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18RY

18RY

Ratings:

4.0

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Published by Fred
Models:
10RY/RZ/RFY/RFZ
12RY/RZ/RFY/RFZ
18RY/RZ/RFY/RFZ
Controllers:
Decision-Maker 3, 5-Light Relay
Service Manual
Models:
10RY/RZ/RFY/RFZ
12RY/RZ/RFY/RFZ
18RY/RZ/RFY/RFZ
Controllers:
Decision-Maker 3, 5-Light Relay
Service Manual

More info:

Published by: Fred on Jun 30, 2009
Copyright:Attribution Non-commercial

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12/20/2011

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Industrial Generator Sets
Models:
10RY/RZ/RFY/RFZ12RY/RZ/RFY/RFZ18RY/RZ/RFY/RFZ
Controllers:Decision-Maker
t
3, 5-Light Relay
TP-5847 3/03b
Service
 
Engineexhaustfromthisproduct containschemicalsknowntotheStateofCaliforniatocausecancer,birthdefects, or other reproductive harm.
WARNING
California Proposition 65
Product Identification Information
Productidentificationnumbersdetermineserviceparts.Recordtheproductidentificationnumbersinthespacesbelowimmediatelyafterunpacking theproducts sothatthe numbers are readily available for future reference.Record field-installed kit numbers after installing thekits.
Generator Set Identification Numbers
Record the product identification numbers from thegenerator set nameplate(s).Model DesignationSpecification NumberSerial Number
Accessory Number Accessory Description
Controller Identification
Recordthecontrollerdescriptionfromthegeneratorsetoperation manual, spec sheet, or sales invoice.Controller Description
Engine Identification
Record the product identification information from theengine nameplate.ManufacturerModel DesignationSerial Number
 
Table of Contents
TP-5847 3/03 Table of Contents
Product Identification Information Inside front cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Safety Precautions and Instructions I. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Introduction i. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Service Assistance i. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Section 1 Specifications 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1 Introduction 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.2 Generator Features 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.3 Engine Features 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.4 Controllers 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.4.1 Controller Features 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.4.2 Relay Controller 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.4.3 5-Light Microprocessor Controller 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.5 Specifications 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.5.1 Engine Specifications 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.5.2 10--18RY/RFY Generator Specifications 3. . . . . . . . . . . . . . . . . . . . . . . . . .1.5.3 10--18RZ/RFZ Generator Specifications 3. . . . . . . . . . . . . . . . . . . . . . . . . .1.6 Service Views 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.7 Accessories 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.7.1 Overvoltage Kit (Microprocessor Controller) 6. . . . . . . . . . . . . . . . . . . . . . .1.7.2 Run Relay Kit 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.7.3 Audiovisual Alarm (Microprocessor Controller) 6. . . . . . . . . . . . . . . . . . . .1.7.4 Remote Annunciator Kit (Microprocessor Controller) 7. . . . . . . . . . . . . . .1.7.5 Line Circuit Breaker 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.7.6 Remote Emergency Stop Kit (Microprocessor Controller) 8. . . . . . . . . . .1.7.7 Single-Relay Dry Contact Kit (Microprocessor Controller) 8. . . . . . . . . . .1.7.8 Ten-Relay Dry Contact Kit (Microprocessor Controller) 9. . . . . . . . . . . . .1.7.9 Accessory Connection (Microprocessor Controller) 9. . . . . . . . . . . . . . . . .
Section 2 Scheduled Maintenance 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1 Introduction 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.2 Service Schedule 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.3 Fuel System 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.3.1 Gasoline Fuel Specifications 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.3.2 Gasoline Fuel Filter Service 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.3.3 Gasoline Carburetor Adjustments 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.3.4 Gasoline Choke Adjustment 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.3.5 Gaseous Fuel Systems 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.3.6 LP Gas/Natural Gas Conversion, Gaseous Fuel System 17. . . . . . . . . . . .2.3.7 Carburetor Adjustment, LP/Natural Gas 17. . . . . . . . . . . . . . . . . . . . . . . . . .2.3.8 LP Liquid Withdrawal Fuel System 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.3.9 Manual Changeover Fuel System Kit 18 kW Gas/Gasoline Models 18. . .2.3.10 Automatic Changeover Fuel System Kit,18 kW Gas Models 18. . . . . . . . .2.4 Air Cleaner Service 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.5 Crankcase Ventilation System 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.5.1 10/12 kW 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.5.2 18 kW 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.6 Cooling System 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.6.1 Theory of Operation 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.6.2 Wet Exhaust Manifold 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.6.3 Low Coolant Level (LCL) Shutdown 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.6.4 High Engine Temperature (HET) Shutdown 22. . . . . . . . . . . . . . . . . . . . . . .2.7 Drive Belts 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.8 Battery Maintenance 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.8.1 General 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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