Pc-Vario CW

PETUNJUK PEMAKAIAN PARTS CATALOG
Parts catalog ini digunakan untuk memesan/mencari parts pengganti; di dalamnya terdapat semua parts dan waktu kerja standard (F.R.T.) untuk tipe sepeda motor SUPRA-X 125.
I. CARA MEMESAN PARTS

1. Informasi yang diperlukan
Pemesan parts pengganti sebaiknya mencantumkan Part Number dan Nomor seri seperti diterangkan dibawah. Hal ini diperlukan oleh karena setiap perubahan dan modikasi
pada parts telah didaftarkan di HONDA berikut nomor part dan Nomor seri yang bersangkutan.
Nomor-nomor yang dibutuhkan :
(a) Parts mesin
: Part number dan nomor seri mesin
(b) Parts rangka
: Part number dan nomor seri rangka
(c) Parts throttle
: Part number dan nomor seri throttle
2. Perubahan-perubahan
Perubahan-perubahan pada parts catalog ini akan dimuat dalam Parts Bulletin yang diterbitkan sebagai pelengkap dari pada parts catalog ini. Bila jumlah perubahan-perubahan
cukup banyak, pada suatu waktu dapat diterbitkan edisi baru yang disesuaikan daripada parts catalog ini, dan masing-masing edisi akan diberikan nomor urut pada sampulnya.
Kami menganjurkan agar Sdr. selalu menyimpan parts bulletin bersama parts catalog ini, agar informasi parts Sdr. selalu lengkap dan up-to-date.
II. CARA MEMBACA PARTS CATALOG

1. Susunan nomor part
(contoh) Parts umum (General parts)
Nomor fungsi
dan komponen
Nomor
kode
model
Kode warna
Kode subkontraktor
Kode modikasi
(contoh) Baut-baut, mur-mur dan standar parts lain.

Nomor fungsi
dan tipe
Dimensi
Pengerjaan permukaan
secara kimiawi
ISO
2. Kode warna
Kode warna pada bagian belakang nomor part menunjukkan warna part
tersebut. Kode-kode ZA, ZB, ZC dan seterusnya tidak secara langsung
menunjukkan warna part, melainkan warna dapat dilihat dari kode HONDA
pada kolom "Part Number" di sebelahnya nomor part yang bersangkutan.
Kode warna pabrik seperti FMB, FMD, FMI, dsbnya secara langsung
menunjukkan warna part seperti ditunjukkan pada tabel berikut :
Kode Warna
Kode pabrik
Kode HONDA
FMB
FMC
FMD
FME
FMF
FMG
B-198M
G-196M
NH-1
NH-341P
RP-178M
R-258
Warna
Frozen Blue Metallic
Jazzy Green Metallic
Black
Pearl Fedeless White
Powder Pink Metallic
Winning Red
3. Singkatan-singkatan
Dibawah ini adalah daftar singkatan-singkatan yang digunakan di dalam parts
catalog, sebagai berikut :
ASSY .................. Assembly
L.E.D .............. Light emitting diode
COMP................. Complete.
MPH ............... Miles per hour
R ......................... Right
L (100L) .......... Link(100 Links)
L. ........................ Left
A.C ................. Alternating current
STD .................... Standard
D.C ................. Direct current
MM ..................... Milimeter
IN ................... Inlet
G......................... Gram
EX. ................. Exhaust
T(22) ................... Tooth (22Teeth)
FR .................. Front
AAmpere ............ RR
Rear
V ......................... Volt
Hex ................. Hexagonal
W ........................ Watt
A.M ................. Attaching mark
WL ...................... With labelling
T.M ................. Transcript mark
WOL. .................. Without labelling
C.D.I ............... Capacitive
KPH .................... Kilometers per hour
.................... discharge ignition
4. Dimensi-dimensi
Semua ukuran diberikan dalam satuan milimeter (mm) kecuali untuk peluru
baja (steel balls), ban luar (tires) dan ban dalam (tire tubes).
Part
Bolt (Screw)
Pin
O-Ring
Oil seal
Tube
Contoh
6x12
8x14
9.5x1.6
14x24x5
5x130
Pengertian
diameter 6mm, panjang 12mm
diameter 8mm, panjang 14mm
diameter 9,5mm, tebal 1,6mm
diameter dalam 14 mm, diameter luar
24 mm, tebal 5mm
diameter dalam 5mm, panjang 130mm
5. Parts yang digantikan oleh part lain

Nomor part yang diletakkan dibawah nama part pada kolom "Description" menunjukkan bahwa nomor part disebelahnya telah diganti dengan nomor part tersebut.
Pergantian parts sedemikian (supersedence) dapat dilakukan oleh HONDA tanpa
pemberitahuan apapun.
6. Part yang dipersatukan (Assemblies)
Part pada gambar yang dikelilingi dengan garis terputus-putus tersedia sebagai
parts yang dipersatukan. Masing-masing komponen daripada susunan parts itu
dapat juga diperoleh secara terpisah.
7. Jumlah yang diperlukan
Angka didalam kolom "Q'ty" menunjukkan jumlah part tersebut yang dipakai di dalam
bagian yang bersangkutan.
8. Illustrasi
Gambar-gambar parts yang dimuat di dalam part catalog ini disediakan untuk mempermudah pengenalan part dan mungkin berbeda daripada bentuk part sebenarnya.
9. Nama part
Nama part tidak diterjemahkan kedalam bahasa Indonesia, melainkan tetap menggunakan istilah resminya didalam bahasa Inggris, agar seragam dengan istilah internasional
yang dipakai di seluruh dunia oleh Honda Motor Co.,Ltd.
10. Model dan nomor seri yang berlaku
Model-model, kode daerah pemasaran dan nomor seri yang berlaku didalam
parts catalog ini dapat diidentikasi sebagai berikut dibawah ini.
Model
ANC110BC
ANC110BS
Kode
daerah
pemasaran
Tipe
IN
IN
Indonesia
Indonesia
No. Seri
Mesin yang
berlaku mulai
JF11E*******
JF12E*******
No. Seri
Rangka yang
berlaku mulai
MH1JF11***K******
MH1JF12***K******
III. CARA MEMAKAI FLAT RATE TIME (F.R.T.)

11. Lokasi nomor seri pada sepeda motor
F.R.T. (Flate Rate Time) yang terletak di halaman paling akhir buku ini dipakai untuk
menentukan waktu kerja standard yang diperbolehkan untuk penggantian parts.
F.R.T untuk parts yang tidak tercantum didalam buku ini harus ditentukan dari jenis
pekerjaan yang erat hubungannya dengan penggantian parts tersebut.
NOMOR SERI RANGKA
1. F.R.T. didasarkan atas kondisi servis sebagai berikut :

a. Disamping waktu servis yang sebenarnya ditambahkan lagi waktu ekstra.
b. Waktu standard yang ditentukan didasarkan atas persyaratan bahwa alat-alat
servis yang diperlukan seperti terdaftar didalam buku pedoman reparasi sudah
siap tersedia, dan pekerjaan dilakukan oleh seorang mekanik dengan ketrampilan
normal.
c
Waktu yang dibutuhkan untuk pemeriksaan dan percobaan pemakaian setelah

diservis, dimasukkan juga kedalam F.R.T.
NOMOR SERI MESIN
DKVBC
2. Metode perhitungan
Waktu pekerjaan ditulis dalam sepersepuluh jam untuk mempermudahkan perhitungan.
(contoh) 0.3 = 18 menit
5.6 = 5 jam dan 36 menit
DAFTAR KONVERSI
NOMOR SERI THROTTLE BODY
Jam
0.1
0.2
0.3
0.4
0.5
Menit
6
12
18
24
30
Jam
0.6
0.7
0.8
0.9
1.0
Menit
36
42
48
54
60
3. Menghitung F.R.T.
Jika beberapa pekerjaan dilakukan sekaligus, hitunglah sebagai berikut :
a. Pekerjaan yang tidak berhubungan
F.R.T. untuk pekerjaan diperoleh dengan menjumlahkan F.R.T. untuk setiap
part yang diganti
(contoh) Penggantian cylinder dan clutch spring
DKVBB
Service item/Bagian yang diservis
F.R.T.
Cylinder
1.4
Clutch spring
0.7
F.R.T. untuk pekerjaan ini adalah : 1.4 + 0.7 = 2.1
b. Pekerjaan yang terulang

Ambillah F.R.T. untuk part terakhir yang akan diganti.
(contoh) Penggantian piston dan cylinder head gasket.
No.
F.R.T.
Cylinder head gasket

Piston
1.0
1.5
F.R.T. untuk pekerjaan ini adalah : 1.5
c. Pekerjaan yang sebagian berhubungan

Jumlahkan F.R.T. untuk semua parts yang diganti dan kurangi dengan F.R.T
untuk pekerjaan yang terulang.
(contoh) Penggantian gear shift drum dan crankshaft assembly.
F.R.T.
Gearshift drum
* 3.9
Crankshaft
* 4.1
Pembongkaran crankcase
* 3.7
F.R.T. untuk pekerjaan ini adalah : (3.9 + 4.1) - 3.7 = 4.3

*
Pekerjaan yang terulang adalah pembongkaran crankcase.

F.R.T. dengan tanda (*) termasuk menurunkan dan memasang kembali mesin.
4. Pengerjaan lain disamping penggantian parts

a. Penurunan dan pemasangan
No.
F.R.T.
1.
Mesin
1.5
2.
Kepala silinder
1.1
F.R.T.
1.
Pemeriksaan waktu pengapian
0.2
2.
Penyetelan dan pembersihan busi
0.1
3.
Penyetelan tappet
0.3
4.
Pemeriksaan oli mesin (tidak termasuk

penggantian oli mesin)
0.1
5.
Pembersihan elemen saringan udara
0.3
6.
Pengukuran tekanan kompressi
0.1
7.
Pemeriksaan cairan batere dan berat jenisnya
0.2
8.
Pembersihan saringan oli mesin
0.6
9.
Penyetelan gas tangan
0.1
Rangka
No.
F.R.T.
1.
Penyetelan rem depan
0.1
2.
Penyetelan rem belakang
0.1
3.
Pemeriksaan cara kerja rem
0.1
4.
Penyetelan arah lampu depan
0.1
ENGINE GROUP
E-1
CYLINDER HEAD COVER
E-2
CYLINDER HEAD
E-3
CAMSHAFT/VALVE
2
E-4
CAM CHAIN/TENSIONER
E-5
E-7
RADIATOR
E-8
CYLINDER
WATER PUMP
E-6
E-9
COOLING FAN/RADIATOR COVER
RIGHT CRANKCASE
ENGINE GROUP
E-10
GENERATOR
E-11
OIL PUMP
E-12
E-13
LEFT CRANKCASE COVER
E-14
DRIVE FACE
E-15
E-17
LEFT CRANKCASE
E-18
STARTING MOTOR
E-16
TRANSMISSION
DRIVEN FACE
CRANKSHAFT/PISTON
ENGINE GROUP
E-19
CARBURETOR
FRAME GROUP
F-1
F-4
HEADLIGHT
FR. BRAKE MASTER CYLINDER
F-2
F-5
METER
HANDLE PIPE/HANDLE COVER
F-3
F-6
HANDLE LEVER/SWITCH/CABLE
STEERING STEM
F-7
FRONT FENDER
F-8
FRONT COVER
F-9
FLOOR PANEL
FRAME GROUP
F-10
F-13
BODY COVER
FRONT WHEEL(CAST)
F11
F-13-1
FRONT FORK
FRONT WHEEL(SPOKE)
F-12
FRONT BRAKE CALIPER
F-14
REAR WHEEL(CAST)
F-14-1
REAR WHEEL(SPOKE)
F-15
SEAT/LUGGAGE BOX
F-16
FUEL TANK
FRAME GROUP
F-17
F-19
AIR CLEANER
STEP
AIR SUCTION VALVE
F-18
EXHAUST MUFFLER
F-20
STAND/KICK ARM
F-21
REAR CUSHION
F-23
FRONT WINKER
F-24
COMBINATION LIGHT
F-17-1
F-22
10
REAR FENDER
FRAME GROUP
F-25
F-28
BATTERY
RESERVE TANK
F-26
F-29
WIRE HARNESS
TOOLS
F-27
FRAME BODY
F-30
CAUTION LABEL
F-31
MARK/STRIPE(ANC110BCI)
F-31-1
MARK/STRIPE(ANC110BSI)
11
E-1
Cylinder Head Cover
2
Service item
F.R.T.
1. COVER COMP., HEAD......................... 0.3

2. GASKET, HEAD COVER ..................... 0.3
12
No.
1
2
3
4
Part Number
Description
12310-KVB-900
12251-KVB-901
90017-GCC-000
90543-MV9-670
COVER COMP., HEAD

GASKET, HEAD COVER
BOLT, HEAD COVER
RUBBER, MOUNTING
QTY
ANC 110
1
1
2
2
Notes
E-2
Cylinder Head
2
Service item
F.R.T.
3
4
HEAD, CYLINDER ............................ 2.4

. INCLUDES: Valve clearance
adjustment and reface
HOLDER, CAMSHAFT....................... 1.4
GASKET, CYLINDER HEAD.............. 1.5
7
10
19
(5) ANIFOLD, INTAKE....................... 0.3

SENSOR, WATER TEMP................... 0.5
PLUG, SPARK.................................... 0.2
No.
QTY
ANC 110
Part Number
Description
1
2
3
4
5
12200-KVB-900
12204-KVB-305
12211-KVB-900
12251-KVB-901
16201-KVB-900
HEAD COMP., CYLINDER

GUIDE, VALVE (O.S.)
HOLDER, CAMSHAFT
GASKET, CYLINDER HEAD
GASKET, CARBURETOR INSULATOR
1
1
1
1
1
(6)
7
8
(9)
10
16222-MV4-300
17110-KVB-900
17256-KVB-900
17257-KVB-900
37870-HW1-671
NUT, SQUARE, 5MM

PIPE COMP., INLET
BAND, INSULATOR
COLLAR
SENSOR ASSY., WATER TEMP
1
1
1
1
1
11
12
13
(14)
15
90201-GCC-000
90401-GCC-000
90701-KFM-900
91307-PK2-005
92900-06012-OB
NUT, HEX, 7MM

WASHER, 7.2x16x2.5
DOWEL PIN, SPECIAL, 8x14
O-RING, 9.5x1.5
BOLT, STUD, 6x12
4
4
4
1
2
(16)
17
18
19
93500-05025-OH
95701-06032-00
95701-06100-00
98059-57916
98059-57926
SCREW, PAN, 5x25

BOLT, FLANGE, 6x32
BOLT, FLANGE, 6x100
PLUG, SPARK (CR7EH9)
PLUG, SPARK (U22FER9)
1
2
2
1
1
Notes
13
E-3
Camshaft / Valve
2
Service item
3
4
8
9
10
13
14
14
F.R.T.
CAMSHAFT ....................................... 1.5

.INCLUDES: Valve clearance adjustment
(5,6) WEIGHT, DECOMPRESSION.... 0.8
SPROCKET, CAM .............................. 0.8
ARM, INTAKE VALVE
ROCKER (ONE) ................................ 1.5
ARM, VALVE ROCKER
:FOR 1 VEHICLE .............................. 1.5
ARM, EXHAUST VALVE
ROCKER(ONE) ................................. 1.5
ARM, VALVE ROCKER
:FOR 1 VEHICLE .............................. 1.5
VALVE, INTAKE(ONE)....................... 1.8
.INCLUDES: Refacing
.EXCLUDES: Valve guide replacement
VALVE :FOR 1 VEHICLE................... 2.0
.INCLUDES: Refacing
VALVE, EXHAUST(ONE) .................. 1.8
.INCLUDES: Refacing
VALVE :FOR 1 VEHICLE .................. 2.0
.INCLUDES: Refacing
No.
QTY
ANC 110
Part Number
Description
1
2
3
4
5
12209-GB4-681
12215-KVB-900
14100-KPH-690
14102-KVB-900
14106-KVB-900
SEAL, VALVE STEM

PLATE, CAM STOPPER
CAMSHAFT COMP.
WEIGHT, DECOMPRESSION
SPRING, DECOMPRESSION
2
1
1
1
1
6
7
8
9
10
14107-KVB-900
14108-KVB-900
14321-KVB-900
1443A-KVB-930
1444A-KVB-930
PLATE, WEIGHT SETTING

SPACER, DECOMPRESSION SPRING
SPROCKET, CAM (34T)
ARM COMP., IN. VALVE ROCKER
ARM COMP., EX. VALVE ROCKER
1
1
1
1
1
11
12
13
14
15
14451-KVB-900
14461-KVB-900
14711-KVB-900
14721-KVB-900
14751-KVB-900
SHAFT, IN. ROCKER ARM

SHAFT, EX. ROCKER ARM
VALVE, IN.
VALVE, EX.
SPRING, VALVE
1
1
1
1
2
16
17
18
19
20
14761-KVB-900
14771-GB4-680
14775-KVB-900
14781-MA6-000
90083-KVB-900
SPRING, VALVE INNER

RETAINER, VALVE SPRING
SEAT, VALVE SPRING
COTTER, VALVE.
BOLT, SOCKET KNOCK, 5MM
2
2
2
4
2
21
94540-04018
E-RING, 4MM
Notes
E-4
Cam Chain / Tensioner
2
Service item
1
2
3
6
F.R.T.
CHAIN, CAM .....................................

