.

Make

the piece as wide


all
it

you can,

is

to

be ripped
center.

in two,

and

the waste
to less than

material

may be taken from


fine

Do
i 6

not plane

3 n/io inches, for this will allow but

inch waste for ripping,

and unless you do very

sawing you

will require this for waste.

As
marks

this

piece

is

to

be ripped
Fig.

in two,

you should place face-

as

shown

in

82.

This figure also shows lines

drawn around
the

edges

for

chamf eri ng.


Draw
for

the

line

ripping by

setting the
Fig.

82- Piece for Sides

gauge

at

inches and
draw
lines

on both surfaces and across the ends from one


l
T

face-

edge; then set the gauge at

j 1

inches and draw the lines


'..

on both surfaces and ends

for

the

inch piece.

The piece is now ready to be ripped unless it is to be The methods of chamfering are given in the next chamfered. The following lessons on the ripsaw and ripping lesson.
should be studied before attempting the ripping.
niece has been ripped, joint the edge of each piece.
After

the

In case you
it.

have sawed beyond the line draw another line and plane to

WOODWORK FOR THE GRADES

75

LESSON

18

CHAMFERING.

A simple way of ornamenting a piece is to bevel the edges. When this is done as shown in Figs. 82 to 86, it is called
chamfering.
places.

Such beveling

of corners

may be used

in

many
of a

Chamfers need not extend the entire length

corner, but for the present

we

will

consider only those which

do, because these can

be made with a com-

mon plane. To do the chamfering,


lines
at

draw

pencil

around the board

an equal distance

from the corners on the


surface,

and on the

ends and edges.

The

chamfer may be on
either the face-surface or the back-surface.

For

this

piece
is

Fig.

83 Chamfering End

the

chamfer

on
)

the face surface (Fig. 82.

Usually the lines are the same dis-

tance from the edges

In this drawing ( Fig. 75) they are


at

% inch

from the corners, therefore set the gauge

inch and draw

the lines without changing the gauge, for in gauging for a

chamfer we do not always hold the gauge against a face-surface


or face-edge, but against the edges

which are to be chamfered.

This not only saves time, but

is

better, as

we want

the cham-

76

WOODWORK FOR THE GRADES

fers equal, and if we gauged all from the face surfaces they would not be alike unless the piece were the same width at

each end.

Use

a pencil in

marking
lines

for

chamfers and draw

across

ends as well as

edges (Fig. 82).


In working the chamfer,

place the piece in the vise and

hold the plane as in Fig. 83,


that
is,

at

an angle

of

about

forty-five

degrees with
should be

the

edge.

It

moved
as indi-

parallel with the

edge

cated by the arrow.


Fig.

84

Testing Chamfer
line.

Plane until the beveled or

chamfered
from
Test
it

surface

extends

line

to

with the blade

of the try-square as

shown

in

Fig.

84.

Be

careful not to

plane beyond

the

lines; rather leave

about half the width


of

each

line.

After chamfering

each end, place the

piece
Fig. 85

as

shown
In

in

Fig.

85 Chamfering Edge
is

and chamfer
working the
edges, the plane

the

edges.

held and

WOODWORK FOR THE GRADES


moved
finished
parallel with the

77

edge.

After both edges have been


in Fig. 84, test all the

and tested

as

shown

chamfers

by measuring,
Fig. 86.

They
all

should
of

be

the same
if

width;

they
if

vary, see

you
the

can

find

mistake and
correct
it.

Do

not fail to make


all

the cham-

fers alike

and
such work

Fig.

86

Measuring Chamfer

straight from
line to line, for
is

spoiled by even a slight irregularity

or rounding of the surface.

LESSON
RIP
shape in a picture.

19
the same size and
in Figs. 87

SAW AND HAND SAW.


Either style of back

The ripsaw and handsaw may appear

shown

and

88 may be used.

The

difference

is

in the shape of the

teeth.
Fig.

As

the
the

87 The Common

Grades of both Handsaws and Ripsaws are Made this Shape

handsaw is

for cut-

ting across

grain the points of


its

teeth are shaped like the point of a knife blade.

(Fig. 89A.

78

WOODWORK FOR THE GRADES


teeth of the backsaw are similar to those of
a handsaw.

The The

ripsaw

which cuts lengthwise


to
its

of the

board has chisel

shaped points

teeth.

(Fig. 89B.)

Ripsaws are usually


larger than

hand-

saws.

The
saws
Fig.
is

fitting of

too difficult

88- Some of the Better Grade of Saws are

for

you to under-

Made

this

Shape

take until you are


familiar

with the

uses of the saws, as well as careful and precise with tools.

When
fitting.
it

your saws require

fitting

take

them

to an expert in saw

Do not

think

sufficient to say that

youwantthesawfiled,
but
tell

what kind

of

work (rough or fine)

you wish

it

for

and the
will

kind of wood; he
fit

Handsaw
Fig.

B Ripsaw
Teeth of

the saw for that

89
will

Saws

particular
also so

work and
be more
easily

shape the teeth that the saw


is

used by

one who

not skilful in

its

use.

LESSON
RIPPING.
There
are

20
of this

two ways

in

which a piece

size

may be
for the

held in the vise for ripping.


first

Probably the better way

attempts

is

were wider

it

If the piece shown in Figs. 90 and 91. would be held as shown in Figs. 184 and 185.

as

WOODWORK FOR THE GRADES


Place the piece well

79

down
Begin

in the vise so that


at the front

it

will

not be

moved by
piece.

the sawing.

edge, starting the

saw in the same manner as the back-saw in sawing the study

Be

sure to start

the saw on the forward


stroke.
to 73.)

(See Figs. 70

The most
to
to

serious

mistake you are likely

make
If

in ripping
far

is

saw too

from the
far

line.

you saw
you
will

from the line because

you

fear

saw
will

into the line

you

not have

a sufficient

guide

for the

saw and
will

consequently
poorly.

saw

The ripsaw
is

should cut smoothly,


therefore there

no

need of sawing far from


the
line.

You

should

plan to leave the line

and a narrow
This
strip

strip at

Fig.

90 Starting Ripsaw
can be and not break away
Yss

the side of the line.

should be as narrow as

it

as the

sawing proceeds.
less.
If in

This need never be more than

inch

and may be

ripping where both pieces are to be


is

used, the amount of waste

more than required

for

one saw

bU

WOODWORK FOR THE GRADES


kerf,

two

kerfs

should be made.

Save time and avoid changing


the
vise

piece in the
so

often

by

making both
at

kerfs

the same time.

After the saw kerf

extends along the


top end and a short

distance

down

the

side next to you,

Fig.

91

Starting Ripsaw

remove the piece from the vise and

reverse

it

as

shown

in Fig. 92.

As soon

as the

saw nears the

end of the kerf on the


back
the
side,

reverse

piece again.
of the
first

This reversing

piece should at

be done

sufficiently

often to avoid saw-

ing on the side of


the piece away from

the worker.

As the

sawing becomes
better

understood.

Fig.

or

WOODWORK FOR THE GRADES


the reversing

81

need

not be done as often.

Continue sawing and


reversing the piece
until the ripping
is

completed.

As you near the


lower end hold the

piece as shown

in

Fig. 93, so that the


vise

edges

need press the but lightly


Fig.

and thus avoid bruising them.


If

93

Finishing Ripping
will

the rip-

ping has been done properly the edges


Fig. 94. ings
at

appear as shown in
teeth of the saw

This shows the mark-

made by the
different

the

angles

as

the

piece was reversed.

The edges should now be


carefully

jointed.

Often

it

is

best to remove the

face-marks

and place one on the side opposite

the chamfer after examining


it

the surface to see that


rect;

is

cor-

the edge should then be

jointed to the

new face-surface. The complete bench-hook (Fig.


74) shows the mark changed in
this

Fig.

94 Edges

manner.

of

Sawed Pieces

WOODWORK FOR THE GRADES

LESSON
NAILING.

21

The common adzeye hammer, hammer required for your first work.
and the head
steel.

(Fig.

95)

is
is

the only

The handle
are

hickory

Both the face and the claws

tempered.

The face, which strik es the


nails,
is

tem-

pered much
harder than the
Fig.

95 Adz Eye

Nail

Hammer

claws.

If

the

claws were very

hard they would be broken in use.

The
if

sides of the

hammer

head are so

soft that

they

will

bruise

struck against nail heads

or other hard objects.

Fig.

96

Starting Nail

Lay one

of the

narrow pieces upon the bench and


in Fig. 96.

start a

6d wire
to

nail as
it

shown
in

Drive the
it

nail just

enough

make

remain

place.

Examine

carefully from

two

WOODWORK FOR THE GRADES


directions, as in
nail tion,
is

83

examining the

bit,

(Figs

140, 141).

Ifthe

not at right angles to the surface as seen from each direcit

move

with the

fingers to the perpendicular,

then drive

it

very little more and ex-

amine
but a

it

again.

Be

sure to drive the nail


little at

a time,
it

to allow of placing

before

it

is

so far in
will
at-

the wood that it bend when you tempt to move it.

Start the four nails in this

Fig.

97 Locating Nails
To determine how
far from the

manner.

The
edge

drawing (Fig. 75) indicates their location.

to drive

them,

place the wide

piece on the
narrow one and
then judge the
center
of

the

piece (Fig. 97.)

Mark

the loca-

tion of the nail

with a pencil.

Drive the
Fig.

98 Piece

in Position

nails so they will

84

WOODWORK FOR THE GRADES


enough
to

prick through just

keep the piece from slipping when


Place the
its

placed on the edge of the wide piece as in Fig. 98.

narrow piece so that

edge
it is

is

even or

flush, as

called, with the face

of the

wide piece and


nail a
little.

drive one

Examine the piece carefully and if correct drive


another nail a little. Continue driving the nails a
little at

a time

and examto

ining
Fig.

the

piece
it

be
in

99

Setting Nail with Nail

Head

certain that place.

is still

After

the nails

have been driven so the


heads are flush with the

wood,
99,

set

them by using
it

a nail as shown in Fig.

striking

hard

enough to drive the


heads about fa inch below the surface; or nails

may be
nailset,

set

by using

a
in

as

shown
are

Fig. 100.

There
styles
of

several

nailsets,

the

best for this work being

shown

in Fig. 101.

Fig. 1

00-

Setting Nail with Nailset

WOODWORK FOR THE GRADES


Nail the piece

85

on the other edge


to

in the

same manner.

Look the bench -hook over


set

see that the nails are properly

and the edges

flush.

If

Fig.

101Nailset

Fig. 1

02 Planing

Joint Flush

the edges are uneven place


the bench-hook in the vise as

shown
a very

in Fig.
little

102 and plane


to

at the joint
,

make
will

the pieces flush


it is

You
easier

see that

much

to

smooth the
than

joint

when

the
sur-

edge projects beyond the


face

when

it

does not

extend to the surface.


If

you have occasion

to

withdraw a nail, a block

maybe

placed under the head of the


Fig. 1

03 Withdrawing Nail

hammer as shown

in Fig. 103.

S5

WOODWORK FOR THE GRADES

LESSON
Now
that

22
of

SHARPENING THE PLANE


you understand something
of their

how

planes

are

used and the necessity

being sharp you can try to


sharpen
fore
to

them.

Be-

doing anything

iron

remove the plane examine all the

parts carefully so that

you will

remember
are placed
to return

how they
them

and be able

to place.

To remove
Fig. 1

the

plane iron grasp the

04 Lifting Cam
This

Lever

cam

lever (Fig. 104)

with the
finger

thumb and
iron,

and

lift it.

will

loosen the cap, which can then be

pulled endwise and removed.


place
it

Next remove the plane

on the

bench and with a

screw driver
loosen the plane
iron screw, (Fig.

105).

Pull the

plane iron cap to

the position
Fig. 1

05-

Loosening

shown inFig. 106


Place the oilstone in the vise and grasp and tighten the screw Rub it backward and the plane iron as shown in Fig. 107.

WOODWORK FOR THE GRADES


forward on Ihe oilstone, holding
it

87

at exactly

the same angle

throughout the stroke.

The
which

angle at which
that
at

it

should be held should be a

little

greater than
it

has been

ground, but must not

be as great as the angle


at

which

it is

held in

the plane.

To be sure you are


getting the correct
angle in whetting the

plane
set the

bit,

you may
Fig. 1

plane near the


(Fig.

06 Sliding Cap

Iron

oilstone

107)
at

and compare the angle

which the

bit stands in the plane

with the angle at

which you hold the


bit while
it.

whetting

You must always


it

hold

at

less

angle than the one


at

which

it is

held

in the plane.

The angle made


in
Fig. 1

grinding must

07 Whetting Plane

Bit

be
less

considerably
than the angle

at which it is to be whet so remove much metal.

that in whetting

you need not

88

WOODWORK FOR THE GRADES


After you have

become accustomed
to cut a

to

using the planes


bit

and are strong enough

wide shaving, the plane

may be
first

nearly straight across, but in your


bit

work the

should be quite roundIn order to

ing as

shown
this

in Fig. 108.

produce
at

rounding end hold the iron


stroke, but

the

same angle thruout the

first

press on one edge and then on the

other edge.

In sharpening planes as in
Fig. 1

all

other

08

End

of Plane Bit

grinding and whetting of tools the position of the

edge on the abraiding surface

is

often altered to avoid inequalities in the


surface.

This usually necessitates the


at
If

holding of the plane bit


the edges of the oilstone.
is

an angle to
the surface

very rough or hollowed by long use

or

by careless whetting, the plane


will

bit

may be held nearly parallel with an edge.


This
not give as good results and
if

time can be spared for truing the stone,


it

should be done. At
first

you can examine the edge


for

by looking

the

fine,
is

smooth

part

between where the stone


the extreme edge.

cutting and
as this line

As soon

disappears, test the edge


ing your finger on the
bit

first

by draw-

flat

side of the
Fig.

out over the edge as indicated by

109

Fig. 109.

This

is

to sec

if

the edge

Feeling for

WOODWORK FOR THE GRADES


has been turned or a wire edge formed.
thin bit of the

89

A
it

wire edge

is

a fine
to

edge which
is

is

so thin that

bends or turns

either side as the tool

rubbed over the

oilstone.

Fig. 110 indicates the form of a wire edge

and how
it is

it

is

produced.
visible.

This wire edge


very

is

usually so fine that

scarcely

It is

much

exagger-

ated in the drawing in order to indicate


its

shape.

So long as the wire


tool will not cut

edge remains the


well.
It

may be broken off by rubbing on a piece of wood or on the


Usually the best way to
is

Fig.

110 Sketch

of Wire Edge

oilstone.

remove a wire edge

to

by

the plane bit on the

flat

side and

move

it

against the edge as

shown

in Fig. 111.

remove the wire edge the

first

time trying.

may not Be very careful in rubbing the


This
plane
the
flat
it

bit

on

side to

hold

flat

down on the
for
if

stone,

you do not, a

small
will
Fig.

angle

be made

Ill

Removing Wire Edge


It will likely

on

this side of

the edge
which
will

do much harm.

turn the edge as indi-

cated by the sketch.

(Fig. 112.)

Hold the

iron again as in Fig.

107 and

move
it

it

forward,

pressing very lightly and being careful to hold

at the

same

90

WOODWORK FOR THE GRADES


it.

angle you did in whetting


as indicated

This

will again turn the

edge
the

by the sketch, Fig. 110.


holding
it first

Continue

to

rub

edge
112

lightly,

as in Fig.

107 and then as in Fig.

until the wire

edge

is

removed.

fvWWXWWXWWWAV^VVWVWTtrr^

by looking

Examine it often both at it and by drawing


it

the finger over

as in Fig. 109.

Sometimes you
Fig. 1

may need

to

12 Wire Edge
is

Reversed

draw the finger over each side


in order to

find out

which way
edge

the edge
is

turned.

Watch

carefully to see that the wire


It often

removed

entirely across the end.

breaks away at the

center without breaking away near


the corners.

As soon
is

as

you think the edge

sharp, hold the iron as

shown
If

in Fig.

113 and

test

it

by drawing
it.

the ball of the


it

thumb over

is

sharp

it

should easily cut the


If it

outer coating of the skin.

does not appear to be sharp, rub


it

again on the oilstone, this time


at

rubbing lightly but


angle as
at first.

the same
is

Another way

to test the
If

edge on a piece

of pine.

the cut shows a clear, glassy

surface, the
is

edge

is

sharp.

This
it

good

test after testing

on

Fig.

I 1

3 Testing Edge
for
it

your thumb, so do not depend

upon the wood


is

test

but learn to test

it

with your thumb,

much

easier

and quicker.

WOODWORK FOR THE GRADES

91

After finishing on the oilstone the edge may be improved by rubbing lightly upon a piece of leather (Fig. 114) as it was rubbed on the oilstone, except that it is lifted from the leather or strop on the return stroke and is rubbed away from the edge as indicated by

the arrow.

When
that the

you are sure


is

edge

sharp,

place the plane iron cap


in position ,
its

lower end

about

y-i-2

inch to

inch

above the cutting edge.


Put the iron in place and
the cap over
it

and press

Fig. 1 1

Stropping Plane
little

down the cam lever. Hold the plane as shown


bottom
until
of the plane.

in Fig. 1 1

and turn the milled thumbbelow the


of scrap

nut until the cutting edge projects a very

Try

it

on a piece

wood and

keep turning the thumb-nut or adjusting the


it

lever, Fig. 11,

cuts a fine shaving at the center of the plane bottom.

LESSON 23 GRINDING THE PLANE

BIT.

After the bit has been whetted several times the end becomes so blunt that it cannot be easily sharpened in this manner. There is so much metal to be removed that it requires too much time and the angle at which you must hold it will be so near the angle at which the iron is held in the

plane that

it

will

not cut

when

sharp.

92

WOODWORK FOR THE GRADES


To remove
this large

amount

of

metal the iron


faster

is

held on

a revolving stone

which cuts much

than the oilstone.


as

The

iron should

be held free-hand against the grindstone

shown
115.

in

Fig.

Do
tempt

not atto grind

the edge sharp

enough

for use,

but remove the


larger part of
metal, and then
refine the

edge
oil-

with the
Fig. 1 1

5 Grinding Plane Iron

stone.
to have

Be

sure

plenty

of water

on the grindstone so
moisture

that the plane bit will not

be

injured by the heating of the thin edge while grinding.


sure to wipe
all

Be

off

the plane bit

and cap

iron before

returning

them

to the plane.

LESSON
Fig. 116
Fig.
is

24

CUTTING BOARD
a drawing of a cutting board with plain edges.

117

illustrates

a cutting board with chamfered edges.

The two
and,
in

are typical of boards

used

in

cutting bread or meat


etc.

larger sizes, for


in

kneading bread, molding pastry,


are

The processes used


ever the size,

making them
large

much

the same what-

unless so
for

that

two or more pieces of

lumber are required

one board.

WOODWORK FOR THE GRADES


If

93

you have, before beginning on

this board,

made
1

the

first

study piece, (Fig. 66) and the bench-hook (Fig.

74) you

should be able
to

make

a cut|*

ting board, or

42

4#-

any similar
board, as well
as a

good me-

chanic.

Mak e

00

complete scale

drawing of the
board you wish
to

make.

Be
Fig. 1 1

careful to fol-

6 Cutting Board
directions
to a reference, look
it
it.

low

all

come
study
stand

and when you up and


fully

until

you

under-

Select the best

side

of

the

board for the face-side and plane


it

true, testing

and planing

as in
sur-

Lesson 4 on planing the


face of the study piece.
directions in Lessons

first

Follow
to
17,

excepting as changes are desirable

on account
it

of the size.
it is

In

planing a wide piece


better to place
Fig. 1 1

usually

across the bench


of the grain

7 Cutting Board

and plane crosswise

94

WOODWORK FOR THE GRADES


shown
in Fig.

as

118.

the piece, but held at an angle.

and the direction


after

is

is moved straight across The amount of the angle determined by the way of the grain.

The

plane

Cross planing should usually proceed very systematically and

each cross planing the


the board

piece

should be

turned and

pianed in the usual manner.


If
is

in

wind, you should plane diagonally a part


of the time, planing
at

most

the high corners.

The second edge


worked
of
in the

is

same man-

ner as the second edge

thebench-hook piece,
too wide for your

(Lesson 15) unless the


piece
is

gauge.
ranged

Some gauges
ar-

have long beams


for

wide pieces,
little

but you will have so

use for a large one that

you had better work the


piece without the gauge
Fig. 1 1

Cross Planing
at

if

yours

is

too short.

Lay
you

the piece on the bench,

and mark the width


mark.
This

each end as shown in Fig. 119.

If

have a straight edge, you can draw a pencil line from mark to
will

be necessary
to

if

you are

to rip the piece.


in ripping.

Figs. 184
If

and 185 show how


but
little

to hold a
off,

wide piece

there

is

be dressed

you can plane from end

to

end

until the

edge has been worked to the line or the two marks.

WOODWORK FOR THE GRADES


site

95

Next gauge the thickness of the board and dress the oppoIn working such pieces where usefulness is not side.
it is

impaired by variation in thickness


lar to

usual not to be particufor,

make them
gauge
to

the exact thickness the drawing calls

but

to set the

the thinnest cor-

ner and work the


piece to that thickness.

