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ISO/IEC 17025:2001 Quality System Procedures Revision 07 Page 1 of 1 Issued: December 2004
Quality System Procedures
TABLE OF CONTENTS
Management requirements 4.1 4.2 4.3 4.4 4.5 4.6 4.7 4.8 4.9 4.10 4.11 4.12 4.13 4.14 Organization Quality System Document Control Review of requests, tenders and contracts Subcontracting of tests and calibrations Purchasing services and supplies Services to the client Complaints Control of nonconforming testing and/or calibration work Corrective action Preventative action Control of records Internal audits Management review
Technical requirements 5.2 5.3 5.4 5.5 5.6 5.7 5.8 5.9 5.10 Personnel Accommodation and environmental conditions Test and calibration methods and method validation Equipment Measurement traceability Sampling Handling of test and calibration items Assuring the quality of test and calibration results Reporting the results
ISO/IEC 17025 Quality System Procedures Revision 08 Page 1 of 7 Issued: Oct. 2008
4.1
The following section of this Quality Manual has been reviewed and approved for issuance by the commissioned management personnel. This is a controlled document, and unauthorised printing or photocopying is prohibited. Copies not showing the original signature are considered uncontrolled copies, and may not reflect currently issued policy/procedure.
ISO/IEC 17025 Quality System Procedures Revision 08 Page 2 of 7 Issued: Oct. 2008
GLIER Laboratories were established in 1984 and is owned and registered as a legal entity of the University of Windsor, Windsor, Ontario, N9B 3P4 Canada. 4.1.2 Accreditation GLIER Laboratories have been accredited for specific tests since 1998, through the Standards Council of Canadas (SCC) Program for the Accreditation of Laboratories (PALCAN), and their assessment body, the Canadian Association for Environmental Analytical Laboratories (CAEAL). Responsibilities The major focus at the GLIER Laboratories is environmental testing, providing services for a range of environmental samples. This range includes solid wastes, effluents, receiving waters, ground waters, soils, sediments, plant, animal and fish tissues (See Section 5.4 for a complete list of Test Methods). Clients Served The GLIER Laboratories provide analytical science services to all interested parties: government, industry, and private individuals. 4.1.3 Operational Facilities This Quality System covers activities at the GLIER Laboratorys permanent facility only. GLIER Laboratories is comprised of two units - the Organic Analytical Unit and the Metals Analytical Unit. Staff from each unit report to the Laboratory Supervisor whom reports to the respective Laboratory Head. Conflict of Interest GLIER Laboratories operates as an impartial body within the institution of the University of Windsor, and is free from undue pressures that would affect its independence of judgement or integrity to its client as set out by the University of Windsor Policy Conflict of interest or Commitment Policy' November 1999. Management Responsibility Technical Operations. Overall responsibility for Technical Operations in the laboratory is assigned to the Laboratory Supervisor within each respective Unit.
4.1.4
4.1.5
ISO/IEC 17025 Quality System Procedures Revision 08 Page 3 of 7 Issued: Oct. 2008
Lab Heads. Are Management representatives for the GLIER Laboratory operations with key function in authorization of management system and management review 4.10 (review, continual improvements, departures and prevention). See Also 4.6.1.3 Quality Manager. Representative for the implementation of the ISO17025 System and availability of all resources for implementation within the GLIER quality system. Quality Assurance. Overall responsibility for quality assurance in each laboratory resides with the respective Laboratory Supervisor. This overall responsibility includes implementing a system which is understood, accepted and documented and which incorporates adequate review, audit and internal quality control. This responsibility includes documenting work instructions for the unit and ensuring adequate training and supervision for staff. It also includes, where appropriate, validation of test methods and application of adequate internal quality control. Client Confidentiality. All staff employed by the GLIER Laboratory, University of Windsor shall be required to sign a confidentiality agreement which includes an agreement, on the part of the employee, to hold in confidence all confidential information relating to a client, including proprietary rights. Confidentiality Agreement Forms are drafted by Legal Counsel at the University of Windsor and are signed by all staff. Copies of confidentiality agreements shall be maintained on file in the Administrative Services Section (See Appendix 4.1 ) Job Descriptions. All laboratory job descriptions shall be prepared and approved by the immediate Supervisor. Copies of all current job descriptions for managerial, professional and technical staff shall be maintained on file in the Administrative Office. Key Positions. The staff filling the key positions identified above are:
Lab Head - Organic Laboratory Lab Head Metals Laboratory Quality Manager Laboratory Supervisor - Organic Laboratory Laboratory Technician - Organic Laboratory Laboratory Supervisor- Metals Laboratory GLIER Office Administrator Dr. Ken G Drouillard Dr. Brian J. Fryer Mr. Jean Claude Barrette Dr. Nargis Ismail Mr. David Wei Qiu Mr. Jean Claude Barrette Ms. Mary Lou Scratch
Chart A provides an organisational outline for the GLIER Laboratories, University of Windsor.