.INCLUDES: Engine removal and
installation
TENSIONER, CAM CHAIN ...............
(5) LIFTER, TENSIONER .................
GUIDE, CAM CHAIN .........................
3.8
1.9
0.3
1.5
No.
Part Number
Description
QTY
ANC 110
1
2
3
4
5
14401-KVB-901
14510-KVB-900
14520-KSS-901
14531-KVB-900
14560-KCW-851
CHAIN, CAM (90L)

TENSIONER, CAM CHAIN
LIFTER ASSY., TENSIONER
PIVOT, CAM CHAIN TENSIONER
GASKET, TENSIONER LIFTER
1
1
1
1
1
6
7
8
9
10
14611-KVB-900
90005-KY7-000
91301-GR0-004
91306-MG3-000
95701-06022-00
GUIDE, CAM CHAIN

SCREW, PAN, 6X6
O-RING, 15.2X1.5
O-RING, 9.5X1.5
BOLT, FLANGE, 6X22
1
1
1
1
2
Notes
15
E- 5
Cylinder
2
Service item
1
4
16
F.R.T.
CYLINDER ......................................... 1.9

GASKET, CYLINDER ........................ 1.8
No.
QTY
ANC 110
Part Number
Description
1
2
3
4
5
12100-KVB-900
12160-KVB-900
12171-KVB-900
12191-KVB-900
90701-KFM-900
CYLINDER COMP.
CLAMPER COMP., THROTTLE CABLE
RUBBER, DUST GUARD
GASKET, CYLINDER
DOWEL PIN, SPECIAL, 8X14
1
1
1
1
2
95701-06014-00
BOLT, FLANGE, 6X14
Notes
E-6
Cooling Fan / Radiator Cover
2
1
2
3
Part Number
Description
QTY
ANC 110
F.R.T.
No.
SHROUD, RADIATOR ....................... 0.6

COVER, RADIATOR .......................... 0.1
FAN, COOLING ................................. 0.5
1
2
3
4
5
11331-KVB-900
19151-KVB-901
19510-KVB-900
94301-08100
95701-06016-00
COVER, R. SIDE
COVER, RADIATOR
FAN COMP., COOLING
DOWEL PIN, 8X10
BOLT, FLANGE, 6X16
1
1
1
2
3
6
7
8
95701-06025-00
95701-06035-00
96001-06025-00
BOLT, FLANGE, 6X25

BOLT, FLANGE, 6X35
BOLT, FLANGE, 6X25
2
2
3
Service item
Notes
17
E-7
Radiator
2
No.
Part Number
Description
1
2
RADIATOR ........................................... 0.5

CAP, RADIATOR .................................. 0.2
6
7
HOSE A, WATER .................................

HOSE B, WATER .................................
.Replace 1 water hose B add ...............
HOSE D, WATER .................................
JOINT, 3WAY HOSE ............................
1
2
(3)
4
5
19010-KVB-901
19037-KVB-901
19046-KVB-901
19109-GET-003
19160-KVB-900
RADIATOR COMP.
CAP COMP., RADIATOR
LABEL, RADIATOR CAP
SEAL, DRAIN
COVER COMP., RADIATOR TOP
1
1
1
1
1
6
7
8
9
10
19501-KVB-900
19502-KVB-900
19504-KVB-900
19507-KVB-900
90103-GET-003
HOSE A, WATER
HOSE B, WATER
HOSE D, WATER
JOINT, THREE WAY HOSE
BOLT, DRAIN (TOYO)
1
2
1
1
1
11
12
13
14
90583-KVB-900
90678-MR1-690
90701-MF5-003
95701-06025-00
WASHER, PLAIN, 6MM

CLIP, HOSE
CLAMP, WATER HOSE, 21MM
BOLT, FLANGE, 6X25
4
2
6
4
8
9
18
QTY
ANC 110
F.R.T.
Service item
0.6
0.5
0.1
0.4
0.5
Notes
E-8
Water Pump
2
Service item
2
3
4
5
F.R.T.
PUMP ASSY., WATER .......................

IMPELLER, WATER PUMP ...............
O-RING, STATOR BASE....................
(19) MECHANICAL SEAL,
WATER PUMP ...................................
1.0
0.7
0.9
(8) COVER, WATER PUMP ...............

CHAIN, WATER(OIL) PUMP DRIVE ..
SPROCKET OR GEAR,
WATER PUMPDRIVEN......................
10 SHAFT, WATER PUMP ......................
0.6
0.9
11 THERMOSTAT ...................................
13 (20) PIPE, WATER CONNECTING ...
18 OIL SEAL, CRANKSHAFT :RIGHT ....
OIL SEAL, CRANKSHAFT :BOTH ....
installation
0.5
0.9
1.1
3.9
6
7
9
1.3
0.9
1.2
No.
QTY
ANC 110
Part Number
Description
1
2
3
4
5
11335-KVB-900
19200-KVB-900
19215-KVB-900
19216-KVB-900
19217-MAL-300
STAY, ENGINE HARNESS CLAMP

PUMP ASSY., WATER
IMPELLER, WATER PUMP
GASKET, STATOR BASE
SEAL, MECHANICAL
1
1
1
1
1
6
7
8
9
10
19221-KVB-900
19225-KVB-901
19226-KVB-900
19232-KVB-900
19240-KVB-900
COVER, WATER PUMP

CHAIN, WATER PUMP DRIVE (40L)
GASKET, WATER PUMP COVER
SPROCKET, WATER PUMP DRIVEN
SHAFT COMP., WATER PUMP
1
1
1
1
1
11
(12)
13
14
15
19300-KVB-901
19381-KVB-900
19422-KVB-900
19505-KVB-900
32961-KVB-900
THERMOSTAT ASSY.
O-RING
PIPE B, WATER
CLIP, RING
CLAMP A, A.C. GENERATOR CORD
1
1
1
1
1
16
17
18
19
20
90463-ML7-000
90672-SA0-003
91201-KCW-851
91203-436-004
91301-KVB-900
WASHER, SEALING, 6.5MM

STRAP, CABLE, 118MM (BLACK)
OIL SEAL, 19.8X30X7
OIL SEAL, 12X24X5
O-RING, 12.5X2.4
1
1
1
1
2
21
22
23
24
25
94301-08100
95701-06018-00
95701-06025-00
95701-06030-00
95701-06035-00
DOWEL PIN, 8X10

BOLT, FLANGE, 6X18
BOLT, FLANGE, 6X25
BOLT, FLANGE, 6X30
BOLT, FLANGE, 6X35
4
3
2
1
1
26
27
95701-06055-00
96001-06020-00
BOLT, FLANGE, 6X55

BOLT, FLANGE, 6X20
1
2
Notes
19
E-9
Right Crankcase
2
Service item
1
20
F.R.T.
CRANKCASE :RIGHT....................... 3.6

installation
CRANKCASE :BOTH ........................ 4.7
installation
No.
QTY
ANC 110
Part Number
Description
1
2
3
4
5
11100-KVB-931
11103-KVB-930
11205-GBC-300
11214-KVB-900
11216-KPH-900
CRANKCASE COMP., R.
BUSH, ENGINE HANGER RUBBER
BUSH, MAINSTAND
PLUG, BEARING PUSH
SPRING, BEARING PUSH
1
1
1
1
1
6
7
8
9
10
11217-KVB-901
15651-KVB-900
90031-KVB-900
90702-KVB-900
91307-035-000
PLATE, BEARING PUSH

GAUGE, OIL LEVEL
BOLT A, STUD, 7X193.5
PIN, SPECIAL DOWEL, 6.3X10X12
O-RING, 18X3
1
1
2
2
1
11
12
13
14
15
92800-12000
94109-12000
95701-06055-00
95701-06070-00
95701-06080-00
BOLT, DRAIN PLUG, 12MM

WASHER, DRAIN PLUG, 12MM
BOLT, FLANGE, 6X55
BOLT, FLANGE, 6X70
BOLT, FLANGE, 6X80
1
1
3
1
3
16
17
95701-06115-00
96001-06012-00
BOLT, FLANGE, 6X115

BOLT, FLANGE, 6X12
1
1
Notes
E - 10
Generator
2
Service item
1
2
F.R.T.
ROTOR OR FLYWHEEL.................. 0.7

STATOR........................................... 1.5
No.
QTY
ANC 110
Part Number
Description
1
2
3
4
5
31110-KVB-931
31120-KVB-931
32962-KVB-900
90002-KGH-900
90439-SB2-010
FLYWHEEL COMP. (MITSUBA)

STATOR COMP. (MITSUBA)
CLAMP B, A.C. GENERATOR CORD
BOLT, FLANGE, 5X14
WASHER, SPECIAL, 24X12X2.3
1
1
1
2
1
6
7
94050-12000
96700-06022-00
NUT, FLANGE, 12MM

BOLT, SOCKET, 6X22
1
3
Notes
21
E - 11
Oil Pump
2
1
2
3
22
Description
QTY
ANC 110
F.R.T.
No.
Part Number
PUMP ASSY., OIL................................ 1.0

SPROCKET, WATER PUMP DRIVE ... 0.9
GEAR, OIL PUMP DRIVEN ................. 0.9
1
2
3
(4)
(5)
15100-KVB-900
15130-KVB-900
15133-KVB-900
15331-KVB-900
15332-KVB-900
PUMP ASSY., OIL

SHAFT COMP., OIL PUMP
GEAR, OIL PUMP DRIVEN (33T)
ROTOR, OIL PUMP INNER
ROTOR, OIL PUMP OUTER
1
1
1
1
1
6
7
(8)
90002-GFC-900
90702-KFM-900
93901-34120
BOLT, HEX., 6X30

DOWEL PIN, 8X12
SCREW, TAPPING, 4X8
2
2
1
Service item
Notes
E - 12
Starting Motor
2
Description
QTY
ANC 110
F.R.T.
No.
Part Number
2
3
PINION, STARTER ............................. 0.3

HOLDER, STARTER DRIVE GEAR.... 0.2
6
7
8
MOTOR, STARTING ........................... 0.8

(4) TERMINAL, BRUSH(STARTER) ... 1.0
SUB HARNESS, STARTER ................ 1.1
1
2
3
(4)
(5)
11205-GW3-931
28120-KVB-901
28150-KVB-900
31204-KG8-004
31206-GW3-004
BUSH, 8X12X6
PINION ASSY., STARTER
HOLDER COMP., STARTER PINION
SPRING, CARBON BRUSH
PACKING
1
1
1
2
1
6
(7)
8
(9)
10
31210-KVB-901
31213-KEE-630
32105-KVB-901
91309-KEE-630
93892-04006-08
MOTOR UNIT, STARTER

BRACKET COMP., FR.
SUB CORD, STARTER MOTOR
O-RING
SCREW-WASHER, 4X6
1
1
1
1
1
(11)
12
93892-05016-08
96001-06035-00
SCREW-WASHER, 5X16
BOLT, FLANGE, 6X35
3
2
Service item
Notes
23
E - 13
Left Crankcase Cover
2
Service item
F.R.T.
2 COVER, CRANKCASE :LEFT ................ 0.5

7 COVER, CRANKCASE SUB :LEFT ........ 0.1
8 GASKET, CRANKCASE COVER :LEFT . 0.2
12 BEARING, DRIVESHAFT :LEFT............. 0.4
BEARING, DRIVESHAFT :BOTH ........... 1.3
13 OIL SEAL, KICK STARTER SPINDLE .... 0.2
24
Description
QTY
ANC 110
No.
Part Number
1
2
3
4
5
11230-KVB-900
11340-KVB-900
11342-KVB-900
1134B-KVB-930
11344-GW3-980
COVER, VENT HOLE

COVER COMP., L. SIDE
PLATE, L. COVER
TUBE, ASSY DRAIN
RUBBER, STARTER PINION HOLDER
1
1
1
1
1
6
7
8
9
10
11344-KVB-900
11350-KVB-900
11395-KVB-900
16236-KVB-900
90652-KVB-900
CLAMPER, AIR CLEANER DRAIN

COVER COMP., AIR MANAGEMENT
GASKET, L. COVER
CLAMPER, DRAIN TUBE
CIRCLIP, INTERNAL, 32MM
1
1
1
1
1
11
12
13
14
(15)
90702-KFM-900
91005-KVB-900
91211-PE9-003
93903-34120
95002-80000
DOWEL PIN, 8X12

BEARING COMP., RADIAL BALL
OIL SEAL, 16X26X6 (ARAI)
SCREW, TAPPING, 4X8
CLIP, TUBE (C12)
2
1
1
5
1
16
17
18
19
96001-06014-00
96001-06035-00
96001-06085-00
96600-06022-07
BOLT, FLANGE, 6X14

BOLT, FLANGE, 6X35
BOLT, FLANGE, 6X85
BOLT, SOCKET, 6X22
1
13
1
2
Notes
E - 14
Drive Face
2
Service item
F.R.T.
2 FACE, DRIVE ...................................... 0.4

4 (3) FACE, MOVABLE DRIVE ............. 0.4
5 (1,6) ROLLER, WEIGHT ..................... 0.4
8 (7,13) GEAR,
KICK STARTER DRIVEN .................... 0.2
9 SPINDLE, KICK STARTER ................. 0.4
12 SPRING, KICK STARTER RETURN ... 0.4
No.
QTY
ANC 110
Part Number
Description
1
2
3
4
5
22132-GCC-771
22102-KVB-900
22105-KVB-900
22110-KVB-900
22121-KVB-900
PIECE SET, SLIDE

FACE COMP., DRIVE
BOSS, DRIVE FACE
FACE COMP., MOVABLE DRIVE
ROLLER, WEIGHT
3
1
1
1
6
6
7
8
9
10
22131-KVB-900
28223-GCC-000
28230-KVB-900
28250-KVB-900
28253-KVB-900
PLATE, RAMP
SPRING, KICK DRIVEN GEAR
GEAR COMP., KICK STARTER SPINDLE (7T)
SPINDLE COMP., KICK STARTER
BUSH, KICK SPINDLE
1
1
1
1
1
11
12
13
14
15
28255-GS6-000
28281-GCC-000
90412-329-000
90426-KVB-900
90439-443-740
COLLAR, KICK BOSS

SPRING, KICK RETURN
WASHER, THRUST, 10MM
WASHER, SPECIAL, 14MM
WASHER, 16X22
1
1
1
1
1
16
17
94030-14200
94511-16000
NUT, HEX., 14MM

CIRCLIP, EXTERNAL, 16MM
1
1
Notes
25
E - 15
Driven Face
2
Service item
F.R.T.
1 OUTER, CLUTCH ................................ 0.3

5 (2,3,4) WEIGHT SET, CLUTCH .......... 0.6
7 BELT, DRIVE ........................................ 0.4
8 FACE, DRIVEN .................................... 0.5
9 (10,11,20) FACE, MOVABLE DRIVEN.. 0.5
12 (13,14,21) SPRING, DRIVEN FACE ...
18 (19) BEARING, DRIVEN FACE ..........
.Replace 1 bearing add
26
0.5
0.6
0.1
No.
QTY
ANC 110
Part Number
Description
1
2
3
4
5
22100-KVB-900
22350-KVB-900
22361-KVB-900
22401-KVB-900
22535-KVB-900
OUTER COMP., CLUTCH

PLATE COMP., DRIVE
PLATE, CLUTCH SIDE
SPRING, CLUTCH
WEIGHT SET, CLUTCH
1
1
1
3
1
6
7
8
9
10
22804-GB2-000
23100-KVB-901
23200-KVB-900
23220-KVB-900
23225-KSY-900
RUBBER, CLUTCH DAMPER

BELT, DRIVE
FACE ASSY., DRIVEN
FACE COMP., MOVABLE DRIVEN
PIN, ROLLER GUIDE
3
1
1
1
3
11
12
13
14
15
23226-KVB-900
23233-KVB-900
23237-GY6-940
23238-KVB-900
90202-KN7-670
ROLLER, GUIDE
SPRING, DRIVEN FACE
COLLAR, SEAL
COLLAR, SPRING
NUT, SPECIAL, 30MM
3
1
1
1
1
16
17
18
19
20
90441-GY6-940
90605-166-720
91001-KCW-003
91002-GA7-701
91211-KN7-671
WASHER, 12.2X29X2.5
CIRCLIP, 7MM
BEARING, NEEDLE, 20X29X18
BEARING, RADIAL BALL, 6902U
SEAL, DRIVEN FACE, 34X41X4
1
3
1
1
2
21
22
23
91384-KVB-900
94030-12200
94520-28000
O-RING, 38.8X1.9
NUT, HEX., 12MM
2
1
1
Notes
E - 16
Transmission
2
F.R.T.
No.
5 CASE, TRANSMISSION ...................... 1.2

6 GASKET, TRANSMISSION CASE........ 0.8
Service item
7
8
9
10
SHAFT, DRIVE .....................................

COUNTERSHAFT, TRANSMISSION ...
GEAR, COUNTER ...............................
SHAFT, FINAL GEAR ...........................
1.1
0.8
0.8
0.8
12 BEARING, DRIVESHAFT :RIGHT .......

BEARING, DRIVESHAFT :BOTH .........
13 BEARING,
COUNTERSHAFT :RIGHT ...................
BEARING, COUNTERSHAFT :BOTH...
14 BEARING, FINAL GEAR SHAFT
:RIGHT .................................................
BEARING, FINAL GEAR SHAFT
:BOTH ..................................................
16 OIL SEAL, TRANSMISSION COVER ..
1.1
1.3
1.0
1.2
1.0
1.2
0.9
QTY
ANC 110
Part Number
Description
1
2
3
4
5
11108-KVB-900
11204-KGF-900
11211-KVB-900
11241-KVB-900
21200-KVB-900
PLATE, MISSION BEARING SETTING

SLEEVE, RR. BRAKE CAM
TUBE, BREATHER
CLAMPER, BREATHER TUBE
CASE COMP., MISSION
1
1
1
1
1
6
7
8
9
10
21395-KVB-900
23411-KVG-900
23421-KVB-900
23422-KVG-900
23430-KVB-900
GASKET, MISSION CASE

SHAFT, DRIVE (19T)
SHAFT, COUNTER (12T)
GEAR, COUNTER (54T)
GEAR COMP., FINAL (45T)
1
1
1
1
1
11
12
13
14
15
90702-KFM-900
91001-KE6-831
91007-KVB-901
91009-KVB-901
91201-434-003
DOWEL PIN, 8X12

BEARING, RADIAL BALL, 6204
BEARING, RADIAL BALL, 60/22 UU
OIL SEAL, 14X20X3
2
1
1
1
2
16
17
18
19
20
91255-KVB-902
94510-20000
95002-50000
95701-06014-00
95701-06030-00
OIL SEAL, 29X44X7

CLIP, TUBE (C9)
BOLT, FLANGE, 6X14
BOLT, FLANGE, 6X30
1
1
1
2
2
21
22
95701-06040-00
96001-06016-00
BOLT, FLANGE, 6X40

BOLT, FLANGE, 6X16
6
1
Notes
27
E - 17
Left Crankcase
2
Service item
2
28
F.R.T.
CRANKCASE :LEFT ........................... 4.6

installation
CRANKCASE :BOTH .......................... 4.7
installation
No.
Part Number
Description
QTY
ANC 110
1
2
3
4
5
11103-KVB-901
11200-KVB-900
11203-KVB-901
11205-GBC-300
11205-GW3-980
BUSH, ENGINE HANGER RUBBER

CRANKCASE COMP., L.
BUSH, RR. CUSHION UNDER RUBBER
BUSH, MAINSTAND
BUSH, 8X12X6
1
1
1
1
1
6
7
8
9
10
12361-035-000
15421-107-000
15426-KVB-900
23531-MG2-790
90016-GAM-690
CAP, TAPPET ADJUSTING HOLE

SCREEN, OIL FILTER
SPRING, OIL FILTER SCREEN
PLATE, BEARING SETTING
BOLT, SPECIAL, 6X27
1
1
1
1
1
11
12
13
14
15
90032-KVB-900
90474-333-000
91002-KVB-930
91202-KJ9-003
91202-KVB-901
BOLT B, STUD, 7X198.5

WASHER, SEALING, 8MM
BEARING, RADIAL BALL SPECIAL,
OIL SEAL, 20X32X6
OIL SEAL, 20.8X52X6X7.5
2
2
1
1
1
1.0
16
17
18
19
20
91302-001-020
94520-52150
95701-06016-00
95701-08012-00
96100-63010-00
O-RING, 30.8MM
BOLT, FLANGE, 6X16
BOLT, FLANGE, 8X12
1
1
1
2
1
1.2
21
96100-63020-00
7 (6,8,16) SCREEN, OIL FILTER ..........

