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THORNTON
Leading Pure Water Analytics
International
2012/13
pH DO & Ozone Gas O2 CO2 TOC Conductivity/Resistivity Turbidity Housings & Cleaning Systems Sodium/Silica Analyzers
Mettler-Toledo Process Analytics four producing organizations ensure faster logistics and response time to market demands in all global regions.
Distribution network Based at several global production sites, with more than twenty market organizations, and numerous sales representatives, METTLER TOLEDO maintains a distribution network all around the world. Satisfaction of our customers is based on three pillars:
Consulting: Our highly skilled experts are at your disposal to support you in finding the best solution for your measurement application, including planning, product selection, and installation.
Products: A complete range of products and systems to meet your specific measurement requirements. After-sales service: With our customized, lifelong service management, we are able to assist in managing measurement loops throughout their entire life cycle.
USA /Bedford
China / Shanghai
Brazil/ So Paulo
INGOLD
Leading Process Analytics
THORNTON
Leading Pure Water Analytics
METTLERTOLEDO
Our Products for Your Applications
Product Overview
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Dissolved Oxygen
Dissolved Oxygen Measurement Systems Dissolved Oxygen Sensors NEW! InPro 6860i/ InPro 6870i Optical Oxygen Sensor InPro 6960i/InPro 6970i Optical Oxygen Sensor InPro 6800 & InPro 6850i (12 & 25 mm) InPro 6950(i) & InPro 6900(i) (12 mm) InPro 6050 Portable Dissolved Oxygen Analyzers InTap 4004e/4000e (Portable DO Analyzer) 44 46 46 48 50 52 54 56 56
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ISM Productivity Tools W100 iRO Data Logger for ISM Sensors iSense Asset Suite ISM Verification Kit Housings Process Connection Hardware Sockets and Blind Plugs Sockets, Flanges, and Plugs Stationary Housings InFit 761e InFit 762e/763e InFit 764e InFlow Series InDip 500 Series Retractable Housings InTrac 776e InTrac 777e/779e InTrac 797e/799e InTrac 785/787
pH Electrodes pH and ORP Systems pH/ORP Sensors with ISM pHure Sensor with ISM NEW! pHure Sensor LE with ISM pH/ORP Housings
140 142 142 144 144 146 148 150 152 154 154 156 158 160
Dissolved Oxygen and Ozone Sensors Oxygen Measurement Systems Thornton Ozone Measurement Systems High Performance Dissolved Oxygen Sensors with ISM AVAILABLE 2013 Optical Dissolved Oxygen Sensor with ISM Dissolved Ozone Sensors with ISM Flow Sensors Paddlewheel Flow Sensors Vortex Flow Meters Sanitary Flow Sensors Total Organic Carbon (TOC) Total Organic Carbon (TOC) NEW! 5000TOCi NEW! TOC Pump Module 550TOC-HT Sodium Analyzer NEW! 2300Na Silica Analyzer NEW! 2800Si ISM Sensor Technology M800 and ISM Sensor Technology Transmitter NEW! M800 Multi-Parameter, Multi-Channel Transmitter (4-wire) M300 & M300 ISM Transmitter 770MAX Multi-Parameter Analyzer Notes
Automation EasyClean 162 EasyClean 400 164 EasyClean 350e 165 EasyClean 200e 166 EasyClean 150/100 167 EasyClean Configuration 168 Cables Cables and Connections/Cable Terminations Cables and Connections Cable Terminations Thornton Conductivity/Resistivity Conductivity/Resistivity Systems Conductivity/Resistivity Sensors with ISM UniCond Conductivity/Resistivity Sensors Conductivity/Resistivity Sensors Conductivity Sensors for M300 & 770MAX Boiler Water Conductivity Sensors
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About METTLERTOLEDO
Commitment to Innovation and Quality
Introduction
Mettler-Toledo Inc. Laboratory Division Industrial Division Process Analytics Division INGOLD THORNTON Retail Division Product Inspection
METTLER TOLEDOProcess Analytics Within the METTLER TOLEDO Group, the Process Analytics division concentrates on analytical measurement solutions for industrial manufacturing processes. The division consists of two business units: Ingold and Thornton, both internationally recognized leaders in their respective markets and technologies.
Ingold is a worldwide leader in pH, dissolved and gaseous oxygen, CO2, conductivity and turbidity solutions for process analytical measurement systems in chemical, food & beverage, biotechnology and pharmaceutical industries. Its core competence is high quality in-line measurement of these parameters in demanding chemical process
and hygienic and sterile applications. hornton is the leader in pure and T ultrapure industrial water monitoring instrumentation used in semi-conductor, microelectronics, pharmaceutical, and biotech applications. Its core competence is the in-line measurement of conductivity, resistivity, TOC, dissolved oxygen and ozone in determining and controlling water purity.
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IngoldLeading Process Analytics Ingold has a long track record of innovative high-quality solutions for demanding process analytics applications.
Ingold was founded in 1948 by Dr. Werner Ingold. Today, Ingold provides the broadest range of in-line analytical measurement solutions for industrial processes in the biotechnology, pharmaceutical, chemical, and
beverage industries. Ingold offers systems for the measurement parameters of pH/ORP, dissolved oxygen (DO), dissolved CO2, conductivity and turbidity. One of the latest developments includes intelligent in-line sensor
management solutions for optimized maintenance management in demanding applications as well as innovative solutions for gas phase oxygen measurement.
ThorntonLeading Pure Water Analytics Thornton is the market leader in critical ultrapure and pure water analytics, where accuracy and reliability are essential to product yield.
Thornton Inc, founded in 1963 by Dr. Richard Thornton, a Professor at Massachusetts Institute of Technology, has been part of the Process Analytics Division since 2001. Thorntons leading market position is demonstrated by its innovative analytical instruments and sensors for the measurement parameters of resistivity, conductivity, TOC, pH, dissolved oxygen (DO) and ozone. A new, revolutionary, intelligent TOC sensor integrated with a multi-parameter transmitter is highly successful in challenging applications within the pharmaceutical, biotech and microelectronics sectors. Thorntoninnovation continues with the introduction of ISM sensors for a broad range of parameters.
Ingold and ThorntonA Qualified Team to Meet Your Requirements Ingold and Thornton provide high-quality measurement solutions tailored to specific applications in practically any area of process analytics.
Our goal is to develop intelligent and innovative measurement solutions which help you to optimize production processes with the newest measurement technology for: accuracy and reliability optimized cost-of-ownership user-friendliness simplified validation procedures Our team of application specialists, spread over the whole world will assist you in sustaining high product quality, in increasing production yields and in lowering maintenance costs.