Finish the ends


the

same
of the

as

the

ends

bench-

hook (Lesson 16). Be sure to draw the


knife lines entirely

Fig. 1 1

Measuring Width of Board


lines.

around them and plane exactly to the


board, unless
it is

This finishes the


of sand-

to

be chamfered, with the exception

papering.
If

Directions for sandpapering are given in lesson 25.


to

you wish

chamfer the board read the directions

for

cham-

fering the sides of the

bench-hook (Lesson 18).

LESSON
There are a number
of

25

SANDPAPERING
kinds and grades of sandpaper.
first

The
flint

only kind required for your

work

is

what

is

called

paper or sandpaper.
1>

The

grades you require are, Nos.


finer grades

1^2>

and

0.

There are coarser and

than

these, but they are not


is

coarser than No.


are

1.

needed for ordinary work. No. 1^ appears to be almost smooth. No.


the paper with a coating

These papers

made by covering

96

WOODWORK FOR THE GRADES


glue,

of

and then with

coating

of

some
is

abrasive

subif

stance, such as ground

flint.

The paper
amount
of

very tough, and

properly held will stand a large

rubbing.

Before the paper

is

used, the surface seems to cut the

hand
partly

it

is

rubbed over.

little

use of the paper on

wood
it

fills

the cutting surface with

wood dust and makes


is

cut

smoother.

Sandpaper which has been used

often better than

new

for finishing.

well as a matter of

You will find it an essential to the best work as economy to use sandpaper until it is worn out.

To do
prevents.
either

this

you should

settle

upon

a certain size piece

and

always tear the paper to that size unless the nature of the work

The

small pieces
in

of

the original sheet are used

on a block or

the hand.
it

When
are

a block

is

used the

paper should not be fastened to

but held in position by the

hand

as

shown

in

Fig.

120.

There

many
is

places in which

a block should not be used.

block
is

as a rule

used only
is

upon

large surfaces.

If

no block

used,

the sandpaper

manipulated with the hand and


block or in the hand,
it

Whether used on a should be torn in the same manner


fingers.

and

to the

same

size.

WOODWORK FOR THE GRADES


The
10
2 y

97

ordinary size of a sheet of sandpaper

is

9 inches

by

inches,

and

it

should usually be torn into four pieces,

each

4%

inches

sheet, rough side

by $% inches. This is done by laying a down, upon the bench top, placing a backat

saw or some other small saw across the sheet


then pulling up
at

the center and

one corner,

as

shown

in Fig. 121.

Do

not

use the rule in determining the center of the sheet, but place

Fig.

121

Tearing Sandpaper
Tear each
half

the saw as near the center as you can judge.

again and you will have four pieces of proper size for use.
Just what grade of paper should be used cannot
until

be stated

one knows the kind

of

wood, and how smooth the planing


1 or

has
for

been done. Usually No. surfaces and edges, and No.


is

No.
or

2 /
Y

is

coarse
for

enough
If

\y 2

No.

ends.

the work

to

finer grades.

be nicely finished these should be followed by Sometimes this is continued until No. is used, Only by experimenting

but usually two grades are sufficient.

98

WOODWORK FOR THE GRADES


you be able
to

will

select

the proper grades for your work.


finer

Soft

wood

usually requires

paper than hard wood.


is

To
first

produce

fine finish for polishing

No. 00 paper

required.
finish

In sandpapering the cutting board (Fig.


the under and then the upper surface.

116)

Use
it

the paper on a

block as shown in Fig.


grain.
If

120,

moving

lengthwise of the
or edges.
will

Be very

careful not to

work too near the ends

you rub much too near the edges, the outline

be

(^
Fig. 1

22 Sandpapering

Surface with

Hand
in the center

spoiled, for the paper cuts faster at an


of a surface.

edge than

After you have

done what you can with the sandpaper on


and take the piece
in

a block, lay the block aside

your hand as

shown

in Fig. 122.

Examine the

surfaces especially near the

edges and smooth any spots that were not properly smoothed
with the sandpaper on the block.

Next hold the board and

paper as shown in Figs. 123 and 124 and smooth the edges.

WOODWORK FOR THE GRADES


Be
careful not to round the corners,
as
this
is

<J9

mark

of

shiftless

workman.
at

To

avoid this the hand must not rest

flat

upon the edge but

an angle as shown in Fig. 124.

Do

not

Fig. 1

23 Sandpapering Edge

with

Hand

retain the

fin-

gers in the

same

place on the
sandpaper, but

change
position

their
often.

Sometimes the

sandpaper
in Fig. 125,

is

held as shown

but

usually a block
is

not required

Fig.

124

Sandpapering Edge with Hand

100

WOODWORK FOR THE GRADES


if

on the edges, and


sandpapered.

used

it

should be thinner than the edge to be

Fig. 132

shows such a block.


is

Sometimes the
held with both

work
hands

is

held in the vise and the sandpaper

as shown in Fig. 126. The chamfer is sandpapered


is

in the
it

same manner.

Because
care

chamfer

narrow and because

is

important that the edges

remain sharp,

much

is
it

needed
properly.

to

sandpaper

Fig. 127 shows


is

how

this

done.
first

In your

attempt
stop

at

sandpapering,
quently and

fre-

examine the
rule

wood with the


with
su: prise
is

and the
rapidly

trysquare and you will note

how
If

the surface

changed by
you do

the sandpapering.

the work properly, the surfaces will

be

as square

and

true to the edges as before.


Fig. 1

25- Sandpapering Edge


Narrow Block

with

If

by mistake or carelessness
you

you have injured the true


outline of the edges,

had better replane the surfaces and


very careful not to

try

sandpapering again.

Be

make such

a mistake, for after sandpaper has


in

been used,

particles of grit

remaining

the pores of the

wood

will rapidly dull

the plane.

In sandpapering a small end, place a piece of sandpaper

on a smooth surface and hold the piece

vertically

and

firmly

WOODWORK FOR THE GRADES


upon
it

101

as

shown

in Fig. 128.

Notice that the fingers are close


it

to the lower end.

Move

the piece from you, lifting

from the

paper on the return


stroke.

Go

slowly, be-

ing careful that the top

end does not move about.


Test the end with the
trysquare

and you

will

discover that the sand-

paper cuts faster on the

edge

farthest

from you.

This necessitates turning


the piece after every few
strokes.

Do not attempt
for
if

to

remove much material


manner,
you
Fig.

in this

126- -Sandpapering Edge Both Hands


of squaring

with

rounded and there


In

do the end will be is no easy way

it.

sandpapering cylindrical pieces, the paper

is

folded

around the piece and


held as shown in Fig.

129 and moved lengthwise of the piece. Sometimes it is better


to revolve the piece in

the paper at

first.

The

finishing should always

be done by moving the


paper with the grain
Fig.

of

127 Sandpapering Chamfer

the wood.

One

diffi-

102

WOODWORK FOR THE GRADES


is

culty about sandpapering such work

to

avoid slanting the

surfaces

near the

ends;

therefore

rub the
In

paper over 'he


all

ends

less

than you do along the center.

sandpapering,

watch

to see

how much

the paper

is

cutting.

Fig.

28

Sandpapering End

The proper grade


kind
of

of

paper to use depends so largely upon the

wood,

size of cylinder

and the planing that you must deter-

mine the grade by

trial.

Begin with
paper.
If
it

too fine

rather than too coarse a

does not cut

down

the plane marks,

try a coarser grade.

Use

the coarser paper only

enough
plane

to

remove the
Follow

marks.

with finer grades until


the desired smoothness
Fig. 1

29

Sandpapering Cylinder

is

produced.

WOODWORK FOR THE GRADES


The sandpapering
same plan
as the
of a

103

rounded edge follows much the


of a cylinder.
It

sandpapering

consists

of

two distinct operations first, the

removing

of

the

plane

marks and second, the smoothing

of the grain of the

wood.

As the paper cannot be folded around the edge without injuring the surfaces it is held on a block and the block moved across the plane marks at the same time it is moved lengthThis has much the same result as rollwise. See Fig. 130.
ing the cylinder in
the folded sheet of
paper.
After the plane

marks have been re-

moved
is

in this

way

(Fig. 130)the edge

rubbed length-

wise with the sand-

paper

first

on the
Fig.

block and then in


the hand.

130

Sandpapering Round Edge

More than

one grade
ance

of paper will be required to give a proper finish. As you work with sandpaper you should watch the appearof the surface to learn

are affected
of

by the rubbing.

how the different grains of wood You should compare the effect
soft,

sandpapering on hard

wood and on

on end grain and

lengthwise of the grain.

Notice also how the paper cuts the

medullary rays of oak and the porous grain about the large rays.
In sandpapering woods having a hard close grain, alternating with a soft porous grain, the sandpaper must be used without a block, for a block will cause the soft porous grain to be

104

WOODWORK FOR THE GRADES


For such surfaces
all

cut below the harder grain and a proper finish will be impossible.

sandpapering must be with the


all

sandpaper carefully folded beneath the fingers and nearly


the rubbing done upon the firm parts of the surface.
requires so

This

much

skill that

woods having great contrast


and
to

in grains
is

should not be used in elementary school work.


certain to give incorrect ideas of finishing

Such use
do

much harm.

Lastly
fully

done,

and most important, see how little rubbing, carewill produce the smooth satiny surface suitable for

receiving the finish.

He who

gets the result with the fewest

motions

is

the best workman.

LESSON
faces.

26
flat

SANDPAPER BLOCK
Fig. 131 illustrates a rectangular block for use on
sur-

See Fig.

120.
132),

The block with the thin edge (Fig. may also be used on a flat surface,
especially adapted for narrow spaces

but

is

or edges. Fig. 133 will be found convenient for use


in

corners and in smooth-

ing

rounded ends
Fig. 134

after

they have been whittled.


Fig.

13!

is

for large

Rectangular Block

hollows or internal curves.


All of these forms should

be carefully made,

all

surfaces being straight

and square, true angles or curves.


the directions given
for

Follow

planing surfaces,

ends and edges

in first lessons,

132
Edge

WOODWORK FOR THE GRADES


These blocks
inches
are usually

105

wide and

Ji

inch thick.

made about 4% inches long, 2j{ The paper should not be

fastened to the block, but held in

place by the hand.

Sometimes a

soft

pad

is

placed

between the block and the paper,


but generally this
is

not best.

pad makes possible the smoothing


of

uneven surfaces without working

them down
to a true surface.
Fig.

This

is

133 Block for Use in Corners and in Small Curves

often an ad-

vantage on cheap commercial work, but


usually should not be used in school
Fig.

134 Block for


in

work.

The

straight
will

smooth block,

if

Use

Large Curves

properly used,

produce a better

surface, especially

on woods having a

coarse

grain such as oak or

mahogany.

LESSON
The counting board
for
is

27

COUNTING BOARD
scarcely

more than a study piece,


is

such boards are so seldom used that their value

really

nothing.

As a study piece the counting board


value
if

is

of considerable

it

is

made according
it

to the drawing.
for
if

(Fig.

136.)
to

Do

not

make

less

than 11 inches long,

you attempt

106

WOODWORK FOR THE GRADES


is

plane a piece which

much

less

than 11 inches long before you

have a better understanding


likely

of the principles of planing,

you

will

form bad habits and get erroneous ideas of using the plane.

Fig.

135 Counting Board


in

If

you have been very successful


you wish
to

end planing you can


said about cutting

cut the corners as indicated by the dotted line on the drawing.


If

do

this,

read

all

that

is

corners in Lesson 29.

- //!"

Hfl

O O
O O O

^OOOOOOOOO
,

O O C+O O O O O O O O O O^O O O O O O o O O G^O o o o o o o p ,o a+o o o o o o o


J
1

,..

Fig.

136 Counting Board

sure to
all

The chamfering is done as directed in Lesson 18. Be make every chamfer straight and of correct size. Keep

the corners sharp.

WOODWORK FOR THE GRADES


To
the face-edge.

107

locate the holes, draw pencil gauge lines parallel with

Lay

off

on one

of these lines the

spacing for the

holes and with a trysquare and knife draw short lines across

each gauge line, locating the holes.


there will be exactly
fifty

If this is

done properly,
besides
for

places

marked

for boring,

the five tally holes at the top.


boring.

Lesson 28 gives directions

LESSON
BORING
besides

28

There are other things requiring attention in boring holes

making the brace go around.


its

If

you

will

study each

thoroughly and in
quite as well as the

proper order you

will
1M

soon bore holes


t=>.

ordinary mechanic,

^^^gg^^,
I

^ ^E^

though you may

li
I!

not work as rap-

First

examine

the bit and learn

/W^Tll Ep^y iS^-^*^


Fig. 1

^HJ^^m ^wf
7 Bit-brace
and the
differ
bits,

the purpose of

each part.

The
fits

square upper end, or tange,

into the bit brace,

round part or shank, gives length so that deep holes can


be bored.

The common auger

bit

only in length.

and the dowel bit Dowel


for

being easier
to use,

the beginner
in
all

may be used

bor-

ing not requiring the longer


bits.

There are many shapes

108

WOODWORK FOR THE GRADES


sizes of bits
bits.

and

but

at

present

we

will

consider only the

auger

There

are three important parts at the cutting


bit (Fig.

end

of the

138).

The screw

helps to place the bit and pulls


it

into the

wood.

The

spurs

AA

cut across the grain of the


lips

wood and the


All bits

CC cut

at

the bottom of the hole.


are held in the

brace in the same manner. By


turning the milled sleeve at
the lower end of the brace
(Fig. 137) the jaws are
to receive the tange
Fig.

opened

and shank.

139 -Setting Bit


is

The

sleeve

then turned
the bit

in the
is

oppo-

site direction until

held tight.

The

placing of the screw is of con-

siderable importance.

In order to see
is

the point and the lines the bit

held

obliquely as

shown
is

in Fig.

139, but

before pressing the screw into the wood


the position
(Fig. 140).

changed
in

to

vertical

Then

turn the brace not

more than once


which the hands

the direction
a
of

in

of

watch move.
the bit and
Fig.

Observe the position


brace.

Are the angles formed with

140

Bonng

WOODWORK FOR THE GRADES


the surface of the piece right angles?

109

After judging with your

eye place the trysquare as in Fig. 142.

Hold the brace

in the

same position and step


in Fig. 141.

to the

end

as

Examine the

bit

again looking for

the right angles the

same

as before.

Move
see
if

the trysquare to the side and

you judged correctly.

Turn the
bit

brace another turn and repeat the two


tests.

Be
at

careful to

examine the
at

from just two positions, one

the end

and one

the side of the piece.

Con-

tinue turning the brace and examining


to see that
it is

boring at right angles

to the surface until the hole

pleted.

is comEach succeeding hole should

Fig.

141

Boring
trysquare

require less examination, until two or

three

changes

of

position

are

ampl e.
less

Use the
and

less until

you

can do the boring without


it.

Bore the holes


screw pricks

until the

through, then turn the

piece

over

and

finish

the holes from the opposite side.


as

Be

quite

careful in finishing

as in starting the holes.

Fig. 1

42 Try-square

at Side of Bit

110

WOODWORK FOR THK GRADES

LESSON
The
first

29

BREAD BOARD
work on Fig. 143
is is

the same as on Fig.


four points at the
to the

116.

Next, the end

laid out

by locating the

end

and edges according

drawing (Fig.

144) and drawing knife

lines to these points.


it

To use
Fig.

the trysquare, hold

as
at

shown

in

145,

where the head

the blade

touches the piece.


it

Do

not attempt to hold

without having the head in contact with

the edge.

Lines

may be drawn on

but one face or

on both surfaces and edges.


on the
Fig.

The
with

lines

edges

may be drawn

the

143

Bread Board

16*
Fig.

144

Drawing of Bread Board

WOODWORK FOR THE GRADES


trysquare in the ordinary

111

manner

or the

gauge may be

set

and

pencil lines drawn as


at

shown

in Fig. 146.

This affords points

which

lines

may
sur-

be drawn on the

back or under
face.

Saw the
lines,

corners

to near the knife

holding the

piece on the bench-

hook
Fig.

as

shown

in
Fig.

147.

After

145 Lining

Corner

sawing,

plane to

the lines the same as in planing an end.


that the

You

will notice
is

more

slant to the corner, the less

need there

for the

plane to be

held

at

an
If
is

angle.
the edge

tapered
very

much

the plane should be


held parallel

with the

edge. Fig.
Fig.

146 Gauging Corner


This piece
If

148 shows

how
piece
is

held in planing the corner.

the may have

square edges, or chamfered edges.

they are to be cham-

112

WOODWORK FOR THE GRADES

Fig

147

Sawing Comer

fered, follow the directions in


in

Lesson 18.
to

A common

mistake

chamfering such pieces

is

make

the chamfers too large.

They should be
than
ful to
'

not more

4 inch.

Be

care-

use a well sharp-

ened pencil point in ihe gauge and then work


exactly to the lines.
If

you wish to have a hole by which to hang this

board, locate
in

it

by

measuring as indicated
the drawing, Fig. 144.

Bore the hole, following the directions


g

148

-Plar:

in

Lesson 28.

WOODWORK FOR THE GRADES

113

LESSON
Fig. 149
is

30
Such edges may
on the
draw a

ROUNDING AN EDGE
a view of a rounded edge.

be used on boxes and many other

articles as well as

breadboard.

(Fig. 143.)

To round
surface,

the

edge, after

it

has been squared,

pencil line along the center with a gauge and a line on each

wkh

the gauge set at the same space.

The rounded
as in

surfaces are formed with a plane used

and held

chamfer.

(Figs. 83 to 85.)

^
Fig.

making a

150 Section
Round Edge

of

The
Fig.

difficulty in
is

rounding an edge

149 Rounded Edge


it

the opposite of that


in

chamfering.
make
the sur-

While making a chamfer you found


face straight from line to line; in

difficult to

making the rounded edge, you will make it too straight, unless you attend closely to the form. Fig. 150 illustrates the difficulty by showing an edge, the darkened portion indicating the material to be removed in rounding it. By examining this illustration you will see that very little of the stock is cut away near the lines and that much less is removed than would be if a chamfer were made between the same lines.


114

WOODWORK FOR THE GRADES

LESSON
SHELF
the

31

The making of a shelf requires much same directions as the making of a


Usually a shelf,
be-

cutting board.

cause longer, requires additional directions.

Before making a shelf read the

directions for planing in Lessons 1 to

11 and those for

making the cutting


planing

board.

The
pieces,

only additional directions

you
long

will require are those for

trimming

corners

and
be

UU

planing long curves.

When
planed
at

a piece

is

too long

to

one stroke with the


one
of

foot in

one

position,
If

two methods may

be used.
times
to

it is

an edge, and someis

when

it is

a wide board, which


is

be planed, the plane

started in

the usual

way and then kept moving

by taking one or more steps so that


the plane passes the entire length of

the piece.
is

The
is

other method, which

usually

followed in
to

planing

long

wide surfaces,
sections.
*

This

is

by done by beginning

plane them

SI
151 Shelf

on one corner and working across; then and still planing another section, another, in a similar manner, until the
entire surface has

Fig.

been planed.

WOODWORK FOR THE GRADES


Fig.

115

152 represents the

first

section planed.

Fig. 153

represents the second section planed.

Fig. 154 represents the

Fig. 1

52 First

Section Planed

surface after

it

has been planed the entire length, the shaded

portions indicate where the plane was raised

and lowered.

The

Fig. 1

53 Second

Section Planed

darkest places

show the low spots

in the surface of the board.

These are removed by again going over the surface systemati-

Fig.

154 Third

Section Planed

cally.

In finishing the surface the plane should be set very


carefully that there will

fine

and the shavings taken so

be no

116

WOODWORK FOR THE GRADES


marks where the plane begins to cut or where the shaving

visable

runs out.

The
the

manner.

may be dressed on both surfaces in the same The edges should be finished by taking a shaving entire length. In sawing pieces of this length they may
shelf

Fig. 1

55 Sawing Ends
in

be held on the bench by using two bench-hooks as shown


Fig.

155.

Finish the ends the same as the large piece of the

bench-hook (Lesson 16). The corners of this shelf may be cut off where indicated by the dotted line; being done as in

making

Fig. 143.

WOODWORK FOR THE GRADES

17

LESSON
SHELF
edge.
face,

32

The new feature of this shelf (Fig. 156) is the curved The edge may be lined either free hand en the surby making and using a
nails,

pattern,

by use

of a strip of

wood

and two

or a nail

and a

pencil, as

shown

in Fig. 157.

Fig.

156 Shelf

The nearer

straight

of the stick or

bar must be.

you wish the curve the greater the length In your first attempts at drawing
at the

such curves, you may guess

length of the rod.

The

Fig.

157 Drawing

Circle

curve

made by

the pencil in moving over the shelf

is

called an
is

arc of a circle. radius of the arc.