ISO/IEC 17025 Quality System Procedures Revision 08 Page 4 of 7 Issued: Oct. 2008
Staff Substitution. Substitution arrangements for key managerial position when practical is as follows Position
Lab Director Head Metals Lab Head Organic Quality Manager
Substitution
Lab Heads Head Organic Head Metals Lab Lab Supervisors
Workload. The Laboratory processes approximately 1,500 samples annually. The breakdown by Unit together with assigned staff follows: Unit No. of Staff No. of Samples Inorganic Chemistry Organic Chemistry Total 1 2 3 500 1,000 1,500
ISO/IEC 17025 Quality System Procedures Revision 08 Page 5 of 7 Issued: Oct. 2008
ISO/IEC 17025 Quality System Procedures Revision 08 Page 6 of 7 Issued: Oct. 2008
University of Windsor
Academic Operations President
Vice-President, Academic Executive Assistant to the Vice-President Academic Executive Secretary to the Vice-President Academic
Director Great Lakes Institute Associate Vice-President Academic Affairs Associate Vice-President Research
Special Assistant to the VPA & Director, Faculty Recruitment & Retention
ISO/IEC 17025 Quality System Procedures Revision 08 Page 7 of 7 Issued: Oct. 2008
Revision 0 April 23, 2003 H.Hagen -new issue of revised format Quality manual Revision 1.1 June 14, 2004 H.Hagen - Organisational chart update - Haffner to Drouillard, use Manager instead of Supervisor terminology Rev. No.
06
Rev. Date
Aug. 9, 2004 Dec. 2004
Revised by
JC Barrette
Sections Affected
4.1 Appendix A Approval 4.1 Org. Chart all text 4.1.5 Title page Header 4.1.1 Registration 4.1.2 clients Keyposition/Chart 4.1.5Resposibility
Description
Auth.
07
JC Barrette
Change rev.no. to follow Q.M.2003 add revision table add approval/authorization page Title terminology, re-organized similar to2003 Change terminology of Lab Manager back to Supervisor Staff Substitution added similar to 2003 Approval by Lab Director List 17025 only. Not 17025:2001, year of doc. revision GLIER legal entity of University of Windsor Removed consultants from clients served Remove vacant for Nargis Ismail, Org Lab Defined Lab Head and Quality Manager Responsibilities
08
Oct. 2008
JC Barrette
ISO/IEC 17025:2001 Quality System Procedures Revision 07 Page 1 of 4 Issued: December 2004
4.2
Quality Manual Authorisation and Approval The following section of this Quality Manual has been reviewed and approved for issuance by the commissioned management personnel. This is a controlled document, and unauthorised printing or photocopying is prohibited. Copies not showing the original signature are considered uncontrolled copies, and may not reflect currently issued policy/procedure.
