Part1 Classification of CCT

CCT in Japanese Industries

Power generation field Location of coal fired power plants

Numerals in parentheses designate power generate capacity (10 thousand kW) at the end of FY2001.

Nanao Ota(120) Toyama Shinko Kyodo(50) Noshiro(120) Tsuruga(120) Maizuru (under construction) Takasago(50) Mizushima(28.1) Osaki(25) Takehara(130) Misumi(100) Sakata(70)

Sunagawa(25) Naie(35) Tomatou Atsuma (103.5)

Sendai(52.5) Shinchi(200) Haramachi(200) Hirono (under construction) Nakoso(145) Hitachi Naka (100) Isogo (120)

180 160 Coal consumption (million ton) 140 120

1800

Domestic total coal consumption

1600 1400 1200 Generated power (GkWh)

Generated power
100 80 60 40 20 0 1990 91 92 93 94 95 96 97 98 99 00 01 02 1000 800

Shin-onoda(100) Shimonoseki(17.5) Kanda(36) Minato(15.6) Matsuura(270) Omura(15.6) Matsushima(100) Reihoku(70)

Hekinan(310) Tachibanawan(210+70) Saijo(40.6) Kin(22) Ishikawa(31.2) Gushikawa(31.2)

Coal consumption

600 400 200 0

Coal consumption in power generation sector and generated power

Coal fired power generation technology

1A1

Pulverized Coal Fired Power Generation Technology(Ultra Super Critical Steam) Circulating Fluidized Bed Combustion Technology (CFBC) Internal Circulating Fluidize Bed Combustion Technology (ICFBC)

1A4

Pressurized Internal Circulating Fluidized Bed Combustion Technology (PICFBC) Coal Partial Combustor Technology (CPC) Pressurized Fluidized Bed Combustion Technology (PFBC) Advanced Pressurized Fluidized Bed Combustion Technology (A-PFBC)

1A2

1A5

1A3

1A6

1A7

Steam coal

Combustion furnace boiler

Coal Gas cleaning

Stack

Coal Pulverized coal gasification furnace

Gas turbine

Steam turbine

Generator

4B5

Gas Cleaning Technology

Electric power Wastewater

1B1

Hydrogen-from-Coal Process (HYCOL) Integrated Coal Gasification Combined Cycle (IGCC)

1B3

Coal Energy Application for Gas, Liquid and Electricity (EAGLE) Hyper-Coal based High Efficiency Combustion Technology (Hyper Coal)

1B2

3D1

Clean Coal Technologies in Japan

Iron making field Location of iron works

Numerals in parentheses designate produced crude steel (MT) as of FY2002.

Kobe Steel (Kobe)(1,062,063) Kobe Steel (Kakogawa)(5,397,267) JFE Steel (Mizushima)(8,423,478) JFE Steel (Fukuyama)(9,885,534) Sumitomo Metal (Kashima)(6,820,450) JFE Steel (Chiba)(4,186,020) Nippon Steel (Kimitsu) (9,195,689)

180 160 Coal consumption (million ton) 140 120 100 80 60 40 20 0 1990 91 92 93 94 95 96 97 98 99 00 01 02

180

Domestic total coal consumption Crude steel production Coal consumption

140 120 100 80 60 40 20 0

Crude steel production (million ton)

160

Nippon Steel (Yawata) (3,514,941)

JFE Steel (Keihin)(3,472,723) Nippon Steel (Nagoya)(5,651,300) Sumitomo Metal (Wakayama)(3,412,887) Nippon Steel (Oita)(8,012,585)

Coal consumption in iron making sector and crude steel production

Iron making technology

2A2

Pulverized Coal Injection for Blast Furnace (PCI)

2A1

The Formed-Coke making Process (FCP)

Blast furnace Coking coal Pig iron Converter

Formed-coke furnace

PCI Electric furnace

Iron and steel Coal SCOPE21 Steam coal Slag

DIOS NSR
2A4

Super Coke Oven for Productivity and Environment Enhancement toward the 21st Century (SCOPE21)

2A3

Direct Iron Ore Smelting Reduction Process (DIOS)

2B2

New Scrap Recycling Process (NSR)

Part1 Classification of CCT

CCT in Japanese Industries

Cement production field Location of cement plants

Numerals in parentheses designate clinker production capacity (1000 t/y) as of April 1, 2003.