The

distance from the pencil to the nail

the

118

WOODWORK FOR THE GRADES


This distance or radius
is

one-half the diameter of a


as the shelf edge.

comrip-

plete circle having the

same curvature

If

you have a narrow


set

saw with a wide


teeth,

to the
at

you can begin

one
the
in

end
the

of the shelf

and

rip

along

curve,

ripping

off

waste material as shown

Fig. 158. Notice that the rip-

saw
If

is

held nearly horizontal.

you have no such saw, draw

straight lines tangent to the

curve and rip to them.


After ripping, smooth the

edge with a plane


Fig. 159.

as

shown

in

You

will find

the

plane a good tool


Fig.

for

working

158 Rippir.g Curve

such curves.

Be careful
to plane to the

line, for
short

any
true

variation

from the
curve
will

show badly. This shelf may be chamfered as shown in Fig. 1 17 cr rounded


as

shown

in
Fig.

Fig. 149.

159

Planing Curve

WOODWORK FOR THE GRADES

119

LESSON
If

33

MANTEL SHELF
you have made successfully
all

the pieces up to Lesson

30, you should be able to

make

this shelf.

Work each

piece

to the sizes given in the drawing, (Fig.

162)

Fig. 1

60 Mantel Shelf

i
7 jk
'

r.-Jr

Fig.

161

Testing A ngle of Brackets

120

WOODWORK FOR THE GRADES


By making the
shelf supports or brackets

in

one piece
will

as

shown

in Fig.

163 and then cutting them apart, you


able to
less

be

make them

nicer and in

time than by working each

piece separately.

The holes

in the

back for fastenThis

ingtothewallshouldbel6inches
from center to center.
is

to

make

the holes correspond with

the centers of the studding in an

ordinary frame

house.

In any

-Qvg

change of size or form which you plan you should keep this space
the same or use

some multiple
Fig. 1

63

of this space.

be modified
yet the shelf

The outline may many ways and be made with such


in

tools

and processes
the

as

you
to-

K-5f

already understand.
In fastening
gether,
first

parts

fasten the brackets

Ti

to the

shelf to the

If
Fig. J

back and then fasten the back and brackets.

Test the position of the brackets

62

by placing a trysquare in each corner as shown in Fig. 161.

WOODWORK FOR THE GRADES

121

LESSON
A

34

SWING BOARD
swing board though apparently a simple thing to make

and one which can be undertaken at any time is by no means as simple as it appears and should not be undertaken until all the work up to Lesson 29 has been successfully accomplished.

Fig. 1

64

Swing Board
164) follow the directions
for

In making the board (Fig.

planing out of wind, jointing edges, etc. given in these lessons.

To work

the oval edges draw pencil lines with the gauge

Fig. 1

65

Swing Board

122

WOODWORK FOR THE GRADES


}' z

on the two edges


face surface

inch from the face-surface and on the

\y z
of

inches from each edge.

These

lines

are

at

the

edges

the shaded portion in the drawing, (Fig. 165).

Form

the edges by planing, following the directions for round-

ing edges given in Lesson 30.

Lay out the holes and notches


from each side.
pieces, using a rip-saw
as the surface
is left

at

the ends.

Bore the holes


triangular

(See Lesson 28.)

Saw out the


Notice that the
slips

and sawing on
sawed.

the lines with great care,

just as

shaped

opening

is

formed so that the rope


of the hole.

through a space nar-

rower than the diameter

LESSON
This
is

35

FOOTSTOOL
the most simple form of footstool.
Its

beauty

lies

in simple outline

and perfect
nicely.
is

finish.

Be sure

to select

lumber
is

which

will

finish

Oak with

large medullary rays

suitable.

Whatever wood
that
it

used, the top should be quarter

sawed so

will

not warp.
for

In making the top, follow the directions given


the cutting board,
face true

making
the sur-

(Fig.

116).

Be

careful to
it

make

and smooth.

After planing

as directed in

making
or torn

the

cutting board there

may

still
it

be uneven spots
as fine as

grain.

Sharpen your plane, set


does not

you can and go


sandpaper-

over the top surface and edges systematically.


If this

make

it

sufficiently

smooth
for

for

ing you must use a scraper.


see Lesson 36.

For directions

using a scraper

The

legs are

first

squared in one lon^ piece and then cut

WOODWORK FOR THE GRADES


to length.
after the
for,

123

The

scraping and sandpapering should be done


of the

doweling or inserting

screws has been finished,

in this latter work, the surfaces


it

may be marred and


to

if

the

scraping has been done,

would need

be done over again.

Either of two methods of securing the legs

may be

used.

The more common way


If

is

to use dowels, as

shown

in Fig. 170.

dowels are

to

be used place

the legs in position, one at a time

as

shown

in Fig.

167,

the face-

marks toward the


inside,

and make
at the

two marks
surface of
leg,

end of each outer


each

holding the

knife as shown,

mak ing
marks

the
on
Fig. 1

clearly

66 Footstool

both the legs and


the top.

Also number each leg and the corresponding place


in the as

on the top so as to replace them Set the gauge to each mark


draw
in

same positions. shown in Fig. 168 and


Place the knife point

lines across the ends of the legs.

each mark on the top and draw lines as shown in Fig. 169.

The

points at which these lines cross,

on both

legs

and top

indicate places at which to bore the holes for the dowels.

Bore the holes in the top as deep

as

you can and not leave

124

WOODWORK FOR THE GRADES


of

mark from the spur

the

bit.

Bore the holes in the ends

of the legs

about 2 inches deep.

Glue the dowels into the top


to dry, then

and allow the glue


glue

them

into the legs.


in place

Fig.

170 shows them

and the
tight

leg ready to be driven


to the top.
It is

down

often easier to

force

the dowels into place by


of driving.
If

clamping instead
but one dowel
leg
it

is

used

in

each

may be

located in the

same

manner as the screw. (Fig. 171) The other method of securing the legs is shown in Fig. 171.
Screw fastenings
be used
in of this sort

may
Fig.

many

places.

Fig. 1

6 7 Marking for Dowels


a drawing showing

172

is

how
the

the leg
if

and screw would appear


at

cut through vertically

center of the screw.

Drawings

of this nature are called sec-

tional

drawings

or

sections.

Fig. 173 shows the leg with the hole bored, the screw and
the hollow pin which
is

driven
Fig.

over the screw.

168

Setting

Gauge

WOODWORK FOR THE GRADES


After the end of the leg has been squared the center

125

is

located and a hole

is

bored large enough to receive the head

of

the screw and just deep

enough
to rest

to allow the

head
of

on the bottom be

the hole.

It is essential

that the hole

of the

required depth.

A
in the

piece of metal as

thick as will enter the slot

screw head

is

then
Fig.

driven into the bottom of

169 Lining for Dowel

the hole.

This

is

shown

in Fig. 172.

It

may be

driven to place by setting a screw over


it

and driving on the


the screw.
is

point of

This

piece of metal

to

keep the

screw from turning in the


leg as the leg
is

screwed to

the top.

The hollow pin must be


glued in place.
Place glue

on the sides
also

of the hole

and

on the
that

pin.

Place the

screw in position, being certain


Fig, 1

the

slot

in

the

70

Inserting Dowels
firmly to the

screw head

fits

over the

piece of metal.

Drive the

hollow pin

down
it

head

of the screw,

using a block

with a hole in

to admit the projecting part of the screw.

126

WOODWORK FOR THE GRADES


may be screwed
to the top.

After the glue has dried, the legs

Bore holes for the screws and use grease or soap in them.

The

Fig. I

71

Screw
of Leg

in

End

Fig.

172-

Section Through

Screw. Pin and Leg

Fig.

73 -Parts Ready
Pit Together

positions for holes are located by measuring from the edges or

by drawing diagonals and measuring from each corner.


This footstool may be made with
with leather.
a soft

wood

top covered

WOODWORK FOR THE GRADES

127

LESSON
SCRAPING

36

It is seldom that the surface of hardwood can be properly sandpapered directly following the hand planing.

Fig. 174 illustrates a

common
dif-

cabinet scraper.
ficult tool to

It is

not a

use

when once you


it

have seen some one use


erly,

propFig. 1

but

it

is

very hard to keep

74

Cabinet Scraper

in

order.

It

may be

held as

shown

in Figs. 175

and 176 and pulled towards you, cutting

a very fine shaving.

Sometimes

it is

moved

in the opposite direction


in

as

shown
177

Figs.

and 178, but for your work

an d

mal

hands, you had b etter


pull
it

toward
if it is

you and

necessary to

Fig. 1

75 Using

work in the opposite direction, you


Scraper, Pulling

should usually

change your position or the position of the piece. You can change the angle at which it is held in order to avoid its
either

"chattering" or making small irregularities in the surface.

128

WOODWORK FOR THE GRADES


it

Notice that the angle


the

makes with the

surface of the board

is

same

in all the pictures.

This angle should not vary and


will allow

should be as nearly a right angle as

the scraper to cut.


firmly

The more

you

hold the scraper,

at the

proper angle, the better


it

will
it

cut

and the

longer
sharp.
It

will

keep

should cut a fine

shaving without tearing

the surface
Fig.
I

on any

76

Using Scraper, Pulling


It is

hard wood, whether

moved
as in

with the grain,


it

planing or against the grain.


it

because

cuts smoothly
grain

against the grain that


in

is

so useful for

woods which have

both directions.

Only by using

a tool

which cuts smoothly

against the grain can

such woods be properly


finished.

In your use of the


scraper,

be careful
cutting.

to

see

exactly
it is

how and

where

Do
is
Fig.

not scrape
necessary.

more than

Some places
no scrap-

177

Using Scraper, Pushing

will require

ing;

some

spots of torn grain will require a great deal.


will

Somein order
is

times you
to

need

to scrape places

which are smooth,

make

the entire surface level.

most important matter

WOODWORK FOR THE GRADES


to avoid scraping the soft

129

grain
lines

lower than the hard grain.

Fig. 179

shows a surface with

drawn to indicate the various


it.

positions of the scraper in finishing


different forms of grain

The

lines are

placed on

and
to

at different

angles

indicate

how

the

should be placed and moved at


scraper
these places.

Lines

which cross indicate


that the scraper should

beusedatthetwo angles
in succession.

Some-

Fig. 1

78 Using

Scraper, Pushing

times the change should

be made

at

each stroke, but usually not so often.


it

After surface

has been properly scraped, sandpaper

as directed in

Lesson 25.

Fig.

79

Piece Lined to

Show Method

of Scraping

130

WOODWORK FOR THE GRADES

LESSON
TABORET
There are two
oret.

37
in the

results to
far

be gained

making
is is

of a tab-

The

first

and by

the most important

the learning

of something, the second and far less important


If

the taboret.

you are

to

get the greatest good from the work, you must


of

be careful about the design

the taboret.

If

you attempt
is

to

make one which


cult,

too

diffi-

you

will

fail

to learn

what you ought, and also


acquire habits which will hin-

der you in future.

The
for

taboret illustrated in
is

Fig. 180

difficult

enough
It

the

first

attempt.

requires

no

tools with

which

you are not


should
surface
It

familiar

and you

make
and

correctly every

joint.
little

makes

difference
first.

which parts are made


Fig. 1

80-

Taboret

Usually you
ter

will

succeed betthe top,

by making

first

then the mils and

last,

the legs

Carefully study the drawing

(Fig. 181) before beginning work.

The top The


is

is

made

the same as the cutting board, Fig. 117.

Chamfering may be omitted.


rails

to dress

may be made in either cf three ways. One way up a piece a little rno>e than /our times the length

WOODWORK FOR THE GRADES


of

131

one

rail

and

as thick

and

wide
then

as the rails are to be.


of this piece are

The ends

squared, to be sure

that they are exactly correct


as tested

from both side and

edge, as shown in Figs. 80

and 81.

Unless you have


not

a knife line to work to, the

end
leg.

will

make

a good

joint against the side of the

Be

sure to follow

all

^T
7H"

the directions given for end

planing in Lesson 16.


After squaring the ends,

two pieces

of proper length

for rails are

cut

off.

The
is

remainder of the piece

then worked in the same

manner, making the other

two

rails.

Another way
these four pieces

of
is

making
to take

\D

four pieces of stock, each


large

enough
all

for

one

rail

and dress them


square on edges.

straight

surfaces

and and

In order to

make
Fig.

them

all of

the same length,

you can hold them side by

181

Taboret

132

WOODWORK FOR THE GRADES


lines

side, face-edge up, in the vise as

two

across the edges,

shown in Fig. 182 and drawmaking the lines exactly the distance apart which you wish
the length cf the pieces to
be.
that

Plan,

if

you can, so
be very
that
will

one

line will

close to

one end, so

only the opposite end


require sawing

After the

two

lines are

drawn upon

the edges, remove the


pieces frcm the vise and

draw

lines entirely

around

each end of each piece.


Plane to these lines, sawFig. 1

82- Lining

ing
Ends

first if

necessary.

See

Lesson

16.

A third way of making the rails


is

to dress
little

apiece

more than

four times as wide


asonerail,toallow

waste in ripping.

Finish the surfaces,

edges and

ends; then gauge


for

width.

Rip
as
Fig.

apart the

same

inmakingthelegs

183 Ripping Rails

WOODWORK FOR THE GRADES


(Figs. 184 and 185.)

133

This

is

good way

to

make
each
is

all

of the

same

length, but requires too wide stock.

To

use pieces wide enough for two


all.

rails

probably

the best way of


directions

In order to do this, follow the same


as in

for jointing

making the
is
it

sides of the

bench-

hook.
width,

If

the stock

is

so wide that there

some

to rip off the

make

the piece as wide as

will

work, and rip the


Figs. 183,

waste from the center, (Fig. 183).

By comparing

184 and 185 you


will

see

how

to

hold wide pieces


in ripping.

As the
short
at

piece shown in
Fig. 183
it is

can be held

the center of the


vise

and both kerfs

without moving it. The piece shown in


Fig. 184
that
it

made

is

so long

Fig. 1

84

Ripping Legs
jaw in ripping the
rails

must be
This usually necessitates the
of the piece to the other

held near the end of the vise jaw.

moving
piece
a

end

of the

off

the other side.

If

the two pairs of


if

vary in length

little it

does no serious harm

they are used in pairs.

That

is,

those of equal length opposite each other.

The
As they
to

legs

are longer

may be made in the same manner as the rails. and may be sprung or bent, you will need
in planing

be careful

them.

They must be

square, or the

134

WOODWORK FOR THE GRADES


end
as
will

joint at the side near the top

not

fit.

In making the

legs use a piece

wide enough
each edge

for all.

Joint both ends


in Figs.

and edges
what

and

rip a leg off

shown

184 and 185.

Then

re-joint the edges


is at

and

rip cff the other legs, leaving

waste there

the center.
of this

(Fig. 183.)

In ripping pieces

width they are

all

sawed from one


they are very

side unless they are quite


thick.
If
if

thick, or

you have not

learned to saw, the piece

may be
Figs. 91
that
it is

reversed, as in

and 92 except
held in the vise

as in Fig. 184. to

In order
sufficient

saw

at

angle to

make the revers-

ing of value, the handle


of the

saw must be held

low. Fig. 185 shows

how

the piece

is

tipped as the

saw nears the end.


Fig. 1

85 Ripping Legs.

After
Finishing

all

the

parts

have been worked to the


all surfaces which Ends and surfaces which form the legs and the inside of the

proper sizes they should be sandpapered on


are to

be stained or finished.
ends
of

parts of the joints, the


rails,

of the

Only a strip near the edge need be sandpapered. This affords an excellent opportunity to demonstrate that you know how to sandpaper, keeping all the surfaces and edges true.
should not be sandpapered.

bottom side

of the top

WOODWORK FOR THE GRADES

135

LESSON 38 ASSEMBLING TABORET


After
all

the parts are ready to put together,

set the

legs

on end in the position in which they will be when nailed in place, and mark an X at each side where a nail is to be driven These into the side of a leg to secure the leg to the rail.
marks are not
to give

the exact location of the nails but to


lines for locating the nails

show you

at

what side and end the


Set the pencil

are to be drawn.

end

of the

gauge

to

one

half

Fig. 1

86 Drilling Holes for Nails


and draw a
light pencil

the

thickness of a

rail,

gauge

line

on

each outside surface,


of

(the surface opposite the face-marks)

each leg

at

the top end.

You
side

will notice

that

these lines

are not

on Lay the

surfaces

which have face-marks.

legs side

by

with their top ends even and

draw pencil lines to mark position of the nails. (Fig. 194) J If you have made the rails of proper width, one line will be 2

136

WOODWORK FOR THE GRADES

and the other 2 inches from the end. removing the clamp, draw lines from the ends of these lines to locate the holes on the other side. Place each leg in the vise and drill holes for the nails as
inch from the end,
After

shown
fj
Fig.

in

Fig.

186,

using an automatic
dri11
-

187

Automatic Drill

If

you

drill

each

where the

lines cross,
drill

the nails will

hole at the point meet each other in the


little

piece, therefore
lines,

the holes on one side a

above the

and the holes on the


as
little below the shown in the

other side a
lines,

figure.

The automatic
(Fig. 187)
is

drill

worked by
point in

placing the
position,

drill

and pressing end-

wise on the handle.

Hold

the handle at right angles


to the surface so that the
nails will enter the

ends of

the

rails

properly.

Start the nailsthe

same

as in nailing

the bench)

hook, (Lesson 21
the piece as

Hold
in Fig.

shown

188.

Hold the
of

face-side

of the leg

flush with the

face-side

the

rail

and

WOODWORK FOR THE GRADES


the

137

end

of

the

leg flush
is

with

the face-edge
first

of

the
it

rail.

Drive the nail which


little,

next the top,

driving

but a

the other nail a

and then examine the piece, and, if it is all right, drive little. Examine the piece again, and if corNail the leg to the opposite end
that before driving the

rect, drive the nails in flush.

of the rail in the

same manner, except

second

nail, the

piece

should be

examined
(Fig. 189)

the same as in looking


for

wind.

Nail the

second
same
nail

pair of legs in the

manner, and then

the two pairs together.

Test them carefully for


wind, and when
all

are

correct, set the nail-

heads about

1&2

inch,

using a nailset, (Fig.

101)
Nail

blocks

into

each corner as shown


in Fig.

190.

These

Fig. 1

89 Looking for Wind

blocks whichare called


glue blocks

may be made by

dressing a square piece long

enough
square

for

two blocks.

The- two opposite corners should be


After the piece
is

and face-marked.

squared,

it

should

be ripped in two, by ripping from corner


nally

to corner, or diagohalf
is

through the piece, (Fig. 191)

Each

then cut

for

two corner glue blocks.

138

WOODWORK FOR THE GRADES


Often these blocks are used
little

of rectangular section. Such and do not look as well. These blocks are not necessarily of any specified dimensions. If they are about the size shown in the drawing, (Fig. 181), they will fulfil their purpose. The angle which fits the corner

blocks are but

stronger,

must be exactly a right angle


square.

in in

order to hold the frame

Drive

several

brads

each block.

These brads
of

may be

different

lengths, the longer

ones beingusedinthe

thicker part of the

block.

The brads

should be driven only


far

enough to keep the

blocks from slipping,

and then the blocks

should

be removed
the
sur-

and glue applied to the


blocks and
faces of the
Fig. 1
rails.

They
se-

90 Frame Showing

Glue Blocks

should

then

be

curely nailed in place.

Do
to

not neglect to place a piece directly beneath the end into

which the brads are being driven.


the ends of the

You may

find

it

necessary

put a clamp across the frame to hold the legs tightly against
rails

while you are driving the nails.

After the triangular glue blocks at the corners are fastened,

glue and nail four blocks

midway between these,


block.

to use in

securing the top.

Before nailing the blocks in place, holes

may be bored through each

This

will

permit of screws

WOODWORK FOR THE GRADES


being used
to

139

hold the top in place.

Read what

is

said about

screws and their use.

When
Measure
edge

these blocks have been fastened, place the top on the

bench, bottom side up, and place the frame in position.


at

each corner from the side

of

the leg to the outer

of the top

and move the frame

until all the

measurements

are equal, or as
nearly so as
ble.
is

possi-

Put a screw in
eachof the four holes

them by them a little with the hammer. Turn them in tight


and
start

driving

with a screw driver.


If

Fig.

191

Ripping Triangular Glue Blocks


of the rails before the parts
If

glue

is

placed
of the legs

on the sides on the ends

and ends

are nailed together, they will hold better.


of the rails first

the glue

is

placed

and allowed

to soak in

and then

more glue applied and glue placed on the surfaces of the legs and allowed to dry a little before placing the parts together,
they will hold
still

better.

LESSON
The
as Fig.

39
is

TABORET WITH SHELF


taboret

shown

in Fig.

192

made

in the

181 up to the point of inserting the

shelf.

same manner The shelf

strengthens the frame, and


fore taborets

makes the
if

taboret stronger, there-

may be

larger

with shelves.

140

WOODWORK FOR THE GRADES


The
shelf,

(Fig.

193)

r
'i

consists of three pieces, one

"i

n
i

rectangular piece and two


strips.

(^

The two strips are made first. They may be

cut from a long strip or by

-J
-

LH

14'

TT

t~
Ik-

Fig.

