Professional Documents
Culture Documents
CHNG 1.
1.1.
1.2.
CHNG 2.
2.1.
2.2.
2.3.
2.4.
2.5.
2.6.
2.6.1.
2.6.2.
CHNG 3.
3.1.
3.1.1.
Tht nc ........................................................................................................... 16
3.1.1.1.
3.1.1.2.
3.1.1.3.
La chn tht............................................................................................ 18
3.1.1.4.
3.1.2.
Da heo ............................................................................................................ 22
3.1.2.1.
Cu to ..................................................................................................... 22
3.1.2.2.
Vai tr ...................................................................................................... 22
3.1.3.
ng ............................................................................................................. 22
3.1.3.1.
ng ...................................................................................................... 22
3.1.3.2.
Vai tr ca ng .................................................................................... 23
3.1.4.
Mui ............................................................................................................... 23
3.1.5.
Bt ngt .......................................................................................................... 23
3.1.6.
Ti .................................................................................................................. 23
3.1.6.1.
3.1.6.2.
3.1.7.
Vai tr ca ti .......................................................................................... 23
Tiu................................................................................................................. 23
3.1.7.1.
3.1.7.2.
Vai tr ...................................................................................................... 23
3.1.8.
t .................................................................................................................... 24
3.1.9.
Cht mu ................................................................................................... 24
3.1.10.
Bao b .......................................................................................................... 24
3.2.
3.3.
3.3.1.
3.3.1.1.
Mc ch .................................................................................................. 26
3.3.1.2.
Yu cu .................................................................................................... 26
3.3.1.3.
3.3.1.4.
3.3.2.
Lc b gn m................................................................................................ 27
3.3.2.1.
Mc ch .................................................................................................. 27
3.3.2.2.
Yu cu .................................................................................................... 27
3.3.2.3.
3.3.3.
Xay ................................................................................................................. 27
3.3.3.1.
Mc ch .................................................................................................. 27
3.3.3.2.
3.3.3.3.
3.3.4.
p gia v ....................................................................................................... 28
3.3.4.1.
Mc ch .................................................................................................. 28
3.3.4.2.
Yu cu .................................................................................................... 28
3.3.4.3.
3.3.5.
Qut ................................................................................................................ 28
3.3.5.1.
Mc ch .................................................................................................. 28
3.3.5.2.
Yu cu .................................................................................................... 29
3.3.5.3.
3.3.5.4.
3.3.6.
3.3.6.1.
Mc ch .................................................................................................. 30
3.3.6.2.
Yu cu .................................................................................................... 30
3.3.6.3.
3.3.6.4.
3.3.7.
3.3.7.1.
Mc ch .................................................................................................. 31
3.3.7.2.
Yu cu .................................................................................................... 31
3.3.7.3.
3.3.8.
Lm ro da ...................................................................................................... 31
3.3.8.1.
Mc ch .................................................................................................. 31
3.3.8.2.
Yu cu .................................................................................................... 31
3.3.8.3.
3.3.8.4.
3.3.9.
Lm sch ........................................................................................................ 32
3.3.9.1.
Mc ch .................................................................................................. 32
3.3.9.2.
Yu cu .................................................................................................... 32
3.3.9.3.
3.3.10.
Tch m ...................................................................................................... 32
3.3.10.1. Mc ch ................................................................................................. 32
3.3.10.2. Yu cu ................................................................................................... 32
3.3.10.3. Cch tin hnh......................................................................................... 32
3.3.11.
Ct lt mng ct si ................................................................................. 32
3.3.11.1. Mc ch ................................................................................................. 32
3.3.11.2. Yu cu ................................................................................................... 32
3.3.11.3. Cch tin hnh......................................................................................... 32
3.3.12.
3.3.12.1. Mc ch ................................................................................................. 33
3.3.12.2. Yu cu ................................................................................................... 33
3.3.12.3. Cch tin hnh......................................................................................... 33
3.3.13.
3.3.13.1. Mc ch ................................................................................................. 33
3.3.14.
Yu cu ....................................................................................................... 33
Bao gi sn phm........................................................................................ 34
3.3.15.1. Mc ch ................................................................................................. 34
3.3.15.2. Yu cu ................................................................................................... 34
3.3.15.3. Cch tin hnh......................................................................................... 34
3.3.15.4. Nhng bin i ....................................................................................... 34
3.3.16.
Ln men ...................................................................................................... 35
3.3.16.1. Mc ch ................................................................................................. 35
3.3.16.2. Yu cu ................................................................................................... 35
3.3.16.3. Cch tin hnh......................................................................................... 35
3.3.16.4. Nhng bin i ....................................................................................... 36
3.3.17.
3.3.18.
3.4.
3.4.1.
My ct tht .................................................................................................... 40
3.4.1.1.
Cu to ..................................................................................................... 40
3.4.1.2.
3.4.1.3.
V sinh my ............................................................................................. 41
3.4.2.
My ct b heo ................................................................................................ 41
3.4.2.1.
3.4.2.2.
Cu to ..................................................................................................... 41
3.4.2.3.
3.4.2.4.
V sinh my ............................................................................................. 42
3.4.3.
3.4.3.1.