13 BEARING, CRANKSHAFT :LEFT .......
installation
14 OIL SEAL, DRIVESHAFT ....................
15 OIL SEAL, CRANKSHAFT :LEFT .......
installation
OIL SEAL, CRANKSHAFT :BOTH ......
INCLUDES: Engine removal and
installation
0.2
3.8
20 BEARING, COUNTERSHAFT :LEFT ..

BEARING, COUNTERSHAFT :BOTH.
21 BEARING, FINAL GEAR SHAFT
:LEFT...................................................
BEARING, FINAL GEAR SHAFT
:BOTH .................................................
1.0
1.2
1.1
3.8
3.9
Notes
E - 18
Crankshaft / Piston
2
Service item
1
F.R.T.
CRANKSHAFT .................................... 4.0

installation
No.
Part Number
Description
QTY
ANC 110
13000-KVB-930
CRANKSHAFT COMP.
13011-KVB-900
13012-KVB-900
13013-KVB-900
13014-KVB-900
13015-KVB-900
RING SET, PISTON (STD.)

RING SET, PISTON (0.25)
1
(1)
(1)
(1)
(1)
13101-KVB-930
13102-KVB-930
13103-KVB-930
13104-KVB-930
13105-KVB-930
PISTON
PISTON (0.25)
PISTON (0.50)
PISTON (0.75)
PISTON (1.00)
1
(1)
(1)
(1)
(1)
4
5
6
13111-087-000
13115-GN5-910
90741-003-010
PIN, PISTON
CLIP, PISTON PIN, 13MM
KEY, WOODRUFF, 4MM
(2,4,5)
RING, PISTON AND/OR PISTON
(ONE) .................................................. 2.0
Notes
1
2
1
29
E - 19
Carburetor
2
Service item
2
3
4
NEEDLE, JET ..................................... 0.6

(18) FLOAT OR FLOAT VALVE .......... 0.5
CHAMBER, FLOAT ............................ 0.4
BYSTARTER, AUTO ..........................
12
14
32
30
F.R.T.
0.9
CARBURETOR ASSEMBLY ............... 0.9

PISTON, VACUUM ............................. 0.2
(20,21)JET, MAIN ................................ 0.5
No.
Part Number
Description
QTY
ANC 110
1
2
3
4
5
16010-KGF-911
6012-KVB-931
16013-KRP-981
16015-KVB-901
16016-KRP-981
GASKET SET
NEEDLE SET, JET
FLOAT SET
CHAMBER SET, FLOAT
SCREW SET A
1
1
1
1
1
6
7
8
9
10
16028-KVB-901
16037-KCW-000
16046-KVB-901
16048-KVB-901
16050-KVB-902
SCREW SET B
PLATE SET, VALVE
BYSTARTER ASSY., AUTO
VALVE SET, AIR CUT
SPRING, COMPRESSION COIL
1
1
1
1
1
11
12
13
14
15
16075-GHB-640
16100-KVB-931
16107-GCC-000
16111-KVB-902
16119-KVB-901
O-RING, 1.3X4.3
CARBURETOR ASSY. (AVK2CC A)
TOP
PISTON COMP., VACUUM
STAY, WIRE
1
1
1
1
1
16
17
18
19
20
16131-ZW9-801
16140-GFC-901
16155-KJ9-751
16163-KGF-911
16165-KVB-901
PLATE, SETTING
BODY COMP., BYSTARTER
VALVE COMP., FLOAT
GASKET, FLOAT CHAMBER
HOLDER, NEEDLE JET
1
1
1
1
1
21
22
23
24
25
16180-KGH-971
16190-GEE-003
16199-KVB-901
93500-04008-1H
93500-04010-1H
JET, SLOW, #35

CAP, HOLDER
TUBE
SCREW, PAN, 4X8
SCREW, PAN, 4X10
1
1
1
2
2
Notes
E - 19
Carburetor
2
Service item
F.R.T.
Description
QTY
ANC 110
No.
Part Number
26
27
28
29
30
93500-04012-1H
93500-05012-1H
93892-04008-18
93892-05012-18
95002-02089
SCREW, PAN, 4X12

SCREW, PAN, 5X12
SCREW-WASHER, 4X8
SCREW-WASHER, 5X12
CLIP, TUBE (B8)
3
2
1
2
1
31
32
95005-45330-50
99101-KPB-1020
TUBE, 4.5X330
JET, MAIN, #102
1
1
Notes
31
F-1
Headlight
Service item
2
3
HEADLIGHT ASSEMBLY .................. 0.5

HEADLIGHT UNIT ............................ 0.5
7
8
SUB CORD, HEADLIGHT................. 0.3

BULB, HEADLIGHT .......................... 0.3
.NOTE: Same time for two units
BULB, POSITION LIGHT .................. 0.3
32
F.R.T.
Description
QTY
ANC110
No.
Part Number
1
2
(3)
4
5
32920-MN5-003
33100-KVB-931
33110-KVB-931
33113-MAT-611
33118-KVB-900
CLAMP, CORD
HEADLIGHT ASSY. (12V 25/25W)
HEADLIGHT UNIT
PIPE, CP
BRACKET, R. HEADLIGHT
1
1
1
2
1
6
7
8
9
10
33119-KVB-900
33150-KVB-931
34901-KFV-B51
34908-GA7-701
90101-GJ6-000
BRACKET, L. HEADLIGHT
SOCKET ASSY., HEADLIGHT
BULB, HEADLIGHT (12V 25/25W)
BULB, WEDGE BASE (T10) (12V 3.4W)
BOLT, ADJUSTING
1
1
2
2
2
11
12
93901-34310
93903-35320
SCREW, TAPPING, 4X12

1
2
Notes
F-2
Meter
Service item
QTY
ANC110
F.R.T.
No.
Part Number
4
5
METER ASSY., COMBINATION....... 0.6

SPEEDOMETER.............................. 0.6
6
7
8
9
LENS, METER.................................
CASE, METER.................................
INDICATOR, L.E.D...........................
SOCKET ASSY., METER BULB.......
1
2
3
4
(5)
34908-GA7-701
34908-KTF-641
37121-ML7-671
37200-KVB-931
37210-KVB-931
BULB, WEDGE BASE (T10) (12V 3.4W)

BULB, WEDGE BASE (T10 12V1.7W)
CLAMP
SPEEDOMETER ASSY.
SPEEDOMETER COMP.
2
3
1
1
1
(6)
(7)
(8)
9
(10)
37211-KVB-901
37212-KVB-901
37213-KVB-901
37224-KVB-931
37305-KE5-008
LENS
CASE ASSY.
INDICATOR COMP., LED
SOCKET COMP.
SCREW-WASHER, 3X22
1
1
1
1
3
11
(12)
13
(14)
(15)
38300-KRS-971
38306-KK4-000
44830-KVB-900
44831-KVB-900
86150-KPG-901
86150-KPG-902
RELAY ASSY., WINKER

SUSPENSION, WINKER RELAY
CABLE COMP., SPEEDOMETER
CABLE, INNER
EMBLEM, PRODUCT
EMBLEM, PRODUCT
1
1
1
1
1
1
(16)
(17)
(18)
(19)
20
90035-166-008
90109-MZ5-008
91352-671-003
91540-KPH-902
93903-25310
SCREW-WASHER, SPECIAL, 4X10

O-RING, 8.5X1.5
CLIP, HARNESS BAND
2
1
1
2
3
11
13
14
0.4
0.6
0.6
0.7
RELAY, WINKER.............................. 0.2

CABLE, SPEEDOMETER................ 0.3
CABLE, SPEEDOMETER INNER.... 0.1
Description
Notes
33
F-3
Handle Lever/
switch/ Cable
Service item
1
3
4
5
F.R.T.
CABLE, THROTTLE..........................
SWITCH, LIGHTING .........................
SWITCH, STARTER ..........................
SWITCH, DIMMER............................
1.4
0.3
0.3
0.3
6 SWITCH, HORN................................
7 SWITCH, WINKER ............................
8 SWITCH, REAR STOP :
LEVER SIDE .....................................
SWITCH, STOP :BOTH ....................
9 CABLE, REAR BRAKE .....................
0.3
0.3
11 GRIP, THROTTLE .............................

12 GRIP, HANDLE :LEFT.......................
15 LEVER, HANDLE :LEFT ...................
LEVER, HANDLE :BOTH ..................
0.3
0.1
0.2
0.4
0.3
0.4
1.4
16 LEVER, PARKING LOCK .................. 0.2
34
No.
Part Number
Description
QTY
ANC110
1
2
3
4
5
17910-KVB-900
30158-GW3-980
35150-KPH-880
35160-KPH-881
35170-KPH-651
CABLE COMP., THROTTLE

E-RING, 3MM
SWITCH UNIT, LIGHTING
SWITCH UNIT, STARTING
SWITCH UNIT, DIMMER
1
1
1
1
1
6
7
8
9
10
35180-KPH-881
35200-KVB-900
35340-KPH-901
43450-KVB-930
43455-KVB-900
SWITCH UNIT, HORN

SWITCH ASSY., WINKER
SWITCH ASSY., FR. STOP
CABLE COMP., RR. BRAKE
CLAMPER, RR. BRAKE CABLE
1
1
1
1
1
11
12
13
14
15
53140-KVB-900
53166-KVB-900
53167-KFM-900
53168-KFM-900
53178-KVB-930
GRIP COMP., THROTTLE

GRIP, L. HANDLE
HOUSING, UPPER THROTTLE
HOUSING, UNDER THROTTLE
LEVER, L. STEERING HANDLE
1
1
1
1
1
16
17
18
(19)
53181-KVB-930
53182-KVB-900
53183-KVB-900
88114-KVB-900
LEVER COMP., BRAKE LOCK

SPRING, RETURN LEVER
PIN, PARKING LEVER PIVOT
CAP, LOCK NUT
1
1
1
2
Notes
F-3
Handle Lever/
switch/ Cable
Service item
F.R.T.
No.
20
Part Number
88110-KVB-930SBM
22
23
(24)
25
QTY
ANC110
MIRROR ASSY., R.
*B195M* ....................... SPORTY BLUE METALLIC
*NH131M* ............ STARLIGHT SILVER METALLIC
*NH341P* .................... PEARL FADELESS WHITE
*R258* ............................................ WINNING RED
*B198M* ....................... FROZEN BLUE METALLIC
*G196M* ........................JAZZY GREEN METALLIC
*RP178M* ....................POWDER PINK METALLIC
1
1
1
1
1
1
1
88120-KVB-930SSM
88120-KVB-930PFM
88120-KVB-930WRD
88120-KVB-930FBM
88120-KVB-930JGM
88120-KVB-930PPM
MIRROR ASSY., L.
*B195M* ....................... SPORTY BLUE METALLIC
*NH131M*..............STARLIGHT SILVER METALLIC
*NH341P* .................... PEARL FADELESS WHITE
*R258* .............................................WINNING RED
*B198M*........................ FROZEN BLUE METALLIC
*G196M* ....................... JAZZY GREEN METALLIC
*RP178M* .................... POWDER PINK METALLIC
1
1
1
1
1
1
1
90115-KRS-690
90302-435-761
90314-KVB-900
93500-05025-0A
BOLT, HANDLE LEVER PIVOT

NUT, HEX., 5MM
NUT, LOCK
SCREW, PAN, 5X25
1
1
2
1
88110-KVB-930SSM
88110-KVB-930PFM
88110-KVB-930WRD
88110-KVB-930FBM
88110-KVB-930JGM
88110-KVB-930PPM
21
Description
88120-KVB-930SBM
Notes
35
F-4
Fr. Brake Master
Cylinder
Service item
1
2
6
10
12
13
36
F.R.T.
SWITCH, FRONT STOP..................... 0.2

SWITCH, STOP :BOTH ...................... 0.4
HOSE, FRONT BRAKE ...................... 0.8
.INCLUDES: Bleed brakes
CYLINDER, FRONT BRAKE
MASTER ............................................. 0.6
DIAPHRAGM, FRONT BRAKE
MASTER CYLINDER .......................... 0.1
PISTON SET, FRONT BRAKE
MASTER ............................................. 0.6
LEVER, HANDLE :RIGHT .................. 0.2
LEVER, HANDLE :BOTH ................... 0.4
No.
Part Number
Description
QTY
ANC110
1
2
3
4
5
35340-MA5-671
45126-KVB-911
45156-KVB-910
45157-KAN-850
45504-410-003

HOSE COMP., FR. BRAKE
CLAMPER, BRAKE HOSE
CLAMPER B, BRAKE HOSE
BOOT COMP.
1
1
1
1
1
6
7
8
9
10
45500-KVB-931
45512-MA6-006
45513-GW0-911
45517-GW0-751
45520-GW0-911
CYLINDER ASSY., FR. BRAKE MASTER

PROTECTOR
CAP, MASTER CYLINDER
HOLDER, MASTER CYLINDER
DIAPHRAGM
1
1
1
1
1
11
12
13
14
15
45521-GW0-911
45530-471-831
53175-KVB-930
90114-KGH-900
90145-KPH-B30
PLATE, DIAPHRAGM
CYLINDER SET, MASTER
LEVER, R. STEERING HANDLE
BOLT, OIL, 10X22 (NISSIN)
1
1
1
1
2
16
17
18
19
20
90545-300-000
90651-MA5-671
93600-04012-1G
93893-04012-17
94050-06000
WASHER, OIL BOLT

CIRCLIP
SCREW, FLAT, 4X12
SCREW-WASHER, 4X12
NUT, FLANGE, 6MM
4
1
2
1
1
21
22
95701-06012-00
95701-06022-00
BOLT, FLANGE, 6X12

BOLT, FLANGE, 6X22
2
2
Notes
F-5
Handle Pipe /
Handle Cover
Service item
1
2
F.R.T.
PIPE, STEERING HANDLE ................ 0.7

COVER, HANDLE :REAR ................... 0.5
COVER, HANDLE :BOTH ................... 0.7
No.
Part Number
Description
QTY
ANC110
1
2
3
4
5
53100-KVB-930
35205-KVB-930FMB
90106-GN5-900
90304-KGH-901
90501-KPH-880
PIPE COMP., STEERING HANDLE

COVER, HANDLE FR. *NHA35M*
BOLT, FLANGE, 10x50
NUT, U, 10 M
COLLAR A, HANDLE SETTING
1
1
1
1
1
6
7
8
9
90505-KPH-880
91422-KVB-900
93903-34380
53206-KVB-930
COLLAR B, HANDLE SETTING

SCREW, SPECIAL PAN, 5MM
SCREW, TAPPING, 4x12
COVER, HANDLE RR
1
1
8
1
Notes
37
F-6
Steering Stem
Service item
3
4
RACE, STEERING BALL :UPPER...

RACE, STEERING BALL :BOTH .....
RACE, STEERING BALL :LOWER ..
RACE, STEERING BALL :BOTH .....
1.4
1.4
1.4
1.4
6
7
RACE, STEERING TOP CONE ....... 1.0

RACE, STEERING
BOTTOM CONE ............................ 1.6
11
STEM OR SHAFT ASSY.,

STEERING ....................................... 1.4
THREAD, STEERING HEAD TOP... 1.0
12
38
F.R.T.
No.
QTY
ANC110
Part Number
Description
1
2
3
4
5
06530-GBG-B20
06531-GBG-B20
50301-KPH-720
50302-KPH-720
50306-GN5-900
BALL SET, STEEL, #6x23

BALL SET, STEEL, #6x29
RACE, STEERING TOP BALL
RACE, STEERING BOTTOM BALL
NUT, STEERING STEM LOCK
1
1
1
1
1
6
7
8
9
10
53211-KPH-720
53212-KPH-720
53214-GN5-900
53215-GN5-900
53216-GN5-830
RACE, STEERING TOP CONE

RACE, STEERING BOTTOM CONE
DUST SEAL, STEERING HEAD
WASHER, STEERING HEAD DUST SEAL
WASHER, STEERING STEM NUT
1
1
1
1
1
11
12
13
5320A-KVB-930
53220-GN5-900
95801-10045-00
STEM ASSY., STEERING

THREAD COMP., STEERING HEAD
BOLT, FLANGE, 10X45
1
1
4
TOP
Notes
F-7
Front Fender
Service item
1
F.R.T.
FENDER, FRONT ................................ 0.1
No.
1
Part Number
61100-KVB-930FBM
Description
QTY
ANC110
61100-KVB-930JGM
61100-KVB-930SSM
61100-KVB-930PFM
61100-KVB-930PPM
61100-KVB-930WRD
FENDER, FR.
*B198M*................. FROZEN BLUE METALLIC
*G196M*................. JAZZY GREEN METALLIC
*NH1*.........STARLIGHT SILVER MET / BLACK
*NH341P* ..............PEARL FADELESS WHITE
*RP178M* ............. POWDER PINK METALLIC
*R258* ...................................... WINNING RED
1
1
1
1
1
1
90116-KVB-900
BOLT, FLANGE, 6MM
Notes
39
F-8
Front Cover
Service item
1
4
F.R.T.
COWL, FRONT CENTER ................. 0.1

PANEL, INNER ................................. 1.0
No.
Part Number
Description
64302-KVB-930
2
3
4
64510-KEV-900
81110-KVB-930
81131-KVB-900
81132-GAH-000
COVER, FR. TOP

*NH1*.................................... BLACK
CUSHION, FR. TOP COVER
BRACKET, FR. NUMBER PLATE
COVER, INNER
*NH1*.................................... BLACK
HOOK, LUGGAGE
*NH1*.................................... BLACK
6
7
8
9
10
90005-KY7-000
90107-KVB-900
90677-KAN-T00
91509-GE2-760
93903-34380
SCREW, PAN, 6X6

BOLT, SPECIAL, 6MM
NUT, CLIP, 5MM
SCREW, PAN, 5X11.5
11
12
95701-06032-00
64301-KVB-930FBM
BOLT, FLANGE, 6X32

COVER, FR.
*B198M*................. FROZEN BLUE METALLIC
*G196M*................. JAZZY GREEN METALLIC
*NH1*.........STARLIGHT SILVER MET / BLACK
*NH341P* ..............PEARL FADELESS WHITE
*RP178M* ............. POWDER PINK METALLIC
*R258* ...................................... WINNING RED
64301-KVB-930JGM
64301-KVB-930SSM
64301-KVB-930PFM
64301-KVB-930PPM
64301-KVB-930WRD
40
QTY
ANC110
1
2
1
1
1
2
1
2
2
10
2
1
1
1
1
1
1
Notes
F-9
Floor Panel
Service item
1
2
3
4
F.R.T.
SKIRT, FLOOR :RIGHT..................