192Taboret

with Shelf

ripping from the edge of a

wide piece

after the surface

and ends have been


If

trued.

they are
the
at
-

strip,

made from a ends may be finbe found

6k

ished

an angle.
will
i

Thi

-J

Taboret

WOODWORK FOR THE GRADES

141

than making them square and will also give a better appearance.
Before the legs are nailed in place, they should be clamped
together,
for rails,

and pencil

lines

drawn locating positions

of the nails

and
shelf

of
is

the strips for the shelf.

See Fig. 194.


as the top.
It

The

made

in the
is,

same manner
the

should be square, that


Before cutting
it

the length and width the same.


if

to size,

measure to see

rails

and

strips

Fig.

194

Legs Clamped for Lining


If

are the

same

as

the sizes given in the drawing.

they are

not,

make

the shelf of a size that will hold the legs the same

distance apart at top and bottom. Nail and glue the strips in place, and, lastly, the shelf. Holes may, if necessary, be made for these nails with the drill,

(Fig. 187).
or a
little

The

shelf

may be

set flush with the

side strips,

above or a

little

below them.
for

This style of construction gives sufficient strength


ordinary center table 29 inches high.

an

142

WOODWORK FOR THE GRADES

LESSON
TABORET
Do
each
not begin

40

making this

taboret (Fig. 195) until you have

studied thoroughly the one described in Lesson 39; then


part, following the

make
as

drawing (Fig. 196).


are

The

top, legs

and

rails

made
If

in the

same manner

the similar parts of Fig. 180. the legs are

square

stock,

made from small, they may be


as

clamped together
ends and then
vise
at

shown

in

Fig. 194, lined very near their


all

placed in the

once and the


if

ends

planed as
as

they were one piece


in Fig. 197.

shown

The

clamp must be kept on the legs


during the lining and planing
so that they

may be worked
cf the

as

one piece.

See Lesson 16.

The ends

two

rails

are beveled in a

manner similar

to cutting the corners of the

bread board.
Fig.

Hold them

at

195 Taboret
The
rails

an angle in the vise and plane


at

an angle similar to planing

ends, (Fig. 198).

are nailed together at their ends

and a broad brace (Fig. 199) nailed across to keep the frame
square.

Glue blocks are then

fitted to

the corners.

The blocks may be clamped

as in Fig. 199, or nailed. (Fig.

WOODWORK FOR THE GRADES


190.)
it

143

If

clamp is used,
or
will pull

must not be tightened

too

much

it

the corner out of square.

When
nails

the glue

is

dry,

may be driven
Be
sure that

through the blocks into


the
rails.

the

rails

rest firmly

on
the

the bench, or the jar of


nailing
joints.

may break

Another method
joining

of

the

rails

is

to

clamp the four


gether

rails to-

and bore two


in

holes at each corner as

shown
Then
fit

Fig.

200.

dowel pins to

the holes, and after applying glue to both pins

and

holes, drive the pins

into place.

Before driv-

ing the pins in, the glue

should be dry enough


so that
to the
it

will

not stick
if

finger

lightly

touched.
After the glue

has
Fig.

dried, the corner angles

196 Tabcret

144

WOODWORK FOR THE GRADES


As these angles determine the position
of the

should be cut.
legs,

they should be very carefully lined and worked.

To

plane them, hold them in the vise


as

shown

in Fig. 201.
is

While the glue

drying,

make
its

the shelf ready for cutting

corners.

Intead of laying

out the corners by the drawing, the


rails

may be clamped upon


Be
rails

the shelf as in Fig. 202 and the

corners marked.

sure that
are right
at

both shelf and


side up,

and place a mark


of

one corner

each so that they

may be

returned to the same

Fig. I

97

Jointing

En is

of Legs

relative position in nailing to-

gether.

Trim the corners

as

directed for the bread board

(Lesson 29).
It is easier to nail
if

the legs

nail holes are drilled.

To
iej

ng Ends of Rails

locate the holes, place the


side

by

side, their top

ends even, and draw


Drill

a short pencil line

ich leg to locate the nail hole.

the holes at the

WOODWORK FOR THE GRADES


center of the legs and then nail the parts together.
are but
line,

145

As there
on the

two holes

in

each leg for securing the

rails, drill

not above or below


in Fig. 186.

as

shown

Examine the
if

legs to see

they are square with


rails,

the

and out

of

wind.

Test the shelf

also in several ways.

The

legs

may be

secured to the shelf by


using round head blued
screws.

Such screws
be used in
rails.

Fig. 1

99 Clamping

Glue Block

may

also

securing the legs to the


holes in the legs large

If

screws are to be used, bore

enough

for the

shanks of the screws.


about half the diame-

Bore holes in the shelf and


rails

ter of the

screw thread.
grease in these

Put a

little

holes before starting the


screws.

Be very

careful

not to hit the nails as you


bore the holes in the
If
rails.

screws are to be used,

plan for them as you nail


Fig.

200 Boring Holes

in

Comer

the

rails

together and do

not nail the glue blocks


until after boring the holes for screws.
at
It is

best to use dowels


will

the corners

if

screws are to be used, and then you

not

146

WOODWORK FOR THE GRADES


In assembling the parts,
fasten the rails together, then the legs to the rails, next fasten the shelf and finish by putting on the top.

spoil a bit in boring for the screws.


first

See that
wind.

all

parts

are
of

straight, square

and out

Four glue blocks


should be placed on the
rails as

shown

in Fig.

190

to firmly hold the top.

This taboret furnishes


a basis for a large
Fig. d

number
con-

201 Planing Corner

of modifications, all
,
.

structed in this manner.

...

The

size

may

vary from the smallest taboret to one the height

of a dining-table.

The amount
of rails are

which the top projects beyond


the
rails

and the width

features
of

which are susceptible


suit various

changes to

needs.

The
size,

legs

may not only vary in

but in section, from square


"
<;

to

extreme oblong, thus permit-inch material


will also per-

ting the use of

throughout.

This

mit of tapering or otherwise forming the outlineof legs. The rails may be broad enough to hold the
legs securely without the shelf.
Fig.

202 Rails and Shelf Clamped

WOODWORK FOR THE GRADES

147

LESSON
This pedestal, (Fig. 203)
sufficiently difficult for
is

41

PEDESTAL
a simple, plain problem; yet

any grade pupil.

When made
good
first

in

oak

or

mahogany,
is

it

taxes the ability of a

year high

school boy.
ners,

The

necessity for true surfaces,


it

edges and cor-

what makes

worth doing
at planing,

and

if

you are not good

you had better use some other design.


It

does not matter which part


first,

is

made
the

as all

may be made from


204).
If

drawing

(Fig.
is

the

square column
parts

begun

first,

other

can be made while the glue

joints of the

column are drying.


what
will

In making the column, dress to


a true surface
cf

be the inside
column.

one side piece


will

of the

Fit to this

surface the

two pieces
to leave

which
of the

be the narrow side pieces

column.

Be sure
fitting to

these pieces wide enough to allow


for jointing

and

the other
Fig.

wide piece.

Locate these pieces

203 Pedestal

and drive

nails at

each end

at

the

inside edges so that while being clamped, they will not slip.

Drive the nails on an angle, with their heads extending beyond


the ends of the sides, so that they can be readily removed
after the glue is hard.

Fig. 205 shows the parts in clamps,

148

WOODWORK FOR THE GRADES


also in gluing the other
joint side
of the

which are used

wide piece.

To

fit

this

second wide piece, true the

and then

joint the

edges

narrow pieces.

Plane these
proper width

m
-10-

TZ-

until they are of the

to give the correct size to the outtn

side of the column.

Should

this

piece be either thicker or thinner

-H"
13"

than the drawing

calls for, plan the

width of the narrow pieces, so that

* i
=3
Y-

the outside of the column will be


the correct size with very
little

plan-

1Z"

ing after

all

sides are glued.

Dress the outside of the column


to the required size.

Next square
will find

-4"

the ends.

This you
but
if

someyour

what
fully,

difficult

you work careto

watching and working

lines

you

will

succeed.
part of

The main
and then cut
facing strip
to the
is

the top

is

planed on one surface and one edge


to a size a
little

larger

than the finished top.

narrow

then

fitted

and glued
even

under surface

of the top

with the straight edge, (Fig. 206).

The two end


fitted.

facings are next

These

are cut so that the

grain will be parallel with the grain

y
Fig.

r.*

of the top.

They
207.

are

clamped

as

204

Pedesiai

shown

in Fig.

WOODWORK FOR THE GRADES


Nails driven at an angle at the ends
against them, will help to
strip tight.

145

and the pieces crowded


first

make

the end joints against the

Fig.

205 Clamping

Column

The
ing strip

last facis fitted

and clamped
208.

as

shown in Fig.
After the parts

have dried, the


top
is

worked the
as a single

same

thick piece.

The piece on
the top end of the

column may be of any size which

Fig.

206 Facing

Strip

Clamped

will

go between the facing

strips of the top

and

150

WOODWORK FOR THE GRADES


it

receive the screws, therefore do not plane


of equal thickness

except to make

it

throughout.

There should be three or four


In

screws through the piece into the top of the column and as

many more up through


very cheap work, nails

the board into the pedestal top.

may be used
it

instead of screws.
is

Deterexact
is

mine by
soft

careful

measuring that the column


in place.

in the
If

center of the top, before fastening

the top

of

wood and the screws of proper size, the holes for the screws may be bored through the board, then the latter with

Fig.

207

End Facing

Pieces Clamped

the

column attached may be put

in place.

When

the measure-

ments show the column

in the center of the top,

screws

may

be driven part way into the top by using the hammer, and

then the screw-driver used to finish forcing them to place.

The base
similar
If

is

fastened to the lower end of

the

column

in

manner.
the screws
parts

the parts are of hard wood,


h to

may be

driven

mark the places and then the

separated and

WOODWORK FOR THE GRADES


holes bored for the screws.

151

The sub-base

is

fastened to the

base as well as the feet to the sub-base with screws.

The design

of the pedestal

may be

modified by making

all

Fig.

208 Second Facing Strip


If

Clamped

parts octagonal.

the column

is

to

be made octagonal,

it

should be

made from
of the

a solid piece.

Chamfering may bs used


used on the edges
of the

on the corners
top and bases.

column

if it is

LESSON
This rack

42

BOOK RACK
ments.
It

may be varied in size to suit individual requireThe board should be carefully trued on all surfaces.
the upper edge, in which case
it

msy be chamfered on
The square

should be enough wider to allow for the chamfering.


pieces should be carefully jointed on
all

sides

and

all of

each size should be

made

exactly alike and square in

152

WOODWORK FOR THE GRADES


After the pieces have

cross section.

been jointed and cut

to

length, the ends are rounded.

To do

the

rounding
place a block
in the vise

and

whittle

end
in

as

the shown
210.
a

Fig.

To make
nice end,

first

shape

it

like

an octagon,

(Fig.
Fig.

211)

209- Book Rack


off

and then cut

the corners,

making

it

round.

You
is

will

un-

derstand how this

done by

reading the directions for making the cylinder, Lesson 67.


It

not necessary to lay out the

octagon, but you should understand

how one

is

made and

fol-

low the same plan as nearly as

you can without drawing the


lines.

The rounded

part should
sha]

be the same length and


they

each end so that in putting the


pieces
together,
will
all

Fig.

210

Whittling on Block

WOODWORK FOR THE GRADES


enter the holes the same distance.
is
is

153

Notice that the round part

of the

same

size for
if

about

inch back from the end.

This

very important

you wish to
If

make a

strong joint.
is

the

whittled portion
entire length
it

tapered the

will

have so

small a bearing in the hole that


the glue will not hold.

You
Fig.

may draw
end to
alike.

pencil lines at each

assist in

making them
in shap-

211 Octagonal End


knife.

Your success

ing the ends depends largely on

how you use your

Use the block

as in Fig.

whittle as in Fig. 212.

Sometimes you can Whittling past your thumb as shown in Fig. 213 is all right if
if

210

you can.

you are

particular to

keep
a

your thumb

in

such

position that the knife


passes
against

over
it;

and never
have a cut
is

otherwise you

are likely to

thumb.
a
is

This

no doubt

good way to
the only
objects.

whittle

and
not

way for whittling


It
is

many
Fig.

difficult to learn

and should

2 1 2 Whittling End
most
of the whittling)

be learned by every one,


(

although the block should

be used
for

for

being a method well adapted


than
for

removing the

fine shavings, in finishing rather

the

154

WOODWORK FOR THE GRADES


first

heavy

cuts.

By comparthe knife
is

ing the different views you


will notice that

held at different angles and


that
different

parts

of

the

blade are used.


the shaving near

By

starting

the large

end and gradually working toward the point, you will work faster and better.

The grain of the wood may require special care and


the holding of the blade at a

very oblique angle as shown


Fig

2 13--

Whittling

End

in Fig.

214.

These

are merely typical

positions for the knife.

In

working pieces
sizes
is

of

various
knife

and shapes, the

held in

many ways. Somein the

times cutting toward the end

and sometimes cutting


opposite direction.
After the
to an
it is

end

is

formed

octagon in

this

manner,

made

sixteen sided

and

finally

rounded, as was the

cylinder, Fig. 304.

The two
of

horizontal pieces
Fig.

each end should be clamped

214 Knife

Blade

at

an Angle

WOODWORK FOR THE GRADES


together and the places for the spindle holes marked.

155

Here

you have an opportunity to exercise your judgment in spacing. Bore the holes and make the small spindles and then sandpaper each before putting the parts together.

Use the paper

on your fingers for the straight sides of the pieces and on a round edged block, ( Fig. 133), for the rounded ends. The ends may be made separate from the base and not glued to it, so that in packing the ends will lie flat upon the base. It is possible to hinge the ends the same as if they were solid
boards, but the setting of the hinges
is

too difficult a task for

most pupils

at this

time.

Surface hinges should not be used for

such a piece, and

their use

marks the work

of a

mere novice.

LESSON
The
legs
select
first

43
(Fig. 215
) is to set

REED FOOTSTOOL
thing in

making

this footstool

the pieces for the

on end and
what are to

be the outside surfaces.

As the

in-

side corners are the

ones which deter-

mine the squareness of the frame,


it

is

necessary to
corners

make these
fore the
will

square and there-

face-marks

be on the inside

corners.

As these

Fig.

21 5 Reed

Footstool

156

WOODWORK FOR THE GRADES


be
less

will

seen than the others, you

will

select the poorer

faces for the face-sides, instead of the better faces as in work-

P
MO
-W

ing the

first

piece

*
o

(Lesson 4).
locate these

That
to
in

you may be sure


marks
the proper

place,

stand the legs on end

and mark an x on
each side that
is

to

If

8i
\z-

if

be a face.

After

dressing the surfaces,

1
k

use the
as

face-marks
in Figs.

shown

37

'

&
\

and 43.
i

li

After

all

four sides

ofeachleghavebeen
jointed, set

them on
for

end again and mark


C <J

the

places

the

holes for the rungs

(Fig. 217).

From
one leg

the drawing (Fig.

216)
t
-

lay out

b
c

and then by superposition, lay out the

Li

Fig.

216- Reed Footstool


chief difficulty
is

others from this one.

Be sure
mistake.

to

make no

The

to locate the lower holes corsides.

rectly as they are not alike

on the two

At the same time

WOODWORK FOR THE GRADES


you mark the positions
for the holes,

157

you should mark points

at

which

to

draw knife

lines for cutting off the

ends and pencil

lines for the


is

chamfers

This
After

shown

in Fig. 218.

longitudinal positions for the

holes have been located, set

the gauge and draw short lines


across the knife lines to locate

the lateral positions.

By referis

ring to the drawing you will

note that the gauge


at

to

be

set

the

same space
is

for all the


Fig.

holes and

to

be held with the

21

Marking Position of Rungs


much
importance,
the footstool

head against the face-sides.

The boring
for
if

of the holes is a matter of

they are not

at right angles to the surface,

will not

be square.

One

of the

upper holes should be bored


to a depth of about 1

%
is

inches and the other one

bored
one.

until

it

meets

this

better plan

to bore but one hole at

the top of each leg until


after the legs are

glued

in pairs.

Then the other


of

hole can be bored without so

much danger

splitting the end.

See

Fig. 229.
Fig.

All the lower

218 Marking by

Superposition

holes should

be about

158

WOODWORK FOR THE GRADES


Chamfer the top ends, following the directAs these chamfers are short you will
be very careful to

\]/ 2 inches deep.

ions for chamfering, given in Lesson 18.

make them
square, smooth and of equal size.

Be particular to make them alike,


and with sharp,
clean cut edges,
for
if

the cham-

fers are

not well
apthe

made, the
pearance of
Fig.

2 1 9 Testing
for

with Try square

piecewillbepoor.
Select the four

square pieces
cut

the lower rungs; plane

them

to size

and square;

them

to length

and

finish the

ends as directed in Lesson 42.

Thefourremaining pieces are for the

upper rungs. These

should
rounded
ing
for

first
at

be

adjoin-

ing corners, follow-

the

directions
cyl-

making the
After
1

inder.

they are
.

rounded, whittle the

220 Testing

with Try

WOODWORK FOR THE GRADES


ends the same as for the lower rungs.

159

Dowel rod may be


lose the opportunity

used

for

these pieces, but in using

it

you

of learning to

do the rounding.

Fig.

221 Testing with


all

Try square

After the parts have

been shaped and smoothed,

select

the rungs for the two

opposite sides and put

them together

if

they

are right, separate

them
Allow

and apply glue.


the

glue to

become

nearly glazed and then

force the pieces together by clamping.

Be

very careful to test your

work
189).

at

each stage by

looking for wind (Fig.

Apply the

try-

Fig.

222 Testing

with

Framing Square

160

WOODWORK FOR THE GRADES


in Fig. 222.

square as in Figs. 219, 220 and 221.

be applied as

The framing square may You may be able to press the parts
together without using

any clamps but do not


try to drive

them

to-

gether.
to Fig.

By

referring
will

229 you

learn

how a clamp may


the rungs re-

be used.
If

quire turning to

make

them square
in

as tested

Fig.

221 a hand
used,

screw
Fig.

may be
If

223-

Turning Rung

Fig. 223.

one end
it

enter too easily

may

be held back by placing a hand-screw


After each pair of legs has

as

shown
in

in

Fig. 224.

been put together and the glue


a similar

allowed to dry, glue the pairs together


testing

manner,

them thoroughly.
tested for

They may be

squareness by measuring

from corner to corner.


Fig. 225.

The
lesson

next work

is

the

finishing.

Read

the

on

finishing

and

use such materials as you


think best for this piece.

There

are

many ways

WOODWORK FOR THE GRADES


of

161

weaving the reed

or other material
is

used

for the

top of the

footstool.

The most simple


in

to

wind the reed around one

way and weave

the cross strands.

The weaving may


be done by passing the strand first
over,

-_

^fl
mm

under and then making a sim-

ple regular pattern.

By varying the num-

Fig.

225 Testing by

Measuring

ber of strands passed over or under different patterns are made.

To

plan the weaving use small frame and weave string instead
of the reeds.
i

-- -#
r

This

will

often

save much time.

Another

ih rrrri i.m mrr rr ra m.mm m m m m mm m m m %


i

mi IffTTSf M iir r m

method of weaving andthebest,


if

you

will

be

iiiiiiiiiJB

careful to follow

the
is

directions,

to

wind the

reed around in
three ways before

doing any
This
in the

weaving.

3
Fig.

<i

III'HLg

is

done

226-Weaving

in Fi S'

manner shown 226


'

162

WOODWORK FOR THE GRADES


This shows a simple plain weave.

strands close together or by leaving

By winding two or more more than one space the


finished

pattern can be varied.


After the three windings the top
is

by stitching
For

in the
this a

O
Fig.

227 Needle

^
J

last strands.

needle
as
It
is

is

required, such
in Fig.

shown

227.
a

may be made from


little if

piece of brass or iron and

should be but

any

wider than the reeds.


of

Other materials may be used

for the tops

such

footstools, but reeds are

probably most desirable for

school use.

LESSON
TABORET.

44
This taboret( Fig. 228)

may be made
nary
size

of

any ordigiving the

or

proportion.

Make a drawing
size of

each part and the

spacing.
If

the top were covered

with leather and the parts

properly proportioned it would be a footstool. In the taboret shown,


the
legs

are
"
:;

inches

square and 14 inches high,


the rungs

inch square
12

and
Fig.

the

top

inches

228

Tab

square.

From

these di-

WOODWORK FOR THE GRADES


mensions you can calculate the dimensions wish to make.
Dress
all

163

of the piece

you

the pieces straight and square.

Plan to have the

face-marks at the inside


corners of the legs and
at

the upper and inside

edges of the rungs or


rails.

In marking the
for

places

boring

and

whittling the ends follow

the directions given for

making the book rack, (Lesson 42) and footstool


If

(Lesson 43).
but one hole
of
is

bored in the top

each

Fig.

229 Clamping

Taboret

leg before the sides are

clamped there

will

be

less

danger

of splitting the top ends.

As

the lower holes at the adjoining sides do not meet, they

may
It is

both be bored before clamping.

usually necessary to

force the parts to-

gether with clamps.