ISO/IEC 17025:2001 Quality System Procedures Revision 07 Page 2 of 4 Issued: December 2004
Management Requirements 4.2 4.2.1 Quality System Scope GLIER Laboratories maintain a quality system in accordance to ISO/IEC 17025-2001 guidelines. Policies, systems, programmes, procedures and instructions which encompass this Quality Assurance programme are documented to ensure the quality of testing results. The Quality Manager is responsible for implementing and overseeing the quality system. The assigned inividual has the authority to use the resources available at GLIER to enforce the Quality System Procedures. Quality Objective The quality objective is to ensure that a well structured and documented GLIER Quality Management System (QMS) is in place, and that this system incorporates adequate review, audit, and internal quality control. The purpose of the QMS is to ensure the services and advice offered by GLIER meet the needs of our clients and the requirements of the accrediting agency. The QMS is a structured management system of principles, objectives, policies, responsibilities and implementation plans at the organisational and project-specific levels. It provides the structure within which planning, implementation and performance assessment may occur. The organisational system of the QMS regulates activities that support common or standardised functions. Some examples of the types of controls used in GLIER include: utilizing SOPs to ensure data consistency in the measurement process; auditing operational performance of the laboratory on a routine basis and providing corrective action if needed; maintaining complete records of sample receipt, laboratory analysis and data reporting. 4.2.3 Quality Documentation Quality Policy and Quality System Manual (QSM) The Quality System Manual is the first level document, which describes the implementation of the GLIER Quality Management System within the Laboratory. It specifies the activities required to achieve the quality goals established by GLIER. The QSM is updated as required and is approved by the respective Laboratory Heads.
4.2.2
ISO/IEC 17025:2001 Quality System Procedures Revision 07 Page 3 of 4 Issued: December 2004
Quality System Procedures (QSP) The Quality System Procedures are the second level documents which outline the detail of management strategies for carrying out policies and objectives specified in the QSM. The sections within this document describe, in a systematic manner, the measures which the laboratory employs to implement the QA program. Standard Operating Procedures (SOPs) These documents describe all the written instructions necessary to utilise Laboratory testing procedures (i.e. methods) within GLIER and provide a working document where all details are specified. SOPs are updated on a regular basis by the Laboratory Supervisors and approved by the appropriate Laboratory Head. They are kept in a central area within each analytical laboratory. SOP documents are revised, controlled and distributed through the Administration Office. Related Procedures (RP) These documents specify the sets of definitive instructions which must be followed, without exception, by all staff, for those procedures that are standard across the laboratory or across a series of analytical methods. These include procedures such as sample receiving, data management, preparation of standards and analyst proficiency records. Upon revision, the latest version is approved by the appropriate Laboratory Head and forwarded to each Laboratory Supervisor for use in appropriate Laboratory. Forms and Records All relevant forms and working documents outlined in the GLIER QMS documentation are retained in the Quality Assurance office for use by technical personnel charged with carrying out any related activities. Records are maintained by the responsible personnel according to the respective SOP and/or RP, and stored at locations specific to the ordered task. Examples include logbooks, training records, equipment monitoring. See (Appendix 4.2.3 Workload Management) as a guide to records controls for routine monitoring
ISO/IEC 17025:2001 Quality System Procedures Revision 07 Page 4 of 4 Issued: December 2004
APPENDIX A
REVISION HISTORY
Rev. No.
06
Rev. Date
Aug. 9, 2004 Dec. 8, 04
Revised by
JC Barrette
Sections Affected
4.2 Appendix A Approval 4.2.1 Title Page
Description
Auth.
07
JC
Change rev.no. to follow Q.M.2003 add revision table add approval/authorization page Scope statement expanded to responsibility to Quality Manager Lab Director Approval
ISO/IEC 17025 Quality System Procedures Page 1 of 8 Revision 10 Issued: October 2008
4.3
Quality Manual Authorisation and Approval The following section of this Quality Manual has been reviewed and approved for issuance by the commissioned management personnel. This is a controlled document, and unauthorised printing or photocopying is prohibited. Copies not showing the original signature are considered uncontrolled copies, and may not reflect currently issued policy/procedure.
ISO/IEC 17025 Quality System Procedures Page 2 of 8 Revision 10 Issued: October 2008
Management Requirements 4.3 4.3.1 Document Control General Document Control is necessary to ensure that lab personnel have access to current policies and procedures at all times. Quality documents that are placed under a controlled distribution include, but are not limited to: the QM, the SOPs. Related Procedures, and Forms. Control is maintained by initially distributing the documents to the staff members who need to be aware of or need to follow the contained information or procedures. The Quality Manager ensures that all quality documentation is adequately controlled using a Document Header with the following information including the first page as authorization. 4.3.2 identified by subject, date of issue, revision number and page numbering with total pages; reviewed for accuracy; approved by authorised person; available when required; replaced when obsolete.