SKIRT, FLOOR :BOTH...................
SKIRT, FLOOR :LEFT.....................
SKIRT, FLOOR :BOTH...................
0.1
0.1
0.1
0.1
COVER, UNDER............................ 0.5

STEP, FLOOR................................ 0.7
No.
Part Number
Description
64305-KVB-900
2
3
64306-KVB-900
64308-KVB-900
64310-KVB-930
90107-KVB-900
COVER, R. FLOOR SIDE

*NH1* .................................... BLACK
COVER, L. FLOOR SIDE
BLACK
COVER, FR. LOWER
*NH1* .................................... BLACK
STEP, FLOOR
*NH1*..................................... BLACK
BOLT, SPECIAL, 6MM
6
7
8
9
90302-GW3-980
93404-06016-00
93903-24480
93903-34380
NUT, SPRING, 4MM

BOLT-WASHER, 6x16
QTY
ANC110
Notes
1
1
1
1
4
8
4
6
2
41
F - 10
Body Cover
Service item
1
2
3
4
5
42
F.R.T.
COVER, BODY :CENTER...............

COVER, BODY SIDE :RIGHT..........
COVER, BODY SIDE :BOTH...........
COVER, BODY SIDE :LEFT.............
COVER, BODY SIDE :BOTH...........
COVER, BODY :REAR.....................
COVER, REAR UNDER...................
0.2
0.6
0.8
0.7
0.8
0.1
0.1
No.
Part Number
Description
QTY
ANC110
80151-KVB-900
83520-KVB-900
3
4
5
83620-KVB-900
83750-KVB-930
83751-KVB-930
COVER, CENTER
*NH1*.......................................... BLACK
COVER, R. BODY SIDE
*NH1*.......................................... BLACK
COVER, L. BODY SIDE BLACK
COVER, RR. CENTER BLACK
COVER, RR. CENTER LOWER BLACK
6
7
8
9
10
90114-KW7-900
90302-GW3-980
91509-KVB-900
93903-24480
93903-34380
SCREW, VISOR SETTING

NUT, SPRING, 4MM
SCREW, PAN, 5X11.5
2
8
1
11
14
11
12
83500-KVB-930FMB
83600-KVB-930FMB
COVER, R BODY
COVER, L BODY
1
1
1
1
1
1
1
Notes
F - 11
Front Fork
Service item
F.R.T.
Part Number
51400-KVB-930
51400-KVB-940
51401-KVB-901
51410-KVB-901
51412-GN5-901
51420-KVB-930
51420-KVB-940
FORK ASSY., R. FR. (SILVER)

FORK ASSY., R. FR. (BLACK)
SPRING, FR. FORK
PIPE COMP., FR. FORK
SPRING, REBOUND
CASE, R. FR. BOTTOM (SILVER)
CASE, R. FR. BOTTOM (BLACK)
1
1
2
2
2
1
1
5 CASE, BOTTOM :RIGHT .................. 0.8

CASE, BOTTOM :BOTH .................... 1.4
6
7
8
9
10
51425-GN5-901
51437-KGH-901
51454-KEV-881
51456-KPH-901
51466-065-901
DUST SEAL
RING, PISTON
SEAT B, SPRING
RING, STOPPER
RING, OIL SEAL STOPPER
2
2
2
2
2
12 SEAL SET, FRONT FORK :LEFT ...... 0.7

SEAL SET, FRONT FORK :RIGHT.... 0.7
SEAL SET, FRONT FORK :BOTH ..... 1.2
11
12
13
13 FORK ASSY., FRONT :LEFT ............. 0.4

FORK ASSY., FRONT :BOTH ........... 0.5
14
15
51470-KPH-901
51490-KGH-901
51500-KVB-930
51500-KVB-940
51520-KVB-930
51520-KVB-940
90116-KV3-701
PIPE, SEAT
SEAL SET, FR. FORK
FORK ASSY., L. FR. (SILVER)
FORK ASSY., L. FR. (BLACK)
CASE, L. FR. BOTTOM (SILVER)
CASE, L. FR. BOTTOM (BLACK)
BOLT, SOCKET, 8MM
2
2
1
1
1
1
2
14 CASE, BOTTOM :LEFT ..................... 0.8

CASE, BOTTOM :BOTH .................... 1.4
16
17
90544-283-000
91356-GM0-003

O-RING
2
2
1 FORK ASSY., FRONT :RIGHT ........ 0.4

FORK ASSY., FRONT :BOTH ......... 0.5
2 SPRING, FRONT FORK :LEFT ......... 0.6
SPRING, FRONT FORK :RIGHT ...... 0.6
SPRING, FRONT FORK :BOTH ........ 0.9
3 (4,7,11) PIPE, FRONT FORK :LEFT . 0.7
PIPE, FRONT FORK :RIGHT ............ 0.7
PIPE, FRONT FORK :BOTH ............. 1.2
2
3
4
5
Description
QTY
ANC110
No.
Notes
43
F - 12
Front Brake Caliper
Service item
No.
Part Number
Description
QTY
ANC110
2
5
SHOE(PAD) SET, BRAKE :FRONT .. 0.1

(1) PISTON, FRONT
BRAKE CALIPER ............................. 0.5
1
2
3
4
5
06451-GE2-405
06455-KVB-401
43352-568-003
43353-461-771
45107-GE2-006
SEAL SET, PISTON

PAD SET, FR. BRAKE
SCREW, BLEEDER
CAP, BLEEDER
PISTON
2
1
1
1
2
11
CALIPER, FRONT BRAKE :LEFT .... 0.4

BRACKET, FRONT CALIPER ........... 0.2
6
7
8
9
10
45108-KPH-951
45111-MAJ-G41
45131-GZ0-006
45132-166-016
45133-MA3-006
SPRING, PAD
RING, STOPPER
BOLT, PIN
BOOT, PIN BUSH
BOOT B
1
1
1
1
1
11
12
13
14
15
45100-KVB-911
45190-KVB-911
45215-KPH-951
45216-166-006
90131-KGH-900
CALIPER ASSY., L. FR
BRACKET SUB ASSY., FR. CALIPER
PIN, HANGER
WASHER, WAVE
BOLT, FLANGE, 8x25
1
1
1
1
2
12
44
F.R.T.
Notes
F - 13
Front Wheel
(Cast)
Service item
F.R.T.
1
4
5
AXLE, FRONT WHEEL ................... 0.2

FRONT WHEEL............................... 0.8
FRONT TIRE(ONE) ......................... 0.7
6
7
TUBE, FRONT TIRE(ONE) ............. 0.7

GEARBOX ASSY.,
SPEEDOMETER ............................. 0.2
DISC, FRONT BRAKE .................... 0.3
10
13
(3) BEARING,
FRONT WHEEL(ONE) .................... 0.4
.Replace 1 bearing add ................... 0.1
No.
Part Number
1
2
3
4
44301-GN5-900
44311-KVB-910
44620-KVB-910
44601-KVG-911
Description
QTY
ANC110
1
1
1
44711-KVB-850
AXLE, FR. WHEEL

COLLAR, FR. WHEEL SIDE
COLLAR, FR. DISTANCE
WHEEL SUB ASSY., FR.
*NH303M* .................MAT AXIS GRAY METALLIC
TIRE, FR. (80/90-14M/C 34P)
6
7
8
9
10
27514-300-140000
44800-KVB-910
44806-KVB-911
44809-KFM-900
45351-KVB-911
TUBE, TIRE
BOX ASSY., SPEEDOMETER GEAR
GEAR, SPEEDOMETER (21T)
WASHER, SPEEDOMETER GEAR
DISK, FR. BRAKE
1
1
1
1
1
11
12
13
14
15
90105-KGH-900
90306-KGH-901
91052-KVB-900
91251-KPH-901
91258-KM1-004
BOLT, BRAKE DISK, 8x24

NUT, U, 12MM
BEARING, RADIAL BALL, 6201(U)
DUST SEAL, 21x37x7
SEAL, SPEEDOMETER GEAR BOX
4
1
2
1
1
Notes
1
1
45
F - 13 - 1
Front Wheel
(Spoke)
Service item
1
4
5
6
7
8
10
13
16
46
F.R.T.
AXLE, FRONT WHEEL...................... 0.2

HUB, FRONT WHEEL....................... 2.3
FRONT WHEEL................................. 0.8
RIM, WHEEL :FRONT........................
(9) FRONT TIRE(ONE)......................
(9) TUBE, FRONT TIRE(ONE)..........
GEARBOX ASSY.,
SPEEDOMETER ..............................
2.2
0.7
0.7
0.2
DISC, FRONT BRAKE....................... 0.3

(3) BEARING,
FRONT WHEEL(ONE)....................... 0.4
.Replace 1 bearing add
0.1
No.
Part Number
1
2
3
4
44301-GN5-900
44311-KVB-910
44620-KVB-910
44601-KVB-910
(5)
44650-KVB-930ZA
Description
QTY
ANC110
AXLE, FR. WHEEL

HUB SUB ASSY., FR.
*NH255M*....................SHIMMER SILVER METALLIC
*NH255M*....................SHIMMER SILVER METALLIC
1
1
1
1
1
6
7
8
(9)
10
44701-KVG-900
44711-KVB-850
47514-300-140000
44713-KVB-931
44800-KVB-910
RIM, FR. WHEEL

TIRE, FR. (80/90-14M/C 40P)
TUBE, TIRE
FLAP, TIRE
BOX ASSY., SPEEDOMETER GEAR
1
1
1
1
1
(11)
(12)
13
14
15
44806-KVB-911
44809-KFM-900
45351-KVB-911
90105-KGH-900
90306-KGH-901
GEAR, SPEEDOMETER (21T)

WASHER, SPEEDOMETER GEAR
DISK, FR. BRAKE
BOLT, BRAKE DISK, 8X24
NUT, U, 12MM
1
1
1
4
1
16
17
18
19
91052-KVB-901
91251-KPH-901
91258-KM1-004
1110-130
BEARING, RADIAL BALL, 6201(U)

DUST SEAL, 21X37X7
SEAL, SPEEDOMETER GEAR BOX
SPOKE SET, FR
2
1
1
1
Notes
F - 14
Rear Wheel
(Cast)
Service item
F.R.T.
1
2
3
4
SHOE(PAD) SET, BRAKE :REAR .......

REAR WHEEL .....................................
REAR TIRE(ONE) ...............................
CAM, BRAKE :REAR ..........................
6
9
ARM, BRAKE :REAR .......................... 0.5

TUBE, REAR TIRE(ONE) .................... 0.7
0.4
0.7
0.7
0.5
No.
Part Number
1
2
43125-KVB-900
42601-KVG-911
Description
QTY
ANC110
42711-KVB-851
43141-KVB-900
43151-329-000
SHOE SET, BRAKE

WHEEL COMP., RR.
*NH303M* .............. MAT AXIS GRAY METALLIC
TIRE, RR. (90/90-14M/C 46P)
CAM, RR. BRAKE
SPRING, BRAKE SHOE
1
1
1
2
6
7
8
9
10
43410-KVB-900
90301-KEV-FM0
43472-KVB-900
27514-300-14000
90112-KS4-840
ARM, RR. BRAKE

NUT, BRAKE ROD ADJUSTING
SPRING, RR. BRAKE ARM
TUBE, TIRE
BOLT, FLANGE, 6x32
1
1
1
1
1
11
12
13
90305-KVB-900
90501-KBN-900
95015-32001
NUT, U, 16MM
WASHER, 16MM
JOINT B, BRAKE ARM
1
1
1
3
4
5
Notes
47
F - 14 - 1
Rear Wheel
(Spoke)
Service item
F.R.T.
1 SHOE(PAD) SET, BRAKE :REAR.... 0.4

2 HUB, REAR WHEEL........................ 2.3
3 REAR WHEEL................................. 0.7
4 RIM, WHEEL :REAR........................ 2.2
5 (12) REAR TIRE(ONE).................... 0.7
6 CAM, BRAKE :REAR....................... 0.5
8 ARM, BRAKE :REAR....................... 0.5
11 (12) TUBE, REAR TIRE(ONE).......... 0.7
48
No.
Part Number
1
2
43125-KVB-900
42601-KVG-900
(3)
42650-KVG-900
4
5
Description
QTY
ANC110
42701-KVG-900
42711-KVB-851
SHOE SET, BRAKE

HUB COMP., RR. WHEEL
*NH255M*...................SHIMMER SILVER METALLIC
WHEEL SUB ASSY., RR.
*NH255M....................SHIMMER SILVER METALLIC
RIM, RR. WHEEL
TIRE, RR (90/90-14C 46P)
1
1
1
6
7
8
9
10
43141-KVB-900
43151-329-000
43410-KVB-900
90301-KEV-FM0
43472-KVB-900
CAM, RR. BRAKE

SPRING, BRAKE SHOE
ARM, RR. BRAKE
1
2
1
1
1
11
(12)
13
14
15
27514-300-14000
44713-KVB-931
90112-KVB-900
90305-KVB-901
90501-KBN-900
TUBE, TIRE
FLAP, TIRE
BOLT, FLANGE, 6X32
NUT, U, 16MM
WASHER, 16MM
1
1
1
1
1
16
17
95015-32001
1110-94
JOINT B, BRAKE ARM

SPOKE SET, RR
1
1
Notes
F - 15
Seat / Luggage Box
Service item
F.R.T.
3
4
5
SEAT :DOUBLE................................. 0.1

HINGE, SEAT .................................... 0.1
CATCH, SEAT :REAR SIDE .............. 0.6
7
8
10
KEY, SEAT LOCK .............................. 0.6

CABLE, SEAT LOCK ......................... 0.6
BOX, LUGGAGE ............................... 0.2
12
RAIL, GRAB :REAR .......................... 0.1
Description
QTY
ANC110
No.
Part Number
1
(2)
3
4
5
75581-GN8-920
77115-KVB-900
77200-KVB-930
77201-KPH-900
77230-KVB-900
SPRING, LOCK KEY SETTING

RUBBER, SEAL
SEAT ASSY., DOUBLE
HINGE, SEAT
CATCH COMP, SEAT
1
1
1
1
1
6
7
SPRING, SEAT LOCK

KEY, SEAT LOCK
KEY SET
CABLE, SEAT LOCK
STAY, SEAT LOCK CABLE
BOX, LUGGAGE
1
1
8
9
10
77234-GN2-000
77239-KVB-900
35010-KVB-930
77240-KVB-900
77242-KVB-900
81250-KVB-900
11
12
81252-KVB-900
84100-KVB-900ZA
13
14
15
84100-KVB-900ZB
90105-KPH-900
90302-GW3-980
93404-06012-00
CAP, LUGGAGE BOX

RAIL, RR. GRAB
*NH255M* .....SHIMMER SILVER METALLIC / SILVER
*NH303M* .........MAT AXIS GRAY METALLIC / BLACK
BOLT, SEAT HINGE
NUT, SPRING, 4MM
BOLT-WASHER, 6X12
1
1
1
1
4
16
17
(18)
19
20
93903-24480
94001-06000-0S
95011-61000
95701-08032-00
96001-06012-00

NUT, HEX., 6MM
RUBBER A, STAND STOPPER
BOLT, FLANGE, 8X30
BOLT, FLANGE, 6X12
2
2
2
4
2
Notes
1
1
1
49
F - 16
Fuel Tank
Service item
F.R.T.
1 COCK, FUEL AUTO .......................... 0.7

2 (3) SCREEN, FUEL STRAINER ........ 0.7
4 TANK, FUEL ...................................... 0.8
12 (13) FUEL TANK SENDING UNIT .... 0.7
50
No.
Part Number
Description
QTY
ANC110
1
(2)
(3)
4
5
16950-KJ9-751
16952-KJ9-752
16958-397-771
17510-KVB-930
17525-KBN-900
COCK ASSY., FUEL AUTO

SCREEN, FUEL STRAINER
O-RING
TANK COMP, FUEL
JOINT, FUEL TUBE
1
1
1
1
1
6
7
8
9
10
17525-KVB-901
17526-KVB-900
17620-KGH-600
17630-KVB-900
17631-KEV-900
TRAY, FUEL
TUBE, DRAIN
CAP, FUEL FILLER
TUBE, FUEL SET
PACKING, FUEL FILLER CAP
1
1
1
1
1
11
12
13
14
15
17635-KVB-900
37800-KVB-931
37801-GA7-700
37802-GA7-700
91540-KPH-902
TUBE, PRESSURE SET

FUEL UNIT SET
PACKING, BASE
RETAINER, FUEL UNIT
CLIP, HARNESS BAND
1
1
1
1
1
(16)
(17)
(18)
19
95002-02070
95002-02080
95002-80000
95701-08016-00
CLIP, TUBE (B7)

CLIP, TUBE (B8)
CLIP, TUBE (C12)
BOLT, FLANGE, 8x16
2
2
1
2
Notes
F - 17
Air Cleaner
Service item
F.R.T.
2 ELEMENT, AIR CLEANER ................ 0.2

7 CASE, AIR CLEANER ....................... 0.6
10 (9) COVER, AIR CLEANER CASE .... 0.2
12 TUBE, AIR CLEANER
CONNECTING................................... 0.6
Description
QTY
ANC110
No.
Part Number
1
2
3
4
5
15771-551-000
17210-KVB-901
17212-KVB-900
17213-KVB-900
17215-KVB-900
CLIP, OIL DRAIN TUBE

ELEMENT COMP., AIR CLEANER
SEAL, A, AIR CLEANER
SEAL, B, AIR CLEANER
DUCT, AIR CLEANER
2
1
2
1
1
6
7
8
9
10
17218-KVB-900
17230-KVB-930
17228-KVB-900
17234-KVB-900
17231-KVB-900
TUBE, BREATHER
CASE SUB ASSY., AIR CLEANER
ELEMENT, AIR CLEANER 2nd
COVER, AIR CLEANER DUCT
COVER SUB ASSY., AIR CLEANER
1
1
1
1
1
11
12
13
14
15
17236-KVB-900
17253-KVB-900
17254-KVB-900
17261-KVB-900
17274-KVB-900
PLUG, AIR CLEANER DRAIN