Cu to ca my gm .............................................................................. 42
3.4.3.2.
3.4.3.3.
V sinh my ............................................................................................. 43
3.4.4.
My trn ......................................................................................................... 43
3.4.4.1.
c im.................................................................................................. 43
3.4.4.2.
Cu to ..................................................................................................... 43
3.4.4.3.
3.4.4.4.
V sinh my ............................................................................................. 44
3.4.5.
3.4.5.1.
3.4.5.2.
Cu to ..................................................................................................... 44
CHNG 4.
HIN I
4.1.
Sn phm nem chua ln men bng ch phm sinh hc v ch phm ti. ............. 46
4.2.
4.3.
4.4.
PH LC BNG
Bng 1.
Bng 2.
Bng thnh phn dinh dng tht nc heo trong 100g phn n c ........ 16
Bng 3.
Bng 4.
Bng 5.
Bng 6.
Bng 7.
Bng 8.
Bng 9.
Bng 10.
Bng 11.
Yu cu cm quan ........................................................................................ 39
Bng 12.
Bng 13.
PH LC HNH
Hnh 1.
Hnh 2.
Hnh 3.
Hnh 4.
Hnh 5.
Hnh 6.
Hnh 7.
Hnh 8.
My ct tht ...................................................................................................... 40
Hnh 9.
My ct b heo .................................................................................................. 41
Hnh 10.
Hnh 11.
My trn ........................................................................................................ 43
Hnh 12.
My n ........................................................................................................ 44
Hnh 13.
Hnh 18.
Hnh 14.
Hnh 15.
Hnh 16.
Hnh 17.
LI M U
Nem chua (phng ng Bc B) hay nem (phng ng Trung B v phng ng
Nam B) l mt mn n truyn thng s dng tht ln; li dng men ca l (l i, l sung
v.v.) v thnh go chn, c v chua ngy. Ni ting Vit Nam nh mt sn vt ph
bin ti nhiu a phng, tuy khng r nem chua c ngi dn vng no lm ra u
tin. Mi vng min khc nhau c cc hng v c trng ring. Cc vng nem ngon ni
ting nc ta nh:
-
Min Bc: nem Phng (an Phng H Ni), nem V (T Lim H Ni), nem
T Ph (Bc Ninh)
Min Trung: nem chua An Cu (Hu), Tm Hng (Tin Giang), Ninh Ha (Khnh
Ha)
Min Nam: nem Th c, Lai Vung (ng Thp), Tn Hng (Tin Giang)
Nem chua thc cht l mt sn phm ca qu trnh ln men lactic tht sng. Bn
MSSV
Nhim v
10052911
Li m u + Tng quan +
Nguyn liu + So snh cc loi
nem + Tng hp bi
Phan Minh Tm
10053181
10058731
10048141
My mc thit b +
So snh cc loi nem
Trang 9
CHNG 1.
TNG QUAN
qun. Nu khng ghi r thi hn l vi phm php lnh v sinh an ton thc phm. V c
bn, nu lm tt, th nem chua vn l mn n ngon, b dng. Tuy nhin, trong qu trnh
sn xut, nu lm khng ng quy trnh, th vn c th gy ra nhng thit hi nht nh
cho ngi s dng. c bit, trong nem chua qu hn, lun tn ti cc loi vi khun gy
bnh v cc k sinh trng c hi, tuy b c ch khng hot ng c nhng chng khng
cht m s sinh si ny n khi gp iu kin thun li, gy bnh nguy him cho sc kho
ngi tiu dng, trong c nhng loi c t nm mc, c t vi khun c th gy ung
th.
Cng theo TS Y hc Trn ng, th nem lm t thnh, v tht ti, nu qu hn
v gp mi trng m rt d to ra nm mc v vi khun c hi. l cha k nu
ngi sn xut nem thiu lng tm s dng nguyn liu t nhng nhng con ln b
bnh lm nem. Nh th th v cng nguy him. V v hnh chung s to iu kin cho
cc dch bnh, nh: dch tai xanh, dch tiu chy cp c c hi honh hnh.
Cc nhm sinh vt gy bnh c th c trong nem chua phi k n nh:
Salmonella, Shigella, Ecoli, Colifome y l nhng nhm vi sinh vt khng c phep
c mt trong thc phm v s c mt ca n trong thc phm c th gy ng c cp tnh
cho ngi s dng.
Ngoi ra, nguy c mt an ton v sinh thc phm cn c th n t mi trng
khng m bo v sinh. Nhn vin ca cc c s lm nem chua hu nh khng eo bao
tay khi sn xut, khi ch bin xong cc vt dng cng khng c chi ra ngay. y
chnh l mi trng thun li vi khun gy hi pht trin, cha k n nguy c pht
sinh vi khun t nguyn liu ban u. C th ni quy trnh sn xut nem chua truyn
thng tim n rt nhiu nguy c mt an ton v sinh thc phm.
Hin nay, cc chuyn gia v cng ngh thc phm nghin cu ra mt quy trnh
sn xut nem chua m trong ch phm sinh hc s c s dng thay th cho vic
ph thuc hon ton vo vi sinh vt c sn trong t nhin. Theo PGS. TS. Nguyn Thy
Hng, khi s dng ch phm ny s c li ch l rt ngn thi gian ln men v quan
trng l c ch c vi sinh vt gy bnh. Vi s la chn nhng chng vi sinh vt quan
Trang 3
trng nht s gp phn to nn hng v truyn thng cho sn phm nem chua.
