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29 April 2009
April 2009
Issue No. 29
E-Jets NEWS is a publication that presents EMBRAER 170/190 aircraft technical items. This newsletter, compiled by Embraer Fleet Technical Center (EFTC), brings the latest developments and shares in-service knowledge and maintenance best practices. It also provides troubleshooting tips to optimize aircraft utilization and efficiency in daily operation. E-Jets NEWS addresses the Operators concerns with maintenance support and dispatchability of EMBRAER 170/190 aircraft. It has relevant information to be shared with the technical departments, such as Engineering and Maintenance. Recipients are encouraged to distribute this newsletter to Embraer Customers. Earlier editions of E-Jets NEWS publication can be found at Flyembraer Portal at http://www.flyembraer.com - Login (enter username and password); - Select Maintenance and then Technical Support; - Select E-Jets NEWS for Operators; - Click on desired E-Jets NEWS. If any additional information regarding the in-service items covered in the E-Jets NEWS is needed, please contact the local Embraer Field Service Representative. General questions or comments about the E-Jets NEWS publication can be addressed to:
E-Jets NEWS Tel: Fax: +55 12 3927 7075 +55 12 3927 5996
E-mail: ejets.news@embraer.com.br
PROPRIETARY NOTICE The articles published in E-Jets NEWS are for information only and are an EMBRAER S/A property. This newsletter must not be reproduced or distributed in whole or in part to a third party without EMBRAERs written consent. Also, no article published should be considered authority-approved data, unless specifically stated.
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Technology Electrical & Avionics Flight Controls & Auto Flight Systems Propulsion Landing Gear & Hydraulic Systems Interiors Environmental Structures
E-JETS Workshops Schedule AMERICAS & EMEA 11-May 12-May 13-May 18-May 19-May 20-May 25-May
E-JETS Workshops Schedule ASIA & OCEANIA 12-May 13-May 14-May 19-May 20-May 21-May 26-May
We hope you will join us on these occasions to share your experience with us. We can all learn from your best practices. We are also eager to hear your proposals and alternatives to keep the E-JETS fleet flying around the world with efficiency and profitability. Let your local customer account manager or technical representative know if you want your name included on the workshop invitation mailing list.
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The presentation is on the Flyembraer website (http://www.flyembraer.com) under Support Center / Download Center / Commercial Jets / Maintenance / Technical Support / Webex Conferences (Presentations) / E-jets / Flight Controls System and AFCS / Tiger Team Meeting Update.
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Rods
The aft flap rods were designed to work as mechanical fuse and may brake, for example, to prevent any excessive load to the wing structure in case of jamming in the aft flap mechanism. However, the aft flap rods may also brake if the aircraft is submitted to a flap overspeed or hard landing event. In both cases, there are appropriate procedures available in the AMM. The aft flap lower rod of track #2 was reinforced and the AIPC has already been updated with the new rod (PN 190-92387-901). In addition, Embraer is also evaluating the reinforced aft flap lower rod of track #1.
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Bonding Map
Effectivity: EMBRAER 170/190 To allow Operators to dispatch the aircraft when some external redundant bonding jumper is found missing or broken, Embraer has released the AMM task 20-13-21-210-801-A describing the bonding map. The electrical bonding map study was defined according to a dedicated analysis of aircraft locations, considering lightning zoning of EMBRAER 170/190, moving surfaces and special joint locations. This means that the bonding map supports the external redundant bonding jumpers with higher probability to break, and with higher probability to be used as current path in case of lightening strike. Timely, the bonding jumpers located in the aircraft interior were not considered in the scope of that study because they are considered mandatory even if they are redundant.
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Ramp Phone Gain Adjustment (David Clark with Mic Model M-7A)
Effectivity: EMBRAER 170/190 In-service issues have been reported of excessive noise in the communication between ramp panel and flight deck. In order to minimize this effect, Embraer suggests the adjustment of the Electret MIC gain through the small screws into the MIC boom assembly. Refer to the headset manufacturer's testing instructions (available in the David Clark's web site) for further details. The microphone sensibility will increase by rotating the screws clockwise.
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As a consequence of the retrofit plan, field data is showing steady decrease on number of interruptions caused by IEVM faults as per the Figure 1 below. Embraer recommends that the operators complete the retrofit of the affected units in order to avoid further interruptions.
10
SBs issued
Figure 1
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April 2009
Issue No. 29
Locker twisted
Under normal conditions, one of the lock washer tabs is engaged inside the nut cover recess, preventing the nut cover from getting loose and the backup pin from being released. Embraer analysis also concluded that it is extremely remote that this situation could lead the aircraft to an unsafe condition. A World Wide Fleet Inspection Service Bulletin is being prepared, and it will show the lock tab washer correct installation and additional recommendation to avoid the bending of the second tab. The expected date for Service Bulletin issuance will be informed soon.
