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Pv Engg Data Sheets Calc

Pv Engg Data Sheets Calc

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Published by: tbmari on Aug 17, 2009
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1
Pressure Vessel Engineering Ltd.
2
Finite Element Analysis  ASME Code Calculations
3
Canadian Vessel Registration  Vessel Modeling and Drafting
4
Page1 of 1
5
Material Properties:
6
525.0
7
MaterialMax ºF
8
SA-36
Plate16,60016,600900
Carbon Steels
37
9
SA-106 B
Seamless Pipe17,10017,1001,000
2
10
SA-234 WPB
Fittings17,10017,1001,000
38
11
SA-105
Forging20,00019,3001,000
36
12
SA-516 70
Plate20,00019,8501,000
35
13
SA-414 G
Sheet21,40021,400900
25
14
SA-213 TP316L
Sms Tube16,70014,600850
Stainless Steel 316L
39
15
SA-240 316L
Plate16,70014,600850
5
16
SA-312 TP316L
Sms. and Wld. Pipe16,70014,600850
15
17
SA-403 316L
Sms and Weld Fittings16,70014,600850
43
18
SA-479 316L
Bar16,70014,600850
27
19
SA-213 TP316
Sms Tube20,00017,7501,500
Stainless Steel 316
40
20
SA-240 316
Plate20,00017,7501,500
6
21
SA-312 TP316
Sms. and Wld. Pipe20,00017,7501,500
16
22
SA-403 316
Sms and Weld Fittings20,00017,7501,500
44
23
SA-479 316
Bar20,00017,7501,500
28
24
SA-213 TP304L
Sms Tube16,70014,5251,200
Stainless Steel 304L
41
25
SA-240 304L
Plate16,70014,5251,200
7
26
SA-312 TP304L
Sms. and Wld. Pipe16,70014,5251,200
17
27
SA-403 304L
Sms and Weld Fittings16,70014,5251,200
45
28
SA-479 304L
Bar16,70014,5251,200
30
29
SA-213 TP304
Sms Tube20,00012,7501,500
Stainless Steel 304
42
30
SA-240 304
Plate20,00012,7501,500
8
31
SA-312 TP304
Sms. and Wld. Pipe20,00017,2751,500
18
32
SA-403 304
Sms and Weld Fittings20,00017,2751,500
46
33
SA-479 304
Bar20,00017,2751,500
31
34
SB-209 6061-T6 plate 0.051-0.249", wld
6,000
0
400
Aluminum
47
35
SB-209 6061-T651 plate 0.25-5", wld
6,000
0
400
48
36
SB-209 6061-T6 plate 0.051-0.249"
10,900
0
400
49
37
SB-209 6061-T651 plate 0.25-4.0"
10,900
0
400
50
38
SB-209 6061-T651 plate 4.0-5.0"
10,300
0
400
51
39
SB-211 A96061-T6 bar 0.125-0.249", wld
6,000
0
400
55
40
SB-234 A96061-T6 tubes 0.025-0.200", wld
6,000
0
400
57
41
SB-241 A96061-T6 sms. Pipe, wld
6,000
0
400
59
42
SB-247 A96061-T6 forging, wld
6,000
0
400
60
43
SB-308 A96061-T6 shapes, wld
6,000
0
400
62
44
Material properties are compliant with ASME Section IID Table 1A
4546
Fluid Properties:
47
200.0
48
100.00
49
1.000
50
200+0.433*1*100 =
243.3
51
Pdesign is to be used in the design of subsequent components (shell, head, nozzle, etc)
52
This sheet is for educational use only - use at your own risk.
53
Pressure Vessel Engineering Ltd.
54
120 Randall Drive, Suite B
55
Waterloo, Ontario, Canada, N2V 1C6
56
Material Database
ver E4.01
Temp
[°F]
- maximum design temperature
AmbientStrengthDesignStrengthP
[psi]
- pressure at top of vessel
H
[ft]
- fluid height
SG
- specific gravity
Pdesign
[psi]
= P+0.433*SG*H~~
design pressure including static head
 
Fluid Specific Gravity (g/cm^3)
Water, 1.000Ethanol, 0.789Alcohol, 0.789-0.855Ammonia, .662Beer, 1.01Bromine, 2.900Butane, 0.594Crude Oil, 0.790-0.843Gasoline, 0.680-0.740Glucose, 1.350-1.440Kerosene, 0.780-0.820Milk, 1.020-1.050Sufuric Acid, 1.814
 
