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MDMW-Limestone03

MDMW-Limestone03

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Published by miningnova
A presentation on new technological road map for Cement production by Lafarge
A presentation on new technological road map for Cement production by Lafarge

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Categories:Types, Research, Science
Published by: miningnova on Jun 27, 2009
Copyright:Attribution Non-commercial

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05/11/2014

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   D   R   M  e   d   i  a   t   h  e  q  u  e   L  a   f  a  r  g  e
Mobilizing Technology toSustain and IncreaseCement ProductionMobilizing Technology toSustain and IncreaseCement Production
Stewart Gater –
National Engineering Projects Manager Lafarge Cement
bulk0818
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April 2008Stewart Gater –
National Engineering Projects Manager Lafarge Cement
bulk0818
th
April 2008
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Contents
Increasing Quantity of the Final Product
The blending of supplementary cementitious material withPortland Cement to increase the capacity of the finalproduct
Opportunities for Alternative Raw Material
The use of ARM or additive in the raw meal stage toimprove the chemistry in the kiln for improvement to theoverall process
Technology –Back to the future
Using an old technology to overcome industrial problemsthat we cause with recent technology
 
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Increasing Quantity of the Final Product
Cement Types
Cem IPortland CementCem II Portland Fly-Ash CementCem III Portland Limestone CementCem IV Blast Furnace Cement
Why Industry uses Cem II cements?
Environmental Benefits
 – Reducing emissions and energy consumption
Improve Performance
 – Workability, reducing early risk of thermal cracking, increaseresistance to chemical reactions, etc
Increase Production of Final Product
 – Reducing amount of clinker per tonne of cement
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Increasing Quantity of the Final Product
What is Cem II
Inter-Grinding of Portland Cement Clinker with carefullycontrolled supplementary cementitious material, usually FlyAshThe post blending of Portland Cement with Fly Ash
Blending of Portland Cement and Fly Ash
Requires
 – The correct proportions of each material – Complete blend for a homogenous mix
Equipment
Mechanical Blenders or Coriolis Flow Meters – Uses vibration and a paddle wheel – Measures the mass of material – The use of mechanical blenders or coriolis flow metersdramatically reduces the amount of energy used.
 
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Increasing Quantity of the Final Product
Blending System
SiloCoriolis FlowMeterLiquidAdditiveTransport
PFACement
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PFA Cement
Increasing Quantity of the Final Product
Blending System
SiloMechanicalBlenderLiquidAdditiveTransport

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