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GE Frame 7FA Gas Turbine Off-Line Water Wash Procedure

GE Frame 7FA Gas Turbine Off-Line Water Wash Procedure

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Published by: Johnny B on Aug 27, 2009
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05/11/2014

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LOCATION
FT MYERS PLANT
PROCEDURE NUMBER
COMBUSTION TURBINE-004
COMBUSTION TURBINE
REV.N
CT OFFLINE WATER WASHVALVING & TAG-OUT
DATE10/26/00
PROCEDURE 1 OF 18
OBJECTIVE
This procedure is performed as scheduled when indicated by the Loss of TurbinePerformance. Usually the Off Line Water Wash is performed following a unit outage and lessthan 24 hours to On-Line. The time limit between wash and firing the unit will prevent internalcorrosion.The desired outcome of the procedure is the removal of deposits from atmosphericcontaminants on the compressor parts, restoring the turbine to optimal performance.
SAFETY AND ENVIRONMENTAL
1.Plant required personal protective equipment (i.e. Safety glasses, hard hat, gloves, etc.)
2.
The water wash operation involves water under high pressure.
Caution
must beexercised to ensure the proper positioning of all valves during this operation, since thewater is
HOT
, necessary precautions should be taken in handling valves, pipes, andpotentially
HOT
 
SURFACES.
3.While detergent is being injected into the wash water, avoid skin contact and breathingfumes produced in and around CT compartment. Review the MSDS of this product.
PREREQUISITES
1.Insure detergent is available, and the water wash supply tank is preheated to 150/180degs.2.Verify second stage wheelspace temperature is < 150°F at turning gear speed.3.Verify Water Wash Drain tank has room for wash water.4.Verify that the Off Line Water Wash procedure and inplant clearance have beencompleted.5.Use GE drawings 352b4351 , P&ID M605 , GE TIL 1236-2 ,GEK 107122A , for moredetailed information.
1
 
LOCATION
FT MYERS PLANT
PROCEDURE NUMBER
COMBUSTION TURBINE-004
COMBUSTION TURBINE
REV.N
CT OFFLINE WATER WASHVALVING & TAG-OUT
DATE10/26/00
PROCEDURE 2 OF 18
GENERAL PROCEDUREValve Line up for Off-Line Water Wash
Water Wash Skid House
1.Prepare Wash Water Skid for operation:
a)
Verify
a full Water Wash tank
 ________ 
b)
Verify
a full Detergent Tank (4 parts of water to 1 part detergent)
 ________ 
c)
Prepare
water by aligning controls at Wash Skid. Give 8 to 12Hours to reach 180°F.
 ________ 
d)
Verify
that the Water Wash Drain Tank (3000 gal capacity) hasenough capacity to store water wash.
Note: Drain tanks are buried in the ground between units A/B,C/D and West Side of F. Each drain tank has a high level alarm At 2250 gallons and a high/high alarm at 2700 gallons.
 ________ 
2
 
1c1b1a
 
LOCATION
FT MYERS PLANT
PROCEDURE NUMBER
COMBUSTION TURBINE-004
COMBUSTION TURBINE
REV.N
CT OFFLINE WATER WASHVALVING & TAG-OUT
DATE10/26/00
PROCEDURE 3 OF 18
 
Secure and Tag out CT to Safely prepare for Water Wash.
2.
Open
and
Tag
LCI disconnect for combustion turbine to be washed.
 ________ 
3.
Close
and
Tag
coalescing filter supply valve (S), filter skid bypass valve (BP)and tag open filter skid vent.
 _________ 
 
CAUTION!!
 
Header between coalescing filter and the CT gas valveswill contain 450 psi gas
.
Be careful when venting
.
3
 
2VentBPS

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