Myojo Cement (Itoigawa)(2,108) Denki Kagaku Kogyo (Omi)(2,703) Sumitomo Osaka Cement (Gifu)(1,592) Tsuruga Cement (Tsuruga)(816)

Nittetsu Cement (Muroran)(968) Taiheiyo Cement (Kamiiso)(3,944) Mitsubishi Material (Aomori)(1,516) Hachinohe Cement (Hachinohe)(1,457) Taiheiyo Cement (Ofunato)(2,680) Mitsubishi Material (Iwate)(670) Hitachi Cement (Hitachi)(848) Sumitomo Osaka Cement (Tochigi)(1,489) Chichibu Taiheiyo Cement (Chichibu)(800) Taiheiyo Cement (Kumagaya)(2,267) Mitsubishi Material (Yokoze)(1,213) Taiheiyo Cement (Saitama)(1,655) DC (Kawasaki)(1,108) Taiheiyo Cement (Fujiwara)(2,407) Taiheiyo Cement (Tosa)(1,165) Taiheiyo Cement (Kochi)(4,335) Taiheiyo Cement (Tsukumi)(4,598) Taiheiyo Cement (Saeki)(1,426)

Tokuyama (Nanyo)(5,497) Tosoh (2,606) Ube Industries (1,612) Ube Industries (4,872)

180 160 Coal consumption (million ton) 140 120 100 80 60 40 20 0

180 Cement production (million ton)

Domestic total coal consumption

160 140 120

Cement production
100 80 60 40

Coal consumption
1990 91 92 93 94 95 96 97 98 99 00 01 02

20 0

Coal consumption in cement production sector and cement production

Nippon Steel Blast Furnace Cement (Tobata)(808) Mitsubishi Materials (Kyushu)(8,039) Ube Industries (Kanda)(3,447) Kanda Cement (Kanda)(1,085) Kawara Taiheiyo Cement (Kawara)(800) Mitsui Mining (Tagawa)(1,977) Aso Cement (Tagawa)(1,412)

Ryukyu Cement (Yabu)(722)

Cement production technology

2B1

Fluidized Bed Advanced Cement Kiln System (FAKS)

Coal

Electric precipitator

4A2

<Technology for Effective Utilization of Coal Ash> Effective use for Cement/Concrete

Electric precipitator Gypsum

Track

Limestone Clay Iron raw material

Drier

Coal mill

Cement cooler

Cement silo

Recycle raw material

Air separator Silo

Heavy oil tank

Tanker Raw material mill Air separator Rotary kiln Clinker cooler Clinker silo Pre-pulverizing mill

Preheater

Clean Coal Technologies in Japan

Coal chemicals and other fields Location of chemicals complexes

Numerals in parentheses designate ethylene production capacity (1000 t/y) at the end of FY2002.

Mitsubishi Chemical (Mizushima)(450) Asahi Kasei (Mizushima) Sanyo Petrochemical (443) Mitsui Chemicals (Iwakuni-otake)(623) Idemitsu Petrochemical (Suo)(623)

Mitsubishi Chemical (Kashima)(828) Maruzen Petrochemical (Goi)(480) Keihin Ethylene(690) Mitsui Chemicals (Ichihara)(553) Idemitsu Petrochemical (Chiba)(374) Sumitomo Chemical (Anegasaki, Sodegaura)(380) Nippon Petrochemicals (Kawasaki)(404)

4,600 4,400 4,200 Coal energy supply (PJ) 4,000 3,800 3,600 3,400 3,200 3,000 2,800
291.4 286.1 (16.5) (16.9) (16.1) (16.0) 307.1 294.5 291.0 (19.5)

540

GDP
(19.0) (17.8) (17.8)

520 500 GDP (trillion yen) 480 460 440

Tonen Chemical (Kawasaki)(478) Mitsubishi Chemical (Yokkaichi) Tosoh (Yokkaichi)(493) Mitsui Chemicals (Osaka) Osaka Petrochemical (455) Showa Denko (Oita)(581)

Coal energy supply

(16.7) (16.3) (17.2) (16.5) (16.4) (16.3) 318.6 316.0 309.1 303.3 317.3 311.4 307.4 316.7

420 400 380 360

CO 2 emissions (Mt-C)
1990 91 92 93 94 95 96 97 98 99 00 01 02

Ryukyu Cement (Yabu)(722)

Coal energy supply, GDP, and CO2 emissions in Japan

Numerals in parentheses designate the percentage of coal in primary energy.

Coal chemicals process

Coal

3A1

Coal Liquefaction Technology Development in Japan Bituminous Coal Liquefaction Technology (NEDOL) Brown Coal Liquefaction Technology (BCL)

3A4

Dimethylether Production Technology (DME) Hydrogen Production by Reaction Integrated Novel Gasification Process (HyPr-RING)

3A2

4C1

3A3

Vent

(Fractionation process) (Raw material charge process) Medium distillate Heavy distillate Water (Separation, purification process)

(Coal conversion process)

Air

High value-added product BTX and mono- and di-cyclic components Residue coal (Recycle) Wastewater
3B1

Multi-Purpose Coal Conversion Technology (CPX) Technology

3D1

Hyper-Coal based High Efficiency Combustion Technology(Hyper Coal) Low-Rank Coal Upgrading Technology (UBC Process)

3B2 Coal Flash Partial Hydropyrolysis

3D2

10