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Souvia Rahimah

Pengemasan Kembang Gula

Teknologi Pengolahan Cokelat dan Kembang Gula

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Pendahuluan
Pengemasan konfeksionary adalan unit proses yang kompleks, melibatkan mesin pengemas dan jenis kemasan. Produk dikemas dg menggunakan mesin, kemudian dititp, diberi label, over-wrapping, diberi kode dan diperiksa kembali beratnya, baru kemudian dikemas ke dalam kemasan sekunder atau tersier.

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Mengapa harus segera dikemas ?

Memudahkan proses distribusi dan mencegah kerusakan mekanis selama distribusi Mencegah kerusakan kembang gula
akibat pengaruh panas Pengaruh uap air dan oksigen Pengaruh cahaya Pertumbuhan kapang Kerusakan warna dan aroma Kerusakan mekanis Gangguan hama

Menggambarkan identitas produk Penampakan Trend penggunaan pewarna alami

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Perkembangan pengemasan produk kembang gula sangat dipengaruhi oleh faktor-faktor sbb: Penampakan yang menarik sehingga menarik pasar
Membuat produk menjadi unik Mempunyai ciri khas yang dapat dibedakan dengan produk sejenis atau konpetitornya

Kemasan yang tetap mempertahankan ciri khas produk kembang gula sejak dulu

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Packaging Analysis

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Packaging Analysis

Germany: Sky Candy Kirschen Bonbons: Cherry flavored candies comes in a tin.

Germany: Aseli Mix: Mixed Marshmallow. Indonesia: Erko Watermelon flavored marshmallows in a plastic packet.

Germany: Ahoj Brause Maler: Coloring Sherbet Candy Sticks with Blueberry, Cherry, Lemon and Woodruff Flavor. Bulgaria: Oberon Sunflower Halva with Cocoa.

Hong Kong: Uha Puccho Stick Candy with Salt Lemon Flavor.

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Jenis-Jenis Bahan Pengemas

Can/Kaleng

1.

Biasanya terbuat dari tinplate yang dilengkapi dengan : Gasket : karet Kertas gelombang sebagai pelapis Kertas label

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Jenis-Jenis Bahan Pengemas cont.

2.

Jar/Botol

Untuk HARD CANDY Inert : mencegah kelembaban Transparan Atraktif

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Jenis - Jenis Bahan Pengemas cont.

3. Kertas
Untuk produk konfeksi yang dimodifikasi atau dikombinasikan dg bahan lain sehingga memiliki sifat sbb : kedap gas, kelembaban dan lemak Mencegah kebocoran/sobekan Tahan air Tahan serangan hama Mencegah tumbuh kapang Tidak toksik, tidak menyebabkan perubahan bau dan warna

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Jenis - Jenis Bahan Pengemas cont.

Jenis kertas yang digunakan :

Kraff terang (pulp sulfat) Kertas berlapis-lapis Kertas kedap air (Laminated) ( Kraff + plastik PE Waxed paper Kertas sayuran (asam selulosa) Kertas minyak

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Jenis - Jenis Bahan Pengemas cont.

4. Aluminium Foil
Pengemas permen satuan (cokelat/permen keras) Pembungkus luar untuk permen lunak

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Jenis - Jenis Bahan Pengemas cont. 5. Selopan

Tahan minyak Tahan kelembaban Tahan uap dg lap. khusus : nitroselulosa, polietilen, dll.

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Jenis - Jenis Bahan Pengemas cont.

6. Film Plastik
Terbuat dari : Bahan sintetis Polimer alami Tahan panas dan kelembaban

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Jenis - Jenis Bahan Pengemas cont.

7. Polietilen 8. Vinil

: kuat dan elastis

: resin dari klorida vinil : bahan transparan untuk karton/kantong

9. Poliester

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Demand For Low Fat

United States: Welch's Fruit 'n Yogurt Snacks Strawberry. Delicious fruit centers. Contains live and active cultures. Low fat. 100% vitamin C, 25% vitamins A and D, 10% calcium.

United States: Australia's Darrell Lea Soft Eating Raspberry licorice. No artificial colors. No artificial flavors. Certified kosher. Licorice: a low fat food.

United States: Walgreens Assorted Blow Pops. Artificially flavored. Fat free. Gluten free.

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Organic Options

United States: The Ginger People Organic Crystallized Ginger. Certified organic!

United States: Trader Joe's Organic Peppermints.

United States: 365 Organic Sweet Surrender Mix. Sweet surrender mix with almonds, dark chocolate chunks, cranberries, and raspberries. Organic. Good source of fiber.

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Seasonal Specials

United States: Necco Paas Splashed Egg shaped splashed malted milk candies with 5 ice-cream flavor and filling. An Easter edition candies.