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Tools &Services
Whatever You Need, Wherever You Are
Unlimited access
What you need ... Fast access to product documentation Suitable process analytical solution Access to certificates What we offer ... Information on products and measurement solutions Success stories about our solutions in your industry Country specific information and service offerings Personalized access Multilingual information Extensive download offerings
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Our focus is customer success The METTLER TOLEDO organization has the largest, best-trained global service network in the industry. Our global presence and reputation for outstanding quality make us the logical choice not only to provide classical services but also for services that go far beyond those of other service providers. We understand that customers today are interested in value-added solutions that give them competitive advantages in the marketplace. That is what we strive to provide our customers with. Providing the highest levels of service and customer satisfaction is very important to METTLER TOLEDO Ingold/ Thornton and we understand that our customers expect not only the highest quality products, but also superior customer and technical support when they need it. The service that METTLER TOLEDO provides goes far beyond the initial purchase. We pride ourselves in being available for our customers, whether it is to answer a technical question, provide details on system operation or to manage requests for service.
When you purchase products from METTLER TOLEDO you have the satisfaction of relying on proven products in your process and having a world class service organization standing behind them.
METTLER TOLEDO also offer comprehensive tailored service packages for your needs. Please contact your local METTLER TOLEDO representative for your individual solution. Please see phone number of your local representative on the last page of this catalog.
Our customers benefit from Quicker repairs and calibration Reliable, professional, efficient service Fast response time Higher system uptime Innovative and leading edge support services that meet future needs Regulatory compliance Improved productivity and enhanced competitiveness
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Measurement Systems
The Perfect System for Your Loop
System Selection
1. Sensor selection METTLERTOLEDOsensors are high performance and long lasting. However, the proper selection should be made according to the application and process environment to which it will be exposed. Basic selection considerations are: Measurement range Operating temperature range Pressure resistance Length Accuracy Cable plug Built-in temperature compensation Hygienic requirements
2. Transmitter selection Transmitters are the component which communicate to the user and translate a sensors readings into displayed measurements. The transmitter also transfers the data to the process control system. A variety of transmitters are available to suit each application and functional requirement. Basic selection considerations are: Available functionalities e.g. PID control, number of inputs and outputs, data logging etc. Communication protocol HART, PROFIBUS, FOUNDATION fieldbus Power supply Process environment with waterproof rating and agency certifications Customer conveniences, such as backlit display, multi languages, password protection Area classification
3. Housing selection Housings hold the sensor while providing contact with the process medium. Basic selection considerations are: Sensor compatibility Housing design: Stationary for sensor protection; retractable for safely withdrawing the sensor without process shutdown Immersion depth into the medium Process connection style Appropriate material of construction for process compatibility
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4. Process connection selection Our process connections fix the housing to the vessel, reactor, pipe or open basin. Basic selection considerations are: Straight or inclined type Sockets, flanges and appropriate thread Appropriate material
5. Cleaning and calibration system selection EasyClean is the automation solution to increase product yield, and to extend sensor life while reducing maintenance costs and consumables. Basic selection considerations are: Type of cleaning: air, water, cleaning solutions Choice of cleaning agent Automatic cleaning and sensor calibration
Pre-defined programs Programmable process steps Connection to process control systems: FOUNDATION fieldbus and PROFIBUS PA 6. Other components Handling and maintenance may also be enhanced by adding useful accessories such as sensor simulators or polarization units.
1 Top-entry system in closed or pressurized reactor/vessel 2 Side-entry system in reactor or vessel 3 Pipe-entry or direct-mounted system 4 Flow-through system 5 Immersion system in pressure-free, open basin or vessel 6 Off-line measurement system (not illustrated)
Stationary or direct-mounted system Retractable system (electrode can be replaced during an on-going process)
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System Integration
Everything Under Control
System Integration
Asset Management and Plant Maintenance With HART, FOUNDATION Fieldbus and PROFIBUS
Open fieldbus integration of your process analytical measurement technology into your control system via digital fieldbus technology.
Open fieldbus protocols such as HART, FOUNDATION fieldbus and PROFIBUS are currently regarded as standard in the process industry. Only fieldbus technology enables full use of the functional advantages of digital communication to be able to achieve improved resolution of measured values, intelligent instrument diagnostics and new control strategies.
technology provides an optimized and continuously available interface for your plant management and maintenance planning.
Operator station
Maintenance station
www.hartcomm.com www.eldbus.org
HART is a registered trademark of the HART Communication Foundation. FOUNDATION eldbus is a registered trademark of the Fieldbus FOUNDATION.
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Fieldbus communication in connection with asset management and predictive maintenance and information
By applying FOUNDATION fieldbus or PROFIBUS, seamless integration of advanced Intelligent Sensor Management (ISM) diagnostics information into your process control system is guaranteed. HART,
The use of asset management and predictive maintenance are an important element in improving plant management. The fieldbus technology of HART, FOUNDATION fieldbus and PROFIBUS supports the online status integration information requirements in an unprecedented way.
Key features
Transmitters for pH/ORP, dissolved oxygen, conductivity and CO2 Our transmitter families are available for a versatile and complete integration in HART, FOUNDATION fieldbus and PROFIBUS PA networks. EasyClean 400 The EasyClean 400 cleaning and calibration system is available for simple integration into FOUNDATION fieldbus as well as PROFIBUS PA networks. ISM technology Our ISM technology supports the vertical integration of diagnostics information into the process control environment. Full integration of two diagnostic tools, the Dynamic Lifetime Indicator and the Adaptive Calibration Timer, enables optimal maintenance planning.
Operator station
DCS/PLC
Maintenance station
PROFIBUS DP
Coupler/Link
PROFIBUS PA
HART
www.probus.com
PROFIBUS is a trademark of Probus International.
