Rolling

Skema Rolling
Pembentukan Pelat

Wo = Lebar benda Awal Wf = Lebar benda Akhir Ho = Tinggi Awal Hf = tinggi akhir Vo = Kec. input Vf = Kecepatan output R = Jari 2 Roller L = Panjang penegerolan Benda Vr =Kec. roller

Daya Pengerollan
Debit awal = Debit akhir t0 w0 v0= tf wf vf

Vol awal = Vol akhir

t0 w0 l0= tf wf lf

2FLN P kW 60000

Example 1 (21.2): A 2.0-in. thick slab is 10.0 in. wide and 12.0 ft long. Thickness is to be reduced in three steps in a hot rolling operation. Each step will reduce the slab to 75% of its previous thickness. It is expected that for this metal reduction of the slab will widen by 3% in each step. If the entry speed of the slab in the first step is 40 ft/min, and roll speed is the same for the three steps, determine (a)

length and (b) exit velocity of the slab after the final
reduction

TEBAL, to =2, LEBAR, w0 =10, L0 PANJANG= 12 ft Pengurangan ketebalan 3 tahap, tiap tahap bekurang hingga75%, dan pertambahan lebar 3%. Kec. Awal 40 ft/mnt dan kec. Roll sama u.semua Dit: a. Panjang Akhir, b. kec. Akhir .takhir ,,tf = t3 = (0,75)(0,75)(0,75) t0 = 0,015625 (2) = 0,03125 Wakhir .. wf= 10 (1,03)(1,03)(1,03) = 10 x1,092727 = 10,92727 Volume tetap:

t0 w0 L0 t f w f L f
Lf = toxwoxLo/ (tfxwf) V0 = 2 x 10 x 12 = 240 in3 = V3 = 0,03125 x 10,92727 Lf Lf = 240/0,3415 = 117,13813

t 0 w0 v 0 t f w f v f
Vf = to . W0 . 40 / (tf x wf) Kec akhir, vf = 2 x 10 x 40/ = 240 in3 = V3 = 0,03125 x 10,92727 vf vf = 2432,7626 ft/mnt

Example 2: A 10-in. wide, 1.0-in thick plate is to be reduced in a single pass in a two-high rolling mill to a thickness of 0.8 in. The roll has a radius = 20 in., and its speed = 50 ft/min. The work material has a strength coefficient = 35.000 lb/in.2 and a strain hardening exponent = 0.2. Determine (a) roll force, (b) roll torque, and (c) power

required to accomplish this operation.