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Lens gaskets

Lens gaskets

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Published by p997080
lens gasket detail for some configuration.
lens gasket detail for some configuration.

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Published by: p997080 on Sep 20, 2013
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Kempchen Dichtungstechnik GmbH · Tel. +49 (0)208 8482 0 · Fax. +49 (0)208 8482 285 · info@kempchen.de · www.kempchen.de
Lens gaskets
Lens gaskets
The proven high-pressure gaskets
81
06
Gasket limiting values
Lens gaskets are reusable, as the sealing effect is gener-ally achieved by elastic deformation of the surfaces.The projected sealing width b
G
is calculated in relation to theangle a, which forms the sealing surface against the direc-tion of the force (tubular axis) depending on the E modulusE
G
and the surface pressure exerted by b
G
= 100 ·
σ
/ E
G
· r ·sin
α
.We can also specially produce bellows lenses, lens blindspectacle gaskets and half-lenses.Lens blind spectacle gaskets are made of a sealing lensand a lens blind, which are connected by a ligament. It isalso usual to use lens blinds on their own. In this case, it isuseful to weld on a small plate to render the lens blind distin-guishable.
Gasket profiles
ProfileCross-section A5 A5S A5BS
ProfileA5, A5S, A5BSMaterials
Recommended max. roughness
von3,23,23,21,61,63,26,33,23,2
of the flange surfaces
bis6,36,36,33,23,26,312,56,36,3Surface pressureN/mm
2
σ
v
235300400335400135100135260limits for 20 °CN/mm
2
σ
ϑ
525675900750900600750300660E modulus at 20 °CkN/mm
2
210210210200200210200128178Surface pressureN/mm
2
σ
v
235300400335400135100135260limits for 300 °CN/mm
2
σ
ϑ
315585730630750390630150650E modulus at 300 °CkN/mm
2
185185190186186185186114175
Lens gaskets are impervious to overpressure. With increas-ing loads, the contact surface between the spherical lenssurface and the spherical flange groove increases, so thatthe surface pressure only increases to a lesser extent. A disadvantage with standard sealing lenses is that, at highpressures and temperatures, the sealing lens can bulgealong the circumference and weaken the tension of the con-nection. Also, at greater nominal diameter, the flange canbecome stuck in the area of the raised face diameter d
5
andlift up at the sealing diameter.
Profile A5BSSpecify DN, PN, sizea and d when ordering
µ
m
    M   o   n   e    l    2 .    4    3    6    0    C   o   p   p   e   r    2 .    0    0    9    0    S    t   e   e    l    1 .    4    5    4    1   s    i    l   v   e   r  -   p    l   a    t   e    d    S    t   e   e    l    S    t    3    5   c   o   p   p   e   r  -   p    l   a    t   e    d    S    t   a    i   n    l   e   s   s   s    t   e   e    l    1 .    4    8    2    8    S    t   a    i   n    l   e   s   s   s    t   e   e    l    1 .    4    5    4    1    H   e   a    t  -   r   e   s    i   s    t   a   n    t   m    i    l    d   s    t   e   e    l    1 .    7    3    6    2    H   e   a    t  -   r   e   s    i   s    t   a   n    t   m    i    l    d   s    t   e   e    l    1 .    5    4    1    5
   I  r  o  n    1 .   1   0   0   3
Steel typeMaterialFor circulatoryCode designationdesignationnumbertemperatureson the outer edge
S235JRG21.0038to 425
0
CnoneP265GH1.0425to 425
0
Cnone16Mo31.5415425 to 4751 Punch mark13CrMo4-51.7335425 to 5202 Punch marks10CrMo9-101.7380520 to 5803 Punch marksX6CrNiTi18-101.4541350 to 5504 Punch marks12CrMo19-51.7362max. 650
0
C1 notchX6CrNiMoTi17-12-21.4571max. 550
0
C3 notches
Further technical data see section
“Materials commonly used”.
 
Kempchen Dichtungstechnik GmbH · Tel. +49 (0)208 8482 0 · Fax. +49 (0)208 8482 285 · info@kempchen.de · www.kempchen.de
Lens gaskets
Lens gaskets
The proven high-pressure gaskets
82
06
DIN 2696 : 1999-08, Series 2DIN 2696 : 1999-08, Series 1
DNd
1
d
2
d
5
hrx
PN 6350
55786813,6909
65
701028518,311313
80
821169718,313113
100
10714312722,117115
125
13118015731,221022
150
15821018334,924926
200
20527624340,532727
PN 10010
1421187,4236
15
1828279,1326
25
2943399,5496
40
43625512,2718
50
54786813,9899
65
691028518,711213
80
811169718,713013
100
10514312722,816915
125
12818015732,320822
150
15521018336,014626
200
20027624342,232327
PN 16010
1421187,4236
15
1828279,1326
25
2843399,8496
40
42625512,6708
50
53786814,3889
65
671028519,411013
80
771169720,112713
100
9914312724,816515
125
12018015735,020222
150
14421018339,723926
175
16624321839,228021
200
18827624344,331425
PN 25015
1728279,4326
25
27433910,2486
40
39625513,6688
50
48786815,9859
65
611028521,410613
80
801169719,012913
100
9914312724,816515
125
12118015734,620322
150
14321018340,123826
200
19527624341,932025
PN 32010
1221188,1226
15
15282710,0316
25
24433911,1466
40
36625514,5668
50
48786816,0849
65
671028519,311113
80
771169720,112713
125
12918015731,920922
150
14421018339,723926
175
16424321839,927921
200
18527624345,331225
PN 40010
1021188,7206
15
1728279,4326
25
2943399,5496
40
41625512,9708
50
52786814,6879
65
701028518,311313
80
801169719,012913
100
9614312725,916215
125
13418015730,221222
150
15021018337,724326
200
19327624342,631925
Lens gaskets for flange connections PN 63 to PN 400
Conforms to DIN 2696 : 1999-08*
Ordering example for a lens gasket, DN 100, PN 63,conforming to DIN 2696, made of ...
1
):Lens gasket, DN 100, PN 63, DIN 2696 Series 1 / 1.7335
1)Specify material when placing orde*Sealing lenses with dimensions conforming to with DIN 2696 April 1972 edition must alwaysbe arranged in advance. To avoid misunderstandings the desired sealing lens height “a”should always be given for the internal diameter d
1
specified.
DNd
1
d
2
d
5
hrx
PN 6350
52786814,6879
100
10014312724,516615
125
12418015733,620522
150
14821018338,424226
PN 10010
1121188,4216
15
1628279,7316
25
25433910,8476
40
39625513,6688
50
51786814,9879
100
9814312725,216415
125
12118015734,620322
150
14521018339,424026
PN 16010
1021188,7206
15
1628279,7316
25
25433910,8466
40
38625513,9678
50
49786815,6869
100
9214312727,216015
125
11318015737,319722
150
13421018343,123226
PN 25015
15282710,0316
25
23433911,4456
40
35625514,9658
50
45786816,9829
PN 32010
921189,0206
15
14282710,3306
25
20433912,3436
40
32625515,7648
100
10114312724,216715
125
11918015735,320222
   ( „  a   “   )   *
Dimensions in mmDimensions in mm

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