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Design Manual

Design Manual

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Published by tags79
design manual for pipes
design manual for pipes

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Categories:Types, Brochures
Published by: tags79 on Jul 10, 2009
Copyright:Attribution Non-commercial

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01/17/2014

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KUBOTADUCTILE IRON PIPELINEDESIGN MANUAL
 
Index
1
Chapter 1Foreword
………………………………………………………………
4
Chapter 2General Pipeline Design
2-1
Types of Pipeline System
………………………………………
5
2-2
Pipeline Routing
…………………………………………………
6
2-3
Location and Laying Depth
……………………………………
7
Chapter 3Layout of Pipeline
3-1
General
……………………………………………………………
9
3-2
Pipeline Facilities
…………………………………………………
9
Chapter 4Pipe Diameter Selection
4-1
General
…………………………………………………………
14
4-2
Calculation of Head Loss
………………………………………
14
4-3
Example of Pipe Diameter Selection
…………………………
25
4-4
Required Head and Power of Pump
…………………………
26
4-5
Allowable Flow Velocity
………………………………………
29
4-6
Economical Pipe Diameters
…………………………………
29
4-7
Pipe Size for Distribution Network
……………………………
30
Chapter 5Water Hammer
5-1
General
…………………………………………………………
31
5-2
Simplified Calculation of Water Hammer
……………………
31
5-3
Prevention of Water Hammer
…………………………………
34
Chapter 6Pipe Laying Conditions and External Loads
6-1
Earth Pressure due to Earth Cover
…………………………
35
6-2
Earth Pressure due to Vehicle Load
…………………………
37
Chapter 7Design of Ductile Iron Pipe
7-1
General
…………………………………………………………
39
7-2
Design by ISO 10803
…………………………………………
39
7-3
Kubota's Design Method
………………………………………
43
7-4
Example of Stress Analysis by Kubota Method
……………
46
7-5
Diametral Deflection
……………………………………………
47
Chapter 8Thrust Anchoring
8-1
General
…………………………………………………………
48
8-2
Thrust Force by Internal Pressure
……………………………
48
8-3
Anchoring by Concrete Blocks
………………………………
49
8-4
Design of Concrete Block (Fittings encased)
……………… 50
8-5
Design of Concrete Block (Joints exposed)
…………………
53
8-6
Reference Tables
………………………………………………
54
8-7
Thrust Anchoring by Restrained Joints
………………………
55
8-8
Restrained Length
………………………………………………
57
 
Index
2
Chapter 9 Corrosion Protection
9-1
Internal Corrosion Protection
…………………………………
62
9-2
External Corrosion protection
…………………………………
63
9-3
Electrolytic Corrosion Protection
………………………………
65
9-4
Cathodic Protection
……………………………………………
65
Chapter 10 Pipeline Drawings
10-1
Drawing Procedure of Piping Diagrams
……………………
67
10-2
Confirmation of Piping Conditions
……………………………
68
10-3
Selection of Pipe and Fittings
…………………………………
69
10-4
Selection of Joints
………………………………………………
69
10-5
Determination of Piping Composition
…………………………
70
10-6
Determination of Bends
………………………………………
72
10-7
Determination of Piping Method
………………………………
75
10-8
Anchoring of Fittings
……………………………………………
76
10-9
Calculation of Pipe Cut Length
………………………………
76
10-10
Use of Collar
……………………………………………………
77
10-11
Drawing Piping Diagrams
……………………………………
78
10-12
Bill of Quantity of Materials
……………………………………
78
Chapter 11 Installation
11-1
General
…………………………………………………………
81
11-2
Unloading from Truck
…………………………………………
81
11-3
Storage
…………………………………………………………
82
11-4
Trenching
………………………………………………………
82
11-5
Previous Excavation
……………………………………………
83
11-6
Drainage of Trench
……………………………………………
83
11-7
Pipe Laying
………………………………………………………
83
11-8
Valve Installation
………………………………………………
84
11-9
Backfilling
………………………………………………………
84
Chapter 12 Jointing
12-1
General
…………………………………………………………
86
12-2
Type of Joint
……………………………………………………
86
12-3
Jointing Procedure
……………………………………………
88
12-4
Deflection of Joints
……………………………………………
94
12-5
Connection with Other Kinds of Pipe
…………………………
97
12-6
Rubber Gasket
…………………………………………………
98
Chapter 13 Field Hydrostatic Test
13-1
General
…………………………………………………………
99
13-2
Flow Chart of Hydrostatic Test
………………………………
99
13-3
Details of Each Step
…………………………………………
100

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