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Pages 1-42 From Mok Report

Pages 1-42 From Mok Report

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Published by William Mook
This shows how Mok builds its ultra-low-cost solar panels for less than seven cents per peak watt.
This shows how Mok builds its ultra-low-cost solar panels for less than seven cents per peak watt.

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Published by: William Mook on Sep 22, 2009
Copyright:Attribution Non-commercial

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10/06/2009

 
40111iJuly 2, 2004
TABLE OF CONTENTS
SectionPage1Executive Summary................................................................1-12Project Goals and Scope of Work...........................................2-13Product Description.................................................................3-14Assumptions and Design Considerations................................4-1Capacity Requirements..................................................4-1Materials.........................................................................4-1Process Alternatives Considered....................................4-1Location of Manufacturing Facility...............................4-2Potential Locations for Panel Arrays.............................4-2Cost Basis.......................................................................4-25Concept Design Review..........................................................5-1General...........................................................................5-1Equipment Requirements...............................................5-1Typical Cell....................................................................5-2Area Requirements.........................................................5-3Facility Block Layout.....................................................5-4Material Flow.................................................................5-6Raw Materials Handling.................................................5-6Finished Good Handling.................................................5-6Receiving........................................................................5-7Shipping..........................................................................5-8Storage............................................................................5-8Utilities...........................................................................5-9Building Shell................................................................5-17Office Area, Support Space, and Amenities.................5-176Production Ramp Up, Organization, and Manpower..............6-1Proof of Concept............................................................6-1Product Design...............................................................6-1Process Design...............................................................6-1Production Rate..............................................................6-1Production Ramp Up......................................................6-2Organization Recommendations....................................6-3Staffing Ramp Up..........................................................6-11Training Recommendations..........................................6-137Milestone Schedule.................................................................7-1
 
40111iiJuly 2, 20048ROM Cost Estimate................................................................8-1Facility............................................................................8-1Process Equipment.........................................................8-1Operating Costs..............................................................8-1Summary........................................................................8-29Analysis and Preliminary Recommendations.........................9-1General...........................................................................9-1Areas/Issues of Concern.................................................9-1APPENDIXAppendix 1.0PV Circuit/Assembly ConceptBus Bar Screen PrintingPV ApplicationAppendix 2.0Production CapacityEquipmentUtilitiesOpen IssuesPlastics CostLabor Cost Estimate-Manufacturing Operations“Simple” Cost SummaryAppendix 3.0“Sheet” ModuleTypical CellBlock Layout – BaselineBlock Layout – OptionAppendix 4.0Master Plan – BuildingAppendix 5.0Estimating Accuracy CurveAppendix 6.0Materials ComparisonAppendix 7.0Planning for Success in Transitioning New Technologies into Economical Full-ScaleProduction

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