Tuy vy, cc ch phm ny hin ch c sn xut mang tnh cht ni b mt s trng,
vin. Quy trnh sn xut nem chua nh trn ch mi dng li cc nghin cu thc
nghim. Hu ht cc loi nem chua ang c by bn trn th trng vn ang c sn
xut theo quy trnh th cng truyn thng. Tt nhin nhng sn phm y vn n cha
nhng nguy c mt an ton thc phm. Mc d cha th khng nh tt c cc loi nem
chua trn th trng u khng m bo an ton v sinh thc phm nhng iu cn trng
mi khi n nem chua l iu nn lu .
Trang 4
CHNG 2.
VI KHUN LACTIC
Ging Streptococcus c dng hnh trn hay hnh ovan, ng knh t bo 0.5-1m.
Sau khi phn chia theo mt phng chng thng xp ring bit, cp i hoc
chui ngn.
Ging Pedicoccus l nhng t cu khun hay song cu khun. C hot tnh thy
phn protein rt yu.
2.3. c im dinh dng
C ch dinh dng
Vi khun lactic l mt n bo, khng c b my tiu ho. Chng sng v pht
trin c l do tnh thm thu ca mng nguyn trng, mng ny cho mt s cht t
ngoi vo c trong t bo v cho mt s cht thot ra khi t bo. Tnh thm thu lin
quan n nhng yu t:
-
Tui ca vi khun: Vi khun non c tnh thm thu mnh hn vi khun gi.
Trang 6
Trang 7
Mg2+ l cht hat ng trong qu trnh ln men lactic bng cch gip vi khun s
dng tt hn cc loi ng.
2.4. C ch ln men [10]
Ln men lactic l qu trnh chuyn ha ng thnh axit lactic nh vi sinh
vt, in hnh l vi khun lactic. Ln men lactic l mt trong nhng loi hnh ln men pht
trin nht trong thin nhin, c hai kiu ln men lactic chnh l ln men ng hnh v ln
men d hnh.
Ln men lactic ng hnh (in hnh)
Trong trng hp ny axit pyruvic c to thnh theo s Embden Mayerhorf
Parnas (EMP). Sau axit pyruvic s to thnh axit lactic di tc dng ca
enzymelactatdehydrogenase. Lng axit lactic to thnh chim hn 90%. Ch mt lng
nh pyruvat b kh cacbon to thnh axit axetic, etanol, CO2 v axeton. Lng sn
phm ph to thnh ph thuc vo s c mt ca oxy.
S 1:
Trang 8
P.CH2CHOG-COOH + PNH2
CH3CHOHCOOH+ H3PO4+PN+H2O
Trang 9
Trong qu trnh mui chua phi lun to iu kin cho ln men lactic pht trin.
ng thi phi hn ch ti a cc iu kin ln men tp cht c hi. iu kin ln men
lactic chu tc ng ca nhiu yu t. m bo cho iu kin ln men lactic l tt nht
th cc yu t ch yu l nng mui, hm lng ng trong sn phm (ng c sn
trong nguyn liu v ng b sung thm), acid ca sn phm, nhit ln men v s
hin din ca oxy trong qu trnh ln men phi ph hp. Trong cc yu t ny, c yu t
nh hng t c yu t nh hng nhiu, nhng u c nh hng n cht lng ca
thnh phm.
Nng mui
Yu t ny rt quan trng. Mui chng nhng nh hng n v ca sn phm m
cn nh hng n qu trnh ln men. Vi cc loi vi khun khc nhau ch pht trin tt
mt nng mui thch hp. C th cc vi khun Butyric v nhm Coli b nh hng
nng mui 2% v hon ton b c ch nng mui 56%. Ti nng mui 56%
cc trc khun ng rut cng b km hm, cn vi khun lactic ch b gim hot ng
nng 30%. nhng dung dch mui cao hn, chng hn 612% th cc vi khun ni
trn s cht, ring vi khun lactic s pht trin rt yu. Mt khc, nc mui s lm co
nguyn sinh t bo rau qu, dch bo di chuyn ra nc mui v nng nc mui gim
xung, to iu kin cho vi khun lactic dn tr li bnh thng. V vy trong qu trnh
mui chua cn chn nng mui ph hp cho s pht trin ca vi khun lactic ng thi
c ch c hot ng ca vi sinh vt l. T l mui thay i tu theo nguyn liu v
nhit mi trng nh:
-
Mui chua da chut nng mui thng s dng l 68%, da cng to th nng
mui cng ln.
Trang 10
Loi vi sinh vt
Nm mc
1,22,5
Nm men
2,53,0
Vi khun gy chua
3,04,5
Vi khun gy thi
4,45,0
Trang 11
Vi khun ng rut
5,05,5
Trang 15
CHNG 3.
Gi tr dinh dng
Tht heo l ngun thc n c gi tr dinh dng cao, giu nng lng cho c th.