United States: Skittles Bite Size Fruit Candies.

United States: Russell Stover Blue Easter Pastelle Flatback Bunny.

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Gluten Free Claims Extend To Confectionery

United States: General Mills Betty Crocker Mystery Variety Pack: Assorted Fruit Snacks. Good source of vitamin C. Gluten free.

United States: Betty Crocker Gushers Mouth Mixers: Fruit Flavored Snacks. Good source of vitamin C. Contains 90 calorie per pouch. Low fat. Gluten free.

United States: Walgreens Old Fashions Candy Classic Cherry Sours. Naturally and artificially flavored. Fat free. Gluten free.

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Premium Quality
Indulgent & premium options have become more mainstream choices. Consumers will pay more for some luxury.

United States: CVS Teenee Beanee Gourmet Jelly Beans. Premium quality assorted flavored gourmet jelly beans.

Canada: Orville Redenbacher's Gourmet Popcorn: Creamy Caramel with Peanuts.

United States: King Leo Gourmet Candies Soft Peppermint Sticks.

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Sugar Free

United States: Myntz! Wintermynt Blast Breath Mints. Low carb. Sugar free. Mouth acid neutralizing. Does not promote tooth decay. With less than 1g net carb in 3 mints. Contains no animal products. Not a non-caloric food.

United States: Tic Tac Chill Paradise Mint Flavor. Sugar free!

Canada: Playboy Peppermints. Fifty pieces of sugar free peppermints in a tin.

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Made with Real Fruit Juice

United States: Necco Paas Painted Fruit Snack Eggs, made with real fruit juice. United States: Kirkland Signature Fruit Snacks. Fifty pouches of fruit snack made from 7 different fruit juices, in a cardboard box. United States: Clif Kid Organic Twisted Fruit: Strawberry Flavor. Real fruit rop.

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Functional Yogurt Products

United States: Welch's Fruit 'n Yogurt Snacks Blueberry. Delicious fruit centers. Contains live and active cultures. Low fat. 100% vitamin C, 25% vitamins A and D, 10% calcium.

Canada: Yogen Fruz Smoothies All Natural Fruit + Yogurt Candy: Tropical Storm Flavor. All natural. Made with delicious natural fruit flavor blends and probiotic yogurt.

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Yogurt For Taste & Health

Netherlands: Hema Jip & Janneke Rozijnen: Yogurt Coated Raisins. No added sugars and gluten free raisins covered with yogurt. Puerto Rico: Kellogg's Yogos Yogurt Covered Fruit Flavored Bits. Individually packed fruit flavored bits coated with yogurt, in a cardboard box. Good source of calcium. Excellent source of vitamin C. Germany: De Beukelaer Knuspighurt Joghurt + Cranberry & Cocos: Yogurt Confectionery with Cranberries & Coconuts.

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Real Fruit Juice Claims

Spain: Sugus Assorted Fruit Flavored Chewy Candies. Individually wrapped assorted fruit flavored chewy candies with natural fruit juice.

United Kingdom: Florida's Natural Brand Au'Some Fruit Sour String Fruit Snacks. Made from 64% real fruit puree and juices from concentrate.

Australia: Go Natural Berry Frugo's Candies. Made with real fruit. No artificial flavors or colors. Preservative free.

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Juicy With Fruit Juice

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Healthy Fruit
Have some of your daily fruit needs in a convenient confectionery format.

Australia: Floridas Natural Au'some Fruit Nuggets Fruit Snack. All natural colors and flavors. No preservatives. Made from 90% pear based juice and fruit.

Australia: Uncle Tobys Fruit Fix: Apple, Blackcurrant and Grape. Six individual foil wrapped fruit bars which contains 99% fruit ingredient in apple, blackcurrant and grape flavor. 1 serve of fruit in every snack.

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Functional With Prebiotics

United Kingdom: ActiMint Friendly Bacteria Probiotic Mints with Prebiotics. Helps maintain a favorable balance of friendly bacteria. Supports the immune system in the gut. Encourages elimination of toxins. Helps to keep mouth healthy - freshens the breath. With tooth friendly xylitol. The probiotic mint that aids digestion.

France: Sankom Dietary Fibers with Green Tea Extract (Grapefruit Taste). Tasty chews with only 15 calories are enriched in prebiotic dietary fibers (oligofructose and inulin) and green tea extract. Green tea is especially famous for antioxidant and anti-aging characteristics. The fibers encourage a better absorption of the green tea by the body. The prebiotic dietary fibers stimulate the development of individual intestinal flora which stimulates regularity and healthy digestion.