2
Pressure Vessel Engineering Ltd.
3
Finite Element Analysis  ASME Code Calculations
4
Canadian Vessel Registration  Vessel Modeling and Drafting
6
Page1 of 1
7
Straight Pipe and Shell Description
8
Dimensions:
9
24.000
10
0.250
11
12.000
12
0.010
13
Material and Conditions:
14
SA-240 304 Material
15
20,000
16
0.85
17
0.70
18
12.5%
19
50.0
20
Calculated Properties:
21
((Do/2-t)^2)*pi()*L/1728((24/2-0.25)^2)*PI()*12/1728 =
3.01
22
(Do-t)*pi()*L*t*40.84/144(24-0.25)*PI()*12*0.25*40.84/144 =
63.48
23
Variables:
24
t*UTP0.25*0.1 =
0.031
25
t-Corr-UT0.25-0.01-0.031 =
0.209
26
Do/2-nt24/2-0.209 =
11.791
2728
50*11.791/(20000*0.85-0.6*50) =
0.035
29
50*11.791/(2*20000*0.7+0.4*50) =
0.021
30
MAX(0.035,0.021)+0.01 =
0.045
31
Treq <= nt0.045 <= 0.209 =
Acceptable
3233
(S*El*nt)/(Ri+0.6*nt)(20000*0.85*0.209)/(11.791+0.6*0.209) =
298
34
(2*S*Ec*nt)/(Ri-0.4*nt)(2*20000*0.7*0.209)/(11.791-0.4*0.209) =
499
35
MIN(298,499) =
297.8
36
PMax >= P297.8 >= 50 =
Acceptable
37
Treq provides a worst case required thickness for nozzle analysis for a nozzle located on the long seam or circ seam
38
This sheet will not calculate thick walled vesselsNot a thick walled vessel, calculations are valid
39
The UG-16(b) minimum thickness requirement has not been taken into consideration here.
40
This sheet cannot be used to check for allowable exterior pressure loads.
41
Use the Weld Efficiency program to calculate El and Ec
42
This sheet is for educational use only - use at your own risk.
43
Pressure Vessel Engineering Ltd.
44
120 Randall Drive, Suite B
45
Waterloo, Ontario, Canada, N2V 1C6
46
Pipe and Shell Design Tool
ver E4.01
Do
[in]
- outside diameter 
t
[in]
- nominal wall thickness
L
[in]
-length
Corr 
[in]
- corrosion allowance
S
[psi]
- allowable stress
El
- long seam efficiency (circ stress)
Ec
- circ seam efficiency (long stress)
UTP
[%]
- undertolerance allowance
P
[psi]
- interior pressure
Volume
[cuft]
=
Weight
[lb]
=
UT
[in]
=
nt
[in]
=
Ri
[in]
=
Required Thickness:
UG-27(c)(1,2)
ta
[in]
= P*Ri/(S*El-0.6*P)~~
long sem
tb
[in]
= P*Ri/(2*S*Ec+0.4*P)~~
circ seam
Treq
[in]
= MAX(ta,tb)+Corr ~~
required minimum thickness
CheckTreq
=
Maximum Pressure:
UG-27(c)(1,2)
Pint1
[psi]
=
Pint2
[psi]
=
PMax
[psi]
= Min(Pint1,Pint2)~~
maximum allowed design pressure
CheckP
=
Check
t
Do
                L            e             n            g                     t                 h
    L   o   n   g    S   e
 
   a   m
 
1
Pressure Vessel Engineering Ltd.
2
Finite Element Analysis  ASME Code Calculations
3
Canadian Vessel Registration  Vessel Modeling and Drafting
4
Page1 of 1
5
Conical Section Description
6
Dimensions:
7
12.000
8
8.000
9
0.250
10
12.000
11
0.010
12
Material and Conditions:
13
SA-240 304 Material
14
20,000
15
1.00
16
50.0
17
Calculated Properties:
18
Approx. cone weight based on steel, lbs =
26.4
19
Approx. cone volume , cuft =
0.50
20
ATAN((12-8)/(2*12)) =
0.165
21
DEGREES(0.165) =
9.462
22
0.25-0.01 =
0.240
232425
50*12/(2*COS(0.165)*(20000*1+0.4*50)) + 0.01 =
0.025
26
Treq <= t0.025 <= 0.25 =
Acceptable
272829
2*20000*1*0.24*COS(0.165)/(12-0.8*0.24*COS(0.165)) =
801.8
30
Pmax >= P801.8 >= 50 =
Acceptable
31
T provides a worst case required thickness for nozzle analysis for a nozzle located on the large end of the cone and located
32
on the long seam weld.
33
The UG-16(b) minimum thickness requirement has not been taken into consideration here.
34
Discontinuity checks which are required for each end of the cone when it is welded to a straight shell are not included
35
in this sheet.
36
This sheet cannot be used to check for allowable exterior pressure loads.
37
This sheet is for educational use only - use at your own risk.
38
Pressure Vessel Engineering Ltd.
39
120 Randall Drive, Suite B
40
Waterloo, Ontario, Canada, N2V 1C6
41
Cone Design Tool
ver E4.01
ODL
[in]
- outside diameter of large end
ODS
[in]
- outside diameter of small end
t
[in]
- thickness
L
[in]
-length
Corr 
[in]
- corrosion allowance
S
[psi]
- allowable stress
E
- long seam efficiency
P
[psi]
- interior pressure
a
[rad]
=ATAN((ODL-ODS)/(2*L))~~
alpha angle in radians
angle
[deg]
=Degrees(a)~~
alpha angle in degrees
nt
[in]
=t-Corr ~~
thickness with corrosion allowance removed
Required Thickness:
VIII-1 UG-32(g)
Treq
[in]
=P*ODL/(2*COS(a)*(S*E+0.4*P)) + Corr ~~
required minimum thickness
CheckTreq
=
Maximum Pressure:
VIII-1 UG-32(g)
Pmax
[psi]
=2*S*E*nt*cos(a)/(ODL-0.8*nt*cos(a))~~
maximum allowed design pressure
CheckPMax
 
L          o        n           g        S          e        a        m        
P
LnLengthODLt
°  
ODS

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