Tht heo c cha nhiu loi axit amin khng thay th cn thit cho c th con ngi nh
tryptophan, lysin, methionin, cystine, threonine, leucine, histidin, valin, phenylalanyl,
isoleucine to nn nhng protein c gi tr. Tht heo cng cha lng cht bo cao, nhiu
cht khong v vitamin.
Tht heo c s dng trong sn xut nem chua gm c tht nc i, mng v da
(b) heo.
Thnh phn
Hm
Thnh phn
Hm
dinh dng
lng
dinh dng
lng
Nc (Water)
73.3
Tng s acid bo no
2.47
139
KCal
Palmitic (C16:0)
1.57
582
KJ
Stearic (C18:0)
0.77
Trang 16
Protein
19
TS acid bo khng no 1 ni i
3.23
Lipid (Fat)
Palmitoleic (C16:1)
0.23
Tro (Ash)
Oleic (C18:1)
2.93
0.77
.
Vi lng
Calci
mg
0.52
St
0.96
mg
0.03
Magie
32
mg
Arachidonic (C20:4)
0.09
Mangan
0.01
mg
Cholesterol
67
mg
Axit amin
Phospho
190
mg
Lysin
1440
mg
Kali
341
mg
Methionin
400
mg
Natri
76
mg
Tryptophan
230
mg
Km
2.5
mg
Phenylalanin
690
mg
ng
190
Threonin
740
mg
Selen
23.9
Valin
910
mg
Leucin
1190
mg
Vitamin
Vitamin C
mg
Isoleucin
940
mg
Vitamin B1
0.9
mg
Arginin
1010
mg
Vitamin B2
0.18
mg
Histidin
510
mg
Vitamin PP
4.4
mg
Cystin
202
mg
Vitamin B5
0.822
mg
Tyrosin
644
mg
Vitamin B6
0.415
mg
Alanin
990
mg
Folat
Acid aspartic
1607
mg
Vitamin H
2.6
Acid glutamic
2603
mg
Vitamin B12
0.84
Glycin
1023
mg
Vitamin A
Prolin
821
mg
Serin
752
mg
3.1.1.2.
Trang 17
Ho nc, gi nc tt.
Phn t protein dng mch cao phn t , di mch, cha phn ct nhiu.
3.1.1.3.
La chn tht
Chn tht ti cha bin cht, cha b phn hy bi enzyme protease ca tht.
Khng c vi sinh vt xm nhim vo tht lm thay i cc tnh cht cm quan, sinh
hc ca tht, lm h hng tht. S dng tht ti nng tc l tht mi m. Tht nng mi
git m xong cha n giai on co cng v t phn. Tht khi cha b co cng th s xay
mn v do. Tht c kh nng ho nc v gi nc cao, cc si actin v myosin cha b
ko st vo nhau. Nc trong khong gia cn li nhiu, tht mm khng b dai v d ch
Trang 18
bin. Nu trong giai on co cng, protein b bin tnh, co cng, kh nng gi nc gim.
Nu trong giai on t phn: protein gi nc cao nhng ton phn t mch ngn, lm
gim i mt kh nng to gel ca tht. Khng s dng tht ngui ch bin. Tht ngui
l tht sau khi git m qu 6h.
Tht phi l tht nc, c la sch m v m l phn k nc, khng tham gia vo
lin kt to gel. Nu c nhiu m s lm cho cc lin kt protein - nc hay protein
protein khng c bn vng. ng thi, m rt d b oxy ha nu c trong nem s l
tng nguy c b h hng ca sn phm.
Phn protein tht ny s c ln men, khng qua qu trnh gia nhit nn phi lc
b i ht phn protein lin kt kh tiu ha. Chn tht nc lng mng mm, t gn, khng
dai, phn m c nhiu, t m lin kt v tht nhng v tr t vn ng, ng thi gip thi
gian qut s ngn li.
Trong sn xut nem chua, tht khng c ra qua nc, mc ch l hn ch ti
a m trn nem ng thi hn ch s nhim vi sinh vaath bt li t ngun nc. Mc
ch bo qun v chun b, do m cao qu th to iu kin cho nhiu loi vi sinh vt
khng c li pht trin. nht l nm mc.
3.1.1.4.
Tn ch tiu
Yu cu
- B mt kh, sch, khng dnh lng v tp cht l;
- Mt ct mn;
1. Trng thi
2. Mu sc
Mu c trng ca sn phm
Trang 19
3. Mi
4. Nc luc tht
Tn ch tiu
Yu cu
1. pH
5,5 - 6,2
m tnh
35
cho php hi c
sunfat (CuSO4)
Bng 5. D lng cc kim loi nng trong tht ti
Gii hn ti a
Tn ch tiu
(mg/kg)
1. Ch (Pb)
0,5
2. Cadimi (Cd)
0,05
0,03
Gii hn ti a
106
102
102
102
10
Trang 20
bovis...)
2. Giun xon (Trichinella spiralis)
Tn ch tiu
1. H tetraxyclin
0,1
2. H cloramphenicol
Gii hn ti a (mg/kg)
1. Cabaryl
0,0
2. DDT
0,1
3. 2, 4 D
0,0
4. Lindan
0,1
5. Triclorfon
0,0
6. Diclovos
0,0
7. Diazinon
0,7
8. Fenclophos
0,3
9. Clopyrifos
0,1
10. Cuomaphos
0,2
Gii hn ti a
(mg/kg)
1. Dietylstylbestrol
0,0
2. Testosterol
0,015
3. Estadiol
0,0005
3.1.2. Da heo
3.1.2.1.