Almost any light


clamp or handscrew
Fig.

230Taboret Top
is

will

answer, for the


fit

parts should

so

nicely that slight pressure

required.

Should the ends not

draw up alike a stick may be placed between them, Fig. 229. Read the directions for testing Fig. 215 before attempting to

104

WOODWORK FOR THE GRADES


The top is fastened to the frame by bordown through the rails and inserting screwsfrombeneath.

put this taboret together.


ing holes

A simple modification
is

of this taboret

shown

in

Fig. 230.

The

general

-JKI
*
"

--~:~

pl an

maybe

the

same

as Fig. 228.

In

order to allow for the extension of the


legs
at

above the top, they are dressed

off

the inside corner and the top fitted


similar to

by trimming the corners

mak-

W^l^^^

ing an octagon, or cutting the corners


of the

bread board, (Fig. 143).


this construction is
first

When
top.

used the

frame should

be made and then the

Before beginning work, carefully

draft out the top


will
Fig.

and

legs so that

you

be sure

to

have the parts well prois

23 1 Corner of Leg
of leg

portioned.
leg

Fig. 231

a picture of the

showing the flattened

corner.

This style

may be used on

other than rectangular tops.

LESSON
one

45
may be any

BOOK RACK
This book or magazine rack, Fig. 232,
size

from a rack
long.
It is

of

shelf to a rack of four or five shelves, 3 feet

best not to plan a rack requiring shelves

more than
long are

3 feet long, because the weight of the books will cause the

shelves to spring or sag.

Shelves 2 feet to 2

'

..

feet

most desirable and

satisfactory.

The

sizes of the parts should vary to

correspond with size

WOODWORK FOR THE GRADES


of rack.

165

Posts \y inches square are heavy enough for any


Posts
"/%

rack and can be used on the smaller sizes.

inch
feet

square are suitable for racks of two shelves not over 2


long, but
if

such

light posts are used, all the other parts


light.
2 y

must

be correspondingly
should not be over

The

shelves for such a light rack

inch thick.

Such

light parts require

very careful workmanship.


If

you are not

sure that you can

do

very close work you

ought not to attempt


to

make

a light rack.

Before making your

drawing look over


the
similar

designs

Figs. 209, 215, 228.

The ends and back

may be ornamented
by either horizontal vertical pieces
or
as

shown
signs.

in

these

de-

Do not make
many pieces.
Fig.

the parts too fine or

use too

232 Book Rack

All directions for

are

found in the directions

making the rungs and laying out the parts for making Figs. 209, 215, 228.
in the

Follow these instructions carefully.

The

shelves are

made

same manner

as the base of

the bench-hook,

Fig. 74.

In this design the shelves have

much

to do in holding the rack rigid

and square, and should

166

WOODWORK FOR THE GRADES


of

therefore be carefully straightened and also be out

wind.

Make

the ends

first,

then glue the back pieces in place, and

lastly fasten

the shelves securely to the ends.


is

The

best
rails

way
and

to secure the shelves

to

bore holes up through the

insert screws.

LESSON
The magazine
in

46
is

MAGAZINE RACK
rack shown in Fig. 233
a very nice study

planing and nailing.

The drawing

(Fig. 234), gives the


will

sizes of

each part and

if

you work to these dimensions you


sides,

have

little difficulty

in completing the project.


all

The end
and ends,

pieces should be carefully trued on


if

edges

for

they are in wind, or the edges are not square,

^^^^^^^^^^^^^^^^^^^^^^^^^^^^
/

the joints
will

^||

not be

J
Y
i

good.

Be

WjT ^-

particular to

have your
plane sharp

while
smoothing
Fig.

233

-Magazine Rack

the end
grain,
for
to

one end should be carefully smoothed


other end must be smooth, cr
it

form a

joint,

and the
of

will

not finish nicely.

The bottom should be

straight

on th3 edges and out

wind but need not be exactly


from end to end,

straight

on the

sides.

It

should

be of the same thickness throughout, but


for in

may be

little

curved

putting together, the back

will straighten

WOODWORK FOR THE GRADES


it.

167

The back may


it.

also

be curved a

little, for

the bottom will

straighten
If

the strips on the front are a

little

curved or sprung side-

wise, the

convex side should be turned toward the inside or back.


straight

appear improper, but

Using thin pieces which are not perfectly if you watch such pieces
will

may
or

as

you work
sprung

them, you

discover that they are


it is

so

easily

straightened that

useless to attempt to

make them

straight.

y.

=_

^_^_
-

k 1*
v

-3 ^LDs.

'"
j

r> A " d.i


-1

^
-

^li ^Z&fc%

**-
!

**
!

'

*'i

Fig.

234 Magazine Rack

"fa

If

thin stock has

been run through a good surface planer


all

and

is

not in wind, usually

that

is

required

is

to

go over

each surface systematically with the smooth plane, joint the


edges carefully and then force the piece straight sidewise in
putting
it

in place.
of

The working
knowledge
pieces.
of

such thin lumber requires a

much

larger

planing and jointing than the working of thicker


therefore thoroughly master the instruc-

You should

168

WOODWORK FOR THE GRADES


first

tions in regard to the


of thick stock before

study piece and

make some pieces


and 29, bereceive
far

attempting any projects using thin material.


15, 20, 21, 24, 25

fore attempting to

You should study Lessons make this


this lesson

rack,

and you

will

more benefit from

if

you make

all of

the objects in

the lessons mentioned.

In assembling this piece,

first

nail the
slats.

back

to

the

ends
of

and then the bottom and


finish all parts

last

the

With some kinds

can be finished before nailing together.


nails

Fancy headed

may be used

over the brads, or blued

round head screws may be used

in front

and back.

LESSON
The
size of a

47

BOOK RACK
book rack
books
it

is

properly determined by the size


to hold.

and number

of

is

The

shelf should

be

Fig.

235

Book Rack

smooth and straight and

a little

wider than the widest book.


is

Carving or other roughness beneath books

objectionable.

WOODWORK FOR THE GRADES


Strips with spaces

169

between or adjustable shelves made up


be
tolerated.

of

sliding strips should never

The end
it

supports

should not be less than half the height of the book and usually
three-quarters
to
is

more

satisfactory.

Sometimes

is

desirable

make

the end supports higher than the book.

The back

support

when

in

combination with a level shelf need be only


In nearly
cases the back

high enough to hinder the books being pushed beyond the

edges of the

shelf.

all

is

not simply

to hold the books, but to assist in holding the


parts.

ends and other

When

this

is

the purpose,

other requirements must determine the size, strength and nature of the

back; for anything which

is

sufficient
if

to give strength to the case will,

properly placed, retain the books.

The length of the shelf is determined by the number of books to be held


until a limit
is

reached and then the


in

shelves

are

increased

number
light,

End

of

Book Rack

rather than in length.

Do
will

not

make

the shelves too


it is

Books

are

heavy and

spring a shelf unless

strong.

For small books a shelf


stock.
If

may be made

2 feet long of

^-inch

the books are

8vo. the shelf should

be

inch thick.

By examining
tions,

Fig. 135

and considering the above suggesto plan a rack for your

you ought

to

be able
will

own

use.

Do

all

the planning before you begin work,

so that while

making the piece you


for planing.

have nothing to think about besides

the study in construction.

Be

particular to review

all

directions

(Lessons 4 to 11), sawing, (Lesson 14), cham-

170

WOODWORK FOR THE GRADES


(Lesson 17), whittling, (Lesson 42) and sandpapering,
not attempt to
first

fering,

(Lesson 25).

Do
made

make your Book-Rack

until

you have

the

study piece and done some chamfering and

boring on a simpler project.

The end

view, Fig. 236, shows the

rails

projecting through
rails in place.

the end piece.

Round

pins are used to hold the

These pins may be

flattened

on one

side.

In this case the


is

holes are bored so that a part of each hole

covered by the

end piece. To insure the holes being

in the center of the rods

or rails they should be bored before the ends are rounded.

LESSON
This rack (Fig. 237),
is

48 PLATE RACK
made
in substantially the

same

manner as Fig. 235. The blocks (Fig. 238)

for fastening to the wall

should be

Fig.

237 Mate

Rack

WOODWORK FOR THE GRADES


shelf so that there will

171

securely glued and screwed to the end and cross-rod and to the

be no

possibility of their

becoming

Fig.

238 Plate Rack


16

loosened.

The

holes in these blocks should be either

inches, 32 inches or 48 inches from center to center.


All the cross-rods

may extend

entirely

through the ends as in Fig. 235, or some or


all

may be
239
is

in blind holes as the rails of the

book rack,
Fig.

(Fig.

232)
of

an end view

fFig.
w

237.

This shows a

combination of rods with

pins and rods with nails.


Fig.

240

is

section
of the
Fig.

through the end and red

showing the location


nail.
I
I

In Fig. 239 a nail

240 Reds

Nailed. Sectional View

shown partly driven. These nails should be very carefully driven so that they do not run out on the side of the A clamp should be used to hold Fig.239-ViewofEnd end piece.
^k
is

^^L

172

WOODWORK FOR THE GRADES


Pins

the pieces in place while the nails are being driven.

may

be used instead

of the nails, or the parts of

may be

glued.

Unless the rods are


held by screws, either
flat

hard wood the shelves should be

head or round head.

This plan of plate rack

may be

altered in

many ways

with-

out materially increasing the difficulties of construction.


size

The

and spacing

of the rods

should be determined to

suit indi-

vidual requirements.
as required.

Hooks may be placed beneath the

shelve?

LESSON
This book rack, Fig. 241,
is

49
which may be modiof a good cabinet
it is

BOOK RACK
of a type

fied to suit a great variety of needs.

Made
wood
a

a pleasing de-

sign as well as useful and

good lesson
It
is

in

wood-

work.
difficult

not a very

problem, and may be made by pupils who have learned to plane,


bore, saw

and drive
pieces

nails.

The
en
all

for

the

troughs should be dressed


four sides

and then
each end

clamped together and


lines
at

drawn

at

which

to cut

them

off

as in Fig. 194.

In squar-

ing these ends have good


Fig.

241

Book Rack

full lines

entirely

around

WOODWORK FOR THE GRADES


and then work exactly
easier to
to the lines.

173

Remember

that

it is

much

draw the

lines correctly,

and saw close

to

them
to

leaving

only enough for smoothing with the plane, than


lines carelessly,

it is

draw the

and then

attempt to plane the ends


square.

Before doing any


this rack,

work on
that
is

read

all

said about truing

surfaces,

jointing edges
in

and squaring ends,


Lessons
1

to 20.

The posts should be made in the same manner


as the legs for the taborets.

Fig.

180

or

Fig.

195.

After the four legs

have

been dressed
square,

straight and calculate the amount of slant, and make

the block to be used be-

tween the head


lining

of the try-

square blade and the leg in

around the ends,


determining the

Ji

and

in

3
Fig.

angle at which the holes


are to

be bored.

On one leg in the drawing (Fig. 242)


is

242 Book Rack


From
the

sketch of

shown a a trysquare and a tapered piece.


7

dimensions you learn that the ends are

inches wide at the

174

WOODWORK FOR THE GRADES


at

top and 10 inches wide


inches.
or
1

the bottom.

The

slant height

is

24

This gives a slant of 3 inches in 24 inches of height,

inch in width to each 8 inches of height.

The
slant
is

slant

is

equal on each side, therefore

on one side the


to

_.

inch

each 8 inches in height.

piece 8 inches in slant


) z

length and

inch wider

at

one end than

at the other will

exactly offset the slant of the


legs.

Such

a piece placed beof the trysquare

tween the head


and the leg
-

will

give

all

the

Lining Across on

End

angles for working the legs.


Fig.

at

an Angle

243 shows how the piece

is

placed for lining across the ends, Fig.


is

244 shows how the

piece

used

in boring the holes. of

As a matter
the piece
so
it

convenience

is

slotted at each

end

will slip

over the trysquare


or naris

blade.

Whether the wide


is

row end
drawn.

over the blade


line

determined by the

to

be

Always place the head

of the trysquare or tapered piece

against a face, the

same
such

as

in

ordinary work.
In
laying

Fip.244out

work
as the lines are

measure the lengths or spacing en the face-edge


straight across

on the edge.

Then from

the ends of these lines

WOODWORK FOR THE GRADES


draw the slanting
putting together
it

175

lines

on the

sides.

In squaring the end

for

maybe tested with


it

the try-square and tapered

block and also by measuring from the extreme outside corners.


If it is

not square
to
it

may be sprung

to place

or

clamped
it

until the glue has dried.

and a brace nailed Another way is to

clamp

to a board.
of the

The design

out requiring any additional directions.

end may be changed considerably withThe upper cross-piece


Square or round

or rung answers the purpose of a handle.

rods

may be used

lengthwise beneath the shelves to assist in

keeping them in place.


rack

The

strip at the front

of the lower

may be

omitted.

This permits making the end piece

tapered the entire length at the front edge.

The

pieces for the lower trough-ends


similar to Fig. 163.

may

first

be made in

one piece
Others
it.

Some may prefer a pattern to use in laying out the pieces. may prefer to make one piece and mark the other from Whatever method is used draw knife lines to work to, and
lines that but little planing will
first,

saw so near the

Fasten the ends into the troughs


legs to the trough ends.

be required. and then fasten the


dowels or screws

Glue and

nails,

may be used
This rack

for

holding the parts together.


modified by changing the sizes of the

may be

parts, the angle of the shelves, or the

number

of shelves.

The

ends may be solid pieces instead

of

square or rectangular legs.

176

WOODWORK FOR THE GRADES

LESSON
This follows the same plan
of

50
as the footstool (Fig.
of the

PLANT STAND
work
215), and
is

practically the
rail,

same excepting the extension

legs above the top


rails

the longer legs below, and the cross-

which form the

rest for the plant.

Read the
making the As the

directions for

making
for

round ends, Lesson 42 and


legs
are

footstool (Fig. 215.)

longer you

should be more particular to

make

every part square and bore the


holes correctly.

The hexagons or other ornamay be held in To lay off the place by brads.
mental pieces

hexagon
half the

set the

compasses to one(Fig. 247).

space between the rods


a circle

and

strike

Notice that
held near

the

compasses are
top.

the

Draw

the

diameter A-B (Fig. 248) either


with or across the grain.
Fig.

With

245

-Plant Stand

the compasses set at

the same

space as in striking the circle place

one leg

at the point

the compasses to

A and mark the the point B and

small arcs

C and

E, change

strike the arcs

and

F.

should give the points or angles of the hexagon.


the compasses on

Place

C and

draw the other arc

at

D, and on

E and

WOODWORK FOR THE GRADES


draw the other arc
exactly the
points correctly
at

177

F.

If

these
first

last arcs cross

the circle at

same points

as the

ones you can consider the

located.

Con-

S
ifo.

nect these points

completing the
hexagon.

"-N

Draw

knife lines to work


to

and saw and


hexato shape.

"i bi-

plane the

/2"

gon

*ift
Various other

r-

Htfk

*/-

-r-

*/#

fe

geometricalforms

may be used
this place.

in

First glue to-

gether the sides

which receive the


ends of the center cross-rails and

<M

then glue the two


pairs of

legs to-

gether.

The
be
left

legs

may

square and

straight, or

may
Fig.

246 Plant

Stand

be tapered.
articles

In
sort

of this

which sustain considerable weight, the

legs

may be tapered on only the inside or face-sides, or on all sides. To work these tapers draw pencil lines across the face-

178

WOODWORK FOR THE GRADES

surfaces (Fig. 249 A) for the end of the taper, and gauge lines on the lower ends, draw pencil lines lengthwise with a straight-

edge connecting these points.

If

you are careful


long lines

in planing these

may be

omitted.

Begin
the

planing

at

a distance from

Fig.

24 7- Drawing

Circle

Fig.

248 Laying out Hexagon

pencil line which crosses the surface


to
it

and gradually work back


on the end.
finish

as

you approach the gauge

line

In planing

one surface
beginning

before

another. After the

two opposite
faces

sur-

have been
Fig.

tapered draw lines


as
in

249 B

and taper the other


two surfaces.

This design
Fig.

24 9

Leg Linedfor

Taj

offers

an excellent

WOODWORK FOR THE GRADES


geometric forms as part
of the design.

179

opportunity for the study of spacing and the use of simple

LESSON
The

51

UMBRELLA RACK
This umbrella rack affords an opportunity for the use of
exceptional ability in spacing.
size of the parts, distances

between the horizontal pieces, and the variation

in the

number
for

and length
judgment
designer's

cf parts in the different sec-

tions all afford


as
art.

an opportunity

good

well as the use of the

Do not use too many pieces.

Fully

determine each part of the design before

Fig.

250 Umbrella

Rack
this

beginning work.

In

rack the posts are l}i inches square,

25 inches high and


square,

$%

inches

8% inches apart. and 4% inches

The

crossrails are

% inch
4^

apart at the top

and

180

WOODWORK FOR THE GRADES


'

inches and 3

inches apart at the bottom.

The

spindles are }

inch square.

Make

a complete drawing before beginning work.

Read the

directions fcr

making the book

rack, Fig. 209; the

footstool, Fig. 215;

and the plant stand, Fig. 245.


pieces in each side of this stand
all,
it

The number
when
of

of

make

necessary the careful fitting of


finished.

or the rack will not be square

You may

find

necessary, in gluing, to clamp


it

each side to a thick board in order to keep


wind.
that

square, and out

Test your work in every way that you can and be


the
glue

sure

on the sides

is

thoroughly dry before

attempting to glue the two sides together.

The pan may be of copper or

of cast iron as

shown

in Fig. 251.

LESSON

52

UMBRELLA RACK
This
is

similar

in

construction to Fig. 250.

There

is

an opportunity
spacing.
all

for a variety of

This should be
planned

and sketched
necessitate

before beginning work,


for
it

may
part.

change

in the size of

some
is

As

this rack

for several

umbrellas,

the material

may

all

be
the

larger than for Fig. 250.


Fig.

252

Umbrella

The
.

height

may be

WOODWORK FOR THE GRADES


same.

181

Read the

directions for making, Figs. 245

and 250,

before beginning the work.

From the
either

illustration

you can learn the method


cross-rails so that

of dividing
is

the top into rectangular spaces.

The long central rail

placed
of

above or below the


is

no notching

one

to the other

necessary.

Ordinarily,

cross-pieces appear to spring too

no fastening of these pieces is necessary, but if the much, they may be secured by
at

using a screw from the under side

each place where parts cross.


entire length of the

There may be one pan extending the


rack, or there

may be

a pan for each division of the top.


at

By

using one short cross-rail

the bottom, as

pans

can be used

for

each four

shown in Fig. 252, These may be divisions.


as for Fig. 250.
are, posts,

planned so that the same pattern

may be used

The
square;

sizes of stock
rails,

used in Fig. 252

1%

inch

inch square; spindles,

V 2

inch square; hori-

zontal cross-rails for

making the

divisions,

inch square.

LESSON
The
center panel of this screen

53
14 inches high and

THREAD SCREEN
is

7^

inches wide.

inches wide.

The side The stock


rails.

sections are 12 inches high


is 5/%

and 6}

inch square

for

the uprights,

inch square for the


are

The

pins on which the spools turn

%6

inch in diameter and about 2 inches long, including the

part in the hole.

215.

Lay out and work the pieces the same as for Figs. 209 and Carefully read the directions for making these pieces

before beginning to

make

the thread screen.

182

WOODWORK FOR THE GRADES


Plan the proportions and dimensions to suit your require-

ments.

Make

a complete.

drawing showing the

size

and

loca-

tion of each part

including the
pins.

The parts are


small

and the
all

holes not deep,


therefore

the

work must be well done orthe


screen will not
stand well when

completed.
Bore the holes
forthe pins, but

do not put them


Fig.

253 Thread 5

in before

gluing

the sides and


together.

rails

To
to

assist

in

squaring and also

keep the sides

from coming too

near together, pieces may be


placed
rily

tempora-

between the

sides as

shown

in

Fig. 254.

54 Clamping

Thread Screen

WOODWORK FOR THE GRADES


or they

183

The hinges maybe of leather the same as the screen (Fig. 259), may be made of cord as shown in detail in Fig. 255. The cord is laced through one hole, then between the
and through the second hole.
it

posts

This makes
hole.

double in the second

Pins are glued and forced

into the holes to

keep the cord from


fastening
is

moving.
required.

No

other

Hinges hold such


more
fastenings.

light pieces

Fig.

255 Cord Hinge


if

rigid than the cord or leather

Fancy

surface hinges
it

may be used

you do not

wish to

make

the screen so

will fold either

way.

LESSON
SCREEN
This screen (Fig. 256)
ing, boring
until
class.
If
is

54

a fine lesson in jointing, squar-

and designing, but it should not be undertaken you have made some of the more simple objects of this
you have had
this experience,

you require no additional


is

directions except that as the material

light

and long you

will

need

to

be very
in

careful to bore

all

holes in the posts as deep

as they

can be bored without breaking through.

keep ever

mind

that the longer the parts the

You must more any


all

variation in the boring or whittling will show,

and therefore be

very careful to bore

all

holes exactly straight, and whittle

ends exactly
Study
all

alike.

the designs of this class and

make

a drawing

184

WOODWORK FOR THE GRADES


sizes of all the parts

showing the
of

and the spacing.


of

Instead

each panel being

of a different height, the

center panel

be the highest and the side panels

equal height.

may The

$&
4

Fig.