TUBE, AIR CLEANER CONNECTING
BAND, CONNECTING TUBE (50)
TUBE, AIR CLEANER DRAIN
TUBE, AIR OPENING
1
1
1
2
1
16
17
18
19
20
17370-419-700
17626-KVB-900
93903-25510
95002-02130
95002-41200-08
PLUG, BREATHER TUBE

COLLAR, FUEL TANK SETTING
SCREW, TAPPING 5x25
CLIP, TUBE (B12.5)
CLAMP, TUBE (D12)
1
3
4
2
1
21
22
95002-80000
95701-06025-00
CLIP, TUBE (C12)

BOLT, FLANGE, 6x25
1
2
Notes
51
F - 17 - 1
Air Suction Valve
Service item
52
F.R.T.
1
5
RESONATOR .................................... 0.5

VALVE, SECONDARY
AIR CONTROL .................................. 0.4
6
14
(7) PIPE, SECONDARY AIR .............. 0.2

(15) ELEMENT, SUB AIR CLEANER 0.2
No.
QTY
ANC110
Part Number
Description
1
(2)
(3)
4
5
17311-KVB-900
17369-KB4-670
17554-MB0-000
17622-GB7-900
18600-KVB-901
RESANATOR
CLIP, BREATHER TUBE
CLIP, BREATHER TUBE
RUBBER, CUSHION
VALVE ASSY., AIR SUCTION
1
1
3
2
1
6
7
8
9
10
18640-KVB-900
18645-KVB-900
1865A-KVB-930
18652-KVB-900
1865B-KVB-930
PIPE COMP., AIR FEED

GASKET, AIR FEED PIPE
TUBE A, AIR INJECTION CONTROL VALVE SET
HOSE, AIR INJECTION CONTROL VALVE
TUBE C, AIR INJECTION CONTROL VALVE SET
1
1
1
1
1
11
12
13
14
15
1865D-KVB-930
18801-KVB-900
18804-KVB-900
18805-KVB-900
18802-KVB-900
TUBE, AIR SUCTION VALVE (PB) SET

CASE, AIR CLEANER (ASV)
SEAL, AIR CLEANER (ASV)
ELEMENT, AIR CLEANER (ASV)
COVER., AIR CLEANER (ASV)
1
1
1
1
1
16
17
18
19
20
19509-KPH-900
90116-ME9-000
90501-124-000
90678-MN5-000
93404-06030-00
CLAMP, TUBE (D19)

BOLT, FLANGE, 6MM
WASHER, FR. COVER SETTING
CLIP, FUEL HOSE
BOLT-WASHER, 6x30
1
1
2
1
2
21
22
23
(24)
25
93903-25480
93903-45320
94050-06000
95002-02070
95701-06018-00

NUT, FLANGE, 6MM
CLIP, TUBE (B7)
BOLT, FLANGE, 6X18
1
2
2
2
3
18800-KVB-900
ASV AIR. CLEANER ASSY
Notes
F - 18
Exhaust Mufer
Service item
1
3
5
F.R.T.
GASKET, EXHAUST PIPE .................. 0.2

MUFFLER ........................................... 0.2
PROTECTOR, MUFFLER ................... 0.1
Description
QTY
ANC110
No.
Part Number
1
2
3
4
5
18291-KVB-900
18293-KSB-900
18300-KVB-930
18316-KVB-900
18318-KVB-900
18319-KVB-900
GASKET, EX. PIPE

RUBBER, PROTECTOR MOUNTING
MUFFLER COMP., EX.
COLLAR, WINKER STAY
PROTECTOR A, MUFFLER
PROTECTOR B, MUFFLER
1
2
1
2
1
1
6
7
8
9
90202-ZV0-000
93903-25220
95701-10040-07
95801-06016-12
NUT, HEX. CAP, 8MM

SCREW, PAN, 5X12
BOLT- FLANGE, 10X40
BOLT, FLANGE, 6X16
2
3
2
2
18301-KVB-930
MUFFLER ASSY, EXHAUST
Notes
53
F - 19
Step
Service item
F.R.T.
1 DUCT, BELT COVER ......................... 0.6

5 BAR, PILLION STEP :RIGHT ............. 0.1
BAR, PILLION STEP :BOTH .............. 0.2
6 BAR, PILLION STEP :LEFT ............... 0.1
BAR, PILLION STEP :BOTH .............. 0.2
8 BRACKET, PILLION STEP :RIGHT .... 0.6
BRACKET, PILLION STEP :BOTH ..... 0.7
9 BRACKET, PILLION STEP :LEFT ...... 0.6
BRACKET, PILLION STEP :BOTH ..... 0.7
54
No.
Part Number
Description
QTY
ANC110
1
2
3
4
5
11345-KVB-900
11346-KVB-900
16223-GBF-830
50710-KET-600
50711-KET-600
DUCT, L. COVER
GUARD, L. DUCT
BAND, INSULATOR
RUBBER, PILLION STEP
BAR, R. PILLION STEP
1
1
1
2
1
6
7
8
9
10
50712-KET-600
50715-KE8-000
50715-KVB-900
50716-KVB-900
90152-KVB-900
VAR, L. PILLION STEP

PLATE, PILLION STOP SIDE
BRACKET COMP., R. PILLION STEP
BRACKET COMP., L. PILLION STEP
BOLT, SOCKET, 10x40
1
2
1
1
4
11
12
13
14
15
93500-04025-0G
93903-34220
94101-06000
94201-16150
95015-81000
SCREW, PAN, 4x25

WASHER, PLAIN, 6MM
PIN SPLIT, 1.6 x15
PIN A, PILLION STEP
1
2
2
2
2
16
95018-34200
BAND, AIR CLEANER CONNECTING TUBE (34)
Notes
F - 20
Stand / Kick Arm
Service item
1
2
3
5
6
14
F.R.T.
ARM, KICK STARTER ......................

SWITCH, SIDE STAND ....................
STAND, MAIN...................................
SPRING, MAIN STAND ....................
0.1
0.7
0.4
0.2
BAR, SIDE STAND ........................... 0.2

SPRING, SIDE STAND .................... 0.1
Description
QTY
ANC110
No.
Part Number
1
2
3
4
5
28300-KVB-900
35700-KVB-900
50500-KVB-930
50503-KVB-900
50520-KVB-900
ARM ASSY., KICK STARTER

SWITCH SET, SIDE STAND
STAND COMP., MAIN
SHAFT, MAIN STAND
SPRING, MAIN STAND
1
1
1
1
1
6
7
8
9
10
50530-KVB-900
90108-MK6-670
90147-KVB-900
90203-KVB-900
92101-08025-0A
BAR COMP., SIDE STAND

BOLT, SIDE STAND PIVOT
BOLT, SPECIAL, 6X16
NUT, SIDE STAND
BOLT, HEX., 8X25
1
1
1
1
1
11
12
13
14
94101-10800
94201-30200
95011-61000
95014-72102
WASHER, PLAIN, 10.5X22X1.6

PIN, SPLIT, 3.0x20
SPRING A, SIDE STAND
1
1
1
1
Notes
55
F - 21
Rear Cushion
Service item
F.R.T.
1 CUSHION ASSY., REAR ....................... 0.6
No.
1
2
3
4
5
56
Part Number
52400-KVB-930
52400-KVB-940
52485-088-901
52486-GA7-003
95801-08032-00
95801-10035-00
Description
CUSHION ASSY., RR SILVER
CUSHION ASSY., RR BLACK
BUSH, RR. CUSHION RUBBER
COLLAR, RUBBER BUSH
BOLT, FLANE, 8x32
BOLT, FLANGE, 10x35
QTY
ANC110
1
1
1
1
1
1
Notes
F - 22
Rear Fender
Service item
3
F.R.T.
FENDER, REAR ................................. 0.7
Description
QTY
ANC110
No.
Part Number
1
2
3
4
5
33741-KAN-961
80104-KVB-900
80110-KVB-930
90302-GW3-980
93404-06012-00
REFLECTOR, RR. REFLEX

GUARD, SPLASH
FENDER SET, RR. (WL)
NUT, SPRING, 4MM
BOLT-WASHER, 6X12
1
1
1
2
3
93903-24480
Notes
57
F - 23
Front Winker
Service item
F.R.T.
(1) BASE, WINKER :

RIGHT FRONT .................................. 0.4
BASE, WINKER :BOTH FRONT ....... 0.5
SOCKET, WINKER :RIGHT FRONT . 0.3

SOCKET, WINKER :BOTH FRONT... 0.3
(4) BASE, WINKER :LEFT FRONT .. 0.4

BASE, WINKER :BOTH FRONT ....... 0.5
SOCKET, WINKER :LEFT FRONT .... 0.3

SOCKET, WINKER :BOTH FRONT... 0.3
58
BULB, WINKER :FRONT................... 0.3

BULB, WINKER :FOR 1 VEHICLE .... 0.4
No.
Part Number
Description
QTY
ANC110
1
(2)
(3)
4
(5)
33402-KVB-931
33403-KVB-931
33410-KVB-931
33452-KVB-931
33453-KVB-931
LENS, R. FR. WINKER

BASE ASSY., R. FR. WINKER
SOCKET COMP., R. FR. WINKER
LENS, L. FR. WINKER
BASE ASSY., L. FR. WINKER
1
1
1
1
1
(6)
7
8
9
33460-KVB-931
34905-KAN-W01
93903-34320
93911-24320
SOCKET COMP., L. FR. WINKER

BULB, WINKER (12V 10W)
SCREW, TAPPING, 4X14 (PO)
1
2
6
2
33400-KVB-930
WINKER. ASSY, R FR
33450-KVB-930
WINKER. ASSY, L FR
Notes
F - 24
Combination Light
Service item
F.R.T.
2
3
4
TAILLIGHT UNIT ................................... 0.7

SOCKET, TAILLIGHT ............................ 0.5
BULB, LICENSE LIGHT ........................ 0.1
BULB, TAILLIGHT ................................. 0.1

BULB, WINKER :REAR ......................... 0.1

BULB, WINKER :FOR 1 VEHICLE ........ 0.4
Description
QTY
ANC110
No.
Part Number
1
(2)
(3)
4
5
33113-MAT-611
33710-KVB-931
33720-KVB-931
34351-657-921
34905-GM9-003
PIPE, CP
BASE COMP., RR. COMBINATION
SOCKET COMP
BULB (12V/5W)
1
1
1
1
4
6
7
8
9
34905-KAN-W01
90302-GW3-980
93903-35320
95701-06012-00

NUT, SPRING, 4MM
BOLT, FLANGE, 6X12
2
2
2
2
33700-KVB-931
LIGHT ASSY, REAR COMB
Notes
59
F - 25
Battery
Service item
1
2
60
F.R.T.
BATTERY ........................................... 0.2

BOX, BATTERY ................................. 0.4
No.
Part Number
Description
QTY
ANC110
1
2
3
4
5
31500-KPH-881
50381-KVB-930
50382-KVB-900
64227-KVB-930
92301-06012-0A
BATTERY ASSY. (GTZ5S)

BOX COMP., BATTERY
BAND, BATTERY
PLATE, GUARD
BOLT, RECESSED, 6x12
1
1
1
1
2
6
7
94101-06000
95701-06010-00
WASHER, PLAIN, 6MM

BOLT, FLANGE, 6x10
2
3
Notes
F - 26
Wire Harness
Service item
F.R.T.
2 IGNITION CONTROL MODULE........ 0.7

3 COIL, IGNITION................................. 0.7
5 RECTIFIER, REGULATE................... 0.3
6 HARNESS, WIRE.............................. 1.4
9 KEY SET............................................. 1.8
10 KEY, SHUTTER.................................. 1.1
.EXCLUDES: Key cutting
11 SWITCH, COMBINATION & LOCK.... 1.7
13 HORN(S)............................................ 0.1
15 RELAY, STARTER.............................. 0.2
Description
QTY
ANC110
No.
Part Number
1
2
3
4
5
30401-KVB-900
30410-KVB-931
30500-KVB-901
30700-KVB-931
31600-KVB-901
CUSHION, C.D.I UNIT

C.D.I UNIT
COIL ASSY., IGNITION
CAP ASSY., NOISE SUPPRESSOR
RECTIFIER COMP., REGULATOR
1
1
1
1
1
6
(7)
8
9
(10)
32100-KVB-930
32412-MV4-000
61106-KW6-840
35010-KVB-930
35011-KVB-930
HARNESS, WIRE
COVER, BATTERY TERMINAL
RUBBER B, MOUNTING
KEY SET
SHUTTER SET, KEY (9KEY TOP REPORDER)
1
1
2
1
1
(11)
(12)
13
14
15
35100-KVB-900
35121-KVB-900
38110-KPH-851
38117-KPH-880
38501-KVB-901
SWITCH ASSY., COMBINATION & LOCK

KEY, BLANK (9KEY TOP REPORDER)
HORN COMP
COLLAR, HORN SETTING
RELAY COMP., STARTER
1
(1)
1
1
1
16
17
(18)
(19)
(20)
38506-KVB-931
90164-028-000
91540-KPH-901
91540-KPH-902
91540-S30-003
SUSPENSION, STARTER RELAY

SCREW, U-LOCK FLAT, 6x12
CLIP, HARNESS BAND
CLIP, HARNESS BAND
CLIP, HARNESS BAND (NATURAL)
1
2
1
4
2
Notes
61
F - 26
Wire Harness
Service item
62
F.R.T.
No.
Part Number
Description
QTY
ANC110
21
22
23
(24)
25
94050-06000
95701-06012-00
95701-06020-00
96001-06012-00
98200-41000
NUT, FLANGE, 6MM

BOLT, FLANGE, 6X12
BOLT, FLANGE, 6X20
BOLT, FLANGE, 6X12
FUSE, MINI (10A)
1
1
2
1
2
26
98200-41500
FUSE, MINI (15A)
Notes
F - 27
Frame Body
Service item
F.R.T.
BODY, FRAME .................................... 5.3

installation
LINK, ENGINE HANGER .................... 1.2

installation
Description
QTY
ANC110
No.
Part Number
1
2
3
4
5
50100-KVB-900
50350-KVB-900
50352-KVB-900
64223-KVB-900
80103-KVB-900
BODY COMP., FRAME

LINK ASSY., ENGINE HANGER
RUBBER, LINK STOPPER
STAY, FR. COVER
GUARD, R. SPLASH
1
1
1
1
1
6
7
8
9
10
83551-MB9-000
90105-KVB-900
90106-GCC-000
90304-KGH-901
90672-SA0-003
GROMMET
BOLT, FLANGE, 10x250
BOLT, FLANGE, 10x238
NUT, U, 10MM
STRAP, CABLE, 118MM (BLACK)
1
1
1
2
1
11
95801-08012-00
BOLT, FLANGE, 8x12
Notes
63
F - 28
Reserve Tank
Service item
F.R.T.
1 TANK, RADIATOR RESERVE............
0.6
3 TUBE, RADIATOR RESERVE TANK.. 0.3
64
Description
QTY
ANC110
No.
Part Number
1
2
3
4
(5)
19101-KVB-900
19104-KVB-900
1910B-KVB-930
90116-KVB-900
95002-02100
TANK, RESERVE
CAP, RESERVE TANK
HOSE, RESERVE TANK
BOLT, FLANGE, 6MM
CLIP, TUBE (B10)
1
1
1
2
3
(6)
95005-55470-20
TUBE, 5.3X470
Notes
F - 29
Tools
Service item
NOT INFORMATION
F.R.T.
-
Description
QTY
ANC110
No.
Part Number
1
2
3
4
5
83642-171-000
89102-538-000
89103-538-000
89216-GBG-770
89219-KGH-900
BAG, OWNERS MANUAL

SHAFT, SCREW DRIVER
GRIP
WRENCH, SPARK PLUG
BAG, TOO, 160MM
1
1
1
1
1
99003-20000
DRIVER 2, PLUS SCREW (NO.3)
Notes
65
F - 30
Caution Label
Service item
NOT INFORMATION
66
F.R.T.
No.
Part Number
1
2
3
4
5
87503-KVB-900
87505-KVB-900
87506-KGH-900
87560-KVB-900
87586-KVB-930
Description
LABEL, COOLANT INFORMATION
LABEL, TIRE
MARK, BATTERY CAUTION
LABEL, DRIVE CAUTION
LABEL, FUEL
QTY
ANC110
1
1
1
1
1
Notes
F - 31
Mark / Stripe
Service item
NOT INFORMATION
F.R.T.
-
No.
(1)
(2)
3
Part Number
Description
QTY
ANC110
Notes
87110-KVB-900ZA
87120-KVB-930
871X0-KVB-930ZA
871X0-KVB-930ZB
871X0-KVB-930ZC
871X0-KVB-930ZD
871X0-KVB-930ZE
MARK, HONDA (60MM)

EMBLEM (HONDA)
STRIPE 1 WINTER BLUE
STRIPE 2 SUMMER PINK
STRIPE 3 COSMIC ORANGE
STRIPE 4 ACTIVE RED
STRIPE 5 SPORTY BLUE
1
1
1
(1)
(1)
(1)
(1)
SPOKE
SPOKE
SPOKE
SPOKE
SPOKE
871X0-KVB-940ZA
871X0-KVB-940ZB
871X0-KVB-940ZC
871X0-KVB-940ZD
871X0-KVB-940ZE
STRIPE 1 WINNING RED

STRIPE 2 ARCTIC WHITE
STRIPE 3 FROZEN BLUE
STRIPE 4 JAZZY GREEN
STRIPE 5 POWDER PINK
1
(1)
(1)
(1)
(1)
CASTWHILE
CASTWHILE
CASTWHILE
CASTWHILE
CASTWHILE
67
F - 31 - 1
Mark / Stripe
Service item
NOT INFORMATION
68
F.R.T.
No.
Part Number
(1)
(2)
87110-KVB-900ZA
87120-KVB-930
Description
MARK, HONDA (60MM) *TYPE1*
EMBLEM (HONDA)
QTY
ANC110
1
1
Notes
PART NO. INDEX