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ISM
Into the Future of Process Analytics
Fast, error-free installation Operation errors at the transmitter are largely excluded, since all relevant status and configuration information is automatically transferred from the sensor to the transmitter during start-up. Sensors are immediately recognized during installation Operational availability of a measur- ing point is assured within seconds ISM-enabled measuring systems recognize manufacturer, sensor type, serial number, order number and last sensor calibration Calibration history is available for trend analysis
Convenient, accurate sensor calibration away from the process Quick and easy replacement of sensors directly at the measurement point, using pre-calibrated units. Sensors can be pre-calibrated in the lab with iSense Asset Suite software The sensor can be replaced and is operational within seconds, saving time and increasing operational availability Reduced maintenance costs, greater process reliability On-line diagnostics information allows you to schedule sensor maintenance or replacement and to optimize operating efficiency while reducing maintenance costs. This in turn provides improved
process reliability and avoids un scheduled process downtimes. Measurement and diagnostics data are continuously monitored Predictive diagnostics information with the Dynamic Lifetime Indicator (DLI) for pH and DO sensors Operating hours are recorded for each individual sensor The Adaptive Calibration Timer (ACT) monitors the calibration interval according to sensor wear The DLI estimates in real time the remaining lifetime of the electrode
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The ISM solution Specific to the new line of pH and oxygen ISM sensors is that signal processing is integrated in the sensor head itself. Fully digital communication to the transmitter delivers low impedance signal transmission with a digital IEEE compliant communication protocol. This ensures undisturbed data exchange which is insensitive to spurious interferences, leading to greater process reliability. pH and oxygen ISM sensors work with the M100, M300, M400, M420, M700 and M800 transmitter lines. For the M700, parameter specific modules can handle both analog or digital sensors.
Features overview for all ISM electrodes and sensors: Top sensor performance with additional solution ground Digital connector IP 68 Plug and Measure functionality Advanced sensor diagnostics CIP / SIP counter ATEX, FM METTLER TOLEDO ISM sensors offering: pH Dissolved oxygen Gas phase oxygen Conductivity Dissolved carbon dioxide Turbidity TOC Ozone Sodium and silica System integration: Dynamic Lifetime Indicator and Adaptive Calibration Timer information can also be integrated into your PLC via PROFIBUS PA or FOUNDATION fieldbus thus leading to a unique integrated concept for optimized maintenance management.
InPro 3250 i
InPro 6850 i
InPro 6860 i
TOC5000 i
ISM is a registered trademark of Mettler-Toledo AG in Switzerland, USA, European Union and a further five countries.
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INGOLD
Leading Process Analytics
Introduction
Increased Safety for Your Production Process
pH
Functional definition pH can be described as a measurement of the relative acidity of a solution. Oxidation reduction potential (ORP) as measured with an ORP electrode, provides an indication of the oxidative state of the solution. It is important to measure, and often to control the pH and/or ORP of a solution for several reasons: To produce products with consistent well defined properties To efficiently produce products at optimal cost
To avoid health risks To protect the environment To prevent physical/ chemical damage to materials To meet regulatory requirements To expand scientific knowledge The accurate measurement of pH/ ORP is critical in most industries. Each application has unique physical requirements of chemical, temperature, and pressure resistance and possibly hygienic design. Another factor is what is to be done with the measurement:
monitoring only, data logging or process control. pH electrode selection It is important to understand the details of the application before selecting a pH electrode. The table on page 17 gives an initial glance at the various electrodes available and typical applications. Selection of a pH electrode requires a thorough knowledge of the process. Once the requirements are known, comparison of the electrode specifications detailed in this catalog will identify the appropriate sensor.
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Refer to page: Industrial Processes Chemical production monitoring Chlorine production Dyestuff production Mining Petroleum & rening Pulp & paper Pharmaceutical Industry BioPharma Upstream Downstream ChemPharma Food & Beverage Processes Brewery & beverage production Dairy Milk processing Yogurt production Cheese making Meat Wine Sugar & starch Yeast Cleaning solutions (CIP) Water Treatment Air scrubbers Cooling water Neutralization Potable water Wastewater Treatment Flue gas neutralization Galvanic wastewater Industrial wastewater Precipitation of heavy metals Sludge dewatering
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c an i) en 60( t 50 01 n ai 42 45 45 ro ro AS ow m Pro K P P P DX D L In In In
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p. 30
p. 30
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p. 34
This table serves as an initial selection guide to suitable Ingold pH electrodes for given applications. Since
process conditions vary considerably at different stages of production, it is necessary to refer to the detailed
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pH Electrodes
Long Lifetime, Accurate Measurement
pH
sted quali Te
li ua
IP68 certified
quality ed
Silver wire
What are the temperature and pressure requirements of the installation? Temperature and pressure requirements of a process must be met to ensure safe operation of the system as well as accurate performance of the electrode. Electrodes are available with specifications
ty Te st
as high as 13 bar at 130C (188 psig at 266F) to handle aggressive process situations.
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Is the use of a non-glass electrode required? The food and beverage industry is understandably very concerned about the potential for broken glass pH electrodes leaving glass fragments in the food product. The introduction of nonglass ISFET technology pH electrodes eliminates this risk, replaces expensive glass containment systems, and saves time and money compared to taking grab samples. What glass formulation is appropriate? Numerous formulations of pH-sensitive glass have been developed to overcome application problems. High Alkaline glass greatly reduces sodium ion error expanding the usable pH range from
pH 12 of general purpose glass to pH 14. Low Temperature Glass allows continuous use at low temperatures which present high impedance problems with standard glass. HF-resistant glass permits use of glass electrodes at HF levels which rapidly dissolve normal glass electrodes. What are the physical requirements? Among physical considerations are length, connector type, and installation. Electrodes are commonly available in lengths from 120 mm to 425 mm or longer to ensure sufficient immersion depth into the process. Improvements in electrode connector technology over the years have resulted in numerous connector con-figurations. Polymer body industrial pH sensors serve as their own housing, fitting directly into threaded connections.
Which type of reference electrolyte should be used? Liquid reference electrolytes provide high flow through the junction keeping it clean and providing the highest accuracy and precision, and are refillable for longer life. Use of pre-pressurized gel electrodes prevent process solutions from entering the reference electrolyte, are more compact and reduce maintenance. Solid polymer electrolytes are in direct contact with the sample medium without requiring a ceramic junction, eliminating fouling problems.
Did You Know All pH electrodes, even those with gel or solid polymer reference systems, contain a liquid electrolyte in the pH half cell which must be in contact with the internal silver wire in order for the sensor to measure accurately. Measuring Glass XEROLYT solution Sensors therefore must be installed at least 15 from horizontal to prevent air bubble interference. Exception: see InPro 3100 upside-down electrode, p. 22.