256.

Qg

(Fig.
are

257) gives the dimensions

of

Fig.

256.
for a

There
light

many ways
the rods,

of securing the tapestry, but

screen,

as

shown

in

Fig. 258, are probably

WOODWORK FOR THE GRADES


best.

185

These

are simply light curtain-rods.

The

leather hinge

shown

in detail in Fig.

259

is

a very good hinge for a screen

n T~

T
T

LL SmM

m
is

wt*&

^
Fig.

257 Screen

i|tt in
Fig.

Fig.

259 Leather Hinge

258 Rods

ill
and Tapestry

of this size

and weight, although other

styles

of

hinges

may

be used.

186

WOODWORK FOR THE GRADES

LESSON
CHAIR
Do
some
it

55
made
is

not attempt to

make

this

chair until you have


in this class.
If

of the

more simple projects

the work
poorly

well done, the chair will be serviceable, but


will

if it is

made

not be sufficiently strong.


for

Carefully study the directions

making the book-rack (Fig.

209), the foot-stool (Fig. 215),

and the screen (Fig. 256).

Fig.

260

Chan-

Fig. 2-

Sides

More pieces may be used,


ently placed.
are as

or those

shown may be

differ-

The
in Fig.

sizes

given in the drawing (Fig. 262)

shown

260.
safe

to

The parts could be much heavier, but it will not be make them lighter. By comparing the sizes given in

the

WOODWORK FOR THE GRADES


drawing with the
sizes of chairs in

187

your

to plan a chair better suited to your needs.

home you may be able Make a complete

188

WOODWORK FOR THE GRADES


In putting the parts together
sides alike they
first.

drawing before beginning work.

assemble the sides

To make both

may

be clamped as shown in Fig. 261.


finished insert the rungs

After the two sides are

assembling examine the pieces for wind.


try-square at each angle as

and clamp them together. In all the Test them with the

shown

in

Lesson 43.

Also use the

framing square wherever the parts are large enough.

The back and


seat

seat are

(Lesson 43).
is

Other styles

woven the same as the foot-stool As of seating may be used.

there
of the

considerable strain on the seat the upper inner edges

rungs should be slightly rounded to avoid breaking the

reeds

WOODWORK FOR THE GRADES

189

LESSON

56

BLOTTER PAD
After you have learned to plane straight surfaces of ordi-

nary length, you can study the planing of curves on short or


thin pieces.
for

You

will find

it

more

difficult to

plane the pieces

the blotter pad than to

plane such pieces as the study piece, the bench hook or bread board.

The drawing
gives the sizes.

(Fig. 264)

Dress both

pieces in the ordinary way

making them both rectangular.


It is

Fig.

263 Blotter Pad

much

easier

to

do

this

than to plane the tapers and curve from a rough side.


first

To

taper the top,

cut the piece to the finished length.

Draw pencil
gauge

lines for the

end

of

the taper near the center.

Draw
at

lines for the thickness

theends.

(See Fig. 249.) Plane

to these lines.

against the stop in planing.

Hold the piece Use


and the
for

a block between the stop

piece to avoid bruising the end.

Draw a
Fig.

line

on each edge
lines

264 Blotter Pad

the curve of the thick or body piece


of the pad.

These

may be
They

drawn free-hand or with the aid of a templet or pattern.


should be
alike

on each edge.

As

this

curve cannot be planed

190

WOODWORK FOR THE GRADES


it

against the stop, you can place

in

the vise as shown in Fig.

265.

Part of the time the plane

may be

held

at

an angle of

about 45 degrees and


part of the time the

moved across from edge to edge, and plane may be held parallel with the edges
Test the surface from edge to edge

and moved along the curve.

with the try-square as in Fig. 25.

The The

parts are held together with a brass


in

knob and screw,

which may be secured from dealers


sizes

Manual Training Supplies.

may be changed

so that larger blotters can be used.

A very nice
and sides

finish

may be given the


of this

top

pad

by applying several
coats of white shellac

and rubbing the


faces

sur-

down smooth
for

after each coat.


Usually

such por-

ous woods the grain


Fig.

265

-flatting Curve

is

filled

before using

the
so small a surface the entire finish
shellac.

shellac,

but

for

may be made

with white

At

first

rub the

finish

with sandpaper, rubbing parallel

with the grain and be careful to not rub too

much

at the edges.

After you have applied sufficient shellac to cover the surface

and

fill

the pores of the

wood

nearly even with the other parts,

grind

it all

down

to a thin

even coating by using pumice stone


of cloih or cotton waste.

and
last

oil

under a pad or wad

The
fine

rubbing must be done with rotten stone or very


stone.

pumice

WOODWORK FOR THE GRADES

191

LESSON 57 SCOURING BOX


This box (Fig. 266),

may be made

of pine

or

of

hard
Fig.
is

wood, and

of a size

to suit

individual requirements.

268

gives the ordinary dimensions.

The

chief difficulty

Fig.

2 6 6 Scouring Box
of true surfaces

Fig.

2 6 7 Sides

Ready for Ripping


of this size

the

making

and edges on material

and thickness.

Be

careful to

following the

same order

work each surface correctly as you proceed, as in working the first study piece, or

the parts of the bench-hook.

192

WOODWORK FOR THE GRADES


The back
is

made

in

one piece, the ends planed


off as

as in

Lesson 16 and the corners cut

directed in Lesson 29.

To make

the work easier, the sides are worked as one piece

T
i

*
h"+
-3"

f/"H

l#H?Hj!

Of
~K

<

t
Vi

"<u

r
268
-Scouring Box

Fig.

WOODWORK FOR THE GRADES


until all surfaces are true,

193

the ends trimmed and the edges

chamfered

as

shown

in Fig. 267.

The

piece

is

then ripped

in two, as in Figs.

184 and 185, and the other edges jointed.


face-piece are then made.

The bottom and


worked
for

One
for

piece

is

to a size

wide enough or long enough


all

both face

and bottom.
the face
is

After

sides

and ends

are finished the piece

cut

off

and nailed

in place.

Fig.

269 Measuring

Width of Bottom

The bottom
in Fig.
is

is then fitted by marking the width as shown 269 and sawing and planing to the marks. The length

marked

as

shown in Fig. 270.


little finish

A line is drawn
It is

entirely

around

the piece and the end sawed and planed.


place.

then nailed in

But

should be used on a box of this kind.

fered across the top

it may be chamand down the edges to the side pieces. Thinner stock may be used, but as the box is likely to be wet

The shape

of the

back may be changed or

194

WOODWORK FOR THE GRADES


in use the thin

when

lumber

will

not likely be satisfactory.

To

learn the reason for this, select two pieces of board of the

same

kind and quality

of

lumber, both of different thickness, and

wet them on one side only.

and watch the changes in changes the most and see

their shape.
if

Lay them side by side to dry Notice which one


you can find a reason
for

the

difference.

You
differ-

may

also

experi-

ment with

ent kinds of wood.

Be particular
select

to

specimens

having the annual

rings

in

similar

position.

You may

notice a difference
in

the warping of

two boards of the

same kind
if

of

wood

one is cut

at right

angles to the rings

Fig.

270

Measunng Leu

and the other


nearly parallel with

them.
If at

one time you leave a wide board lying


or floor

flat

on the

bench top

and next time standing on end, or leaning against the bench, you will learn how boards may be warped
or kept from warping.

The
have
its

piece across the front

may extend beyond

the sides and

ends rounded the same as the sides

of the box, Fig.

287

WOODWORK FOR THE GRADES

195

LESSON
The
you
will

58

WHISK BROOM HOLDER


ease with which you
parts.
it

you work the

see that

make this will depend on how By observing the sizes given in Fig. 272 may be

made from one

piece 20

inches long, 5 inches wide

and y% inch thick. Plane this as you did


the study piece, Lesson 4,

except that by going over

each surface systematically the


will

machine marks
the

be removed and the


remain
so thin

piece

same

thickness throughout.

The

piece

is

it

can be

bent or sprung, so do not


attempt to
faces

make the

sur-

perfectly

straight.

There should be no short


irregularities

in

it,

nor

should

it

be

in wind,

and
Fig.

the edges must be square

27 l^Whisk Broom
shown

Holder

and

straight.

After truing
lay out the piece as
in Fig. 273.
First cut

the sides

and edges,

One end
off

should be lined and squared (Lesson 16).

the corners and then the piece for the back and trim the

edges, following directions for similar work (Lesson 29),

and


196

WOODWORK FOR THE GRADES


Follow directions
for nailing,

square the lower end.

Lesson 2 1
large

using 1-inch wire brads.

The

hole for suspending

may be

enough

tc
for

go over the head


the shank so the

of a nail or screw, or

only large

enough

pnpn
I"

broom holder will be held in place. ^ tms model is made of pine, basswood, whitewood, or some similar soft wood it is a very easy problem
|t

I
gX
i

for

one who

N'

*-!"-*

^l^-f^

learned to plane. To make the problem more


has
difficult the

-h

shape

of the

back may
also
front
sides.

be changed,
that of the

or

of

the

The

corners

may

be chamfered or
the front made

wider and

the

edges extended
past the sides and

rounded the same


as the
Fig.

ends

of the

272-

Whisk Broom Holder

box sides (Fig.


287).

Another modification and one which should be used by the

more advanced pupils


fine

is

to

make
it

the entire piece of

some

cabinet

wood and

polish

before fastening the front in

place.

This necessitates the front extending beyond the sides

WOODWORK FOR THE GRADES


and the use
back
of fancy

197

headed

nails

or escutcheon pins instead

of brads in securing the front.

Brads

may be used

to nail the

to the sides.

In place of the brads or escutcheon pins,


In using screws the parts should
if

screws

may be

used.

all

be

fastened together to see

all

are correct,

and then taken apart

and the

shellac or other finish applied.

Round head blued


head screws
at

screws should be used in front and

flat

the back.
of

Escutcheon pins are a special form


hemispherical heads.

nails

with solid

They

are

made

of

both brass and iron

^^^MHHM^^^^^M

91

Fig.

273 Piece

Laid Out

and

in

many

sizes.

If

you use them


drill

in hard

wood, holes
Before

should be drilled with the automatic


polishing the holder put
all

(Fig. 187).

the parts together, driving the nails


will

through the front only enough to make certain that you

have no trouble

in locating

it

properly, then

remove the

nails

and apply the


in

finish.

The

directions for polishing are found

Lesson 56.
In driving the nails
after the surface
far or

has been polished be

careful not to drive

them too

the finish will be cracked

about the heads.

198

WOODWORK FOR THE GRADES

LESSON
While
this is

59
it

MATCH STRIKE
a "useful
article"
is

a waste of time to
to

make

it

solely for use.


If

a purpose.

Time is too precious you have made the first study

spend

for

such

piece, the bench-

hook, and the chamfered bread board, and yet feel that you

.1

e
Jl

00

Fig.

274

Match St tike

Fir 2.

Strike

do not understand planing and chamfering well enough


make, properly, one
of the

to

waste paper baskets,

make

this

piece as a study of planing, but do not allow the thought of

simply "making something" to influence you.

WOODWORK FOR THE GRADES


29, you should study these thoroughly as you proceed.

199

This lesson being a review of Lessons 13, 14, 18, 25 and

Follow
for a

the

drawing (Fig. 275) closely, or make a drawing

different size

and follow

that.

Be
first

sure to leave

all

edges and

corners straight and square, as in the drawing.

Smooth the
do nice

surface for a

class finish
it

finishing.

Do

not

mutilate

and thus learn to by line carving,

stamping, or other "decoration."

LESSON
To make
match
the

60

MATCH SAFE
the back of this
safe (Fig.

directions given for

276) follow making


274).

match

strike (Fig.

The octagonal receptacles are made in one piece, direcmaking which are in Each end is finished and bored, and then the piece cut in two. As the trysquare head will not rest
tions for

Lesson 68.

firmly against the octagon, a

thin piece

is

held between

the head of the try-square and

the octagon (Fig. 277).

The
Be

parts are held to-

gether by nailing and gluing.


sure that each part
is

thorFig.

oughly smoothed and sand-

276 Match

Safe

200

WOODWORK FOR THE GRADES


papered
Read
before

putting together.
the di-

rections for sand-

papering before
doing
for the
this

this

work,
of in

beauty
is

piece

perfectly finished
s

u rfa c e

and

Fig.

277-

Lining

Around Octagon

edges.

Unless

every part

is

size of the
-^ r>c

drawing (Fig. 278)

>

c=

and every surface and


edge straight and
square you
fail

>
^n

to cor-

rectly answer the


-!-;

problem though your


piece

3Q

may be usable. The piece of sand'

paperfor the 'strike"

may be

cut from a
1 '..

sheet of No.

by

//

laying the sheet, pa-

per side up, on a cutting board


a knife or

and using
it

may be
in Fig.

torn as

shown

121.

WOODWORK FOR THE GRADES

201

LESSON
The basket shown
in Fig.

61
10 inches high and
larger basket

WASTE PAPER BASKET


279
is

9%

inches across the bottom inside.


better for most purposes.
If no thin stock is ^-inch stock and split have been finished. In this work follow direc-

would be

at

hand the

sides

may be made from


edges and ends

after

the surfaces,

tions
first

for

working the

study piece except

that as

each piece

is

to

be

split

you

will

place

face-marks on both surfaces

and have
true.

both

surfaces

Read
':'
"'

Lesson 29

for directions

for trimming th e corners

When ready to
entirely

split

the pieces draw lines

around the
placing the
Fig.

edges,

2 79 Waste

Paper Basket

gauge

first

against

one
other.

surface

and then against the

Set the gauge to the

fin-

ished thickness of the pieces.

Plan the thickness of the thick

piece with just enough to waste in the center for sawing and

smoothing with the plane.


If after

the pieces have been smoothed on both sides you

find that the face-marks,

which should be

at

the inside, are on

202

WOODWORK FOR THE GRADES


change the face-marks so
that the

the best surfaces,

nicer

surfaces will be at the outside,

and
off

retest the edges.

To make
find

the bottom, work the piece to an exact square of

proper thickness and then lay


the point
at

and work the corners.


lines
for

To

which to draw the

cutting the

corners draw diagonals and with the compass set to the space

A-C
for

(Fig. 280) draw the arc, C-B.

Set the gauge (pencil)

the space

B-E and draw


lines

lines

on each edge (Fig. 146).


lines (Fig.

Connect these

on each surface with knife

145)
care-

and saw and plane to these.


ful to

Be

make each
so the
fit

side of the octagon

of correct

length and square with the


side

surface,

pieces of the

basket will

perfectly.

When the

base

is

complete, place
if

the side pieces in position and see

A
Fig.

BE
280-- Laying off Octagon

they are correct.

If

they are, locate

the holes and bore them from the


outer surface so that
if

the bit splits

the surface the defect will be next the


base.

Hold each

side in place

and mark through the holes

for

the holes in the base.


If

Do
After

not bore these holes too large.

the sides are to be laced read directions for boring the

holes,

Lesson 62.
all

all

the

holes

have been bored

sandpaper

surfaces ready for the finish

and then

fasten the

sides in place.

For a cheap basket use

nails instead of screws.

No

holes are required for nails in ordinary soft wood.

Fancy

nails

may be used over long brads

to improve the appearance.

or long escutcheon pins with neat round heads.

The top ends may be held by

lacing or suitable metal

WOODWORK FOR THE GRADES


fastenings.

203

Plain pieces as
silver, or

shown

in Fig.

from copper, brass or


metal shop.

fancy pieces

279 may be may be made in


of

cut

the

Fancy hinges may be used instead

bent pieces.

The

finish

may be

applied before or after the parts are

fastened together, or the piece

taken apart
finish

may be assembled and then nature of the wood and the used must determine which method to follow.
for

finishing.

The

LESSON
Read
all

62

WASTE PAPER BASKET


the directions for

making Fig. 279 and you

will

have the information necessary for making the bottom and

for

getting out the sides except that required because the sides slant.

The drawing,
(Fig.

282) gives you


of slant

the
for

amount

each side, and


try-

also shows a
piece

square with a tapered

between the

head and the side


piece or stave.

Obis

serve that the slant

height of the side

12 inches and the


length
of

the

try-

square

head about
If

5 inches.

the side
Fig.

slants

inches in

281 Waste Paper Basket

204

WOODWORK FOR THE GRADES


it

12 inches

will

slant just

inch in 3 inches.

Because

of

this relation

you can plane a piece about 3 inches long and saw


to slip over the trysquare blade as

slit

in

one or both ends

shown

in Fig.

243.

You

then measure off on the piece


3 inches
'J

and make the width


at

inch wider
at

one
It

line

than

the other.

does

not matter what the width


is,

but

it

must be

)' z inch

wider
other.

at

one
If

line than at the

you wish

to

be

very accurate in your work,

you should measure the 3


inches on the slant height

and slant length of the piece.

You can do
the
will

this

by remeasIt

uring the 3 inch space after piece


is

tapered.

probably be so slight a
to

difference as
terial.
If
it

be immaslant

the

were
This

great

would be necessary
it.

to take account of
will give
Fig.

the angle of the

282

Waste Paper Basket

side

and the try-square and

block are then used similarly


to a try-square

on square work.

If

the piece has a saw kerf at

each end
For

it

may be
basket

reversed, or two pieces


all

may be

used.

this

the angles

may be

lined or tested with

WOODWORK FOR THE GRADES


the bottom

205

one piece keeping it always in the same first you can vary the width
the

position.

If

you make

of the staves to corre-

spond to the
lengths of
sides of the bot-

tom. The edges


of

the bottom

should be work-

ed

at right-an-

gles to the face-

side

and then
to
fit

beveled

the

slanting
283

sides. Fig.

shows how to
hold
the
tryFig.

283 Try -square

on Edge of Base

squar e and
block.

Dress the pieces for the staves on both surfaces, both

ends and one edge and then lay out

by measurement from the drawing,


or else

make

a pattern from which

to lay out

each piece.
the

Finish

corners and

then

bevel both top and bottom ends to

correspond with the slant of the


sides using the block
at

and try-square
fastened to-

each end.

The
Fig.

sides

may be

gether at the top by lacing.

There

284-

Detail of Lacing

are several

ways

of lacing corners,

206

WOODWORK FOR THE GRADES

Fig. 284 shows one, the ends of the lace being fastened by

driving a small brad at an angle through the lace and into the
hole, so that the

end is not seen. Read Lesson 61 for directions


bottom.

for fas-t-ening

the lower ends

to the

LESSON
There are innumerable

63

WORK BASKET
variations in this style of basket.
It

may be Some of
edge

larger

or smaller

and various woods may be used.

the sides
legs.

form short
of a

table

may extend below the bottom and thus may be secured around the top, and may be vertical, though for most
Similar sides

uses
lique
ter,

the
are

obbeta

making

light work table. Any form of taboret may


be modified
suit

to

this pur-

pose, but such


a table
Fig.

should

285- Work

Basket

have

light legs
rails.

and

In

making the work basket,

follow the directions

for

making the
lay off a

waste paper basket, Fig. 279 or 281.

To
and
set

lay out the

dodecagon or 12-sided-bottom

first

hexagon, (Fig. 248).

Bisect one of these divisions, (Fig. 286)

the compasses to this space and mark the points for

WOODWORK FOR THE GRADES


the other divisions.

207

Connect these points with

straight lines

completing the 12-sided-figure or dodecagon.

The
staves

fastenings

shown

in the

picture at the upper ends of the

were made from links of a

jack-chain.

Three

links are re-

quired at each place.

One

exat

-t-

tends across the space and one

each end
ening
is

of the three link fast-

straightened at one end


drilled in _.
.

put through and r a hole


the stave.

Fig.

28 6 Bisecting Side ofHexagon


__
_

_.

'_.,.

After the straight end


it is

has passed through the hole


place.

so bent that

it

will

remain in

LESSON
BOXES
The
successful

64

making

of

boxes depends very largely upon


If

the truing of the ends of the pieces.

you have made a few


pieces hav-

ing squar-

ed ends you will have no


trouble
in

making

box
well

with
fitted

joints.

Fig. 287
Fig.

2 8 7Box

is

a typical

208

WOODWORK FOR THE GRADES

box and if you work carefully, studying each step, you should be able to make boxes of any size and style so long as the
corners
are

square

butt joints.

For the top, bot-

tom and

sides follow

the directions given


for the cutting board,

(Fig.ll6).Theends
of all the pieces are
first

made

square.

The end pieces are made in one piece,


and
_. Fig.

after

both ends

are squared the piece

OD 288

_,

...

Nailing

rj End

is

cut in two by J meas. .

uring the

proper

length from each end and cutting


the waste from the center.
Fig. 314.

