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Electrical Assembly Procedure

Electrical Assembly Procedure

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Published by nrqm
This is the assembly procedure for the electrical components of our robot drummer project, including wiring diagrams and step-by-step instructions.
This is the assembly procedure for the electrical components of our robot drummer project, including wiring diagrams and step-by-step instructions.

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Published by: nrqm on Sep 11, 2009
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11/05/2010

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2009
Neil MacMillan, Matthew LoiselENGR466 Integrated Design Project8/20/2009
Isidore’s Revenge: Robot 
Drummer
Electronic AssemblyProcedures
 
ENGR466 Integrated Design Project
Isidore’s Revenge: Robot Drummer –
Electronic Assembly Procedures
1
 
Objective
To outline the procedure to assemble the electronic circuits
for “Isidore’s Revenge
,
” the robot drummer
designed for George Tzanatakis as part of the ENGR466 Integrated Design Project.
Parts
The following list of parts contains all the machined and purchased parts, along with the fastenersrequired to construct the robot drummer.
Table 1: List of Parts
Name Part Number Supplier Qnty
Stepper Motor
1
23Y102S-LW8 Anaheim Automation 1Stepper Motor Driver kit KCMD L298 Solarbotics 1SMT Breakout Board 202-0006-01 Arctan 1Solenoid
2
527-1023-ND Digikey 1Power Supply 271-2326-ND Digikey 1Power Transistor
1,2
IRFZ40PBF-ND Digikey 1Photocoupler 425-2541-1-ND Digikey 1Female MIDI connector CP-1250-ND Digikey 1Power Supply o/p connector WM17404-ND Digikey 1Power Supply Cover 271-2297-ND Digikey 1AC power cord Q108-ND Digikey 1Large Diode
1,2
MUR420GOS-ND Digikey 1Small Diode
1
568-1617-1-ND Digikey 110k resistor 10KQBK-ND Digikey 5300 resistor 300QBK-ND Digikey 5220 resistor 220QBK-ND Digikey 59-pin female connector
1
WM1250-ND Digikey 19-pin male connector
1
WM1251-ND Digikey 1Female connector pins
1
WM1271-ND Digikey 20Male connector pins
1
WM1270-ND Digikey 10Switch
1
SW116-ND Digikey 1Prototyping Board CB-168 RP Electronics 1
[1] These parts are not the same as on the current device. Substitutions have been made to simplify the orderingprocess or to improve performance.[2] Part quantities reflect the current device with the single drum striking assembly. These part quantities shouldbe tripled if building the additional assemblies.
 
ENGR466 Integrated Design Project
Isidore’s Revenge: Robot Drummer –
Electronic Assembly Procedures
2
 
Required Equipment 
 
Soldering iron
 
Solder
 
Phillips head screwdriver
 
Hot glue gun
 
Needle nose pliers
 
Wire cutters
 
Various lengths of 22-gauge solid-core and stranded wire
 
Multimeter
 
5-15 Zap straps
 
Exacto-knife or other sharp blade
 
Various standoffs to mount components
 
L-bracket with holes drilled for MIDI connector
Base Unit Circuitry
Figure 1shows the assembled configuration of the ba
se unit’s circuitry
.
Figure 1: Picture of the Assembled Base Unit
On the next page,Figure 2shows the wiring diagram for the base unit. Note that the power connectionsfor the MIDI interface board and microcontroller have been changed from the assembled configuration.The MIDI board is now powered from the microcontroller and the microcontroller now receives powerwith its V
IN
pin instead of with its external power port.

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