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pH Electrodes
Long Lifetime, Accurate Measurement
pH
Features Overview User-selectable reference solution allows optimum compatibility with process media Flowing liquid electrolyte ensures fast response and accurate pH measurement Patented silver-ion trap prevents sulfide poisoning of junction Refillable electrolyte extends operational life Domed glass membrane impedes bubble formation for greater reliability Watertight connector (IP68) Integral temperature sensor, more accurate temperature compensation ATEX and FM certification for hazardous areas
InPro 2000
InPro 2000i/SG
www.mt.com/InPro2000
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Ordering Information
ISM Electrodes InPro 2000i/SG InPro 2000i/SG InPro 2000i/SG InPro 2000i/SG InPro 2000i/SG InPro 2000i/SG InPro 2000i/SG InPro 2000i/SG InPro 2000i/SG Analog Electrodes InPro 2000 InPro 2000 InPro 2000 InPro 2000 InPro 2000 InPro 2000 InPro 2000 InPro 2000 InPro 2000 InPro 2000 InPro 2000 InPro 2000 InPro 2000 InPro 2000 InPro 2000 InPro 2000 InPro 2000 InPro 2000 Length 120 mm 120 mm 150 mm 250 mm 450 mm 120 mm 150 mm 250 mm 450 mm 120 mm 120 mm 250 mm 250 mm 450 mm 450 mm 120 mm 120 mm 250 mm 250 mm 450 mm 450 mm 120 mm 120 mm 250 mm 250 mm 450 mm 450 mm Electrolyte 3M KCl Viscolyt Viscolyt Viscolyt Viscolyt Friscolyt Friscolyt Friscolyt Friscolyt Viscolyt Viscolyt Viscolyt Viscolyt Viscolyt Viscolyt 3M KCl 3M KCl 3M KCl 3M KCl 3M KCl 3M KCl Friscolyt Friscolyt Friscolyt Friscolyt Friscolyt Friscolyt Temp. Signal Digital Digital Digital Digital Digital Digital Digital Digital Digital Pt100 Pt1000 Pt100 Pt1000 Pt100 Pt1000 Pt100 Pt1000 Pt100 Pt1000 Pt100 Pt1000 Pt100 Pt1000 Pt100 Pt1000 Pt100 Pt1000 Order Number 52 003 521 52 003 522 52 003 523 52 003 524 52 003 525 52 003 526 52 003 527 52 003 528 52 003 529 52 001 426 52 001 427 52 001 428 52 001 429 52 001 738 52 001 792 52 001 430 52 001 431 52 001 432 52 001 433 52 001 794 52 001 777 52 001 434 52 001 435 52 001 436 52 001 437 52 001 655 52 001 666
InPro 2000(i) Electrolytes To cope optimally with the conditions prevailing in different types of chemical processes, a wide variety of electrolytes is available: 9816 Viscolyt Mostly frequently used CP electrolyte with limited outflow and therefore long refill intervals. 9823 KCl Classic electrolyte with high electrolyte outflow for improved diaphragm cleaning. 9848 Friscolyt Used for media with proteins/organic solvent content.
Did You Know The InPro 2000(i) is the next generation of the 465 style electrode featuring temperature compensation and VP connection. For other connectors and styles, the 465 also is available. For further information please contact your local sales organization.
Suitable Housings
p.
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pH Electrodes
Long Lifetime, Accurate Measurement
pH
InPro 3100
InPro 3100i
Features Overview Fully autoclavable or sterilizable in-situ Gel electrolyte reduces maintenance Resistant to poisoning substances EHEDG certified Pressure resistant up to 6 barg (87 psig) Watertight connector (IP68) Integral temperature sensor permits automatic temperature compensation
Also available for upside-down installation as InPro 3100(i) UD.
www.mt.com/InPro3100
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Biopharma
Food &Bev.
Ordering Information
ISM Electrodes InPro 3100i/SG InPro 3100i/SG InPro 3100i/SG InPro 3100iUD InPro 3100iUD Analog Electrodes InPro 3100 InPro 3100 InPro 3100UD InPro 3100UD InPro 3100 InPro 3100 InPro 3100 InPro 3100 InPro 3100UD InPro 3100 InPro 3100 InPro 3100 InPro 3100 Length 120 mm 150 mm 225 mm 120 mm 225 mm 120 mm 120 mm 120 mm 120 mm 150 mm 150 mm 225 mm 225 mm 225 mm 325 mm 325 mm 425 mm 425 mm Temp. Signal Digital Digital Digital Digital Digital Pt100 Pt1000 Pt100 Pt1000 Pt100 Pt1000 Pt100 Pt1000 Pt100 Pt100 Pt1000 Pt100 Pt1000 Order Number 52 003 515 52 003 516 52 003 517 52 005 433 52 003 583 52 000 656 52 000 658 52 002 531 52 002 752 52 000 659 52 000 660 52 000 661 52 000 662 52 005 354 52 000 663 52 000 664 52 000 665 52 000 666
Did You Know All pH electrodes, even those with gel or solid polymer reference systems, contain a liquid electrolyte in the pH half cell which must be in contact with the internal silver wire in order for the sensor to measure accurately. Sensors therefore must be installed at least 15 from horizontal to prevent air bubble interference. Exception: the InPro 3100(i) UD upside-down electrode.
Example for an upside-down installation (e.g. in double jacket vessels).
Suitable Housings
p.