Cu to
Collagen: dng si, khng tan trong nc, dung dch mui, kim long, khng n
hi.
Elastin: dng si, bn bi acid, base v enzyme protease, b thy phn mt phn
bi papain.
3.1.2.2.
Vai tr
L cht n.
Lm tng gi tr cm quan, tng gin, dai cua nem chua thnh phm.
3.1.3. ng
3.1.3.1.
ng
Sau khi ln men, ming nem c cu trc chc, hi cng, v chua, c thi thong mi
ru, mi gimrt khc vi cu trc mm nho ban u. Cc c tnh ca ming
nem l kt qu ca qu trnh ln men lactic bi s hot ng ca cc vi khun lactic c
sn trong khng kh, nguyn liu ng l ngun c cht chnh vi khun s dng
ln men.
Trang 22
3.1.3.2.
Vai tr ca ng
To v cho nem.
Thnh phn ha hc ca ti
Iod
Tinh du
3.1.6.2.
Vai tr ca ti
Thnh phn ha hc
Tinh du
Vai tr
To v cay
Trang 23
Khng khun
Khng nm mc
Trang 24
Mui,
ng, bt
ngt
Da heo
Lc b gn m
Luc chn
Xay
Ph gia to
mu
p gia v
Du n
ro
Qut nhuyn
Ti phi
Lm sch
Ra qua nc
lnh
Tch m
Ti
Trn u
Xt si
Vo vin
Tiu
nguyn
ht
t, ti
p nh hnh
Gi bng l
vong
Gi bng l
chui
Ln men
Sn phm
Mc ch
Yu cu
Mt ct mn
C mi c trng, khng c mi l
Nhng bin i
Gia on co cng:
Do qu trnh co dui c cn cung cp nng lng l ATP, qu trnh thy phn ATP
sinh ra acid lactic, H3PO4, cng vi acid sinh ra trong qu trnh h hp ym kh khi sau
git m ca tht lm cho pH ca tht gim xung di 5,2. Lc ny actin v myosin b
ng t, bin tnh khng thun nghch, do tht lc ny tr nn cng chc.
Giai on sau co cng:
Lc ny pH gim xung pHop ca cc enzyme protease cng vi pH gim lm ph
v mng lysosome phng thch ra cc enzyme, s ct t cc si dy chng trong m c,
thy phn collagen, ph hy ton b c, m c tr nn mm, khng n hi sau b
phn r, giai on ny pH trn 6,2.
3.3.2. Lc b gn m
3.3.2.1.
Mc ch
Nhm loi b hon ton gn, m ra khi khi tht trc khi a vo qut.
3.3.2.2.
Yu cu
Thc hin theo phng thc th cng: dng con dao nh, sc lng tng phn m,
gn v nhng phn tht nh nhy bm trn tht nguyn liu n khi thy sch.
3.3.3. Xay
3.3.3.1.
Mc ch
Nhng bin i
Trang 27
Mc ch
Yu cu
Thnh phn mui khan, ng, vi phi (CaCO3) cho vo nguyn liu c tnh cht
ht m.
Thao tc nhanh.
3.3.4.3.
Phn chia cc thnh phn gia v vi t l khi lng khc nhau ph hp vi lng
tht xay cn p. C th s dng phng thc th cng tin hnh trn p gia v: rc
t t gia v vo tht, trn u n khi ht lng gia v phn chia sn. Sau khi p xong
gia v phi chuyn ngay n cng on tip theo trnh ko di thi gian nh hng n
tnh cht ca tht.
3.3.5. Qut
3.3.5.1.
Mc ch
bng gia cc mi lin kt protein protein, protein nc, gp phn to nn cu trc gel
cho khi tht.
3.3.5.2.
Yu cu
Nhng bin i
Bin i ha l
Tht a vo qut l tht cn ti, nng, do tnh ho nc v kh nng gi nc
ca protein cn cao, cc tnh cht chc nng ca protein vn c gi, protein cha b
bin tnh bi nhit v enzyme.
Lc ny, tht c cu trc chc ch, cc phn t nc ch yu c hp th trn b
mt ca cc si c. Sau qu trnh gia cng c hc cu trc m c b ph hy, protein b
tch ra thnh cc si ring l, to iu kin cc phn t nc chui vo bn trong b si
gip trng thi lin kt gel thm chc ch. Trong tht ti, cc si c trong b si lin kt
vi nhau nh lin kt ion, lin kt disunfua (-S-S-), lin kt Van Der Vah, s c mt ca
NaCl, polyphosphate gp phn ph v cc lin kt gia cc si vi nhau, to iu kin
Trang 29
Mc ch
Nhm lm chn da heo do da heo khng c kh nng chn sinh ha; gip da heo tr
nn gin, dai hn, to gi tr cm quan cho sn phm; gip qu trnh lm sch lng cn
dnh trn da heo d dng hn.
