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Process Analysis

Process Analysis

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Published by: khwanta-bta on Aug 13, 2009
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11/14/2012

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Process Audit Preparation “Turtle Diagram”
With What?(Materials/Equipment)
Computerized system
FaxWith Who?(Competence/Skills/Training)
Trained purchasing staff 
Supplier development teams
Financial authorized person
Process
Purchasing (7.4)Supplier selection/ developmentMonitoring of supplier Purchasing processHow?(Methods/ Procedures/Techniques)
Purchasing procedure
Supplier selection
Supplier performance monitoring
Supplier development process
E-mailWith What Key Criteria?(Measurement/Assessment)
Cost of poor material receiving
Timeliness (on-time)
Material/ product quality
Procedure material shortage
Premier freightInputs
BOM
Purchasing Requisition
Customer requirement(approve-source)
Regulatory requirement
Production scheduleOutput
Contour purchased productconform to spec.
On-time receiving
Annex A
 
Process Audit Preparation “Turtle Diagram”
With What?(Materials/Equipment)
Material, component
Production machine/equipment
Molding, pressing, assembly
Inspection tools, gauges
 Assembly jigs
Component partsWith Who?(Competence/Skills/Training)
Trained operator 
QC
Process
Defrost grill assemblyInputs
QMS requirement
Feedback of informationfrom service
Customer requirement
Special characteristic
Production schedule
Delivery schedule
Regulatory requirement
Quality targetOutput
Defrost grill conform tocustomer requirement/regulatory
Annex B
 
With What Key Criteria?(Measurement/Assessment)
PPM
Quality Cost
Delivery performance
Time for return product test/ analysisand problem solving
Response time
Cp
k
How?(Methods/ Procedures/Techniques)
Control Plan
Work instruction for job set up verification
Inspection/ Test instruction
SPC
Error proofing
Procedure of stamping, molding

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