InFit 761e/762e....................144/146 InDip.............................................152 InTrac 777e...................................156 InTrac 797e...................................158 InTrac 787/ 785....................160/161
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pH Electrodes
Long Lifetime, Accurate Measurement
pH
InPro 3253
InPro 3250i
Features Overview Fully autoclavable or sterilizable in-situ [InPro 3250(i), InPro 3253(i)] Pressurized electrolyte reduces maintenance MaxCert, including biocompatibility according to USP 26, Chapter 27
www.mt.com/InPro3250
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ISM Electrodes Length with alkali resistant glass InPro 3250i/SG 120 mm InPro 3250i/SG 225 mm InPro 3250i/SG 325 mm InPro 3250i/SG 425 mm for applications at low temperatures InPro 3251i/SG 120 mm with sterilization resistant glass InPro 3253i/SG 120 mm InPro 3253i/SG 225 mm InPro 3253i/SG 325 mm InPro 3253i/SG 425 mm Analog Electrodes Length with alkali resistant glass InPro 3250 120 mm InPro 3250 225 mm InPro 3250 325 mm InPro 3250 425 mm InPro 3250SG 120 mm InPro 3250SG 225 mm InPro 3250SG 325 mm InPro 3250SG 425 mm for applications at low temperatures InPro 3251 120 mm InPro 3251 225 mm for applications in hydrofluoric acid cont. media InPro 3252 120 mm InPro 3252 225 mm InPro 3252 250 mm with sterilization resistant glass InPro 3253 120 mm InPro 3253 225 mm InPro 3253 250 mm InPro 3253 325 mm InPro 3253 425 mm InPro 3253SG 120 mm InPro 3253SG 225 mm InPro 3253SG 325 mm InPro 3253SG 425 mm Temp. Signal Digital Digital Digital Digital Digital Digital Digital Digital Digital Temp. Signal Pt100 Pt100 Pt100 Pt100 Pt100 Pt100 Pt100 Pt100 Pt100 Pt100 Pt100 Pt100 Pt100 Pt100 Pt100 Pt100 Pt100 Pt100 Pt100 Pt100 Pt100 Pt100 Order Number 52 005 373 52 005 374 52 005 375 52 005 376 52 003 693 52 005 377 52 005 378 52 005 379 52 005 380 Order Number Temp. Signal 52 002 547 52 002 552 52 002 554 52 002 556 52 002 558 52 002 560 52 002 562 52 002 564 52 002 585 52 002 586 52 002 587 52 002 588 52 002 589 52 002 566 52 002 568 52 002 570 52 002 571 52 002 573 52 002 576 52 002 578 52 002 580 52 002 582 Pt1000 Pt1000 Pt1000 Pt1000 Pt1000 Pt1000 Pt1000 Pt1000 Pt1000 Pt1000 Pt1000 Pt1000 Pt1000 Pt1000 Pt1000 Pt1000
Order Number 52 002 548 52 002 553 52 002 555 52 002 557 52 002 559 52 002 561 52 002 563 52 002 565 52 002 567 52 002 569 52 002 572 52 002 574 52 002 577 52 002 579 52 002 581 52 002 583
InPro Sensor Designation The last digit of the InPro designation indicates the pH glass type: 00: High alkali resistant glass 01: Low temperature glass 02: Hydrofluoric acid resistant glass 03: Sterilization resistant glass
Suitable Housings
p.
InFit 761e/762e....................144/146 InFlow...........................................150 InDip.............................................152 InTrac 777e...................................156 InTrac 797e...................................158 InTrac 787/ 785....................160/161
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pH Electrodes
Long Lifetime, Accurate Measurement
Food &Bev.
pH
VP head IP68
Ordering Information
Product Description Length Order Number InPro 3300/Pt1000 120 mm 52 002 253 InPro 3300/Pt1000 225 mm 52 002 496 InPro 3300/Pt1000 325 mm 52 002 497 M700 ISFET option* 52 121 274 *Only for transmitter M700 For pH buffers, refer to pH and Redox Accessories section. For cables, cable lengths and for terminating connectors, refer to Cables section on pages 170173.
Features Overview Non-glass ISFET design Ensures process safety by eliminating possibility of broken glass Sterilizable to 130C (266F) FDA and 3-A compliant materials Hygienic designEHEDG tested for cleanability Gel electrolyte results in extended operational life and reduced maintenance costs
Suitable Housings
p.
www.mt.com/InPro3300
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Ordering Information
pH Electrodes Length Temperature Sensor Order Number InPro 4010 120 mm Pt100 52 000 511 InPro 4010 120 mm Pt1000 52 000 512 InPro 4010 120 mm None 52 000 510 For pH buffers, refer to pH and Redox Accessories section. For cables, cable lengths and for terminating connectors, refer to Cables section on pages 170 173.
Features Overview Open aperture junction resists fouling Solid polymer electrolyte requires no refilling, reduces maintenance Double junction reference design resists poisoning VarioPin Connector IP 68, Easy connection, excellent signal transmission Integral temperature sensor permits automatic temperature compensation Plastic body prevents breakage
Suitable Housings
p.
InFit 761e / 762 e ...................144 / 146 InFlow ..........................................150 InDip ............................................152 InTrac 777 e ..................................156 InTrac 787 / 785 ...................160 / 161
www.mt.com / InPro4010
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Long Lifetime, Accurate Measurement
pH
InPro 4260 SG
InPro 4260 i
Features Overview Xerolyt polymer electrolyte (patented) Open junction eliminates clogging Resistant to poisoning substances Expanded pH range covers 0 14 pH Resistant to solvents, strong acids and alkali Domed glass membrane impedes bubble formation for greater reliability Watertight connector (IP 68), integral temperature sensor ATEX and FM certified for hazardous areas
www.mt.com / InPro4260
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Chemical
Wastewater
Ordering Information
ISM Electrodes InPro4260i/SG InPro4260i/SG InPro4260i/SG InPro4262i/SG InPro4262i/SG Analog Electrodes InPro4260 InPro4260 InPro4260 InPro4260 InPro4260 InPro4260 InPro4260SG InPro4260SG InPro4260SG InPro4260SG InPro4262 InPro4262 InPro4262 InPro4262 InPro4262 InPro4262 Length 120 mm 225 mm 425 mm 120 mm 225 mm 120 mm 120 mm 225 mm 225 mm 425 mm 425 mm 120 mm 120 mm 225 mm 225 mm 120 mm 120 mm 225 mm 225 mm 425 mm 425 mm Temp. Signal Digital Digital Digital Digital Digital Pt100 Pt1000 Pt100 Pt1000 Pt100 Pt1000 Pt100 Pt1000 Pt100 Pt1000 Pt100 Pt1000 Pt100 Pt1000 Pt100 Pt1000 Order Number 52 005 381 52 005 382 52 005 407 30 018 467 30 018 468 52 002 986 52 002 987 52 002 988 52 002 989 52 002 992 52 002 993 52 003 545 52 003 546 52 003 547 52 003 548 52 003 549 52 003 550 52 003 551 52 003 552 52 003 553 52 003 554
Did You Know The InPro 4260(i) family now also includes a hydrofluoric acid resistant glass formulation. Solution ground stabilizes the high impedance pH signal and provides an additional reference point for sensor diagnostics which can detect changes in performance due to influence of the media.
InPro Sensor Designation The last digit of the InPro designation indicates the pH glass type: 00High alkaline (HA) 01Low temperature (LoT) 02Hydrofluoric acid resistant (HF) 03Sterilization resistant (A41)
Suitable Housings
p.
