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Department of Manufacturing and Materials

Department of Manufacturing and Materials

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Published by: Ameen on Aug 07, 2009
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01/12/2013

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DEPARTMENT OF MANUFACTURING ANDMATERIALS
WORKSHOP TECHNOLOGY
MME 1103
WELDINGI & II
SEM. I, 2007/08
 
MANUFACTURING AND MATERIALS ENGINEERING DEPARTMENT MME 1103Workshop Technology Manual
Welding 
1
CONTENTS
7.1 WELDING EQUIPMENTS
........................................................................................2
7.2 INTRODUCTION
.......................................................................................................3
7.3 WELDING I
.................................................................................................................5
7.3.1 Arc Welding
.........................................................................................................5
7.3.2 Shielded-Metal Arc Welding (SMAW)
.............................................................7
7.3.3 Arc Welding Technique
.....................................................................................9
7.3.4 Procedures
........................................................................................................12
7.3.6 Questions (Answer ALL)
.................................................................................12
7.4 WELDING II
..............................................................................................................13
7.4.1 Gas Welding
......................................................................................................13
7.4.2 The Oxyacetylene Welding
.............................................................................14
7.4.3 Gas Welding Technique
..................................................................................16
7.4.4 Procedure
..........................................................................................................19
7.4.5 Project Welding II
..............................................
Error! Bookmark not defined.
 
Question
.......................................................................................................................19
Safety
...............................................................................................................................20
References
......................................................................................................................25
 
MANUFACTURING AND MATERIALS ENGINEERING DEPARTMENT MME 1103Workshop Technology Manual
Welding 
2
7.1 WELDING EQUIPMENTS
Face shield
to protect face and eyes fromthe glare, heatand spark 
Wire Cable
 as a circuit connection
Electrode holder
a mechanical device which clampsthe electrode in the desired position
Shield Metal Arc Welding (SMAW)Power Supply
to supply current for Arc Welding process
Gas Welding Torch
is a tool mixing the oxygenand acetylene in desired
Oxyacetylene WeldingEquipments
for Gas Welding processBench grinder Electric hand grinder 
Grinder
for grindingthe workpiece
Gloves
to protect hand.
Consumable Electrodes
used to weld the metal
Chipping Hammer
to break the slag.
Steel WireBrushOther ApparatusSpark lighter
– to ignite the acetylene gas
Work Table
– to put task into operation
Pliers
– to hold the hot material.
C clamper
– to clamp the metal tightly.
Workpiece
: Mild Steel Plate
 

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