3.3.6.2.
Yu cu
Da heo sng: co sch lng, luc chn trong ni 70 80oC trong 5 15 pht.
3.3.6.4.
Nhng bin i
Ha hc
Trang 30
Nhit cao lm bin tnh collagen. Collagen khi un nng chuyn thnh gelatin
l cht ng keo gip nh hnh sn phm, tng gi tr cm quan. Khng nn luc da qu
chn dn n collagen bin tnh qu mnh se ha tan to nht, kh b sung vo nem v m
cao, lm khi nem lng lo.
Ha sinh v vi sinh
c ch hot ng ca vi sinh vt.
3.3.7. Ra qua nc lnh
3.3.7.1.
Mc ch
Yu cu
Mc ch
Yu cu
Nhng bin i
Mc ch
Yu cu
Tin hnh theo phng thc th cng: dng dng c co v nh lng trn da heo.
3.3.10.Tch m
3.3.10.1. Mc ch
Nhm loi m ra khi da heo hon ton trnh nh hng n cu trc sn phm.
3.3.10.2. Yu cu
- M phi c tch hon ton ra khi phn da
- Thao tc chnh xc trnh lm hao ph
3.3.10.3. Cch tin hnh
-
Khi tht sau khi qut, da heo ct si v cc gia v thnh mt khi ng nht,
nguyn liu phn b ng u.
Trn, o u tay
3.3.12.3. Cch tin hnh
C th tin hnh theo 2 phng php:
Ngi thc hin phi c kinh nghim trnh sai lch nhiu v khi lng gia
cc vin tht do qu trnh tin hnh theo phng thc th cng
Cc vin tht c to hnh ging nhau v kch thc nhm tng gia tr cm quan
sn phm
3.3.14.1. Cch tin hnh
Trang 33
c lng v ly mt lng tht sau khi phi trn u thnh vin, p thnh nhng
khi c hnh vung.
3.3.15.Bao gi sn phm
3.3.15.1. Mc ch
m bo cho qu trnh ln men xy ra:
-
p ng yu cu cm quan.
Bin i vt l
nh hnh cho sn phm. thng sau khi gi l vng, nem c hnh vung, kch
thc ty theo khi lng nem.
Bin i sinh hc
-
Ti: trong ti c cht alisin. Khi ti b ct hay p dp, cht ny s gii phng ra.
y l mt cht c tc dng khng khun rt mnh, nhy cm vi Staphylococcus,
Streptococcus. Do n s c ch cc loi vi sinh vt ny, hn ch s cnh tranh
c cht i vi vi khun lactic
Tiu: trong tiu cng c hp cht khng khun mnh l ritosin, c tc dng st
trng, dit khun
Bin i cm quan
Ti, tiu c tc dng to hng, to v cho sn phm, lm tng gi tr dinh dng,
gi tr cm quan, kch thch tit dch v, lm tng cm gic ngon ming v gip tiu ha
tt.
3.3.16.Ln men
3.3.16.1. Mc ch
Nhm to hng v, mu sc c trng cho sn phm, ko di khong 3 5 ngy.
3.3.16.2. Yu cu
-
Sau khi bao gi, cc chic nem c c trong khu vc kh ro ( nhit phng)
qu trnh ln men t nhin v thun li. Sau 3 5 ngy s thu nhn c sn phm
nem chua.
3.3.16.4. Nhng bin i
Bin i ha sinh
Qu trnh sn xut nem chua l mt qu trnh sinh ha phc tp, trong ng
di tc dng ca vi khun lactic chuyn ha dn thnh acid lactic, gim pH ca tht, c
ch s pht trin ca cc vi sinh vt gy thi ra. Protein tht di tc dng ca enzyme
protease s b ct thnh cc phn t polypeptide v acid amine va lm cho tht c mi v
thm ngon hn, d tiu ha.
Qu trnh ln men lactic trong nem chua c chia lm 3 giai on
Giai on 1: Bt u c s hot ng ca vi khun lactic v mt vi vi sinh vt
khc c sn trong nguyn liu u, kh nng sinh tng hp acid lactic km.
Giai on 2: Vi khun lactic pht trin mnh m v acid lactic c to ra nhiu
lm gim pH ca khi nguyn liu xung thp. T c kh nng c ch s hot
ng ca cc loi vi sinh vt khc. y l giai on quan trng trong qu trnh sn
xut nem chua, v n nh hng trc tip ti cht lng cng nh gi tr dinh
dng ca sn phm.
Giai on 3: Do acid lactic tch t nhiu, lm pH gim mnh. T dn n s c
ch ngay c i vi vi khun lactic. Trong cng nghip, nem sau qu trnh ln men
khong 3 ngy s c a vo kho bo qun mt lnh 3 4oC nhm dng giai
on 2, khng cho chuyn sang giai on 3 trong qu trnh bo qun v tiu th.
S sn sinh nhng cht c ch
S acid ha
Trong ln men lactic, vi khun lactic c nhim v sinh ra lactic t ngun
carbohydrate, t dn ti s gim pH ca sn phm.