Part Number
(06000)
06430-KVB-900
06451-GE2-405
06455-KVB-911
06530-GBG-B20
06531-GBG-B20
(11000)
11100-KVB-931
11103-KVB-901
Block No
F-14
F-14-1
F-12
F-12
F-6
F-6
11205-GW3-931
11205-GW3-980
11211-KVB-900
11214-KVB-900
11216-KPH-900
11217-KVB-901
11230-KVB-900
11241-KVB-900
11331-KVB-900
11335-KVB-900
11340-KVB-900
11342-KVB-900
11343-KVB-900
11344-GW3-980
11344-KVB-900
11345-KVB-900
11346-KVB-900
11350-KVB-900
11395-KVB-900
E-9
E-9
E-17
E-9
E-16
E-17
E-17
E-16
E-9
E-17
E-12
E-17
E-16
E-9
E-9
E-9
E-13
E-16
E-6
E-8
E-13
E-13
E-13
E-13
E-13
F-19
F-19
E-13
E-13
(12000)
12100-KVB-900
12160-KVB-900
12171-KVB-900
12191-KVB-900
12200-KVB-900
12204-KVB-305
12209-GB4-681
12211-KVB-900
E-5
E-5
E-5
E-5
E-2
E-2
E-3
E-2
11103-KVB-930
11108-KVB-900
11200-KVB-900
11203-KVB-901
11204-KGF-900
11205-GBC-300
05.11.2003
Part Number
Block No
12215-KVB-900
12251-KVB-901
12251-KVB-902
12310-KVB-900
12361-035-000
12391-KVB-900
E-3
E-2
E-2
E-1
E-17
E-1
(13000)
13000-KVB-930
13011-GCC-C50
13011-KVB-900
13012-KVB-900
13013-GCC-C50
13013-KVB-900
13014-GCC-C50
13014-KVB-900
13015-GCC-C50
13015-KVB-900
13101-KVB-930
13102-KVB-900
13103-KVB-900
13104-KVB-900
13105-KVB-900
13111-087-000
13115-GN5-910
E-18
E-18
E-18
E-18
E-18
E-18
E-18
E-18
E-18
E-18
E-18
E-18
E-18
E-18
E-18
E-18
E-18
(14000)
14100-KVB-900
14102-KVB-900
14106-KVB-900
14107-KVB-900
14108-KVB-900
14321-KVB-900
14401-KVB-901
14430-KVB-900
14440-KVB-900
14451-KVB-900
14461-KVB-900
14510-KVB-900
14520-KSS-901
14531-KVB-900
14560-KCW-851
14611-KVB-900
14711-KVB-900
14721-KVB-900
14751-KVB-900
14761-KVB-900
14771-GB4-680
E-3
E-3
E-3
E-3
E-3
E-3
E-4
E-3
E-3
E-3
E-3
E-4
E-4
E-4
E-4
E-4
E-3
E-3
E-3
E-3
E-3
Part Number
Block No
14775-KVB-900
14781-MA6-000
E-3
E-3
(15000)
15100-KVB-900
15130-KVB-900
15133-KVB-900
15331-KVB-900
15332-KVB-900
15421-107-000
15426-KVB-900
15651-KVB-900
15771-551-000
E-11
E-11
E-11
E-11
E-11
E-17
E-17
E-9
F-17
(16000)
16010-KGF-911
16012-KVB-931
16013-KRP-981
16015-KVB-901
16016-KRP-981
16028-KVB-901
16037-KCW-000
16046-KVB-901
16048-KVB-901
16050-KVB-902
16075-GHB-640
16100-KVB-931
16107-GCC-000
16111-KVB-902
16119-KVB-901
16131-ZW9-801
16140-GFC-901
16155-KJ9-751
16163-KGF-911
16165-KVB-901
16180-KGH-971
16190-GEE-003
16199-KVB-901
16201-KVB-900
16222-MV4-300
16223-GBF-830
16236-KVB-900
16950-KJ9-751
16952-KJ9-752
16958-397-771
E-19
E-19
E-19
E-19
E-19
E-19
E-19
E-19
E-19
E-19
E-19
E-19
E-19
E-19
E-19
E-19
E-19
E-19
E-19
E-19
E-19
E-19
E-19
E-2
E-2
F-19
E-13
F-16
F-16
F-16
(17000)
17110-KVB-900
17210-KVB-901
E-2
F-17
Part Number
Block No
17212-KVB-900
17213-KVB-900
17215-KVB-900
17218-KVB-900
17225-KVB-930
17228-KVB-900
17234-KVB-900
17235-KVB-900
17236-KVB-900
17253-KVB-900
17254-KVB-900
17256-KVB-900
17257-KVB-900
17261-KVB-900
17274-KVB-900
17311-KVB-900
17369-KB4-670
17370-419-700
17510-KVB-930
17525-KBN-900
17525-KVB-901
17526-KVB-900
17554-MB0-000
17620-KGH-600
17622-GB7-900
17626-KVB-900
17630-KVB-900
17631-KEV-900
17635-KVB-900
17910-KVB-900
F-17
F-17
F-17
F-17
F-17
F-17
F-17
F-17
F-17
F-17
F-17
E-2
E-2
F-17
F-17
F-17-1
F-17-1
F-17
F-16
F-16
F-16
F-16
F-17-1
F-16
F-17-1
F-17
F-16
F-16
F-16
F-3
(18000)
18291-KVB-900
18293-KSB-900
18300-KVB-930
18316-KVB-900
18330-KVB-900
18600-KVB-901
18640-KVB-900
18645-KVB-900
18651-KVB-900
18652-KVB-900
18654-KVB-900
18655-KVB-900
18801-KVB-900
18804-KVB-900
18805-KVB-900
18835-KVB-900
F-18
F-18
F-18
F-18
F-18
F-17-1
F-17-1
F-17-1
F-17-1
F-17-1
F-17-1
F-17-1
F-17-1
F-17-1
F-17-1
F-17-1
Part Number
Block No
(19000)
19010-KVB-901
19010-KVB-930
19037-KVB-901
19037-KVB-930
19046-KVB-901
19046-KVB-930
19101-KVB-900
19104-KVB-900
19108-KVB-900
19109-GET-003
19151-KVB-901
19160-KVB-900
19200-KVB-900
19215-KVB-900
19216-KVB-900
19217-MAL-300
19221-KVB-900
19225-KVB-901
19226-KVB-900
19232-KVB-900
19240-KVB-900
19300-KVB-901
19381-KVB-900
19422-KVB-900
19501-KVB-900
19502-KVB-900
19504-KVB-900
19505-KVB-900
19507-KVB-900
19509-KVB-900
19510-KVB-900
E-7
E-7
E-7
E-7
E-7
E-7
F-28
F-28
F-28
E-7
E-6
E-7
E-8
E-8
E-8
E-8
E-8
E-8
E-8
E-8
E-8
E-8
E-8
E-8
E-7
E-7
E-7
E-8
E-7
F-17-1
E-6
(21000)
21200-KVB-900
21395-KVB-900
E-16
E-16
(22000)
22011-GCC-770
22100-KVB-900
22102-KVB-900
22105-KVB-900
22110-KVB-900
22123-KVB-900
22131-KVB-900
22350-KVB-900
22361-KVB-900
22401-KVB-900
E-14
E-15
E-14
E-14
E-14
E-14
E-14
E-15
E-15
E-15
69
PART NO. INDEX

Part Number
70
Block No
22535-KVB-900
22804-GB2-000
E-15
E-15
(23000)
23100-KVB-901
23200-KVB-900
23220-KVB-900
23225-KSY-900
23226-KVB-900
23233-KVB-900
23237-GY6-940
23238-KVB-900
23411-KVG-900
23421-KVB-900
23422-KVG-900
23430-KVB-900
23531-MG2-790
E-15
E-15
E-15
E-15
E-15
E-15
E-15
E-15
E-16
E-16
E-16
E-16
E-17
(28000)
28120-KVB-901
28150-KVB-900
28223-GCC-000
28230-KVB-900
28250-KVB-900
28253-KVB-900
28255-GS6-000
28281-GCC-000
28300-KVB-900
E-12
E-12
E-14
E-14
E-14
E-14
E-14
E-14
F-20
(30000)
30158-GW3-980
30401-KVB-900
30410-KVB-931
30500-KVB-901
30700-KVB-931
F-3
F-26
F-26
F-26
F-26
(31000)
31110-KVB-931
31120-KVB-931
31204-KG8-004
31206-GW3-004
31210-KVB-901
31213-KEE-630
31500-KPH-881
31500-KPH-882
31600-KVB-901
E-10
E-10
E-12
E-12
E-12
E-12
F-25
F-25
F-26
(32000)
32100-KVB-930
F-26
05.11.2003
Part Number
32105-KVB-901
32412-MV4-000
32920-MN5-003
32961-KVB-900
32962-KVB-900
(33000)
33100-KVB-931
33110-KVB-931
33113-MAT-611
33118-KVB-900
33119-KVB-900
33150-KVB-931
33402-KVB-931
33403-KVB-931
33410-KVB-931
33452-KVB-931
33453-KVB-931
33460-KVB-931
33710-KVB-931
33714-KL3-620
33720-KVB-931
33741-KAN-961
(34000)
34351-657-921
34901-KFV-B51
34905-GM9-003
34905-KAN-W01
Block No
E-12
F-26
F-1
E-8
E-10
F-1
F-1
F-1
F-24
F-1
F-1
F-1
F-23
F-23
F-23
F-23
F-23
F-23
F-24
F-26
F-24
F-22
34908-KTF-641
F-24
F-1
F-24
F-23
F-24
F-1
F-2
F-2
(35000)
35010-KVB-930
35011-KVB-930
35070-KVB-900
35101-KVB-930
35121-KVB-900
35150-KPH-880
35160-KPH-881
35170-KPH-651
35180-KPH-881
35200-KVB-900
35340-KPH-901
35340-MA5-671
F-26
F-26
F-20
F-26
F-26
F-3
F-3
F-3
F-3
F-3
F-3
F-4
34908-GA7-701
Part Number
Block No
(37000)
37080-KVB-900
37121-ML7-671
37200-KVB-931
37210-KVB-931
37211-KVB-901
37212-KVB-901
37213-KVB-901
37224-KVB-931
37305-KE5-008
37801-GA7-700
37802-GA7-700
37870-HW1-671
F-16
F-2
F-2
F-2
F-2
F-2
F-2
F-2
F-2
F-16
F-16
E-2
(38000)
38110-KTM-851
38117-KPH-880
38301-KRS-971
38306-KK4-000
38501-KVB-901
38506-KVB-931
F-26
F-26
F-2
F-2
F-26
F-26
(42000)
42601-KVG-900ZB
42601-KVG-911ZA
42650-KVG-900ZB
42701-KVG-900
42711-KVB-931
(43000)
43141-KVB-900
43151-329-000
43352-568-003
43353-461-771
43410-KVB-900
43450-KVB-930
43455-KVB-900
43459-GN5-760
43472-KVB-900
(44000)
44301-GN5-900
F-14-1
F-14
F-14-1
F-14-1
F-14
F-14-1
F-14
F-14-1
F-14
F-14-1
F-12
F-12
F-14
F-14-1
F-3
F-3
F-14
F-14-1
F-14
F-14-1
F-13
F-13-1
Part Number
Block No
44311-KVB-910
44620-KVB-910
44635-KVB-910ZB
44650-KVB-930ZA
44650-KVB-940ZA
44701-KVG-900
44711-KVB-931
44712-KVB-931
44713-KVB-931
44800-KVB-910
44806-KVB-911
44809-KFM-900
44830-KVB-900
44831-KVB-900
(45000)
45107-GE2-006
45108-KPH-951
45111-MAJ-G41
45126-KVB-911
45131-GZ0-006
45132-166-016
45133-MA3-006
45150-KVB-911
45156-KVB-910
45157-KAN-850
45190-KVB-911
45215-KPH-951
45216-166-006
45351-KVB-911
45351-KVB-931
45504-410-003
45510-KPH-881
45512-MA6-006
45513-GW0-911
45517-GW0-751
45520-GW0-911
F-13
F-13-1
F-13
F-13-1
F-13-1
F-13-1
F-13
F-13-1
F-13
F-13-1
F-13
F-13-1
F-14
F-14-1
F-13-1
F-14-1
F-13
F-13-1
F-13
F-13-1
F-13
F-13-1
F-2
F-2
F-12
F-12
F-12
F-4
F-12
F-12
F-12
F-12
F-4
F-4
F-12
F-12
F-12
F-13
F-13-1
F-13
F-13-1
F-4
F-4
F-4
F-4
F-4
F-4
Part Number
Block No
45521-GW0-911
45530-471-831
F-4
F-4
(50000)
50100-KVB-900
50301-KPH-720
50302-KPH-720
50306-GN5-900
50350-KVB-900
50352-KVB-900
50381-KVB-930
50382-KVB-900
50500-KVB-930
50503-KVB-900
50520-KVB-900
50530-KVB-930
50710-KET-600
50711-KET-600
50712-KET-600
50715-KE8-000
50715-KVB-900
50716-KVB-900
F-27
F-6
F-6
F-6
F-27
F-27
F-25
F-25
F-20
F-20
F-20
F-20
F-19
F-19
F-19
F-19
F-19
F-19
(51000)
51400-KVB-930
51400-KVB-940
51401-KVB-901
51410-KVB-901
51412-GN5-901
51420-KVB-930
51420-KVB-940
51425-GN5-901
51437-KGH-901
51454-KEV-881
51456-KPH-901
51466-065-901
51470-KPH-901
51490-KGH-901
51500-KVB-930
51500-KVB-940
51520-KVB-930
51520-KVB-940
F-11
F-11
F-11
F-11
F-11
F-11
F-11
F-11
F-11
F-11
F-11
F-11
F-11
F-11
F-11
F-11
F-11
F-11
(52000)
52400-KVB-930
52400-KVB-940
52485-088-901
52486-GA7-003
F-21
F-21
F-21
F-21
PART NO. INDEX

Part Number
Block No
(53000)
53100-KVB-930
53140-KVB-900
53166-KVB-900
53167-KFM-900
53168-KFM-900
53175-KVB-930
53178-KVB-930
53181-KVB-930
53182-KVB-900
53183-KVB-900
53206-KVB-930ZA
53211-KPH-720
53212-KPH-720
53214-GN5-900
53215-GN5-900
53216-GN5-830
53219-KVB-930
53220-GN5-900
F-5
F-3
F-3
F-3
F-3
F-4
F-3
F-3
F-3
F-3
F-5
F-6
F-6
F-6
F-6
F-6
F-6
F-6
(61000)
61100-KVB-930ZB
61100-KVB-930ZC
61100-KVB-930ZD
61100-KVB-930ZE
61100-KVB-930ZF
61100-KVB-930ZG
F-7
F-7
F-7
F-7
F-7
F-7
(64000)
64223-KVB-900
64227-KVB-930
64302-KVB-930ZA
64305-KVB-900ZA
64306-KVB-900ZA
64308-KVB-900ZA
64310-KVB-930ZA
64510-KEV-900
F-27
F-25
F-8
F-9
F-9
F-9
F-9
F-8
(75000)
75581-GN8-920
F-15
(77000)
77115-KVB-900
77200-KVB-930
77201-KPH-900
77230-KVB-900
77234-GN2-000
77239-KVB-900
77240-KVB-900
F-15
F-15
F-15
F-15
F-15
F-15
F-15
05.11.2003
Part Number
Block No
77242-KVB-900
F-15
(80000)
80103-KVB-900
80104-KVB-900
80110-KVB-930ZA
80151-KVB-900ZA
F-27
F-22
F-22
F-10
(81000)
81110-KVB-930
81131-KVB-900ZA
81132-GAH-000ZW
81250-KVB-900
81252-KVB-900
F-8
F-8
F-8
F-15
F-15
(83000)
83520-KVB-900ZA
83551-MB9-000
83620-KVB-900ZA
83642-171-000
83750-KVB-930ZB
83751-KVB-930ZB
F-10
F-27
F-10
F-29
F-10
F-10
(84000)
84100-KVB-900ZB
84100-KVB-900ZC
F-15
F-15
(86000)
86150-KPG-901
86150-KPG-902
F-2
F-2
(87000)
87110-KVB-900ZA
87503-KVB-930
87505-KVB-930
87506-KPH-880
87560-KVB-930
87586-KVB-930
F-31
F-31-1
F-31
F-31-1
F-30
F-30
F-30
F-30
F-30
(88000)
88114-KVB-900
88210-KVB-930ZA
88210-KVB-930ZB
88210-KVB-930ZC
88210-KVB-930ZD
88210-KVB-930ZE
F-3
F-3
F-3
F-3
F-3
F-3
87120-KVB-930
Part Number
Block No
88210-KVB-930ZF
88210-KVB-930ZG
88220-KVB-930ZA
88220-KVB-930ZB
88220-KVB-930ZC
88220-KVB-930ZD
88220-KVB-930ZE
88220-KVB-930ZF
88220-KVB-930ZG
F-3
F-3
F-3
F-3
F-3
F-3
F-3
F-3
F-3
(89000)
89102-538-000
89103-538-000
89216-GBG-770
89219-KGH-900
F-29
F-29
F-29
F-29
(90000)
90002-GFC-900
90002-KGH-900
90005-KY7-000
90012-333-000
90016-GAM-690
90017-GCC-000
90031-KVB-900
90032-KVB-900
90035-166-008
90083-KVB-900
90101-GJ6-000
90103-GET-003
90105-KGH-900
90105-KPH-900
90105-KVB-900
90106-GCC-000
90106-GN5-900
90107-KVB-900
90108-MK6-670
90109-MZ5-008
90112-KVB-900
90114-KGH-900
90114-KW7-900
90115-KRS-690
90116-KVB-900
90116-KV3-701
E-11
E-10
E-4
F-8
E-3
E-17
E-1
E-9
E-17
F-2
E-3
F-1
E-7
F-13
F-13-1
F-15
F-27
F-27
F-5
F-8
F-9
F-20
F-2
F-14
F-14-1
F-4
F-10
F-3
F-7
F-17-1
F-28
F-11
Part Number
90131-KGH-900
90145-KPH-B30
90147-KVB-900
90152-KVB-900
90164-028-000
90201-GCC-000
90202-KN7-670
90202-ZV0-000
90203-KVB-900
90206-001-000
90302-GW3-980
90302-435-761
90304-KGH-901
90305-KVB-901
90306-KGH-901
90314-KVB-900
90401-GCC-000
90412-329-000
90426-KVB-900
90439-SB2-010
90439-443-740
90441-GY6-940
90463-ML7-000
90474-333-000
90501-KBN-900
90501-KPH-880
90501-124-000
90505-KPH-880
90543-MV9-670
90544-283-000
90545-300-000
90583-KVB-900
90605-166-720
90651-MA5-671
90652-KVB-900
90672-SA0-003
90677-KAN-T00
90678-MN5-000
90678-MR1-690
90701-KFM-900
Block No
F-12
F-4
F-20
F-19
F-26
E-2
E-15
F-18
F-20
E-3
F-9
F-10
F-15
F-22
F-24
F-3
F-5
F-27
F-14
F-14-1
F-13
F-13-1
F-3
E-2
E-14
E-14
E-10
E-14
E-15
E-8
E-17
F-14
F-14-1
F-5
F-17-1
F-5
E-1
F-11
F-4
E-7
E-15
F-4
E-13
E-8
F-27
F-8
F-17-1
E-7
E-2
Part Number
90701-MF5-003
90702-KFM-900
90702-KVB-900
90741-003-010
(91000)
91001-KCW-003
91001-KE6-831
91002-GA7-701
91002-GA7-702
91002-KVB-930
91005-KVB-900
91007-KVB-901
91009-KVB-901
91052-KVB-901
91052-KVB-902
91201-KCW-851
91201-434-003
91202-KJ9-003
91202-KVB-901
91203-436-004
91211-KN7-671
91211-PE9-003
91251-KPH-901
91255-KVB-902
91258-KM1-004
91301-GR0-004
91301-KVB-900
91302-001-020
91306-MG3-000
91307-PK2-005
91307-035-000
91309-KEE-630
91352-671-003
91352-671-004
91356-GM0-003
91384-KVB-900
91422-KVB-900
91509-GE2-760
91509-KVB-900
91540-KPH-901
91540-KPH-902
Block No
E-5
E-7
E-11
E-13
E-16
E-9
E-18
E-15
E-16
E-15
E-15
E-17
E-13
E-16
E-16
F-13
F-13-1
F-13
F-13-1
E-8
E-16
E-17
E-17
E-8
E-15
E-13
F-13
F-13-1
E-16
F-13
F-13-1
E-4
E-8
E-17
E-4
E-2
E-9
E-12
F-2
F-2
F-11
E-15
F-5
F-8
F-10
F-26
F-2
71
PART NO. INDEX