InFit 761e/762e....................144/146 InFlow...........................................150 InDip.............................................152 InTrac 777e...................................156 InTrac 797e...................................158 InTrac 787/785.....................160/161
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pH
InPro 4550
InPro 4501 VP
www.mt.com/InPro4550 www.mt.com/InPro4501
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Features Overview Withstands high process temperature and pressure (InPro 4550) PPS body is highly resistant to chemical attack (InPro 4550) Open aperture junction resists fouling Solid polymer electrolyte requires no refilling, reduces maintenance Watertight VarioPin connector (IP68) for easy connection and excellent signal transmission Dual NPT threads allows for direct mounting into process Solution ground allows sensor diagnostics and eliminates ground loop problems
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Chemical
Wastewater
Ordering Information
Electrode Connection Cable Length Temperature Sensor Order Number InPro 4550 InPro 4550 VarioPin N/A Pt100 52 002 401 InPro 4550 VarioPin N/A Pt1000 52 002 402 InPro 4501 InPro 4501 VarioPin N/A Pt100 41 453 3101IG InPro 4501 VarioPin N/A Pt1000 41 453 3102IG InPro 4501 Fixed cable 3 m (9.8 ft) Pt100 10 453 3007IG InPro 4501 Fixed cable 3 m (9.8 ft) Pt1000 10 453 3011IG InPro 4501 Fixed cable w/BNC 3 m (9.8 ft) Pt100 10 453 3008IG InPro 4501 Fixed cable 10 m (32.8 ft) Pt100 10 453 3013IG InPro 4501 Fixed cable 10 m (32.8 ft) Pt1000 10 453 3017IG Accessory Protective sleeve 52 401 808 For pH buffers, refer to pH and Redox Accessories section. For cables, cable lengths and for terminating connectors, refer to Cables section on pages 170173.
Did You Know The protective sleeve for the InPro4550 and InPro4501 keeps the connection clean in dirty environments and protects the cable from stress.
Suitable Housings
Slotted tip protects the pH glass membrane
p.
InTrac 787.....................................160
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pH Electrodes
Long Lifetime, Accurate Measurement
pH
InPro 4800i
InPro 4801i
www.mt.com/InPro4800
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METTLERTOLEDO
Features Overview High pressure/high temperature rating 12 barg @ 130C (174 psig @ 266F) Very long diffusion path using two electrolyte chambers PTFE annular junction repels dirt Resistant to strong oxidizing agents, solvents, acids and alkali, and to poisoning substances Watertight connector (IP68), integral temperature sensor InPro 4801SG features flat pH membrane suited for fibers and high solids samples ATEX and FM certified for hazardous areas
International
Ordering Information
ISM Electrodes InPro 4800i/SG InPro 4800i/SG InPro 4800i/SG InPro 4801i/SG InPro 4801i/SG InPro 4802i/SG InPro 4802i/SG Analog Electrodes InPro 4800 InPro 4800 InPro 4800SG InPro 4800SG InPro 4800 InPro 4800 InPro 4800SG InPro 4800SG InPro 4800 InPro 4800 InPro 4801SG InPro 4801SG InPro 4802 InPro 4802SG Length 120 mm 225 mm 425 mm 120 mm 425 mm 120 mm 225 mm 120 mm 120 mm 120 mm 120 mm 225 mm 225 mm 225 mm 225 mm 425 mm 425 mm 120 mm 120 mm 225 mm 225 mm Temp. Signal Digital Digital Digital Digital Digital Digital Digital Pt100 Pt1000 Pt100 Pt1000 Pt100 Pt1000 Pt100 Pt1000 Pt100 Pt1000 Pt100 Pt1000 Pt100 Pt1000 Order Number 52 005 383 52 005 384 52 003 748 52 003 581 52 003 857 52 003 696 52 003 697 52 002 124 52 002 125 52 003 541 52 003 542 52 002 126 52 002 127 52 003 543 52 003 544 52 002 129 52 002 130 52 002 131 52 002 132 52 002 718 52 003 398
InPro Sensor Designation The last digit of the InPro designation indicates the pH glass type: 00High alkaline (HA) 01Low temperature (LoT) 02Hydrofluoric acid resistant (HF) 03Sterilization resistant (A41) Quick Tip A combination pH electrode should never be stored dry as this will dehydrate the electrode. Also, do not store an electrode in deionized water, rather, soak the electrode in the pH buffer or electrolyte recommended in the electrode manual.
i i
Did You Know The InPro 4801(i) SG electrode features a unique flat glass membrane ideal for applications with high fiber or solid concentrations.
Suitable Housings
p.
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pH Electrodes
Long Lifetime, Accurate Measurement
pH
InPro 4850i requires a near stable sodium concentration for the best measurement results. A 10 % difference in brine concentration leads to 0.05 pH error. Features Overview Hermetically sealed reference system resistant to any effects from poisoning substances such as chlorine. Very high resistance to oxidizing media, solvents, and acid or alkali solutions. Reliable operation in processes with particularly high pressures and high temperatures. Platinum Solution Ground (SG) electrode enables redox (ORP) measurement and advanced sensor diagnostics, as well as preventing measurement errors due to ground potentials.
www.mt.com/InPro4850
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Chemical
Ordering Information
pH Electrodes InPro 4850i/125 InPro 4850i/230 Length 125 mm 230 mm Order Number 52 005 464 52 005 465 Order Number 6 x 250 ml 52 004 101 52 004 104 52 004 107 52 004 110 Order Number 10 000 0102 10 000 0302 10 000 0502 10 000 1002 52 300 204
pH Buffers Order Number Designation 1250 ml pH 2.00, 3.9M NaCl 52 004 100 pH 4.01, 3.9M NaCl 52 004 103 pH 7.00, 3.9M NaCl 52 004 106 pH 9.21, 3.9M NaCl 52 004 109 AK9 Coax Cables (25C to 70C/13 to 158F) Designation AK9 AK9 AK9 AK9 AK9 Connector Cable Length open 1 m (3.3 ft) open 3 m (9.8 ft) open 5 m (16.4 ft) open 10 m (32.8 ft) open 20 m (65.6 ft)
Did You Know InPro 4850i is the unique dual-membrane pH sensor with ISM digital signal for resisting chlorine and other oxidizing solutions.
? i
Quick Tip InPro 4850i does not fit into all standard housings due to the sensor being 5 mm longer. Please contact your local METTLERTOLEDO representative for further information.
Suitable Housings
p.