S acid ha thc y s to gel ca cc mch protein cng nh s gn kt ca cc
mch ngn ny li. Ngoi ra, s tch hp acid lactic cn ngn cn s pht trin ca vi
Trang 36
S to gel protein
Kh nng to gel l mt tnh cht chc nng quan trng trong vic to cu trc,
hnh thi cho nhiu sn phm tht ni chung v cho nem chua ni ring.
Gel protein c to ra khi cc protein bin tnh tp hp li to thnh mt mng
li khng gian c trt t. khi protein b bin tnh th cc cu trc bc cao b ph hy, lin
Trang 37
S bin i mu sc
Mu sc c trng ca sn phm tht c trng bi cc sc t c trong tht m ch
yu l myoglobin.
Trong qu trnh ln men pH gim dn lm cho dng cu to ha hc sc t thay
i. Myoglobin chuyn sang dng metmyoglobin nn lm cho tht c mu thm. Ngoi
Trang 38
sinh ra trong qu trnh ln men. Vi nng acid cng cao th hng thm cng mnh.
Chng Lactobacillus ngoi vai tr chnh l sinh acid lactic, cn c kh nng sinh ra cc
cht tham gia vo qu trnh to hng thm cho sn phm.
Nhng cht sinh hng cng n t qu trnh thy phn Phospholipid v
Triglyceride cng nh s thy phn protein thnh cc acid amine v cc peptide. Vic to
ra acid amine c th bng con ng decarboxyl hay con ng kh amine sinh ra cc
hp cht thm.
Mt s hp cht c th to thm cho sn phm phi k n l cc hp cht alcohol,
aldehyde, ester cng cc acid bay hi. Qu trnh oxy ha lipid cng gp phn tng cng
hng v cho sn phm nem chua. Bn cnh , cc gia v c b sung vo qu trnh sn
xut cng gp phn to hng cho sn phm.
3.3.17.Ch tiu cht lng ca sn phm
3.3.17.1. Yu cu cm quan
Bng 11. Yu cu cm quan
Tn yu cu
Yu cu
1. Mu sc
c trng ca sn phm
2. Mi v
c trng ca sn phm, khng c mi v l
3. Trng thi
c trng ca sn phm
3.3.17.2. Cc ch tiu ha l
Bng 12. Cc ch tiu l ha ca tht ch bin khng qua x l nhit
Trang 39
Tn ch tiu
Yu cu
1. pH
4,5 - 5,5
2. Phn ng Kreiss
m tnh
3. Phn ng nh tnh Dihydro sulphua
(H2S)
4. Hm lng ammoniac, ng/100g,
40,0
khng ln hn
5. Hm lng nitrit, mg/100g, khng
134
ln hn
3.3.17.3. D lng kim loi nng
Bng 13. D lng kim loi nng ca tht ch bin khng qua x l nhit
Tn ch tiu
1. Ch (Pb)
2. Cadimi (Cd)
3. Thy ngn (Hg)
Yu cu (mg/kg)
0,5
0,05
0,03
Nem chy nc
Bao gi k vin tht sau khi phi trn, trnh vi sinh vt t bn ngoi vo lm nh
hng n qu trnh ln men ca sn phm; ng thi qu trnh lm phi hp v
sinh trnh nhim nhng vi sinh vt gy hi.
Cu to
Hnh 7. My ct tht
Nguyn l hot ng
3.4.1.2.
V sinh my
Tho li ct
Ra bng x phng
Ra sch bng nc.
3.4.2. My ct b heo
3.4.2.1.
Thng s k thut
15-20
150-200
dy ct si (mm)
1x1
Ngun in (V)
220
Khung my
Thp
400*600*800
Trng lng my
55 kg
3.4.2.2.
-
Hnh 8. My ct b heo
Cu to
ng c in
Trang 41
Motor
Nguyn l hot ng
Nguyn liu i qua b trc cun v dao ct s ct ming b thnh tng si mng.
Trc quay y nguyn liu st vo thnh my.
Tht dn c ct si nh do lc ct ca dao, a ra ngoi v trn mng hng.
3.4.2.4.
V sinh my
Cu to ca my gm
Morto
Dy cuaro
Pulis
Ca nhp liu
Ca tho liu
Trc chuyn
My c kch c a 8mm
3.4.3.2.
Nguyn l hot ng ca my
Khi motor quay qua pulis v dy cuaro truyn ng cho trc vt, nguyn liu c
np vo ca nhp liu. Trc quay va y nguyn liu va nghin do bc vt
gim dn y st nguyn liu vo thnh my.
Trang 42
V sinh my
c im
khi ng nht.
3.4.4.2.
Cu to
ng c in
B iu khin
Cnh khy
Ni cha liu
Nguyn l hot ng
Khi quay, tay quay truyn chuyn ng qua trc thng ng v nh cc ren trn
trc lm cho b khung gi ni nng ln h xung, do nguyn liu sau khi trn c ly
ra d dng hn.
3.4.4.4.
V sinh my
3.4.5.1.
Cng sut (W)
550
200
20
in p (V)
220V
450x570x1120
15
Hnh 11. My n
3.4.5.2.
Cu to
ng c in.
Motor
Mng hng.
Thn my n
ng ni thn my.
Vng y.
Trang 44
Vng nn.
4.5.2. Nguyn l hot ng
Nguyn liu i vo ng dn.