See

As the ends
be true.
It

of

these pieces

are to form the joints they


is

must

not enough that


as

they are square


side
in

tested from

and edge (Lesson 16), but order to make a good joint the
lines of the knife point.

edges should be as smooth and

even as the

Be sure
ly

edge extends around each end. The


this glossy

b\\

289

WOODWORK FOR THE GRADES


ends of
of the
all

209

the parts

may be

left

square.

If

any are to be

rounded, read about rounding edges (Lesson 30).

The edge

bottom may be
oval, as in Fig.

made
287.

Before the sides

and ends are nailed


together,

draw

two

gauge

lines for use in

sawing the box apart


after the top

and botbe

tom are
These

in place.

lines should

drawn entirely around


both sides and ends.
Fig.

290 Testing End

In locating these
lines, allow }i

inch to

/ig

inch for saw kerf and planing, dependSelect the brads


to be used in nailing the

ing upon

how

well you can saw and plane.

top,

and be
are
far

sure that the


lines

enough

from

the top so that

neither saw
nor plane
hit
will

the brads.

Also select the


Fig.

291 Transferring Meu surement

hinges an d

210

WOODWORK FOR THE GRADES


Make
the border beneath the cover wide

catch.
these.

enough

for

After these things have been done draw the lines with

the spur end of

the gauge.
Just

when

to

do sandpapering

on such work
depends a good
deal on the tools

and bench you


are using.
If

the

bench

is

clean

andyou can keep


the pieces from

being marred or
soiled while putFig.

292 --Nailing

Brace

ting

them
it is

to-

gether,
ter to

bet-

do all the

sandpapering
at

once before
In this

doinganynailing.

case be careful

not to
a d y

injure

of

the

joints

and do

no sandpaperi

n g

on an
Fig.

joint surfaces.

293

Adjusting

Box Bottom

WOODWORK FOR THE GRADES


For
this

211
of the

box the

joint surfaces are the ends


of the side pieces

and edges

end pieces, the edges


which these
surfaces,
fit.

and the places against


latter

As you cannot avoid sandpapering these


as little as

do so

you can while finishing the

rest of

the surfaces.

Another plan

is

to sandpaper only the inside or face surfaces

and ends

of side pieces

and both

surfaces of the

end pieces,

Fig.

294 Clamping Box

Bottom

then

after nailing these together

sandpaper the outside surfaces

of the sides.

Sandpaper the inside surface and ends and edges


bottom, then nail
the box
is
it

of the

on.

Do

the same with the top.

After

ripped in two and the hinges and catch are in place, sandpaper the top side of the top. The bottom side of the bottom need not be sandpapered.

In nailing the box together calculate the location of the brads and draw a pencil line across the side. Start all the brads for one side, (Lesson 21). Also draw a pencil line on

212

WOODWORK FOR THE GRADES

the face-side at which to locate the inner surface (the face


surface), of the
Fig.
to

Place the pieces as shown in end piece. 288 and drive one brad near the front edge. Examine it see that it is even with the line on the face-side and then

apply the try-square as shown in Fig. 2S9.

The

try-square

may

also

be held
end

as

shown

in Fig.

290.

Next

nail the piece to


in

the other

in the

same manner.

Be very accurate

having the locations of the ends identical.

'5

Box

in Position

for

'

Place the face-edge of the other side against the one which
has been nailed, (Fig. 291) and mark the location for each

end.

Draw

lines across with

the try-square and pencil, and


nail this

also lines for the brads

on the outside and

piece to

the ends.

Test the piece with the try-square and


Dal brace

if

necessary nail a
in Fig.

on what

is

to

be the top as shown

292.
is

The brace may be

nailed at one end, then after the box

WOODWORK FOR THE GRADES


squared,
for

213

the

other end nailed.

The box may be

tested

squareness by measuring from corner to corner with a rule

or stick.

(See Fig. 225.)


is

When

both measurements are

equal the piece

square, providing the ends

and

sides are of

equal length.

Fig.

296 Ripping Box Apait


Its position is

The bottom

is

the next part to be nailed.

located by measuring in from each edge and end.


position of the brads
location.

Calculate the

and draw

light pencil lines

showing their

The

lines parallel with the

edge should be drawn

with the pencil end of the gauge and those across the ends

with pencil and try-square.

Drive the brads so their points

214

WOODWORK FOR THE GRADES


hinder the bottom slipping, place the bottom on the bench
of the

will

and adjust the body

box upon

it,

(Fig. 293).

Both can

then be turned over and the brads driven home.

Another meth-

od

is

clamping
in

the bottom

place by securing

the lower jaw of a

clamp

in the vise

placing the box


and bottom
c'.amp.
in the

Tighten

the clamp but a


Fig.

297

View of Back of Box

trine,

then adjust

the parts,

and

when

the bottom

is

in

place apply another clamp.

(Fig. 294).

Release the clamp from the vise and turn the box and

clamps over (Fig. 295).


side.

Drive at least one


of

brad through the bottom into the edge

each

K^A

Drive one or two brads into each end.

into the

These brads may be driven but a little way edges and then the bottom removed
to hold
it

and glue applied

more securely, the

points of the brads helping to find place

and

keep from slipping.


driven and
will
set.

The

brads should then be


Fig.

The

securing of the bottom

hold the box square and

(Fig.

now the brace 292) can be removed. Then the top

298

should be nailed, or nailed and glued, into place

in

the

same

manner.

WOODWORK FOR THE GRADES


To
same
rip the

215

box

in two, place

it

in the vise (Fig.

296), the
slowly,

as

the

piece

(Lesson 20),

and work very

reversing the box the same as a solid piece.


to a tight joint

Plane the edges


of the

and then put a clamp on each end


Fig.

box

(Fig. 295), to hold the two parts in place as you nail on the

hinges and catch.

287 shows the catch in position.

There

is little

need

of directions for putting

on

this style of

fastenings.
is

They should be

carefully located

on the

joint.

It

especially necessary that the hinges

be

in exact line

and the

center of the pins on which the hinges turn be exactly over the
joint.

Figs. 297

and 298 indicate how the hinges are located.

LESSON
The wagon box
tion indicated in follows the

65
of construc-

WAGON BOX
same general plan
Lesson 64.

The

corners should be carefully

Fig.

299 Wagon Box


if

nailed,

and

it

will

look better

the sides extend beyond the

ends as in Fig. 287.


as

The

rear

end

of the

box may be made

shown

in Fig 299.

216

WOODWORK FOR THE GRADES


As you
will

wish to use this box on your wagon you


suit

will

plan

all

dimensions to

your needs.

First lay out the sizes

you want, making a rough sketch.


material you have

Then
if

look

over

the

and change your


for

plans,

necessary.

Make
and
of

a complete drawing before beginning work.


all

Be

sure to read

the

directions

planing,

sawing,

sandpapering

finishing before beginning work, so as to insure the

making

a nice box.

Do

not try to do this problem until you have


first

solved several simpler ones including the

study piece.

LESSON
NAIL BOX
divisions to suit the sizes

66
number

Nail boxes are, of course, varied as to size and

of

and

varieties of nails to
joints, as

be held.
sufficient.

For ordinary use the simple butt

shown, are

Fig.

300

Nail

Box

After you have learned to use a larger variety of tools you can

make nail boxes containing more difficult joints. The box shown in Fig. 300 is similar in

construction,

WOODWORK FOR THE GRADES


adding
partitions

217

and omitting the cover,

to that illustrated

by

By following the will no doubt make this nail box in first class
Fig. 287.

directions given in Lesson 64

you

15

-2h

shape.

If

you do

not want the size

T
4

shown in the drawing, Fig.


301,

make

drawing to

suit
Fig.

your wishes. The


partitions should

301 Nail Box


all

be made

at the

same time

as the

ends and

lined for length at

one time the same

as the rails (Fig. 182).

You must then work


is

exactly to the knife lines.

The

difficulty

to stop at the line.

LESSON
NAIL BOX
Before attempting to

67
of this

make
287

box

type you should


will

make one
to

similar to Fig.

or Fig. 300.
is

This

help you

understand

how
are

this

box
sides

made.

Follow the same

directions for

making the

and bottom.
grain
of

The ends

made

so that the

the

wood

is

vertical instead of horizontal as in Fig. 287.

In shaping the

ends you follow the same method as in making the other


pieces except that you follow the directions in Lesson 29 for
cutting
off

the corners.
Fig.

The drawing,

303,

shows a partition beneath the


This

handle lengthwise of the box.

may be omitted

or

it

may

218

WOODWORK FOR THE GRADES


of the

be placed crosswise
partitions

may be

used.

box as in Fig. 300, or two or more These may be all of the same height

Fig.

302

Nail

Box
or they

may be

made

of different

izi

heights.

The handle is made in the same


-+

13

way

as the cvlin-

*-

/3i

..; 303
Nail

-,.-^-

Box

WOODWORK FOR THE GRADES


der, Lesson 68.
It
is

219

slipped into the ends before they are

nailed to the sides.

brad

may be

driven into the handle to

prevent turning.

LESSON
The making
if

68
not a difficult task

CYLINDER
of a cylinder

by planing

is

you are careful

to

first

make

the piece exactly square in


to increase the

section, then octagonal


of sides systematically,

and continue
being sure
all

number

sides are alike before

proceeding
After

to the

next larger number.


has

the

piece

been made an exact square by

following the directions for planing and testing (Lessons 4 to

11) make

it

into an octagon.

Fig.

304

Cylinder
Turn the
is

To

lay off the


it

octagon place the piece on the bench and


as
will

hold the rule on

shown

in Fig. 305.

rule to

such an angle as

use ten of the regular divisions of the


If

scale in the width of the surface.

the piece

% inch wide
this

you can turn the rule until 10


extend exactly across.
If it is 1

of the Vie-inch divisions will

inch across, the rule should be

turned to use 10 of the ^6 -inch divisions.

By

method

220

WOODWORK FOR THE GRADES


of getting three-tenths of the width,

you have an easy way


can

for

after placing the rule so that

you have ten equal divisions, you


three
of

mark

off

from one edge,

these

divisions,

or

three-tenths of the width.


Set the pencil

end

of the

marking gauge and

line

each

corner of the piece.

Hold the gauge


line

against each corner in

succession without regard to the face-marks.


until

Roll the piece

each side has one

upon

it,

then reverse the piece

end

for

end and draw the other

four lines.

Fig.

305

Dividing to Get Three-tenths 0/ Width

These

lines,

if

you have done the work properly,

will

be

the guides for planing the octagon.

Plan to leave the lines,

planing only to them.


first,
it

There makes easy the finding


is

are two reasons for doing this,


of

any

error in your

work and,

second, the fraction, Ho,

little

too large.
is

better spacing to use

on

larger pieces

seven twentyis

fourths, but for small pieces a three-tenths division

better.

Yet another method

of

making an octagon

is

shown

in

Lesson 61.

WOODWORK FOR THE GRADES


To
vice as

221

plane the corners

off,

the piece

may be

held in the

shown

in Fig.

306

or against the stop as

shown

in

Fig. 307.

Place an

on each surface between the gauge

Fig.

306 Planing an

Octagon

lines so as to easily distinguish the original four sides after the

corners have been planed

off.
it

Test every side by measuring with the rule, holding

in

Fig.

307 Planing an

Octagon

222

WOODWORK FOR THE GRADES


same manner
to

the

as in

measuring the chamfer (Fig. 86).

All

the sides should be of the


carefully

same width.

If
is

they are not, look

find

where the mistake

and

rectify

it

if

you can.
Test the octagon by holding the trysquare the same as in
testing
will

a chamfer,

Fig. 84.

Any

variations

in

the octagon

show

in the cylinder, therefore


of the

be particular about making


(Fig. 308).

each side

octagon exactly correct.


off

Next, plane

each corner
If

of the

octagon, making a piece

of 16 equal sides.

this
it,

does not make the piece as nearly


plane
it

round

as

you can plane

to a

32-sided piece.

The

Fig.

308
sides

Octagon

larger the piece the

more
is

you can make with the plane


For small pieces,
for larger

before

it

appears to be round.

such

as

dowel rods, 16 sides

usually enough;

pieces you

may be able to make 64 or even 128 nicely formed surfaces. The longer you continue making regularly formed angles the better cylinder you will make and the quicker you will
complete
it.

After you have

made

as

many

regular sides as you can,

look for any irregularities and plane

the work should be well done, for


will

them down. This part of no amount of sandpapering


sandpaper the cylinder
as

take the place of careful planing.


the

After

planing

is

finished,

WOODWORK FOR THE GRADES


directed in Lesson 25
.

223

Be

careful to

keep

it

straight to the ends.


is

In cutting

off

the ends of a cylinder

it

well to clamp

it

Fig.

309 Sawing End of Cylinder


as

between two pieces

shown

in Fig.

309 and draw

lines

on

the pieces to saw by.

Saw very

slowly to avoid slivering.

LESSON
Fig.
cal

69
1 is

TOWEL ROLLER
310
illustrates

the towel roller and Fig. 3 1


size

a mechanito suit.

drawing

of

it.

The

and shape may be modified

Fig.

3 1 0 Towel Roller

224

WOODWORK FOR THE GRADES


The back
or

main part requires the same working

as the

bench-hook.

w
f-<g.

311

Towel Koi.ei

The ends or bracket pieces may be made manner as the brackets (Fig. 163).

in the

same

The new

features in the

construction are the roller and


the slot into which the roller
fits.

The

directions for

mak-

ing the roller are found in

Lesson 68.
has

After the roller

been

made

holes

are

bored in each end and hard-

wood dowels
the bearings.
center,
Fig.

inserted to form

To

find the

measure

across

the

312

Boring Slot

end

in several directions,

each

time Bore the hole as directed


in

marking

the

center.

Lesson 28 on boring.
the point for the bearing, bore a

To make
been bored
in

the slot in one of the brackets, after a hole has

from the side

at

WOODWORK FOR THE GRADES


hole in from the top end meeting the hole which
bearing.
will
is

225

to

form the
material

(Fig. 312).
to

Bore

this

hole so that

little

need
slot.

be removed,
slot

in addition to the boring, to

complete

the

The

can then be finished with a knife.

Fasten the brackets in place by nailing and gluing.


sure that each part
is

Be
is

properly sandpapered before the whole

put together.

LESSON
This
If
is

70
you can do good planing.

REVOLVING BOOK RACK


an easy
article to

make

if

you have made the study piece and bench-hook properly you

Fig.

313 Revolving

Book Rack

can, with careful work,


it

make

this

book

rack.
for
if

Do

not attempt
to

until

you are able

to control

your plane,

you attempt

square the ends or joint the edges of the thin pieces before you

have a thorough understanding

of the

elementary principles of

226

WOODWORK FOR THE GRADES


may form bad
of

planing you
If

habits that will cause

much
first,

trouble.

you make one

the waste paper baskets

you

will

receive a larger benefit from making the book rack.

The base
bottom
fering
of the
it,

is

made

in the

same manner

as

the octagonal
for

basket (Lesson 61).

For directions

chamof the

review directions in Lesson 18.


is

The bottom

revolving part
to

made

the

make

this

piece true

same as the cutting board. Be sure and square in every particular, for

unless

it is

correct the sides

may

not

fit

properly.

Fig.

314-

Piece for Ends of Book Rack

The ends

are easiest

made by

dressing up two pieces, each

long enough for two ends, finishing them as in Fig. 314 and

then cutting them

in

two.

This

will

be much easier than


If

attempting to work each end from a short piece.


a piece

you have

which

is

very straight and out of wind and long enough


it

for all four,

you can dress

to size

and

finish

two ends, cut

them off and then finish the other two. This is the quickest way if you have a piece sufficiently straight. The two cross strips should be worked as one wide piece,

WOODWORK FOR THE GRADES


apart

227

the ends squared and rounded (See Fig. 149) and then ripped

and the remaining edges jointed. Lay off and bore the hole in the center
If

of

the octagon and

countersink for the screw head.


will

you use a

inch bit

it

be the correct

size for the

shank of a No. 12 screw.

Find

the center on the bottom side of the square piece and bore a hole for the threaded part of the screw.
that will reach nearly

Plan to use a screw


If
is

through the piece.

the pieces are

y% inch and
is

inch and the countersink

such that the head

barely below the surface, a lj^ inch screw will be the correct

length.

be used.

By making the countersink deeper a 1 inch screw can The head must be enough below the surface to
rests.

allow for the screw turning without injuring the surface on

which the base

Lay

off

and bore holes


for

for the

screws in the upright pieces.

inch round head screws. been bored, place the piece in position and mark the places on the edge for the screws. Number the ends and the bottom so that they can be returned to the

These should be

No. 8 by

\y 2

After the holes have

same
you

places.

Bore the holes and insert the screws, for


drill

this

will

need the automatic


two
fine holes in

(Fig. 187).
for the

Drill

each end of each cross piece

brads.

Nail these to place, testing the sides with the tryat right

square to see that they are

angles to the base.

This Rack
It

may be made

of soft

wood

or

any cabinet wood.


If

may be
felt

finished in any of the ordinary finishes.

varnished

washer about 3 inches in diameter should be placed


For other finishes a piece
paper

around the screw, above the base.


of thick
will

be

sufficient.
is

The base

of Fig.

304

12 inches across and y% inch thick.

228

WOODWORK FOR THE GRADES


'

The square revolving base is the same size and j inch thick. inch inches long, 5 4 inches wide and The ends are 5 inches long, " inch wide thick. The cross rails are 13
!
'

.j

'.,

j4

inch thick.

The
changed
plan of

sizes

given

make

very

nice

rack

but

to sizes suitable for 8vo. or larger books.

may be The same

construction can be used in making a rack of two

shelves, one above the other.

Another and simpler modification


pieces.

is

to use but
for

two
of

vertical

These should be wide enough


to the

two rows

books.

They should be fastened


keep
it

ends

of the

lower piece to

from warping.
support the ends and furnish a division between the two

To

rows of books, rods are placed across the center and extended
through the sides to receive pins, as
in Fig.

235 or a board may


,

be

fitted

between the uprights and held in place with screws. The directions for making this book rack and Fig. 209
all

include

the essential information for

making

a variety of
in place
of

simple racks.
of the
\i

Ends

similar to Fig.

314 may be used

frame ends

in Fig.

209.

They would then be made

inch stock and held in place by screws passing up through

the bottom into the lower ends of the end pieces or supports.

The base

for

such a rack may be plain rectangular or cham-

fered around the upper surface.

The end
little

supports

the same width as the base or a

narrower.

may be They must be


of the base

narrower

if

the edges of the base are chamfered.


to the

The end supports may be fastened


similar to an

ends

end

in fig.

313.

As there would be no cross rod

to hold the ends in

place larger screws must be used.


legs.

The

ends may extend below the base and form

WOODWORK FOR THE GRADES

229

LESSON

71

SHOE BOX
Fig. 315 illustrates a box suitable for shoes.
Fig.

316 gives

the sizes.

Carefully study Lessons 38,


this box.

39,

and 40 before

beginning

The

four pieces

which form the sides and ends are the

fir,\>t

ones to make and should be carefully dressed out of wind and

-,JI^^P
i

^*^^^^^^^if;^^,^--v,-;

J|
in
* 1

*$m
;

lot

iy .X|

ML

Fig.

315 Shoe Box

squared on edges and ends.


piece, follow the
nailing together
directions
is

To

bevel the ends of the side

done

in

on page 144 (Fig. 198). The the same manner as the nailing of
Dowels may be used

the
as

rails

for

the taboret (Lesson 40).

shown

in Fig. 200.

230

WOODWORK FOR THE GRADES


Although no glue blocks are shown
in the corners, they

may be used

as in Fig. 199.

Plane the rough surface of the

block by holding the piece


against the stop, Fig 307,
or

tack

two triangular
317.
holes are

pieces on a board as shown


in Fig.
If

to

be bored

for

screwing

or nailing

on the legs do
until

not put any nails into the

glue-blocks

all

the

boring at the corners has

T901-

* *b
been completed.

Remember
bottom

to leave the glue-blocks short

enough

to allow the

to rest against their lower ends.

To make

the bottom, dress one surface, one edge and one

WOODWORK FOR THE GRADES


end.

231

See that the finished corner

fits

a corner of the box and

mark so that you can always place it in the same position. Mark the length of the bottom at each edge, draw a line to these marks and then saw and plane to the line. Mark the width in the same manner and rip and plane the edge.

Make

the legs as directed for Fig. 180 or Fig. 195.


first

If

tapered they should be


(See Lesson 50).

made

straight

and then tapered.


hinged as
in Fig.

The
318.

top

is

of

two pieces

of equal thickness
is

I he width of the two parts

not material, except that the

narrow piece
should be wide

enough
of

to re-

ceive one end

hinge.
with

Some hinges
are

made

the two parts

differing

in

Fig.

31

Planing

in

Trough

length, therefore
it is

best to procure the hinges and fastenings before

making

the drawing.

Instead of the catch shown in Fig. 319 a hasp

and pad lock may be used.


place.

Do

not attempt to use any hinges

or locks that necessitate the cutting of the

wood
lid
it

to

fit

them

to

The use

of

such hinges and fastenings belongs to the

more advanced problems.


to strain the hinges a chain

To
is

hinder the

opening so

far as

fastened to

and the end


for this

or

front side of the box.


