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The TRI-functionalpipe system
Cold water|Compressed air|Cooling
Handbook/06
Quality Assurance systemcertified by ÖQSÖNORM EN ISO 9001:2000Reg.no. 366/0MemberAustria Association forPLASTICPIPE RECYCLINGARA licence no. 9087
 
Quality targets; approvals; registration3Drinking water supply (cold), operating conditions45Introduction Compressed air; cooling67Raw materials; oxygen diffusion barrier; NONOX procedure8–9Pipe types; service life1011CX-Pipes; PE pipes; heat loss1213 The six methods of joining1415
Installation
Polyfusion welding, saddle fitting welding1617 Table welding machine1819Overhead welding machine2021Butt welding machine2223E-uni socket welding2425Glycol brine pipelines, pressure loss in KEtrix
®
drinking water pipes26–27Pipe sizing to DIN 1988 the complementary pipe system28–31Pipe sizing - PN10; ALU-composite and PN163233Compressed air technology; compressed air network34–35Pipe sizing graphs for compressed air systems3637Expansion; force of expansion; compensation3839Compensation for expansion in practice; pipe supports40–41Pressure testing for drinking water4243Pressure testing for chilled water and compressed air44–45Installation guidelines4647Product range4867Agencies worldwide7071
KE KELIT´sQuality targets
1.
Our quality targets are not confinedto the product. They include all areas covered byÖNORM EN ISO 9001: 2000
2.
Suppliers and customers areintegrated into the quality assurancesystem to ensure that mistakes areprevented.
3.
Every employee is responsiblefor the quality of his own work andshould be highly motivated tocontinually assess his work.
4.
Customer satisfaction can only beachieved by responding to therequirements of the customer andthe market.
5.
A responsible attitude to theenvironment can be achieved bymanufacturing long-life products byenvironment-friendly processes.KR. Karl Egger eh.Managing Director
ApprovalsRegistration
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23
Foodstuff approval
to ÖNORM B5014/1 Test no. 45.403 Test for
oxygen impermeability
 Test no.19199 Test no.19200 Test no.19222 Test no.19223 Test no.19240 Test no.19241
Permeability to water vapour
to ASTM F 1249-90 Test report no. 45.565 Test for
impact resistanceto – 30
°
C
 Test no. 19149 Testing on the basis ofÖNORM B5174 Test report: 18886
Index
Note:
please read the chapters concerning installation and joint technologybefore using KEtrix
®
for the first time
 
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Drinking water(cold)The problems
Corrosion
The concentration of ions is increasing.The following ions are a particular riskfor metal materials:Chlorides:stainless steelSulphates:galvanised steelNitrates:copper
Even more problematic sources ofwater are being used for drinkingwater supplies
Acid rain lowers the pH value of surfacewater and spring water to below 7(=neutral). External corrosive attacksfrom new building materials, insulatingmaterials and installation techniques
Disinfectants (chlorine, ozone) areparticularly aggressive on copper,releasing poisonous copper ions intothe water supply.
Deposits
Hard water leads to the formation ofdeposits on the inside walls of metalmaterials .
This results in:
Higher friction losses
Reduced flow rate
Blockages
Expensive repairs
Time-consuming renovation
Acute supply problems
A secure supply ofdrinking water is anessential factor fora high quality of life
Internal corrosion – CopperExternal corrosion –Galvanised SteelCalcite deposits
     P    N     1    0
 
    K    E     K    E    L    I    T
       ®
     I   n    d   u   s    t   r    i   e  -    R   o    h   r    P    N     1    0
The result
The KEtrix
 ® 
pipe system with manyadvantages for new building andrenovation projects:
Range of pipes and fittings for coldwater applications: d20-d160
Pressure rating PN10 d20-d160Resistant to both internal and externalcorrosion from all ions found in waterand building materials
No crystallisation points for mineraldeposits
Secure joint technology which requiresno additional materials
Suitable for contact with potable waterConforms to foodstuff regulations
Low pressure losses as a result ofsmooth bore
Low noise level
Low thermal conductivityComparison of
λ
-valuesKEtrix
 ® 
0.24 W/m
°
CCopper320.00 W / m
°
C
Easy to install,
High resistance to impact
Saves on labour costs
No demountable embedded joints
System can be easily drained
Stringent testing and monitoringof quality
Long service life
Pre-insulated pipes can be locatedin the wall
For hot water systems usethe KELEN
 ® 
pipe system
No morecorrosion in thethird millennium”Thesolution
The KEtrix
 ® 
drinking waterpipe system
Plastics are not”replacementmaterials”.When chosen andapplied correctly theyoften provide thebetter solution fora defined problem.Sometimes even theonly one.
Operating conditionsKEtrix
 ® 
PN10
PN10 = 20
°
C/10 bar; 40
°
C/9 bar
of 00

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