Khi ng c chy to lc p trong thn my n lm nguyn liu b p mt lc kh ln.
ng thi, vng y s to p lc ln y nguyn liu ra ngoi v chy ra ngoi mng .
Nguyn liu c y ra ngoi vi kch thc ng bng kch thc ng ni.
4.5.3. V sinh my (Tng t cc my khc)
Trang 45
CHNG 4.
GII THIU MT S SN PHM
NEM TRUYN THNG V HIN I
4.1. Sn phm nem chua ln men bng ch phm sinh hc v ch phm ti.
Ngoi vic lm sn phm nem chua bng ln men lactic th ngi ta s dng ch
phm sinh hc (starter culture -BIO-NC) v ch phm ti nhm nng cao cht lng v
tnh an ton cho sn phm nem chua.
Nem chua ch bin theo phng php truyn thng theo phng php ln men
lactic cho cht lng sn phm khng n nh do nhiu yu t nh: ph thuc vo h vi
sinh vt t nhin v trong tht, cht lng nguyn liu tht, iu kin v qui m sn
xut. Nhng yu t ny rt kh kim sot trong iu kin sn xut th cng, gy ra
s mt n nh cho cht lng sn phm. c bit tht nguyn liu do qu trnh git
m vn chuyn th cng nn s nhim tp cc vi sinh vt khng mong mun l rt
ln v vy nguy c nhim cc vi sinh vt gy bnh l rt cao gy nguy him cho
sc khe con ngi. Chnh v vy, ngi ta to ra phng php mi ny.
Tuy nhin, cc ch phm ny ch c sn xut quy m nh nh: phng th
nghim trong cc trng hc Hu ht cc loi nem chua ang c by bn trn th
trng vn ang c sn xut theo quy trnh th cng truyn thng
Quy trnh sn xut nem bng ch phm sinh hc v ch phm ti
Trang 46
Trang 47
thm mt cht gia v, bt ngt, c bit l ht tiu, thiu n s khng c ci cay cay u
li. Ngi lm nem qun cho b luc thi ch coi nh khng phi l dn Thanh Ho. L
inh lng, mt th cy cnh va lm p va to mi v hp dn ca nem chua. Ni nem
chua nhng tuyt nhin khng c chanh, me hay men. n gin nhng mi v l, hp dn:
chua, cay, ngt, thm, bi li mt khin nem chua tr thnh mn n ni ting t bao i
nay.
Cng on tip theo phc tp hn l gi nem. Phi thc s l con nh ni mi lm
nn mn n l ming v li cun. L chui, lt buc l th vt liu lm nem chua. Tc l
chui khong 3 n 4 cm, xp gn ln nia hoc r r, lt buc phi mm, do, si to nh
tu theo kch thc ca nem. i tay do dai, mm mi ca ngi lm nem bt u t mn
nn tng vin tht, thng th kch c khong gp i qun c. L chui khi ra sch,
phi kh c qun xung quanh vin tht c l inh lng t im. Qun nhiu l khin
chic nem c th to gp 10 ln n 15 ln lc u, thnh mt hnh vung xinh xn. Nhng
ngn tay thon thot gi khong 1 pht, sau lt buc chc tay lm sao cho l khng ri
ra m chic nem vn xanh v p. Tu theo thi tit c th n nem, ma h th 5 ting
c nem n, ma ng th c th 1 n 2 ngy tu tng khu v ca mi ngi.
Nem chua Thanh Ho va ngon, va r nhng c iu rt l v hay l c th lm
nhm, cng c khi n vi cm. Tin hn c l u ta cng c th nhm nhp hng
v hp dn ca n.
Cch lm nem chua Thanh Ha
Nguyn liu cn chun b:
-
B ln (heo): 200gr
Sau mang hn hp tht trn ra chia nh thnh nhng mng nh di khong 7cm
v to bng ngn tay ci ng gi. Chng ta cng c th lm ci nem to nh gi
gi la.
Trang 49
Trang 50
Trang 51
st. D chng phi dn "nhu" nhng chc chn bn cng s kh lng chi t xu nem
vi c chc chic nh xinh.
Ngoi nem chua th cn c nem nng. Nem nng c lm t tht heo qut mn,
p thm t gia v m , xin que ri nng trn bp than hng cho tht nem vng m.
Mt phn n ca nem nng gm c nem nng, bnh trng chin gin, km vi cc loi
rau mi v: x lch, dip c, l h, rau thm, da leo, xoi, chui cht, chua Tt
c c em cun trong bnh trng, chm vo nc tng tht.
n mt cun nem nng thy v thm mn m ca tht nng, v mt ca rau da,
v chua ca xoi, kh, chua, v v ngn ngt cay cay ca nc tng pha t.
4.4. Nem Lai Vung, ng Thp
Nhc n huyn Lai Vung (tnh ng Thp), ngi ta thng nhc n mn c
sn i km vi tn gi ca a phng ni ting rt lu i l nem Lai Vung. Ngh lm
nem ni u cng c v cng vi cng thc y, tng y nguyn liu nhng cch lm nem
chua ca ngi dn ni y li to ra hng v c trng, khng ni no c c...
Trang 52
Trang 53