It

Jack chain can be used


it

purpose.

should be securely fastened or

will

This box

may be

modified in

soon come many ways to

loose.

adapt

it

to

232

WOODWORK FOR THE GRADES


The
sizes

other uses.

may be changed

to those of a large

chest, or to those of a jewel box.

Ornamental corner pieces

may be

substituted for the legs, or the corners

may be
If

left

square and covered with ornamental metal work.


is

the corner
as

trimmed

in

Fig. 315

and only a thin


piece used in

place

of

the

legs

one

piece top

be used.

may The sides may be rounded and


extend beyond

the

ends

the

same as Fig. 287. This would require


a

longer top.

The bottom
would be the

same
Fig.

as in

318

53

316.

If you make box you must be careful to use dry lumber. Some boards will warp or twist much more than others. Try to get

a large

those that will remain straight.

You can
will

get

some idea

of

what boards

will

warp and what ones

not by examining
tl

them

in

the pile or by laying

them out where you can watch

WOODWORK FOR THE GRADES

233

LESSON
TABORET
These
taborets,

72

Fig.

319 and

Fig.

322, show forms of

construction which

may be

applied to a large variety of tables

and taborets and

similar articles.

Before attempting to

make

these you should have learned to plane, saw and bore holes.

The top maybe octagonal,


as

shown

in

Fig.

319,

or

square,
gonal.

Fig.

320, or hexa-

The block into which


are fastened
is

the

rails

of the

same shape as the top. The size and number of rails for
each leg

may

vary.

The

legs of Fig.

319 may

be fastened

to the top with

dowels, as shown, or with two

round head blued screws


each
leg.

in

Directions are
and
in

found in the general directions for using screws

Lessons 38 and 39.

To
line

locate dowels

draw a
at

Fig.

319 Taboret

across

each leg

the

point which will be opposite the center of the edge of the top,
also

mark the center

of

width of the leg.

Locate the center in

length of the edge of the top and place this point opposite the
center line on the leg (Fig. 321).

Make

mark with the

point of the knife for each dowel, marking on the line which

234

WOODWORK FOR THE GRADES


of the top.

is

on the leg and that on the edge

With

knife

and
the

try-square

extend

marks on the edge across


the center line.

At the

points where these lines


cross

and

at

the line on

the legs the holes for the

dowels should be bored.

Bore the holes into


the edge of the top about

two inches, and into the


legs as far as

you can
of the bit.

without leaving a mark


(-

j-f

from the spur

Lesson
full

35

gives quite

information regard-

ing dowelling.

Try the parts


gether and
if

to-

they are

correct take them apart and smooth them ready


for

the stain or

finish.

See Lessons 25 and 36.

Glue the dowels into


the legs
first;

straighten

them them

carefully

and allow
glue

to dry.
rails

Then

the cross

or spindles

into the legs

Fig.320-Tabo>et

block and

at

and center the same

WOODWORK FOR THE GRADES


time glue the legs to the top.
thoroughly with the try-square

235

Look
at

carefully for

wind and
rails.

test

both top and cross

Glue-blocks

may be used where

the legs join the top, the

ends of blocks being well smoothed.


only glued and clamped. In
all

They may be

nailed or

your designing or modifying of the given designs


careful to consider the matter of strength.

you should be
is

This

controlled not only by the sizes of the parts, but also by the
of joining.

methods

Before making any radical changes in


all

the design you should study thoroughly

the forms of joining

given in the text.

This will include


dowelling, blind

screw (Fig. 171),


nailing,

gluing,

blued head screws, round joint, pinned


joint, etc.
of

Fig.

321 Marking for Dowels


It is for

Each these methods has

its

advantages and limitations.

you

to learn the features of

each and then make use

of those

best suited to your project.

Do

not consider your drawing


of

complete when you have only the outline


plan every joint and show in the drawing
structed.
joints,

each part, but


it

how

will

be conof the

Your best method

of

determining the sizes


is

nails

or screws to use

to study those given

and

determine the sizes in your project by comparison.


designing to be done while you are
oret or other article or
at

Leave no

work making the tab-

you

will fail to

get the largest benefit

from the work.

236

WOODWORK FOR THE GRADES

LESSON
TABORET
This problem
is

73
ends

a review on planing surfaces and

(Lessons

to 28),

working angles (Lessons 49 and 62) and the


(Lessons 42
or octagonal
to 45).

making and use

of spindles

The

top

may be square
322

set as in Fig.

or Fig. 323.

and the legs may be By comparing this design with


Fig.

319 you

will

under-

stand that

it is

similar in

plan of construction, the


chief

difference

being

the use of parts not at


right angles.

By study-

ing this design and com-

paring
will

it

with others you

be able to work out

new designs from such


right angle constructions as Figs. 203, 209, 232,

256,
in
all

etc.

Notice that

these constructions
is

the angle
Fig.

on but one
is

322 Taboret
at this

side of the piece. This


as difficult a

problem

as

you ought to attempt


five or six legs in

time.

A change
to Figs.
for

from four to three,

problems similar

319 or 322

is

pos-

sible without

meeting any problems

which you have no


fast-

instructions.

The
first

glue blocks to which the legs are

ened should be

secured to the ends of the legs by either

WOODWORK FOR THE GRADES


gluing and nailing or screwing.
the side which
fits

237

They

are then dressed

on

against the top to the exact angle required,

and the holes bored

for screws

for fastening to the top.

Lines should be drawn on


the top for the outside surface
of the

legs

and

also for the

edges.

Make

the center block

and

spindles.

Glue them
in the legs

to-

gether.

Bore holes

and

Fig.

323 Taboret

insert the spindles.

Place the legs in place on the inverted top

and

test

each angle carefully.

Adjust the legs to the lines on

238

WOODWORK FOR THE GRADES


if

the top,

you can, and

if

not,

make such
wind and

variations as are necto the proper angle.

essary to bring the legs out of

Mark the
the pieces
all

positions for holes for screws in the top, separate


holes,

and bore the

and then smooth and sandpaper


the spindles to place and then
After the

the parts.

In clamping,
quickly insert

first

force

the screws.

screws

are

in

place

adjust the joints at the spindle ends

and

finish tightening the

screws.

LESSON
This lamp stand

74
an advanced study
in

LAMP STAND
324)
is

planing, chamfering and making

glue joints, and should be pre-

ceded

by

all

the

work

to

Lesson 20.

The beauty of
exact

the stand definish,

pends upon perfect


shaping
It
is

and
and
if

of

edges

chamfers.

not difficult

you understand the work, but


cannot be well done by piecemeal, puttering methods.

Each piece should be made


according to the drawing, (Fig.

if

325) or to a drawing of your own, you prefer to change the dei.

Many changes

of

design

Fig.

32f

Lam}

are possible

which require the

WOODWORK FOR THE GRADES


use of no tools not used in making this.

239

In making the column, glue two pieces to one side (Fig. 326) and then dress them to a taper that will allow of the proper thickness for the remaining side. You will find help in making this column by the study of directions for the column
in

Lesson 41.
In squaring the ends use a block
your try- square the same

on the head
and 62.

of

as in working the angles in Lessons

49

The parts are fastened together with


screws.

These screws should be used


column, four in the
secured to the

in the base of the

bottom board and three in the column


top.

After the top

is is

column the thin piece


After
all

glued on, cov-

ering the screw heads.

the parts are

made and
of the

fastened together they should be taken


apart, except the pieces

on top

column, and sandpapered.

Read
to use

Lesson 25 before attempting


the sandpaper.

Some of the changes which can be made are an increase or decrease of


the sizes, keeping the proportions the

Fig.

325Lamp

Stand

same, a change in the outline by using another form

of orna-

menting the corners, the making


of

of all the parts octagonal, or

some other

outline instead of rectangular.

Sometimes cross-

arms are

fitted to

the column to support the shade, or the

240

WOODWORK FOR THE GRADES


is

frame of shade

made

of

wood.

Such constructions
It is

are

not most suitable for such pieces.

better to

make both

Fig.

326

Gluing up Colw

the shade frame and


of metal.

its

supports, or attachments to the column,

LESSON

75

UMBRELLA STAND
There is little about the making of this umbrella stand (Fig. These 327) with which you are not familiar except the legs. are the first parts to make, as they require clamping, and you
can then work on the other parts while the legs are
clamps.
In
in

the

making the

legs, after the stock has

been cut

to

rough
first

length, joint a side

and edge

of

each piece.

The

side

jointed will be the inside of the leg

plan so that the best part of

The edge first jointed will The edge which fits piece.
face
will

and therefore you must the piece will be at the back side. be the outside edge on the wide
against the wide piece will be the

edge

of the

narrow piece.

Plan so that the best surfaces

be where you want them to be. Glue the pieces together before tapering them.

In order

WOODWORK FOR THE GRADES


to hold

241

them

easily while gluing, drive


Start
is

about four brads along

each corner.

these brads before applying the glue so

that after the glue


their

on the surfaces the brads


adjusting the corner.

will

re-enter
legs

places and

assist in

Two

may

be clamped
I

at a

time, as

shown

in Fig. 329.

As these pieces

Y&i 6
r~
H

^iM

1
-*&-

_^1Jl H*
10

t
Fig.

_L
Stand

327 Umbrella Stand

Fig.

328 Umbrella

must use plenty of clamps.


of

each leg.

edge draw a

The next step is to taper each piece Mark the width at each end and with a straightPlane, or saw and line as shown in Fig. 330.
the umbrella rack are

plane, to this line.

The

rails for

made

in

two

sets of four

242

WOODWORK FOR THE GRADES


rails differ in

each.

the

either

By completing the drawing ( Fig. 328) you can learn why These rails may be made by following length. of the methods given for making the rails for Fig. 180. As there are
to

be four pieces
it

of a length,

is

essential that

you

be

very

careful

about your

end

planing.

You
at-

should not

tempt to do the

work until you


have learned to
Fig.

329 Clamping Legs

end plane on
larger ends.

Nail the four legs into two groups, testing thoroughly for

wind (Fig. 189) and squareness.


as

They may
is

require clamping

shown

in Fig.

331.

After each pair


pairs

nailed
will

and glued
likely also

and dry,

nail the

two

together.

These

require clamping.

Fig.

330

WOODWORK FOR THE GRADES


The
square pans for the bottom

243

may be made

of

copper or

shown in Fig. 251. If of cast iron, a pattern is made and the pan cast in the usual way. This stand may be modified by changing the sizes of the various pieces, or by using more or ornamental cross rails. The posts may extend above the top rail or they may be solid
of cast iron as

Fig.

331

Clamping Rails
The
nails,

to

Legs

and the
glue.

rails

pass around them.

corners and

rails

may be
of

secured by ornamental wrought

or held entirely with


if

This

latter
if

plan should be used

the stand

is

hard

wood, especially
a

mahogany.
try to

Study the designs Figs. 250 and 252 and then

make

new

design.

LESSON
TABLE
This table (Fig. 332)
joints in the legs.
is

76

quite difficult because of the glue

The

construction at the corners of the

frame

is

shown

in Fig. 333.

The

legs,

which are the

first

244

WOODWORK FOR THE GRADES


made,
are

parts

worked the same


is

as
is

those

for

Fig.

327.

Another plan which


1

often

used

to select stock

wide
1

1
Fig.

i
332 -Table
in Fig.

enough

for a leg

by lining and ripping as shown


ripping
so
face
that

334.
face
VVJ

Be

careful to plan the

the

sides will

correctly

when put
is

together.

One

and both edges should be jointed be


fore the piece

^__^

^. _^55^*^^ ^

ripped.

All four legs

may be clamped
edge and

at

once by placing
Start three or

two large and two small ends each way.


four brads into the
tion.

I
.,

place the piece in posi-

Drive the brads into the other

_
F; f-.

333

,_.

Detail

piece enough to

make

sure that they

of

Leg and

Rails

WOODWORK FOR THE GRADES


will

245

hold the piece from slipping, but not

far

enough to hinder sep-

arating the pieces for applying glue.

Test the joint on the inside

with the try-square at several places as shown in Fig. 335.


Separate them and apply glue and then clamp them.

Fig.

334 Piece

Lined for Ripping

The
pieces.
for

rails

are

made

in the

same manner

as other small

Clamp each pair together and line them so that those


will

each set

be

of equal length.
rails

In putting the
joint.

First secure the

and legs together, nail and glue each end pieces, making two pairs of legs,

Fig. 332 and then fasten

the pairs together.


rails

The

should be sandpa-

pered before they are


put in place.
is

The top made and fastened to

the frame the same as


in the taborets.

The design may be


modified

by changing
of construction
Fig.

the dimensions, for this

method
is

applicable to tables of

335 Testing Joint

246

WOODWORK FOR THE GRADES


size.

any
is

In this lesson the stock

is

'

inch thick.

The

top

23x39 inches.
at

The

legs are

28 inches long and 3 inches


at

wide

the top and 2 inches wide

the bottom.
long.

The

rails

are 4 inches wide

and 35 inches and 18 inches


T

table

with a top 20x36 inches makes a very good writing table for

school work.

Larger sizes should be of

inch instead

of

inch stock.
the frame
If this
it

Reduced
is

to 10 inches square

by 16 inches high
hard wood,

is

suitable for a taboret.

design

well executed

and finished
table.

in

makes

very handsome and serviceable

LESSON
SLED

77

The question is not "how to make a sled," but "how to make a sled without attempting some problem of tool usage
not to be undertaken at this time."

This sled (Fig. 336)

is

Fig.

336
and yet require only simple
Fig. 337, gives the

so planned as to be serviceable

problems

in

construction.

The drawing,

dimensions

of

Fig 336.

Before undertaking this problem you should have

made

at

WOODWORK FOR THE GRADES


least the
first

247

study piece and the bench-hook.


try

Remember

that

you are studying, and

to learn

all

you can while


to discover
minimi

making the sled. Examine the picture and the drawing and try why each part is so made. After you determine the reasons for making this sled in this manner
and
of this size,
if

go over each part

of the

plan
!\(

and see

the reasons for this size or form hold

good for making a sled for your own use. Do you need a sled as long, as high or as strong? Perhaps you will need to make your sled much
stronger;
if

.Ho
1

1 1

ini

so,

what changes

u
1
4h>t- -i

should be made.

The runners may be made first. Be sure to make


them smooth on all surfaces. The curve should be drawn
free-hand either on paper

l i4
i
K

and the runner marked it, or on one runner and after this one is formed the other marked from it. Study Lesson 32 and you
from
will

r l AA

have

all

the directions
1

you require
curves

for

planing the
are simply

A
4ii

The beams
straight

pieces

of

rectan-

gular section.

They must

248

WOODWORK FOR THE GRADES


for
if

be well made, with edges and surfaces true,


not square you

in

wind

or

may have

trouble in squaring the parts

when

you put the pieces together.


in

The beams may be worked


rails

one piece and then ripped apart, as the

or legs for

Fig. 181.
it

Be sure

to

make

the ends square and smooth for


of the

will

add much

to the

appearance
strips

sled.

For the triangular brace

make

pieces in the same

manner

as the glue blocks,

Lesson 38.

They should be
liable

of

wood

free

from checks or shakes, and not

to

split.

Fig.

338

Nailb-g Brace Bloc

These blocks are


and often have
tips

to

keep the runners square with the beams

when the sled turns They should be thoroughly fastened to the runners as well as to the beams and braces (Fig. 338). The top board may be plain square or with corners cut off. The runners should be of stout wood, carefully made and
to resist considerable strain

or

over.

securely fastened.
Before putting the
p.trts

together read about screws and

how

to

use them.

Fasten the beams onto the runners, then

WOODWORK FOR THE GRADES


the blocks into place;

249

next fasten the braces and

finally

the

top board and raves.

The
if

sled

is

usable without iron shoes, but will


is

slip easier

a strip of iron

fastened on the lower edge of each runner.

Thin hoop-iron can be used for this purpose and is held in place with nails, though flat band-iron, half round or half oval
iron, thick

enough

to receive

countersunk holes

for flat

head

wood screws The curve

is far better.

at the front

end

of the

runner

may
to

include the

block and rave.

This

will not

be
is

as strong a construction

and

should not be used unless there

an iron shoe

extend up

over the end and fasten to the top of the rave.

INDEX
Adjusting Plane
20
117

Curve,

Working
Board

of

117, 189

Arc
Automatic Drill

Cutting

92

136
15

Cylinder

219
13

Ax
Back Saw
Bench Hook Bench Hook Sides
Bisecting
Bit

Design

60
65, 66

Dodecagon
Doweling
123, 143,

207

233

....
10.

74

Drawing Drawing

Circle

117,178
67
.

Hexagon

207
107

Drawing Gauge Lines


Drilling Holes

.46, 49
135

Blind Screw
Blotter

126 189

Pad

End Planing
Escutcheon Pins

69
197
38,

Book Rack
Boring

151, 164, 168, 172, 225 107, 109, 135, 145

....
at

Face-Edge
Face-Marks
Face-Surface
.

40

Boring

Angle

174
207, 232

37, 42

Box
Brackets
.

37

120
8

Facing Strips
Finishes
First

150

Brads

n
40
9
122, 155

Bread Board
Chair

no
186
75, 76, 191
. .

Edge

Flat

Head Screw

Chamfering
Chest
Circle
,

Footstool

232
178

Framing Square

29 43
10

Gauge Spur
Gimlet Bit

Clamping
145,149,163,182,186,211,242,243

Glue Block Gluing


Grain of

....

138, 145, 230

Compasses

178

240

Cord Hinge
Countersink

183

Wood

26
91

n
105
16

Grinding

Counting Board
Cross Cut

Hammer
Hand Saw
Hexagon

82
77

Saw

Cross Planing

94

176

'

IXDEX Continued
Hinge

....

14.

2IS
17

Nail Set

Inspecting Material
Jack Plane
Jointing
Jointing

....
19,

Needle
(

it._

33

Octagon
Octagonal

202,222

Edge
Ends
I

....
Sharp

40. 40,

68
1

<

End

153

69,

14

Outline
'

64
121
12

Keeping
Knife

'lane

....

38
54

>\al

Edges

Paint

Lamp
Lacing

Stand

238 205
53*
1 1

Pan

for I'mhrella

Rack

.170
147

Pedestal
Pencil

Laying off Spaces


Lining
Lining
<

55

Gauge

......

43
16
19

at
!<

Angle
irner

1.

120. 174, 2 \$

Pine

...
1

Ill, 146
[32, 14]
14
.

Plane
Planer

Lining Ends
Lining Legs

....

See Surfacer)
20, 87, B8

Plane
Plane

Bit

Lining around Octagon


I

200
242

Parts
. .

20
20,23,25,2
04,1 12.
I

ining

Taper
for

Planing

Looking

Wind

....

$6,

37
15

i;.

[8,144,146

Lumber
Machine
nc

[67,189,190,203,221,231

Marks

18

Planing
Plant
Plate

Ends

69
170

Rack

[66
.

Stand

Mantle Shelf

....

.119
j;

Rack
Knife

170

Marking Gauge
Marking by Superposition
Match Safe
Mate hStriki

Pocket

157
1

Pocket Rule
Polishing
Publisher's Note

no

[98
:
,

ing

Width With Rule

Radius
Rails
7
!

117

Milled

Thumbnut

....

130
tOtstOol
. .
.

[55

Nailing
Nail

82, 171, 2
216,

Revolving Book Rack

Bos

Ripping

78,81,1 (8,1 $2,1

INDEX Continued
Rip Saw
77

Squaring Ends
Stain
Straight
Steel

...

60, 131, 144

Rounding Edges

113

12

Round Head Screws


Rule

...

Edge

31, 32

44
. .

Framing Square
Plane
l!it

Sandpapering

95, 96, 102, 103

Stropping

.... ....

29
91

Sandpaper Sandpaper Block

97
104

Superposition
Surfacer
.

157
,

16
121

Saw
Sawing

60
6o, 63, 78, 112

Swing Board
Table
Taboret
.

243
130,139,142,162,233,236
178

Sawing End
Scale

of Cylinder

223
57

Tapering
Tearing Sandpaper
Testing 28, 30, 41,
56, 158, 161,

Scouring

Box
.

191
127, 129

97

Scraping
^-Screen

245
181

183
9

Thread Screen

Screws

Towel Roller
Trvsquare
. .
.

223
.

Screw Driver
Setting

10
44, 124

28, 73, 109, 174

Gauge

Umbrella Rack
Varnishing

.179, 180, 240


12

Setting Nail
Setting

84 55

Trvsquare
Plane

Wire Edge

89

Sharpening
Shelf

86
114, 117, 119
11

Wagon Box
Waste Paper Basket
. .

215
201, 203

Shellac

Weaving

161
. . .

Shellacing

190
.
,

Whisk Broom Holder


White Shellac
Whittling

.195
11

Shoe Box

229
. .

Sighting Bottom of Plane


Sighting

21

152, 154

Lengthwise
for

....

30 34

Whetting Plane Bit

87

Sighting
Sled

Wind

Wind
Withdrawing Nail
'

34
"

246
19
III

85

Smooth Plane

Work

Basket

206

btP 27

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