Part Number
91540-S30-003
(92000)
92101-08025-0A
92301-06012-0A
92800-12000
92900-06012-0B
(93000)
93404-06012-00
93404-06016-00
93404-06030-00
93500-04008-1H
93500-04010-1H
93500-04012-1H
93500-04025-0G
93500-05012-1H
93500-05025-0A
93500-05025-0H
93600-04012-1G
93892-04006-08
93892-04008-18
93892-05012-18
93892-05016-08
93893-04012-17
93901-34120
93901-34310
93903-24410
93903-24480
93903-25220
93903-25310
93903-25480
93903-25510
93903-34120
93903-34220
93903-34320
93903-34380
93903-35320
93903-45320
72
05.11.2003
Block No
F-16
F-26
F-26
F-20
F-25
E-9
E-2
F-15
F-22
F-9
F-17-1
E-19
E-19
E-19
F-19
E-19
F-3
E-2
F-4
E-12
E-19
E-19
E-12
F-4
E-11
F-1
F-15
F-9
F-10
F-22
F-18
F-2
F-17-1
F-17
E-13
F-19
F-23
F-5
F-8
F-9
F-10
F-1
F-24
F-17-1
Part Number
93911-24320
F-23
(94000)
94001-06000-0S
94030-12200
94030-14200
94050-06000
94050-12000
94101-06000
94101-10800
94109-12000
94201-16150
94201-30200
94301-08100
94510-20000
94511-16000
94520-28000
94520-52150
94540-04018
95002-02070
Block No
(95000)
95002-02080
95002-02089
95002-02100
95002-02130
95002-41200-08
95002-50000
95002-80000
95005-45330-50
95005-55470-20
95011-61000
95014-72102
95015-32001
95015-81000
95018-34200
95701-06010-00
95701-06012-00
F-15
E-15
E-14
F-4
F-17-1
F-26
E-10
F-19
F-25
F-20
E-9
F-19
F-20
E-6
E-8
E-16
E-14
E-15
E-17
E-3
F-16
F-17-1
F-16
E-19
F-28
F-17
F-17
E-16
E-13
F-16
F-17
E-19
F-28
F-15
F-20
F-20
F-14
F-14-1
F-19
F-19
F-25
F-4
F-24
F-26
Part Number
Block No
95701-06014-00
95701-06016-00
95701-06018-00
95701-06020-00
95701-06022-00
95701-06025-00
95701-06030-00
95701-06032-00
95701-06035-00
95701-06040-00
95701-06055-00
95701-06070-00
95701-06080-00
95701-06100-00
95701-06115-00
95701-08012-00
95701-08016-00
95701-08032-00
95701-10040-07
95801-06016-02
95801-08012-00
95801-08032-00
95801-10035-00
95801-10045-00
(96000)
96001-06012-00
96001-06014-00
96001-06016-00
96001-06020-00
96001-06025-00
96001-06035-00
96001-06085-00
96100-63010-00
96100-63020-00
E-5
E-16
E-6
E-17
E-8
F-17-1
F-26
E-4
F-4
E-6
E-7
E-8
F-17
E-8
E-16
E-2
F-8
E-6
E-8
E-16
E-8
E-9
E-9
E-9
E-2
E-9
E-17
F-16
F-15
F-18
F-18
F-27
F-21
F-21
F-6
E-9
F-15
F-26
E-13
E-16
E-8
E-6
E-12
E-13
E-13
E-17
E-17
Part Number
Block No
96600-06022-07
96700-06022-00
E-13
E-10
(97000)
97198-41028-N0
97366-41100-P0
97547-41099-P0
97654-41026-N0
F-14-1
F-13-1
F-13-1
F-14-1
98059-57916
98059-57926
98059-58916
98059-58926
98200-31000
98200-31500
(98000)
(99000)
99003-20000
99101-KPB-1020
E-2
E-2
E-2
E-2
F-26
F-26
F-29
E-19
Part Number
Block No
PART NAME INDEX

Part Number
Block No
(A)
ARM ASSY., KICK STARTER

ARM COMP., EX.
VALVE ROCKER
ARM COMP., IN. VALVE ROCKER
ARM, RR. BRAKE
AXLE, FR. WHEEL
(B)
BATTERY
BATTERY ASSY.
BEARING COMP., RADIAL BALL
BEARING, NEEDLE, 20X29X18
BEARING, RADIAL
BALL SPECIAL, 6207
BEARING, RADIAL BALL, 60/22
BEARING, RADIAL
BALL, 6201(U)
BEARING, RADIAL BALL, 6902U
BELT, DRIVE
BODY COMP., BYSTARTER
BODY COMP., FRAME
BOLT A, STUD, 7X193.5
BOLT B, STUD, 7X198.5
BOLT-WASHER, 6X12
BOLT-WASHER, 6X16
BOLT-WASHER, 6X30
BOLT, ADJUSTING
BOLT, BRAKE DISK, 8X24
BOLT, DRAIN
BOLT, DRAIN PLUG, 12MM
BOLT, FLANGE, 10X238
BOLT, FLANGE, 10X250
BOLT, FLANGE, 10X35
BOLT, FLANGE, 10X40
BOLT, FLANGE, 10X45
BOLT, FLANGE, 10X50
BOLT, FLANGE, 5X14
BOLT, FLANGE, 6MM
F-20
E-3
E-3
F-14
F-14-1
F-13
F-13-1
Part Number
Block No
BOLT, FLANGE, 6X10

BOLT, FLANGE, 6X100
BOLT, FLANGE, 6X115
BOLT, FLANGE, 6X12
BOLT, FLANGE, 6X14

F-25
F-25
E-13
E-15
BOLT, FLANGE, 6X16
E-17
E-16
E-16
BOLT, FLANGE, 6X18
F-13
F-13-1
E-16
E-17
E-17
E-15
E-15
E-19
F-27
E-9
E-17
F-15
F-22
F-9
F-17-1
F-1
F-13
F-13-1
E-7
E-9
F-27
F-27
F-21
F-18
F-6
F-5
E-10
F-7
BOLT, FLANGE, 6X20

BOLT, FLANGE, 6X22
BOLT, FLANGE, 6X25
OLT, FLANGE, 6X30

BOLT, FLANGE, 6X32
BOLT, FLANGE, 6X35
BOLT, FLANGE, 6X40

BOLT, FLANGE, 6X55
BOLT, FLANGE, 6X70
BOLT, FLANGE, 6X80
BOLT, FLANGE, 6X85
BOLT, FLANGE, 8X12
BOLT, FLANGE, 8X16
BOLT, FLANGE, 8X25
BOLT, FLANGE, 8X32
F-17-1
F-28
F-25
E-2
E-9
E-9
F-4
F-15
F-24
F-26
E-5
E-13
E-16
E-6
E-16
E-1
F-18
E-8
F-17-1
E-8
E-4
F-4
E-6
E-7
E-8
F-17
E-8
E-16
E-2
F-8
F-14
F-14-1
E-6
E-8
E-12
E-13
E-16
E-8
E-9
E-9
E-9
E-13
E-17
F-27
F-16
F-12
F-15
F-21
F-3
Part Number
Block No
BOLT, HEAD COVER

BOLT, HEX., 6X30
BOLT, HEX., 8X25
BOLT, OIL, 10X22
BOLT, PIN
BOLT, RECESSED, 6X12
BOLT, SEAT HINGE
BOLT, SIDE STAND PIVOT
BOLT, SOCKET KNOCK, 5MM
BOLT, SOCKET, 10X40
BOLT, SOCKET, 6X22
BOLT, SOCKET, 8MM
BOLT, SPECIAL, 6MM
BOLT, SPECIAL, 6X16
BOLT, SPECIAL, 6X27
BOLT, STUD, 6X12
BOOT B
BOOT COMP.
BOOT, PIN BUSH
BOSS, DRIVE FACE
BOX ASSY., S
PEEDOMETER GEAR
BOX COMP., BATTERY
BOX, LUGGAGE
BRACKET COMP., FR.
BRACKET COMP.,
L. PILLION STEP
BRACKET COMP.,
R. PILLION STEP
BRACKET SUB ASSY.,
FR. CALIPER
BRACKET, FR. NUMBER PLATE
BRACKET, L. HEADLIGHT
BRACKET, R. HEADLIGHT
BULB
BULB, HEADLIGHT
BULB, WEDGE BASE F-1
BULB, WINKER
BUSH, ENGINE
HANGER RUBBER
BUSH, KICK SPINDLE
BUSH, MAINSTAND
F-4
E-1
E-11
F-20
F-4
F-12
F-25
F-15
F-20
E-3
F-19
E-10
E-13
F-11
F-8
F-9
F-20
E-17
E-2
F-12
F-4
F-12
E-14
F-13
F-13-1
F-25
F-15
E-12
Part Number
Block No
BUSH, RR. CUSHION RUBBER

BUSH, RR. CUSHION
UNDER RUBBER
BUSH, 8X12X6
BYSTARTER ASSY., AUTO
(C)
C.D.I. UNIT
CABLE COMP., RR. BRAKE
CABLE COMP., SPEEDOMETER
CABLE COMP., THROTTLE
CABLE, INNER
CABLE, SEAT LOCK
CALIPER SUB ASSY., L. FR.
CAM, RR. BRAKE
CAMSHAFT COMP.
CAP ASSY., NOISE
SUPPRESSOR
CAP COMP., RADIATOR
CAP, BLEEDER
CAP, FUEL FILLER
CAP, HOLDER
CAP, LOCK NUT
CAP, LUGGAGE BOX
F-19
CAP, MASTER CYLINDER
F-19
CAP, RESERVE TANK
F-12
F-8
F-1
F-1
F-24
F-1
CAP, TAPPET ADJUSTING HOLE
F-2
F-23
F-24
E-9
E-17
E-14
E-9
CARBURETOR ASSY.
CASE ASSY.
CASE COMP., MISSION
CASE SUB ASSY.,
AIR CLEANER
CASE, AIR CLEANER
CASE, L. FR. BOTTOM
CASE, R. FR. BOTTOM
CATCH COMP., SEAT
CHAIN, CAM
CHAIN, WATER PUMP DRIVE
CHAMBER SET, FLOAT
08.08.2005
E-17
F-21
E-17
E-12
E-17
E-19
F-26
F-3
F-2
F-3
F-2
F-15
F-12
F-14
F-14-1
E-3
F-26
E-7
F-12
F-16
E-19
F-3
F-15
F-4
F-28
E-17
E-19
F-2
E-16
F-17
F-17-1
F-11
F-11
F-15
E-4
E-8
E-19
73
PART NAME INDEX

Part Number
Block No
CIRCLIP
CIRCLIP, 7MM
CLAMP
CLAMP A, A.C.
GENERATOR CORD
CLAMP B, A.C.
GENERATOR CORD
CLAMP, CORD
CLAMP, TUBE
CLAMP, WATER HOSE, 21MM
CLAMPER B, BRAKE HOSE
CLAMPER COMP.,
THROTTLE CABLE
CLAMPER, AIR
CLEANER DRAIN TUBE
CLAMPER, BRAKE HOSE
CLAMPER, BREATHER TUBE
CLAMPER, DRAIN TUBE
CLAMPER, RR. BRAKE CABLE
CLIP, BREATHER TUBE
CLIP, FUEL HOSE
CLIP, HARNESS BAND
CLIP, HOSE
CLIP, OIL DRAIN TUBE
CLIP, PISTON PIN, 13MM
CLIP, RING
CLIP, TUBE
5
74
COCK ASSY., FUEL AUTO

COIL ASSY., IGNITION
COLLAR
COLLAR A, HANDLE SETTING
COLLAR B, HANDLE SETTING
COLLAR, AIR CLEANER
08.08.2005
F-4
E-14
E-16
E-15
E-13
E-17
E-15
F-2
E-8
E-10
F-1
F-17
F-17-1
E-7
F-4
E-5
E-13
F-4
E-16
E-13
F-3
F-17-1
F-17-1
F-2
F-16
F-26
E-7
F-17
E-18
E-8
E-13
E-16
E-19
F-16
F-17
F-17-1
F-28
F-16
F-26
E-2
F-5
F-5
F-17
F-13
Part Number
Block No
F-13-1
F-13
F-13-1
F-26
E-14
COLLAR, HORN SETTING

COLLAR, KICK BOSS
COLLAR, MUFFLER
PROTECTOR
F-18
COLLAR, RUBBER BUSH
F-21
COLLAR, SEAL
E-15
COLLAR, SPRING
E-15
COLLAR, MUFFLER PROTECTOR F-18
COLLAR, RUBBER BUSH
F-21
COLLAR, SEAL
E-15
COLLAR, SPRING
E-15
COTTER, VALVE
E-3
COVER COMP.,
AIR MANAGEMENT
E-13
COVER COMP., HEAD
E-1
COVER COMP., L. SIDE
E-13
COVER COMP., RADIATOR TOP
E-7
COVER SUB ASSY.,
AIR CLEANER
F-17
F-17-1
COVER, AIR CLEANER DUCT
F-17
COVER, BATTERY TERMINAL
F-26
COVER, CENTER
F-10
COVER, FR. LOWER
F-9
COVER, FR. TOP
F-8
COVER, HANDLE RR.
F-5
COVER, INNER
F-8
COVER, L. BODY SIDE
F-10
COVER, L. FLOOR SIDE
F-9
COVER, R. BODY SIDE
F-10
COVER, R. FLOOR SIDE
F-9
COVER, R. SIDE
E-6
COVER, RADIATOR
E-6
COVER, RR. CENTER
F-10
COVER, RR. CENTER LOWER
F-10
COVER, VENT HOLE
E-13
COVER, WATER PUMP
E-8
CRANKCASE COMP., L.
E-17
CRANKCASE COMP., R.
E-9
CRANKSHAFT COMP.
E-18
CUSHION ASSY., RR.
F-21
CUSHION, C.D.I. UNIT
F-26
CUSHION, FR. TOP COVER
F-8
CYLINDER COMP.
E-5
CYLINDER SET, MASTER
F-4
Part Number
Block No
CYLINDER SUB ASSY.,

FR. BRAKE MASTER
DIAPHRAGM
DISK, FR. BRAKE
(D)
DOWEL PIN, SPECIAL, 8X14

DOWEL PIN, 8X10
DOWEL PIN, 8X12
DRIVER 2, PLUS SCREW
DRIVER, SCREW
DUCT, AIR CLEANER F-17
DUCT, L. COVER
DUST SEAL
DUST SEAL, STEERING HEAD
DUST SEAL, 21X37X7
(E)
E-RING, 3MM
E-RING, 4MM
ELEMENT COMP., AIR CLEANER
ELEMENT, AIR CLEANER
ELEMENT, AIR CLEANER
SECOND
EMBLEM
EMBLEM, PRODUCT
(F)
FACE ASSY., DRIVEN

FACE COMP., DRIVE
FACE COMP.,
MOVABLE DRIVE
FACE COMP., MOVABLE DRIVEN
FAN COMP., COOLING
FENDER SET, RR.
FENDER, FR.
FLAP, TIRE
FLOAT SET
FLYWHEEL COMP.
FORK ASSY., L. FR.
FORK ASSY., R. FR.
F-4
F-4
F-13
F-13-1
E-2
E-5
E-6
E-8
E-11
E-13
E-16
F-29
F-29
F-19
F-11
F-6
F-13
F-13-1
F-3
E-3
F-17
F-17-1
F-17
F-31
F-31-1
F-2
E-15
E-14
E-14
E-15
E-6
F-22
F-7
F-13-1
F-14-1
E-19
E-10
F-11
F-11
Part Number
Block No
FUEL UNIT SET

FUSE, BLADE
F-16
F-26
(G)
GASKET SET
GASKET, AIR FEED PIPE
GASKET, CARBURETOR
INSULATOR
GASKET, CYLINDER
GASKET, CYLINDER HEAD
GASKET, EX. PIPE
GASKET, FLOAT CHAMBER
GASKET, HEAD COVER
GASKET, L. COVER
GASKET, MISSION CASE
GASKET, STATOR BASE
GASKET, TENSIONER LIFTER
GASKET, WATER PUMP COVER
GAUGE, OIL LEVEL
GEAR COMP., FINAL
GEAR COMP., KICK STARTER
SPINDLE
GEAR, COUNTER
GEAR, OIL PUMP DRIVEN
GEAR, SPEEDOMETER
GRIP
GRIP COMP., THROTTLE
GRIP, L. HANDLE
GROMMET
GUARD, L. DUCT
GUARD, R. SPLASH
GUARD, SPLASH
GUIDE, CAM CHAIN
GUIDE, VALVE
(H)
HARNESS, WIRE
HEAD COMP., CYLINDER
HEADLIGHT ASSY.
HEADLIGHT UNIT
HINGE, SEAT
HOLDER COMP.,
STARTER PINION
HOLDER, CAMSHAFT
HOLDER, MASTER CYLINDER
HOLDER, NEEDLE JET
HOOK, LUGGAGE
E-19
F-17-1
E-2
E-5
E-2
F-18
E-19
E-1
E-13
E-16
E-8
E-4
E-8
E-9
E-16
E-14
E-16
E-11
F-1
F-13-1
F-29
F-3
F-3
F-27
F-19
F-27
F-22
E-4
E-2
F-26
E-2
F-1
F-1
F-15
E-12
E-2
F-4
E-19
F-8
PART NAME INDEX

