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LEXMARKC52XTECH

LEXMARKC52XTECH

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Published by: 202457 on Aug 17, 2009
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C520n
C522n
C524n/dn/dtn
C530dn
C532n/dn
C534n/dn/dtn
C5202KS C520/C530 – Black (1.5K pages)C5202CS C520/C530 – Cyan (1.5K pages)C5202MS C520/C530 – Magenta (1.5K pages)C5202YS C520/C530 – Yellow (1.5K pages)C5222KS C522/C524/C53X – Black (4K pages)C5222CS C522/C524/C53X – Cyan (3K pages)C5222MS C522/C524/C53X – Magenta (3K pages)C5222YS C522/C524/C53X – Yellow (3K pages)C5242KS C524/C534 High Yield – Black (8K pages)C5242CS C524/C534 High Yield – Cyan (5K pages)C5242MS C524/C534 High Yield – Magenta (5K pages)C5242YS C524/C534 High Yield – Yellow (5K pages)C5342CS C534 Extra High Yield – Cyan (7K pages)C5342MS C534 Extra High Yield – Magenta (7K pages)C5342YS C534 Extra High Yield – Yellow (7K pages)
Technical InstructionsPrinters OEM InfoTools1E-mail: info@futuregraphicsllc.com Website:www.futuregraphicsllc.com
These remanufacturing instructions are not intended for cartridges in the Lexmark® Return Program.Step 1
Position cartridge with label facing you.Locate the supply roller drive gear on thecartridge right side.
(see photo 2)
Use a spring hook to carefully remove theretaining clip from the supply roller driveaxle.
(see photo 3)
Remove the gear and flat washer.
(see photo 4)
Photo 1Photo 2Photo 4Photo 3
LEXMARKC52TECH
#0 Phillips ScrewdriverSmall Flat Blade ScrewdriverSpring HookTorx® T10 DriverDrill Motor
Supplies Required:
Soft Lint-Free clothCotton PadsCotton Swabs Anhydrous Isopropyl AlcoholDistilled or Reverse Osmosis Water Vacuum or Dry Compressed Air.
REV. 10/9/07
CORPORATE
LOS ANGELES, USA
US 1 800 394.9900Int’l +1 818 837.8100FAX 1 800 394.9910Int’l +1 818 838.7047
ATLANTA, USA
US 1 877 676.4223Int’l +1 678 919.1189FAX 1 877 337.7976Int’l +1 770 516.7794
KANSAS CITY, USA
US 1 913 871.1700FAX 1 913 888.0626
NEW YORK, USA
US 1 800 431.7884Int’l +1 631 588.7300FAX 1 800 431.8812Int’l +1 631 588.7333
MIAMI, USA
US 1 800 595.4297Int’l +1 305 594.3396FAX 1 800 522.8640Int’l +1 305 594.3309
TORONTO, CAN
CAN 1 877 848.0818Int’l +1 905 712.9501FAX 1 877 772.6773Int’l +1 905 712.9502
MELBOURNE, AUS
AUS 1 800 003. 100Int’l +62 03 9561.8102FAX 1 800 004.302Int’l +62 03 9561-7751
SYDNEY, AUS
AUS 1 800 003.100Int’l +62 02 9648.2630FAX 1800 004.302Int’l +62 02 9548.2635
BUENOS AIRES, ARG
ARG 0810 444.2656Int’l +011 4583.5900FAX +011 4584.3100
SÃO PAULO, BRAZIL
Int’l +55 11 5524.8000
BOGOTÁ, COLOMBIA
Int'l +57 1410.8842
CALI, COLOMBIA
Int'l +57 2661.1166
MONTERREY, MEXICO
Int' +52 55 5333.9800
JOHANNESBURG, S.A.
S.A. +27 11 974.6155FAX +27 11 974.3593
ZHUHAI, PR CHINA
Int’l +86 756 3359608FAX +86 756 3359681
 
2Lexmark C52X Technical Instructions
Step 4
Locate the left side handle and remove thetwo screws. Remove the handle by slidingthe contact out of its slot.
(see photo 8)
Photo 5
Step 2
Locate the developer roller drivegear on the right side. Position thecartridge to view the drive gear andaxle.
(see photo 5)
Turn the drive gear clock-wise forapproximately a ¼ rotation. The gearwill clear the locking tabs and can beremoved.
(see photo 6)
Photo 7Photo 6
Step 3
Locate the right side handle andremove the screw. Turn handleclock-wise for approximately a ¼rotation and remove the handle.
(see photo 7)
Photo 8
Step 5
Remove the developer roller from the car-tridge. Wipe excess toner from the roller andset aside for more cleaning.
(see photo 9)
Step 6 
Locate the doctor blade and remove the twoTorx® screws on the far left and right sides.Remove the two phillips head screws fromthe middle of the bar.
(see photo 10)
Lift doctor blade out of position and setaside for cleaning. Remove the two mount-ing screw inserts.
(see photo 11)
Step 7 
Clean toner tank area using a vacuum ordry, compressed air.
Step 8
Clean doctor blade with cotton pad andanhydrous isopropyl alcohol. Use a solidsurface to support the doctor blade surfacewhile cleaning.
Step 9
Clean the developer roller using a soft clothand distilled or reverse osmosis water. Usedrill motor if toner does not remove easilyfrom developer roller surface. Set developerroller aside to air dry.
Step 10
Fill toner tank with new toner using theopening above the supply roller.
Step 11
Clean developer roller seals and recoveryblade using a cotton swab.
Step 12
Install developer roller mounting screwinserts.
(see photo 12)
Photo 9Photo 10Photo 11Photo 12
© 2008 Future Graphics, LLC. All rights reserved.Future Graphics (FG) is a distributor of compatiblereplacement parts and products for imaging equip-ment. None of FG's products are genuine OEMreplacement parts and no affiliation or sponsorshipis to be implied between FG and any OEM.
 
Lexmark C52X Technical Instructions
3
Step 13
Install doctor blade using the two Torx®screws and the two phillips screws with flatwashers. Hold the doctor blade flushagainst the alignment posts while installingthe two Torx® screws.
(see photo 13)
Photo 13
Step 14
Install the developer roller into the tonerunit.
(see photo 14)
Photo 14
Step 15
Install the left side handle and contact.Install two phillips screws, the longer screwinstalls below the doctor blade screw insert.
(see photo 15)
Photo 15
Step 16 
Install the right side handle. Insert with han-dle pointed up and rotate ¼ turn counterclockwise to latch into position. Installphillips screw.
(see photo 16)
Photo 16
Step 17 
Install the developer roller drive gear byturning the gear counter clock-wise forapproximately a ¼ rotation. The gear willclear the locking tabs on the gear hub andlock into position.
(see photo 17)
Photo 17Photo 18
Step 18
Install supply roller drive gear. Insertthe flat washer and the retaining clip.(see photo 18) Ensure the retainingclip is secure against the flat washerand drive shaft.
(see photo 19)
Photo 20Photo 19
Step 19
Locate the drive gear cover on theright side. Locate the three phillipsscrews holding the drive gear cover.Remove screws and cover. The car-tridge chip is located under the cover.Remove and replace chip. Reinstalldrive gear cover.
(see photo 20)
NOTE:
When reinstalling the drivegear cover, properly align the twochip contact surfaces with the twocontact strips on the cartridge.
© 2008 Future Graphics, LLC. All rights reserved.Future Graphics (FG) is a distributor of compatiblereplacement parts and products for imaging equip-ment. None of FG's products are genuine OEMreplacement parts and no affiliation or sponsorshipis to be implied between FG and any OEM.

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