April 2009
Issue No. 29
The connection between pins #7 and #8 avoids the DVDR to enter in Analyze mode when it is installed in the aircraft. This is required for the DVDR to record audio all the time while the aircraft is powered. So, in order to download audio data, it is necessary to remove the DVDR from the aircraft and take it to a bench (with power supply) using a specific Honeywell GSE. Contact a local Honeywell's technical representative for further information about the ground support equipment required for downloading and decoding audio data from the DVDR.
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The FAA has issued an equivalent document: Special Airworthiness Information Bulletin (SAIB) NM-09-18 on December 4th, 2008. On December 19th, 2008, EASA issued Safety Information Bulletin (SIB) 2008-89 concurring with and covering TCCA AV-2008-08.
th Embraer informs that frozen brakes on carbon discs affect the E-Jets fleet. On March 26 , 2007, Embraer issued Service Newsletters (SNL) 170-32-0021 and 190-32-0016 informing operators about frozen brake events that occurred with the E-Jets fleet operating in cold weather conditions. These SNLs give maintenance and operational procedures to minimize these occurrences. In addition, recommended maintenance actions are provided in the respective AMM, while recommended operational procedures are given in AOM Section 3 Normal Procedures, Subsection 3.75 Supplemental Procedures Environmental:
Service Newsletters 170-32-0021 and 190-32-0016 will be revised to incorporate the modifications already made in the Embraer maintenance manuals. References: TCCA AV-2008-08:
http://rgl.faa.gov
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R INBD MFS PCU/FCM3/YOKE LVDT SNSR R MID MFS PCU/FCM4/YOKE LVDT SNSR L INBD MFS PCU/FCM3/YOKE LVDT SNSR L MID MFS PCU/FCM4/YOKE LVDT SNSR R MID MFS PCU/FCM4/YOKE LVDT SNSR R INBD MFS PCU/FCM3/YOKE LVDT SNSR L MID MFS PCU/FCM4/YOKE LVDT SNSR L INBD MFS PCU/FCM3/YOKE LVDT SNSR
This scenario happens because the Command Response Monitor related to the MFS System trips due to continuous movement of the control yoke for both sides before the Hydraulic System 1 Reservoir provide enough hydraulic fluid to hydraulic lines 1.
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Therefore, there is a momentary pressure decrease in Hydraulic System 1 that affects the spoiler panel deflection for just a few seconds, but it is time enough to cause a miscompare in the MFS panels and trip the Command Response Monitors of the PCUs powered by Hyd System 1. Concerning this scenario, the maintenance action recommended is to do a RTS (Return to Service) (AMM Task 27-00-00-070-801-A) and follow the respective FIM Tasks in case the Maintenance message does not clear.
Acronyms
ACMF = Aircraft Condition-Monitoring Function ACMP = Alternating-Current Motor-Driven Pump AD = Airworthiness Directive AIPC = Aircraft Illustrated Parts Catalog AMM = Aircraft Maintenance Manual ANAC = Agncia Nacional de Aviao Civil (Brazilian Civil Aviation Authority) AOM = Airplane Operations Manual APU = Auxiliary Power UnitCAS = Crew Alerting System CMC = Central Maintenance Computer CMM = Component Maintenance Manual CPCS = Cabin Pressure Control-System EICAS = Engine Indicating and Crew Alerting System EICC = Emergency Integrated Control-Center DDPM = Dispatch-Deviation Procedures Manual DVDR = Digital Voice-Data Recorder FADEC = Full-Authority Digital Electronic-Control FCM = Flight Control Module FCU = Fuel Conditioning Unit FDE = Flight Deck Effect FHDB = Fault History Database
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FIM = Fault Isolation Manual GSE = Ground Support Equipment IEVM = Integrated Engine Vibration Monitor LDI = Loadable Diagnostic Information LRU = Line Replaceable Unit MAU = Modular Avionics Unit MFS = Multi-Function Spoiler MLG = Main Landing Gear MMEL = Master Minimum Equipment List OB = Operational Bulletins PCU = Power Control Unit PN = Part Number SB = Service Bulletin SN = Serial Number SNL = Service Newsletter WOW = Weight-on-Wheels WST = Wheel-Speed-Transducer
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Note: All abbreviations used in EMBRAER Maintenance Manuals can be found in the Introduction to AMM Part II.
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