4.3.2.1 Master List. A master list of all quality documentation, which identifies all current revisions, is located at the front of this document, and in the Quality Control Office. Laboratory Head signatures located on the authorisation sections of each quality document are evidence of document control. The master list includes the following documentation: Quality Policy and Quality System Manual (QSM) The Quality System Manual is the first level document, which describes the implementation of the GLIER Quality Management System within the Laboratory. Quality System Procedures (QSP) The Quality System Procedures are the second level documents which outline the detail of management strategies for carrying out policies and objectives specified in the QSM.
ISO/IEC 17025 Quality System Procedures Page 3 of 8 Revision 10 Issued: October 2008
1) Standard Operating Procedures (SOPs) These documents describe all the written instructions necessary to utilise Laboratory testing procedures (i.e. methods) within GLIER and provide a working document where all details are specified. 2) SOP Validation data Validation Data binder tabulated with data sourced from the QA/QC SOP log files. Tabulated as per 5.4.5.1 validation parameters. Related Procedures (RP) These documents specify the sets of definitive instructions which must be followed, without exception, by all staff, for those procedures that are standard across the laboratory or across a series of analytical methods. Forms and Records All relevant forms and working documents outlined in the GLIER QMS documentation are retained for use by technical personnel charged with carrying out any related activities. 4.3.2.2 Availability and Review Distribution A distribution list of all quality documentation is maintained in the Quality Control Office, and the Quality Manager ensures that all persons identified on the distribution list receive updated documents and return all obsolete documents. Distribution list will be as follows: Manuals in Circulation Complete manual: Home copy (1 copy) - Quality Control Office Partial manuals: Standard Operating Procedures (6 Copies) Organic Lab Sample Preparation Lab Metals Lab Sample Preparation Lab Instrument Lab Data Management Lab Sample Preparation Lab Sample Preparation Lab
S.O.P.
Related Prod. Sample Preparation Lab SOP-Validation Data Sample Preparation Lab
ISO/IEC 17025 Quality System Procedures Page 4 of 8 Revision 10 Issued: October 2008
Review and Approval The Quality Manager ensures that all changes or additions to the quality documentation undergo adequate review and are approved by the respective Laboratory Head. Obsolete Documentation Obsolete documentation retained for legal or reference purposes will be maintained in file and suitably identified by denoting obsolete over the controlled document label. Controlled copies will be marked accordingly. Documents in circulation will be considered uncontrolled copies, and require validation of revision number before use. If the obsolete method is re-instituted as a regular or non-routine test method, it will first be subjected to documented validation procedures according to ISO/IEC 17025 section 4.3. 4.3.3 Documentation Changes
4.3.3.1 Changes or Additions Changes or additions to the quality documentation may be initiated by anyone on written application to the Quality Manager and/or Laboratory Head or as a result of corrective action, but they must follow the approval process, including a management review and authorisation, before changes can be formally instituted and a revision issued. 4.3.3.2 Revisions A log of revisions to quality documentation will appear in the revisions section of each controlled document, and is approved by the respective Laboratory Head for Laboratory SOP and RP. The Quality Manual and Quality System procedures is approved by the Laboratory Director. 4.3.3.3 Hand-written Amendments Hand-written amendments to quality documents may be conducted on controlled quality documents only, dated and initialled by the lab supervisor. Changes to quality documentation must comply to regulations set out in section 4.3.3.2 before formal approval and reissue.