InFit 761e......................................144 InFit 762e/763e.....................146/147 InFlow 751....................................150 InTrac 775e...................................156 InTrac 787.............................160/161
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pH Electrodes
Long Lifetime, Accurate Measurement
Food & Bev.
pH
Ordering Information
Product Description Puncture electrode, polymer electrolyte Puncture knife Puncture electrode with knife Cable, 1 m (3.3 ft), DIN connector for 1120 / 1140 meter Cable, 1 m (3.3 ft), BNC connector Cable, 1 m (3.3 ft), stripped ends Buffer pouch, pH 4.01, pkt. of 30 Buffer pouch, pH 7.00, pkt. of 30 Buffer pouch, pH 9.21, pkt. of 30 Order Number 10 406 3123 00 406 3000 00 406 3002 59 902 243 59 902 266 59 902 290 51 302 069 51 302 047 51 302 070
Features Overview Specially designed for direct pH measurement in cheese and meat Plastic shaft is FDA listed PBT Open aperture junction resists fouling Solid polymer electrolyte requires no refilling, reduces maintenance Optional puncture knife available for particularly hard cheeses and meats Use with 1120 / 1140 portable pH meter Did You Know The pH measurement in cheese, meat, and fruit provides valuable information of product freshness and quality. 36
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Chemical
Wastewater
Ordering Information Features Overview Open aperture junction resists fouling Solid polymer electrolyte requires no refilling, reduces maintenance Very high pressure resistance Typical Applications Chemical reactors Slurries, suspensions Industrial wastewater Did You Know The InPro 4260(i) offers en hancements beyond the DXK electrode including temperature compensation, watertight connection, enhanced technical specifications, and furthermore is available with ISM.
pH Electrodes Sensor Type Length Order Number HA 405-DXK-S8 HA glass 120 mm 10 405 4287IG HA 405-DXK-S8 HA glass 225 mm 10 405 4290 HA 405-DXK-S8 HA glass 425 mm 10 405 4465 405-DXK-S8 A41 glass 120 mm 10 405 4119 405-DXK-S8 A41 glass 225 mm 10 405 4190 HF 405-DXK-S8 HF glass 120 mm 11 405 3123 Redox Electrodes Sensor Type Length Order Number Pt 4805-DXK-S8 Pt 120 mm 10 505 3288 Pt 4805-DXK-S8 Pt 225 mm 10 505 3255 Pt 4805-DXK-S8 Pt 425 mm 10 505 3329 Reference Electrode Sensor Type Length Order Number 363-DXK-S8 None 120 mm 10 363 3041 For pH buffers, refer to pH and Redox Accessories section. For cables, cable lengths and for terminating connectors, refer to Cables section on pages 170173.
Suitable Housings
p.
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pH Electrodes
Long Lifetime, Accurate Measurement
pH
Silver wire
DPA
DPAS
Features Overview Gel electrolyte does not require refilling, reduces maintenance Silver-ion trap prevents poisoning by sulfide-bearing substances Redox version available Typical Applications (DPA) Industrial processing Reaction tanks Mixing vessels Typical Applications (DPAS) Benchtop fermentors and bioreactors Hygienic processes requiring autoclaving or SIP
www.mt.com/Ingold-DPA www.mt.com/Ingold-DPAS
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Ordering Information
DPA Electrodes pH Electrodes HA-405-DPA-SC-S8 HA-405-DPA-SC-S8 HA-405-DPA-SC-S8 Redox Electrodes Pt 4805-DPA-SC-S8 Pt 4805-DPA-SC-S8 Pt 4805-DPA-SC-S8 Sensor Type HA glass HA glass HA glass Pt Pt Pt Electrode Connection S8 S8 S8 S8 S8 S8 Length Order Number 120 mm 10 405 4476IG 225 mm 10 405 4477IG 425 mm 10 405 4478IG 120 mm 10 505 3339IG 225 mm 10 505 3338IG 425 mm 10 505 3340IG Length Order Number 120 mm 200 mm 225 mm 250 mm 325 mm 425 mm 600 mm 120 mm 200 mm 225 mm 325 mm 10 405 4479 10 405 4480 10 405 4481 41 405 4485 10 405 4482 10 405 4483 11 405 3126 10 505 3334 10 505 3335 10 505 3336 10 505 3337
DPAS Electrodes Sensor Type Electrode Connection pH Electrodes 405-DPAS-SC-K8S A41 glass K8S 405-DPAS-SC-K8S A41 glass K8S 405-DPAS-SC-K8S A41 glass K8S 405-DPAS-SC-K8S A41 glass K8S 405-DPAS-SC-K8S A41 glass K8S 405-DPAS-SC-K8S A41 glass K8S 405-DPAS-SC-K8S A41 glass K8S Redox Electrodes Pt 4805-DPAS-SC-K8S Pt K8S Pt 4805-DPAS-SC-K8S Pt K8S Pt 4805-DPAS-SC-K8S Pt K8S Pt 4805-DPAS-SC-K8S Pt K8S For pH buffers, refer to pH and Redox Accessories section. For cables, cable lengths and for terminating connectors, refer to Cables section on pages 170173.
InPro pH electrodes The InPro pH electrodes offer enhancements beyond the DPA/DPAS electrode including temperature compensation, watertight connection, enhanced technical specifications and Intelligent Sensor Management
Did You Know The DPA and DPAS sensors have a built-in silver-ion trap which extends sensor life by preventing reference junction fouling by sulfidebearing substances.
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Portable pH Meters
Monitoring and Control of In-line Measurement Systems
pH
Features Overview Sophisticated yet user-friendly software CalimaticAutomatic calibration system SensofacePictographs for continuous sensor diagnostics Calibration timer alerts when calibration is due High reliability and accuracy Versions for hazardous areas available (FM, ATEX) Other Highlights Over 2 years battery operation Versatile Accepts process or puncture electrode Measures pH/ORP, and temperature Large, easy to read characters (15mm) IP66 rated enclosure
METTLERTOLEDO
Ordering Information
pH Meters Order Number pH meter 1120 (incl. battery and shoulder strap) 52 120 653 pH meter 1120-X, Ex (incl. battery and shoulder strap) 52 120 654 pH meter 1140 (incl. battery, shoulder strap, transfer software and interface cable) 52 120 657 pH meter 1140-X, Ex (incl. battery, shoulder strap, transfer software and interface cable) 52 120 658 Accessories Order Number pH puncture electrode (LoT406-M6-DXK-S7/25) 10 406 3123 Puncture knife 00 406 3000 Puncture kit (puncture knife and electrode) 00 406 3002 Electrode container (set of 5 pcs.) 52 120 695 Adapter 1 (for process electrodes) 52 000 500 Adapter 2 (for puncture electrodes) 52 000 501 AS9/1 m (3.3 ft)/1550D 59 902 243 Coaxial cable VP ST/1 m (3.3 ft)/DIN/2 banana 52 300 186 Temperature sensor Pt1000/1 m (3.3 ft) 52 120 350 For additional compatible sensors, please contact METTLER TOLEDO directly. pH Buffer Solutions Buffer pouch pH 4.01 (pkt. of 30) Buffer pouch pH 7.00 (pkt. of 30) Buffer pouch pH 9.21 (pkt. of 30) Order Number 51 302 069 51 302 047 51 302 070
Did You Know Using the remote interface of the 1140 X you can control the operation of the meter as well as display and collect data directly from a computer.