Part Number
Block No
HORN COMP.
HOSE A, WATER
HOSE B, WATER
E-7
HOSE COMP., FR. BRAKE
HOSE D, WATER
HOSE, AIR INJECTION
CONTROL VALVE
HOSE, RESERVE TANK
HOUSING, UNDER THROTTLE
HOUSING, UPPER THROTTLE
HUB COMP., RR. WHEEL
HUB SUB ASSY., FR.
(I)
IMPELLER, WATER PUMP

INDICATOR COMP., LED
(J)
JET, MAIN,
JET, SLOW,
JOINT B, BRAKE ARM
JOINT, FUEL TUBE

JOINT, THREE WAY HOSE
(K)
KEY SET
KEY, BLANK
KEY, SEAT LOCK
KEY, WOODRUFF, 4MM
F-26
E-7
F-4
E-7
F-17-1
F-28
F-3
F-3
F-14-1
F-13-1
E-8
F-2
E-19
E-19
F-14
F-14-1
F-16
E-7
F-26
F-26
F-15
E-18
(L)
LABEL, COOLANT
INFORMATION
LABEL, DRIVE CAUTION
LABEL, FUEL
LABEL, RADIATOR CAP
LABEL, TIRE
LENS
LENS, L. FR. WINKER
LENS, R. FR. WINKER
LEVER COMP., BRAKE LOCK
LEVER, L. STEERING HANDLE
LEVER, R. STEERING HANDLE
LIFTER ASSY., TENSIONER
LINK ASSY., ENGINE HANGER
F-30
F-30
F-30
E-7
F-30
F-2
F-23
F-23
F-3
F-3
F-4
E-4
F-27
Part Number
Block No
(M)
MARK, BATTERY CAUTION

MARK, HONDA
MIRROR COMP., L.
MIRROR COMP., R.
MOTOR UNIT, STARTER
MUFFLER COMP., EX.
(N)
NEEDLE SET, JET

NUT, CAP, 6MM
NUT, CLIP, 5MM
NUT, FLANGE, 12MM
NUT, FLANGE, 6MM
NUT, HEX., 12MM
NUT, HEX., 14MM
NUT, HEX., 5MM
NUT, HEX., 6MM
NUT, HEX., 7MM
NUT, LOCK
NUT, SIDE STAND
NUT, SPECIAL, 30MM
NUT, SPRING, 4MM
NUT, SQUARE, 5MM

NUT, STEERING STEM LOCK
NUT, TAPPET ADJUSTING
NUT, U, 10MM
NUT, U, 12MM
NUT, U, 16MM
O-RING
O-RING, 1.3X4.3
O-RING, 12.5X2.4
(O)
F-30
F-31
F-31-1
F-3
F-3
E-12
F-18
E-19
F-14
F-14-1
F-18
F-8
E-10
F-4
F-17-1
F-26
E-15
E-14
F-3
F-15
E-2
F-3
F-20
E-15
F-9
F-10
F-15
F-22
F-24
E-2
F-6
E-3
F-5
F-27
F-13
F-13-1
F-14
F-14-1
E-8
E-12
F-11
F-16
E-19
E-8
Part Number
Block No
O-RING, 15.2X1.5
O-RING, 18X3
O-RING, 30.8MM
O-RING, 38.8X1.9
O-RING, 8.5X1.5
O-RING, 9.5X1.5
OIL SEAL, 12X24X5
OIL SEAL, 14X20X3
OIL SEAL, 16X26X6
OIL SEAL, 19.8X30X7
OIL SEAL, 20.8X52X6X7.5
OIL SEAL, 20X32X6
OIL SEAL, 29X44X7
OUTER COMP., CLUTCH
(P)
PACKING
PACKING, BASE
PACKING, FUEL FILLER CAP
PAD SET, FR. BRAKE
PIECE SET, SLIDE
PIN A, PILLION STEP
PIN, HANGER
PIN, PARKING LEVER PIVOT
PIN, PISTON
PIN, ROLLER GUIDE
PIN, SPECIAL DOWEL,
6.3X10X12
PIN, SPLIT, 1.6X15
PIN, SPLIT, 3.0X20
PINION ASSY., STARTER
PIPE B, WATER
PIPE COMP., AIR FEED
PIPE COMP., FR. FORK
PIPE COMP., INLET
PIPE COMP.,
STEERING HANDLE
PIPE, CP
PIPE, SEAT
PISTON
PISTON COMP., VACUUM
PIVOT, CAM CHAIN TENSIONER
PLATE COMP., DRIVE
PLATE SET, VALVE
PLATE, BEARING PUSH
E-4
E-9
E-17
E-15
F-2
E-2
E-4
E-8
E-16
E-13
E-8
E-17
E-17
E-16
E-15
E-12
F-16
F-16
F-12
E-14
F-19
F-12
F-3
E-18
E-15
E-9
F-19
F-20
E-12
E-8
F-17F-11
E-2
F-5
F-1
F-24
F-11
E-18
F-12
E-19
E-4
E-15
E-19
E-9
Part Number
Block No
PLATE, BEARING SETTING

PLATE, CAM STOPPER
PLATE, CLUTCH SIDE
PLATE, DIAPHRAGM
PLATE, GUARD
PLATE, L. COVER
PLATE, MISSION
BEARING SETTING
PLATE, PILLION STEP SIDE
PLATE, RAMP
PLATE, SETTING
PLATE, WEIGHT SETTING
PLUG, AIR CLEANER DRAIN
PLUG, BEARING PUSH
PLUG, BREATHER TUBE
PLUG, SPARK
PROTECTOR
PROTECT0R A SET, MUFFLER
PUMP ASSY., OIL
PUMP ASSY., WATER
E-17
E-3
E-15
F-4
F-25
E-13
E-16
F-19
E-14
E-19
E-3
F-17
E-9
F-17
E-2
F-4
F-18
E-11
E-8
(R)
RACE, STEERING
BOTTOM BALL
RACE, STEERING
RACE, STEERING TOP BALL
RACE, STEERING TOP CONE
RADIATOR COMP.
RAIL, RR. GRAB
RECTIFIER COMP.,
REGULATOR
REFLECTOR, RR. REFLEX
RELAY COMP., STARTER
RELAY COMP., WINKER
RESONATOR
RETAINER, FUEL UNIT
RETAINER, VALVE SPRING
RIM, FR. WHEEL
RIM, RR. WHEEL
RING SET, PISTON
RING, OIL SEAL STOPPER
RING, PISTON
RING, STOPPER
ROLLER SET, WEIGHT
ROLLER, GUIDE
ROTOR, OIL PUMP INNER
ROTOR, OIL PUMP OUTER
08.08.2005
F-6
F-6
F-6
F-6
E-7
F-15
F-26
F-22
F-26
F-2
F-17-1
F-16
E-3
F-13-1
F-14-1
E-18
F-11
F-11
F-11
F-12
E-14
E-15
E-11
E-11
5
75
PART NAME INDEX

Part Number
Block No

RUBBER, CLUTCH DAMPER
RUBBER, CUSHION
RUBBER, DUST GUARD
RUBBER, LINK STOPPER
RUBBER, MOUNTING
RUBBER, PILLION STEP
RUBBER, PROTECTOR
PACKING
RUBBER, SEAL
RUBBER, STARTER
PINION HOLDER
RUBBER, TAILLIGHT
BRACKET
(S)
SCREEN, FUEL STRAINER

SCREEN, OIL FILTER
SCREW SET A
SCREW SET B
SCREW-WASHER,
SPECIAL, 4X10
SCREW-WASHER, 3X22
SCREW-WASHER, 4X12
SCREW-WASHER, 4X6
SCREW-WASHER, 4X8
SCREW-WASHER, 5X12
SCREW-WASHER, 5X16
SCREW, BLEEDER
SCREW, FLAT, 4X12
SCREW, PAN, 4X10
SCREW, PAN, 4X12
SCREW, PAN, 4X25
SCREW, PAN, 4X8
SCREW, PAN, 5X11.5
SCREW, PAN, 5X12
SCREW, PAN, 5X25
SCREW, PAN, 6X6

SCREW, SPECIAL PAN, 5MM
SCREW, TAPPET ADJUSTING
76
08.08.2005
F-15
F-20
E-15
F-17-1
E-5
F-27
E-1
F-19
F-18
F-15
E-13
Part Number
Block No

SCREW, TAPPING, 4X8

F-26
F-16
E-17
E-19
E-19
F-2
F-2
F-4
E-12
E-19
E-19
E-12
F-12
F-4
E-19
E-19
F-19
E-19
F-8
F-10
E-19
E-2
F-3
E-4
F-8
F-5
E-3
F-19
F-1
F-5
F-8

SCREW, U-LOCK FLAT, 6X12
SCREW, VISOR SETTING
SEAL A, AIR CLEANER
SEAL B, AIR CLEANER
SEAL SET, FR. FORK
SEAL SET, PISTON
SEAL, AIR CLEANER
SEAL, DRAIN
SEAL, DRIVEN FACE, 34X41X4
SEAL, MECHANICAL
SEAL, SPEEDOMETER
GEAR BOX
SEAL, VALVE STEM
SEAT ASSY., DOUBLE
SEAT B, SPRING
SEAT, VALVE SPRING
SENSOR ASSY., WATER TEMP
SHAFT COMP., OIL PUMP
SHAFT COMP., WATER PUMP
SHAFT, COUNTER
SHAFT, DRIVE
SHAFT, EX. ROCKER ARM
SHAFT, IN. ROCKER ARM
SHAFT, MAIN STAND
SHOE SET, BRAKE
SHUTTER SET, KEY
SLEEVE, RR. BRAKE CAM
SOCKET ASSY., HEADLIGHT
SOCKET COMP.
F-9
F-10
F-23
F-2
F-23
F-9
F-10
F-15
F-22
E-11
E-13
F-18
F-1
F-2
F-17-1
F-24
F-17-1
F-17
F-26
F-10
F-17
F-17
F-11
F-12
F-17-1
E-7
E-15
E-8
F-13
F-13-1
E-3
F-15
F-11
E-3
E-2
E-11
E-8
E-16
E-16
E-3
E-3
F-20
F-14
F-14-1
F-26
E-16
F-1
F-2
Part Number
Block No
SOCKET COMP., L. FR. WINKER

SOCKET COMP., R. FR. WINKER
SPACER, DECOMPRESSION
SPRING
SPEEDOMETER ASSY.
SPEEDOMETER COMP.
SPINDLE COMP.,
KICK STARTER
SPOKE SET A, 10X129.5
SPOKE SET A, 10X130
SPOKE SET A, 10X93
SPOKE SET A, 10X94
SPRING A, SIDE STAND
SPRING, BEARING PUSH
SPRING, BRAKE SHOE
SPRING, CARBON BRUSH
SPRING, CLUTCH
SPRING, COMPRESSION COIL
SPRING, DECOMPRESSION
SPRING, DRIVEN FACE
SPRING, FR. FORK
SPRING, KICK DRIVEN GEAR
SPRING, KICK RETURN
SPRING, LOCK KEY SETTING
SPRING, MAIN STAND
SPRING, OIL FILTER SCREEN
SPRING, PAD
SPRING, REBOUND
SPRING, RETURN LEVER
SPRING, SEAT LOCK
SPRING, VALVE INNER
SPRING, VALVE OUTER
SPROCKET, CAM
SPROCKET, WATER P
UMP DRIVEN
STAND COMP., MAIN
STATOR COMP.
STAY, ENGINE
HARNESS CLAMP
STAY, FR. COVER
STAY, SEAT LOCK CABLE
STAY, WIRE
STEM SUB ASSY., STEERING
STEP, FLOOR
STRAP, CABLE, 118MM
F-24
F-23
F-23
E-3
F-2
F-2
E-14
F-13-1
F-13-1
F-14-1
F-14-1
F-20
E-9
F-14
F-14-1
E-12
E-15
E-19
E-3
E-15
F-11
E-14
E-14
F-15
F-20
E-17
F-12
F-11
F-3
F-14
F-14-1
F-15
E-3
E-3
E-3
E-8
F-20
E-10
E-8
F-27
F-15
E-19
F-6
F-9
E-8
Part Number
Block No
SUB CORD, STARTER MOTOR

SUSPENSION, STARTER RELAY
SUSPENSION, WINKER RELAY
SWITCH ASSY.,
COMBINATION & LOCK
SWITCH ASSY., WINKER
SWITCH SET, SIDE STAND
SWITCH UNIT, DIMMER
SWITCH UNIT, HORN
SWITCH UNIT, LIGHTING
SWITCH UNIT, STARTING
(T)
TANK COMP., FUEL

TANK, RESERVE
TENSIONER, CAM CHAIN
THERMOSTAT ASSY.
THREAD COMP.,
STEERING HEAD TOP
TIRE, FR.
TIRE, RR.
TOP
TRAY, FUEL
TUBE
TUBE A, AIR INJECTION
CONTROL VALVE
TUBE ASSY., FUEL
TUBE C, AIR INJECTION
CONTROL VALVE
TUBE, AIR CLEANER
CONNECTING
TUBE, AIR CLEANER DRAIN
TUBE, AIR OPENING
TUBE, AIR SUCTION VALVE
TUBE, BREATHER
TUBE, DRAIN
TUBE, PRESSURE
TUBE, TIRE
F-27
E-12
F-26
F-2
F-26
F-3
F-4
F-3
F-20
F-3
F-3
F-3
F-3
F-16
F-28
E-4
E-8
F-6
F-13
F-13-1
F-14
F-14-1
E-19
F-16
E-19
F-17-1
F-16
F-17-1
F-17
F-17
F-17
F-17-1
E-16
F-17
E-13
F-16
F-16
F-13
F-13-1
PART NAME INDEX

Part Number
Block No
Part Number
Block No
Part Number
Block No
Part Number
Block No
F-14
F-14-1
E-19
F-28
TUBE, 4.5X330
TUBE, 5.3X470
(V)
VALVE ASSY., AIR SUCTION

VALVE COMP., FLOAT
VALVE SET, AIR CUT
VALVE, EX.
VALVE, IN.
(W)
WASHER, DRAIN PLUG, 12MM

WASHER, FR. COVER SETTING
WASHER, OIL BOLT
WASHER, PLAIN, 10.5X22X1.6
WASHER, PLAIN, 6MM
WASHER, SEALING, 6.5MM
WASHER, SEALING, 8MM
WASHER, SPECIAL, 24X12X2.3
WASHER, SPEEDOMETER
GEAR
WASHER, STEERING
HEAD DUST SEAL
WASHER, STEERING STEM NUT
WASHER, THRUST, 10MM
WASHER, WAVE
WASHER, 12.2X29X2.5
WASHER, 16MM
WASHER, 16X22
WASHER, 7.2X16X2.5
WEIGHT SET, CLUTCH
WEIGHT, DECOMPRESSION
WHEEL COMP., RR.
WHEEL SUB ASSY., RR.
WRENCH, SPARK PLUG
F-17-1
E-19
E-19
E-3
E-3
E-9
F-17-1
F-4
F-20
E-7
F-19
F-25
E-8
E-17
E-14
E-10
F-11
F-13
F-13-1
F-6
F-6
E-14
F-12
E-15
F-14
F-14-1
E-14
E-2
E-15
F-14
F-13
F-13-1
F-14-1
F-29
08.08.2005
77

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PETUNJUK PEMAKAIAN PARTS CATALOG

I. CARA MEMESAN PARTS

: Part number dan nomor seri rangka

(c) Parts throttle

: Part number dan nomor seri throttle

II. CARA MEMBACA PARTS CATALOG

(contoh) Baut-baut, mur-mur dan standar parts lain.

5. Parts yang digantikan oleh part lain

III. CARA MEMAKAI FLAT RATE TIME (F.R.T.)

1. F.R.T. didasarkan atas kondisi servis sebagai berikut :

Waktu yang dibutuhkan untuk pemeriksaan dan percobaan pemakaian setelah

NOMOR SERI MESIN

NOMOR SERI THROTTLE BODY

Service item/Bagian yang diservis

b. Pekerjaan yang terulang

Cylinder head gasket

c. Pekerjaan yang sebagian berhubungan

F.R.T. untuk pekerjaan ini adalah : (3.9 + 4.1) - 3.7 = 4.3

Pekerjaan yang terulang adalah pembongkaran crankcase.

4. Pengerjaan lain disamping penggantian parts

Service item/Bagian yang diservis

Service item/Bagian yang diservis

Pemeriksaan waktu pengapian

Penyetelan dan pembersihan busi

Pemeriksaan oli mesin (tidak termasuk

Pembersihan elemen saringan udara

Pengukuran tekanan kompressi

Pemeriksaan cairan batere dan berat jenisnya

Pembersihan saringan oli mesin

Penyetelan gas tangan

Service item/Bagian yang diservis

Penyetelan rem depan

Penyetelan rem belakang

Pemeriksaan cara kerja rem

Penyetelan arah lampu depan

CYLINDER HEAD COVER

COOLING FAN/RADIATOR COVER

LEFT CRANKCASE COVER

FR. BRAKE MASTER CYLINDER

HANDLE PIPE/HANDLE COVER

FRONT BRAKE CALIPER

AIR SUCTION VALVE

1. COVER COMP., HEAD......................... 0.3

COVER COMP., HEAD

HEAD, CYLINDER ............................ 2.4

(5) ANIFOLD, INTAKE....................... 0.3

HEAD COMP., CYLINDER

NUT, SQUARE, 5MM

NUT, HEX, 7MM

SCREW, PAN, 5x25

CAMSHAFT ....................................... 1.5

SEAL, VALVE STEM

PLATE, WEIGHT SETTING

SHAFT, IN. ROCKER ARM

SPRING, VALVE INNER

CHAIN, CAM .....................................

CHAIN, CAM (90L)

GUIDE, CAM CHAIN

CYLINDER ......................................... 1.9

BOLT, FLANGE, 6X14

SHROUD, RADIATOR ....................... 0.6

BOLT, FLANGE, 6X25

RADIATOR ........................................... 0.5