ISO/IEC 17025 Quality System Procedures Page 5 of 8 Revision 10 Issued: October 2008
Amendments may, upon approval, involve expeditiously issuing entire new documents, issuing replacement pages or dated and initialled changes in ink to the original document. Revisions will be clearly marked, initialled, and dated by the Laboratory Manager. Exceptions to the above rules are valid for data collection forms, laboratory logs, and similar documents which do not require management authorisation. 4.3.3.4 Electronic Document Control Storage Method - the revision&date directory will change as per edits, use most current. - all files feed from: LimsSTD:\AnaLabsAdm\LabManual\\ Quality Manual: \\Quality Manual\ Revision&Date \ GLIER Laboratory Quality Manualdoc Quality System Procedures: \\Q.Sys.Prod\Appendix\Revision&Date \ appendicesdoc \\Q.Sys.Prod\Section 4\ Revision&Date \ QSP 4.1doc \\Q.Sys.Prod\Section 5\ Revision&Date \ QSP 5.2doc Standard Operating Procedures: \\SOP\Metals\ Revision&Date \ 01-001wpd \\SOP\Organic\ Revision&Date \ SOPORGwpd Related Procedures: \\Rel.Prod.\Metals\ Revision&Date \ relprodwpd \\Rel.Prod.\Organic\ Revision&Date \ rpwpd SOP Validation Data \\SOPValidationData\Revision&Date \metals&organic.doc
Reference 4.12.2.1.4 for Back up of records. Changes to Electronic Documentation The new document is saved/stored in a newly created folder named with a higher revision number. The previous file remains in its respective revision folder. The revision history/record contains all necessary descriptions of changes for reference. The document is reissued, as outlined in section 4.3.3.
ISO/IEC 17025 Quality System Procedures Page 6 of 8 Revision 10 Issued: October 2008
All text formatting (as outlined above) will be removed upon formal reissue of document, and final changes included in the revision record located at the front of each controlled document. Departures from Quality Documentation Departures from policies, procedures or methodologies documented in the Quality Manual, Standard Operating Procedures and Related Procedures may be permitted under exceptional circumstances. All departures must receive prior written approval from the appropriate authority. 4.3.4 Data Management To ensure data management procedures that incorporate adequate procedures for the security, recording, calculation, validation, authorization, transmittal, storage and disposal of all test data and related records. The Laboratory Supervisor is responsible to retain all technical records pertaining to the execution of data analysis. This includes, but is not limited to, sample submission, original observations, calibration records, sample process and analysis, data generation, test performance, report generation and client feedback.
4.3.4.1 Corrections to Original Test Data It is GLIER Laboratory policy to ensure mistakes to test data made during recording are not erased, made illegible, or deleted in any way that may render the recorded entry insubmissable as a legal document. At the time of data recording, situations were corrections to mistakes in original test data may be required. Mistakes are crossed out and initialed by the recording technician, and subsequent corrections entered alongside the original data. The use of correction mediums (White Out) is prohibited from use in any recording documents. In the case of electronic records, the data (cell on spreadsheet) must be highlighted using special, i.e. cross out, bold, highlight., as available by program.
ISO/IEC 17025 Quality System Procedures Page 7 of 8 Revision 10 Issued: October 2008
4.3.4.2 Storage and Disposal of Records It shall be the responsibility of the respective Laboratory Supervisor to ensure that records identified in this Manual and under their responsibility are easily retrievable and stored in a secure manner. As soon as such records no longer serve a useful purpose within an individual section they remain in the custody of the respective Laboratory Supervisor, stored in records storage. All records may be disposed of after a period of five (5) years or as necessary, unless otherwise specified by legal or contractual obligations. Each respective Laboratory Head is responsible for disposal of any records kept.
4.3.4.3 Maintenance of Computer Files The laboratories central computer (LIMS ST - running windows 2000) is backed up weekly onto an external drive source. The external drive source is supplied by the University under the Novell network (having its own back-up). This task is done manually in Windows explorer by the drag an drop method. Refer to the equipment binder under computers and Appendix 8.1 for procedure. 4.3.4.4 Maintenance of Equipment log books and binders. Log books and clipboards (log worksheets) for Internal Quality Control are all returned to a home Equipment binder. It contains sections such as balances, temperature, water, computers. 4.3.4.5 Computer Data Protection and Confidentiality Each Laboratory has one dedicated computer workstation that must be securepassword protected and have data storage back-up. - Windows operated computers must be password protected on boot up and have a time out password prompt as well (screensaver). User specific accounts for privileged access to specific folders should also be activated as necessary. See Equipment Binder under Computer Maintenance for set-up details.
