PT. BINTANG LESTARI PERSADAElectro Mechanical Workshop
ELECTRO MOTOR TESTING PROCEDURE
AC LOW – MEDIUM VOLTAGE
1.Record name plate and perform visual inspection and reporting.
Part listing (terminal, fan, pulley / coupling, thermostat, etc).1.2.Rotate shaft with hand (noise, jammed part, foreign object).1.3.Cooling device (damage, crack, leak)
2.Perform Insulation Resistance test.
The recommended insulation resistance to ground,
, when measure at or corrected to40° C is given by :
: n + 1
in Megohm. When
is the rated machine potential in kilovolt. A 500V Megohmmeter issuitable for testing of machine rated up to 2400V. above that voltage, a 1000V Megohmmeter is recommended. Test voltage should be applied for one minutes ( ref IEEE std. 43).2.2.If test are pass, continue to step 32.3.If test are fail, follow this step :2.3.1.Dismantling electro motor to perform complete inspection.2.3.2.Measuring Insulation resistance of Stator after rotor has been removed
Perform inspection and documented for evidence of damage or degradation such as :1.Puffiness, cracking, separation or discoloration as indication of thermal aging.2.Contamination of coil and connection surface.3.Abrasion or other mechanical stresses.
Evidence of partial discharge (Corona).5.Loose wedge, filler, ties, banding, or surge rings.6.Fretting of supports, Bracing, or Crossings (an indication of looseness andmovement).( ref IEEE std. 432 sec. 5. )
Turn to Turn resistance or phase balance test (must equal, tolerance is ± 0,3 Ω).2.3.5.Surge test wave formUsing wave diagram as describe below to analyze winding condition.BAKER Surge Winding Analyzer ( ref BAKER Tech – Surge Test ).
Perform Interlaminar insulation test with growler test.2.3.7.Polarity and ball rotation test.
Doc. SOP TESTINGPage
Low-Med Voltage AC Motor Rev. 1.1 - 2009By. Mirza Aminudin