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Multi Vitamin Specials

Germany: Cavendish & Harvey MultiVitamin Bonbons Filled with Lemon and Orange. With 10 vitamins.

Germany: Granini Sugar Free Multivitamin Fruit Candy. Sugar free, multivitamin fruit sugar-filled candies. Sugar free. With 10 vitamins and sweeteners.

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Xylitol For Dental Health

Xylitol provides added value to confectionery products. Product claims include whiter teeth, Finland: Lakerol Dents Strawberry Cream Flavored tooth-friendly properties, helps prevent tooth Xylitol Pastilles. Contains which helps promote decay and xylitol to strengthen teeth. oral health. Xylitol is
recommended by Finnish Dental Health-care association. United Kingdom: Smint Freshness & Dental Care Sugarfree Xtra Strong Mints With Xylitol. Breath freshening, sugar free micro mints which are good for your teeth and contain xylitol and sweeteners. For freshness and dental care. The breath freshening mint that's good for your teeth. With xylitol, the sugar substitute with natural origins, which provides healthy teeth.

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Pengujian Bahan Pengemas

1. Odor
Penyebab bau : Lemak Jamur Cara : menyimpan sampel yang berisi k.g. dalam kemasan kaca pada T 37.7oC dalam keadaan tertutup. Pengujian dilakukan secara periodik selama 1 2 minggu Kemasan yang diuji : kemasan fleksibel (ex. Selopan)

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Pengujian Bahan Pengemas .cont.

2. Penyerapan/Penyebaran Uap Air - Embun
Sifat kemasan harus dapat melindungi bahan dari kekeringan/kelembaban pada T atm. Dihitung dengan jumlah air yang menembus area plastik film dalam jangka waktu tertentu. Satuan : gram/cm2/24 jam pada T & RH yang berbeda. K.g. akan kehilangan air ketika P uap > atm lingk. Pencegahan : pemberian pelapis pada kembang gula

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Pengujian Bahan Pengemas .cont.

Cara Pengujian : Wadah penguji bagian bawahnya ditutup dengan pengendali suhu dan perbedaan RH. Wadah penguji berisi gel pengering yang akan menyerap uap air pada permukaan permen dan kemasan Uap air yang terserap kemudian ditimbang Kec. Penyebaran uap air pengembunan pada lapisan dapat dihitung.

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Water activity of confectionery product

Kelas 1 2 3 4 5 6 7 Produk kembang gula Wafer cookies, roast nuts, fresh cereal Hard candy, hard toffee Hard caramel, hard nougats A/W 0,15 - 0,25 0,25 0,30 0,35 0,50 ERH (%) 15 - 25 25 30 35 50 50 60 65 - 75 60 - 85

Gums, pastiles, low-moist jellies, 0,50 0,60 soft caramels Soft marshmallows, fondant, fruit jellies, soft nougat Soft fondant, marzipan, fudge Chocolate coating, compound coating 0,65 0,75 0,60 0,85

Tergantung pada sifat higroskopis produk

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Pengujian Bahan Pengemas .cont.

3. RH Kesetimbangan

RH SETIMBANGAN : RH kembang gula ~ RH uap air S = 1,994 0,39 (g + i) + 0,038 (g + i)2

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Pengujian Bahan Pengemas .cont.

4. Ketahanan terhadap Lemak/Minyak
Pengujian : menggunakan minyak atau lemak pada k.g. pada T tertentu. Kemasan yang diuji : pelapis film

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Pengujian Bahan Pengemas .cont.

5. Kekerasan/Kekakuan
Alat : Handle-O-Meter Stiffness Tester

6. Gloss/Kilap
Alat : Glossmeter (sumber cahaya & reseptor fotosensitif) Pengukuran : menyinari sampel dengan sinar lampu pada sudut tertentu. Beberapa cahaya terefleksi ke fotosensitif yang akan dihitung dan tercatat oleh reseptor

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Pengujian Bahan Pengemas .cont.

7. Pengujian Lain
Tear strength Tensile strength Impact strength Bursting strength Compression strength Folding endurance

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Cara pengemasan
Dipengaruhi oleh : Penampilan yang diinginkan Tingkat perlindungan Harga bahan kemasan Kekepatan pengemasan

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Cara mengemas produk kembang gula

Parcel wrap Bias or oblique overlap Sleeve wrap Twist wrap Bag and pouch (pillow) wrap Roll and stick warp Heat-seal wrap Cold-seal wrap Bunch fold wrap Vacuum and gas packing in fleksible material

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Parcel warp

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Bias or oblique overlap

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Sleeve wrap

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Twist wrap

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Bag and pouch (pillow) wrap

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Roll and stick warp

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Heat-seal wrap

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Bunch fold wrap