ISO/IEC 17025 Quality System Procedures Page 8 of 8 Revision 10 Issued: October 2008
APPENDIX A
REVISION HISTORY
Revision 5.1 April 23, 2003 H.Hagen -new issue of revised format Quality manual Revision 5.2 June 17, 2004 H.Hagen - addition of Appendix A: Revision History section - updates to Storage Hard drive information Rev. No. Rev. Date
Aug. 9, 2004 Aug. 9, 2004 Dec. 8, 04
Revised by
JC Barrette JC Barrette
Sections Affected
4.3.3.4 4.3 Appendix A Approval Hagen Rev. No.s 4.3.3.3 elec. Doc. 4.3.3.1 changes 4.3.3.2 Title page 4.3.4 Data Management
Description
Auth.
edit file storage location and reference back-up records change rev.no. to follow Q.M.2003 add revision table add approval/authorization page Change listed version 0, 1.1 to 5.1, 5.2 Actual practices listed Quality manager responsible for document changes Clarify approval of QM, QSP by Lab Director Lab Director Approval 2003 QM format change, copy over missed edited 4.3.4 for QSP 2006
06
07
JC
08
Nov 2, 06
JC Barrette
09
Oct 18, 07
JC Barrette
add SOP Validation Binder yes to controlled documents by lab Supervisor with date and initial
10
Oct. 2008
JC Barrette
ISO/IEC 17025:2001 Quality System Procedures Revision 07 Page 1 of 6 Issued: December 2004
4.4
Quality Manual Authorisation and Approval The following section of this Quality Manual has been reviewed and approved for issuance by the commissioned management personnel. This is a controlled document, and unauthorised printing or photocopying is prohibited. Copies not showing the original signature are considered uncontrolled copies, and may not reflect currently issued policy/procedure.
ISO/IEC 17025:2001 Quality System Procedures Revision 07 Page 2 of 6 Issued: December 2004
This procedure defines the authority, responsibilities, and system for review of requests, tenders and contracts that lead to a contract for services by GLIER Laboratories. ii) Scope Prior to accepting to perform any services for our clients, the following conditions will be met: All customer requirements will be adequately understood, documented and agreed upon: The laboratory has all necessary resources available to carry out the agreed requirements; The test method chosen is accepted by the client to be technically sufficient to meet their requirements iii) Definitions Contract: A contract may be defined either as a written document or verbal agreement held between the client, Laboratory Head and University of Windsor which outlines the intent to procure services. iii) Authorities and Responsibilities The request, tender and contract review procedure will be conducted by the Laboratory Head of each respective laboratory, and the process will remain consistent for both internal and external customers. Formal written contract proposals are reviewed and authorised by the both the GLIER Director and University of Windsor Associate Vice-president of Research. The GLIER Administrator is responsible for coordinating and maintaining all financial records pertaining to execution of the contract grant account with the University of Windsor's Financial Services department.
ISO/IEC 17025:2001 Quality System Procedures Revision 07 Page 3 of 6 Issued: December 2004
4.4 4.4.1
Review of Requests, Tenders and Contracts Request, Tender and Contract Review Procedure This procedure defines the authority, responsibilities, and system for review of requests, tenders and contracts that lead to a contract for services by GLIER Laboratories. i) Client and Laboratory Head agree on the terms and conditions regarding a requested contract of service by the GLIER Laboratories. The Lab Manager initiates the inter university verification process by completing a UofW Research Contract form Upon Director authorisation, the research contract form and client contract are submitted for approval to the office of Research Services. One copy is retained by the GLIER Administrator in central files; Office of Research Services sends the authorised form and client contract to Financial services to open a Grant account; Confirmation of Grant account is received by the GLIER Administrator, which is appended to the central file contract; Upon completion of required contract services, the GLIER Administrator notifies Financial services to invoice client for services rendered, and a copy of the requested invoice is appended to the contract in central files; Confirmation of payment is received by the GLIER Administrator internally, and contract is closed.
ii)
iii)
iv)
v)
vi)
4.4.2
Terms of Agreements This procedure shall ensure that: All requirements including methodology used will be adequately defined, documented and understood by the customer. Agreements regarding testing time line and sample disposal, storage or return shall be made.
ISO/IEC 17025:2001 Quality System Procedures Revision 07 Page 4 of 6 Issued: December 2004