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Industrial Generator Sets
Model:
30--125RZG25/30/50/150RZGB35--125RES
See Group 701: Literature, inside this manual forpart numbers of engine and accessory parts catalogsSee TP-6009 Parts Catalog Industrial Controllerfor controller parts
TP-6102 11/08i
Service Parts
 
Common Replacement Parts
Figure 1 identifies common replacement parts for your generator set. Refer to the groups on the following pagesand the engine parts manual listed in Group 701: Literature for a complete list of maintenance and service parts.
DescriptionPart Number/Quantity On Model25/30 kW 30--45 kW 50/60 kW 80 kW 100 kW 125 kW 150 kW3.0L 4.3L 5.0/5.7L 8.1L 8.1L 8.1L 8.1L
Belt, alternator GM39428 (1) GM16132 (1) GM16132 (1) GM22993 (1)orGM19739
[
(1)
]
(1) GM16132 (1) GM66205 (1)Element, air cleaner GM16944 (1) 253107* (1) or258423** (1)253107* (1) or326099** (1)326099 (1) GM22172 (1) GM22172 (1) GM22172 (1)Oil filter GM16703 (1) GM28351 (1) GM16703 (1) GM16703 (1) GM16703 (1) GM16703 (1) GM16703 (1)Spark plug GM38998 (4) GM16531 (6) GM16531 (8) GM22171 (8) GM22171 (8) GM22171 (8) GM22171 (8)Thermostat GM16537 (1) GM16537 (1) GM16537 (1) GM19726 (1) GM19726 (1) GM19726 (1) GM19726 (1)* 35--60 kW with vapor fuel system.** 35--60 kW with LP liquid fuel system.
[
80/100 kW units before serial number 8.1L05449 use belt part number GM22993.
]
Verify part number by using specification number.
Figure 1 Common Replacement Parts
 
Table of Contents
Introduction 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Numbering System Significance 5. . . . . . . . . . . . . . . . . . . . . . . . . .Illustrations 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .How to Find Part Numbers 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Hardware References 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Specification Number Index 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Group 101: Air Intake 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Group 104: Cooling System 12. . . . . . . . . . . . . . . . . . . . . . . . . . . .Group 105: Engine 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30--60 kW 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .80--100 kW 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .125/150 kW 38. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Group 107: Nameplate and Decals 43. . . . . . . . . . . . . . . . . . . . . .Group 109: Skid and Plant Mounting 44. . . . . . . . . . . . . . . . . . . . .Group 201: Generator and Mounting 52. . . . . . . . . . . . . . . . . . . .Fast-Response II
t
Alternators 52. . . . . . . . . . . . . . . . . . . . . .Fast-Response III
t
Alternators, 4PW and 4QW 56. . . . . . .Fast-Response III
t
Alternators, 4SW and 4VW 58. . . . . . . .Control and Harness 60. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25--60 kW, Non-550 Controller 60. . . . . . . . . . . . . . . . . . . . . . .80--150 kW, Non-550 Controller 64. . . . . . . . . . . . . . . . . . . . . .30--60 kW, Non-550 Controller,Fast-Response III
t
Alternators 68. . . . . . . . . . . . . . . . . . .80--125 kW, Non-550 Controller,Fast-Response III
t
Alternators 70. . . . . . . . . . . . . . . . . . .25--150 kW, Decision-Maker 550 Controller 72. . . . . . . . . . . .Group 701: Literature 76. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Kit List 77. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Cooling System Kits 78. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Fuel System Kits 83. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Appendix A Abbreviations 85. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Appendix B Common Hardware Application Guidelines 87. . . . .Appendix C General Torque Specifications 88. . . . . . . . . . . . . . . .Appendix D Common Hardware Identification 89. . . . . . . . . . . . .Appendix E Common Hardware List 90. . . . . . . . . . . . . . . . . . . . .Index 93. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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