Machine Tool Engineering Rr222002

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Code No: RR222002

Set No. 1

II B.Tech II Semester Supplimentary Examinations, Aug/Sep 2007MACHINE TOOL ENGINEERING(Production Engineering)Time: 3 hours Max Marks: 80Answer any FIVE QuestionsAll Questions carry equal marks

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1. (a) Explain different types of chips. [8](b) What are the adverse effects of built up edge? How can we avoid them? [8]2. (a) What are mandrels and why are they used? [8](b) Describe the construction and use of different types of mandrels. [8]3. Describe briefly about following holders used in capstan lathe. [4x4=16](a) Knurling tool holder(b) Tap holder(c) Recessing tool holder(d) V-steady box tool holder4. (a) With help of neat sketch describe main parts of slotter. [10](b) How is slotter machine is specified? Explain [6]5. (a) What is the general rule regarding the included angle of the drill point andthe hardness of the material being drilled? [6](b) What is taper control drilling? Why the spiral point drilling is particularlyadequate for this? [6](c) What is the advantage of using a drill Jig for mass production? [4]6. (a) What are the differences between bed type and planar type milling machine.[8](b) List the various precautions in use of milling cutters. [8]7. (a) What are the various abrasive machining operations you are familiar with?Explain their applications & limitations. [8](b) What for lapping is used? How much stock is left for lapping? How does itdiffer from grinding? What are its advantages and disadvantages? [8]8. (a) What is lapping? What are its advantages? [6](b) Write a brief note on the following [10]i. Equalising lappingii. Form lapping.

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Code No: RR222002

Set No. 2

II B.Tech II Semester Supplimentary Examinations, Aug/Sep 2007MACHINE TOOL ENGINEERING(Production Engineering)Time: 3 hours Max Marks: 80Answer any FIVE QuestionsAll Questions carry equal marks

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1. (a) Explain terms speed, feed and depth of cut as applicable in metal cutting. [6](b) What are various sources of heat generation in metal cutting? Explain. [10]2. (a) Explain the working of split nut. Why it is used? [8](b) Distinguish between the steady and follower rests. [8]3. (a) Differentiate between parallel action and progressive action multiple spindleautomatics. [8](b) What are relative advantages and disadvantages of single spindle and multispindle automatics. [8]4. (a) What is planer? Illustrate and describe its working principle. [8](b) Give detailed classification of planer machines. [8]5. (a) Give the detailed classification of reamers [8](b) Explain the following related to reamers [8]i. Left and right hand reamersii. Left and right hand helix in reamersExplain their application.6. (a) Explain clearly what is meant by milling. [6](b) Give a brief classification of various milling machines used in the industrygiving a brief note on the application. [10]7. (a) Explain what is meant by internal centreless grinding ? [6](b) Explain with neat sketches various types of internal grinders. [10]8. (a) Explain clearly Honing tools with neat sketches . [12](b) State the differences between Honing and Lapping. [4]

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Code No: RR222002

Set No. 3

II B.Tech II Semester Supplimentary Examinations, Aug/Sep 2007MACHINE TOOL ENGINEERING(Production Engineering)Time: 3 hours Max Marks: 80Answer any FIVE QuestionsAll Questions carry equal marks

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1. (a) Discuss about various cutting tool materials. [8](b) What is machine tool? How it differs from machine? [8]2. (a) Describe briefly about taper turning methods? [8](b) What are the different types of Lathe attachments? Discuss them briefly. [8]3. How do you classify turret lathes? Give a brief description of different types. [16]4. (a) How is shaping machine specified? [4](b) Describe with help of neat sketch, principal parts of shaper? [12]5. (a) What is meant by deep hole drilling? [4](b) Explain clearly the construction and working principle of a deep hole drillingmachine. [12]6. (a) Explain the applications and differences with neat sketches, the following withreference to milling: [10]i. Straddle millingii. Gang milling(b) Sketch typical set up for [6]i. Reciprocal millingii. String milling7. (a) What are the various abrasive machining operations you are familiar with?Explain their applications & limitations. [8](b) What for lapping is used? How much stock is left for lapping? How does itdiffer from grinding? What are its advantages and disadvantages? [8]8. (a) What is the best method to locate a rough surface? [6](b) What are the causes of errors in the design and operation of jigs and fixtures?What measures should be taken to minimize the effects of the causes of errors?[10]

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