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pH Buffers, Electrolytes, Cleaning and Storage Solutions Optimal Solutions for Your Process Analytics System
METTLERTOLEDO offers a wide selection of accessories to facilitate ease of use and maintenance of high accuracy pH measurement systems. These include buffers for pH calibration, electrolyte solutions for reference electrodes, and pH sensor simulators for evaluating measurement loops. Below is a partial listing of product accessories available for pH and Redox systems. Ordering Information
pH and Redox Buffers pH buffers pH 4.01 buffer pH 7.00 buffer pH 9.21 buffer pH 10.00 buffer pH 2.00 buffer w/3.9M NaCl pH 4.01 buffer w/3.9M NaCl pH 7.00 buffer w/3.9M NaCl pH 9.21 buffer w/3.9M NaCl Redox buffers Redox buffer 220 mV Redox buffer 468 mV Reference Electrolyte Solutions for Liquid-filled Electrodes Friscolyt B Viscolyt 3M KCl Cleaning/Storage Solutions pH electrode cleaner/proteins Reactivating solution Storage solution, 3M KCl Ceramic diaphragm cleaner Volume 250 ml 250 ml 250 ml 250 ml 250 ml 250 ml 250 ml 250 ml 6250 ml 630 ml Order Number 51 340 057 51 340 059 51 300 193 51 340 056 52 004 100 52 004 103 52 004 106 52 004 109 51 340 081 51 319 058
pH
Order Number 51 340 053 51 340 235 51 340 049 Order Number 51 340 068 51 319 053 51 340 049 51 340 070
Did You Know The primary cause of pH measurement problems is a dirty ceramic diaphragm. Ingold has a complete line of pH cleaning solutions, as well as buffers and electrolyte to keep your electrode functioning properly.
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1 The pH signal simulator 112 is an invaluable troubleshooting tool to test cable and transmitter integrity. The simulator generates millivolt signals corresponding to pH 4, 7, and 9 to test linearity, and pH 4 at 20 C (68F) and 50 C (122F) to evaluate temperature compensation functionality. High and low input impedance simulation is also provided. AS9 transmitter cable can be connected directly to the S7 simulator connector or AK9 cable can be connected using the adapter provided. See VP simulator below for additional functionality for use with VP sensors. 2 The addition of the VP simulator provides the additional feature of verification of the transmitter temperature measurement for VP systems. The VP simulator simulates both 20 C (68F) and 50 C (122F) for either Pt100 or Pt1000 systems. When combined with the pH simulator 112 as shown, both pH and temperature signals can be simulated and the automatic temperature compensation capability of the transmitter can be checked. The VP simulator comes with a cable for connection to the pH simulator 112 (sold separately) and male VP connection to VP cable.
Ordering Information
Product Description pH simulator 112 VP simulator Order Number 31 112 3003 52 120 939
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Introduction
High Process Efficiency Under Any Condition
Dissolved Oxygen
Dissolved Oxygen Measurement Systems High Reliability and Wide Application Coverage
Real-time, continuous measurement of dissolved oxygen (DO) is central to the efficiency of many industrial processes. METTLER TOLEDO offers a range of robust DO sensors that utilize a well-established electrochemical measuring principle, plus sensors with the latest optical technology for applications where simplicity of operation is particularly important.
Measurement of dissolved oxygen Proper oxygen levels are important in many processes in biotechnology, pharmaceutical development, food and beverage, chemical manufacturing, and in water and primary waste treatment. Control of dissolved oxygen will ultimately ensure product quality, reduce costs, and provide maximum product yield. Optical measurement solutions from METTLER TOLEDO The heart of the optical sensor is an oxygen sensitive layer containing immobilized marker molecules. They absorb light from a light emitting diode and are able to release this energy as light at a different wavelength (fluorescence). The fluorescence depends on the amount of oxygen that is present in the environment of the marker molecules. This effect allows determination of the oxygen concentration in the sample media. Optical oxygen technology The optical oxygen sensors offer a highly accurate oxygen measurement with enhanced signal stability and fast response time. The sensors are fully steam sterilizable, autoclavable and fulfill all industrial requirements for hygienic design and traceability. Since no electrolyte exchange or sensor polarization is needed, sensor maintenance is easy and less error-prone. This sensor type takes advantage of ISM technology. Electrochemical oxygen sensors The large portfolio of Ingold amperometric sensors fulfill the highest industrial requirements in performance and design to accommodate virtually any application. They are equipped with the unique ISM technology.
InPro 6860 i
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or
Industrial processes Pharmaceutical Industry Biotechnological applications Chemical Industry Beverage Industry Wastewater applications
Transmitter selection Several Ingold transmitters are available to work in conjunction with our amperometric and optical sensors including the multi-parameter M700 transmitter and the transmitter lines M300 and M400. Housings and socket selection The widest selection of stationary, retractable and submersion housings is provided to match virtually any process connection. Vessel ports or sockets
In
are used as entry points for the oxygen sensor. METTLER TOLEDO provides a host of ports including the original Ingold 25 mm port which is recognized as a standard in the biotech and pharmaceutical industries. Professional service and validation Sensor service includes rebuilding, cleaning, testing, and recertification of your Ingold sensor, done quickly and efficiently to minimize downtime.
68
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68 o Pr In
ro
50
Pr
Am
In
Pr
Validation and testing of oxygen equipment is done with equipment traceable to NIST.
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DissolvedOxygen Sensors
Proven Quality, Top Performance
Dissolved Oxygen
NEW! InPro 6860i/InPro 6870i Optical Oxygen Sensor Easy Handling, Exceptional Performance
Combining innovative ISM technology with high-end optical measurement, METTLER TOLEDO offers optical oxygen sensors fully suitable for industrial appli cations. These systems offer highly accurate oxygen measurement with enhanced stability, and easy handling without electrolyte change or time-consuming polari zation procedures. The InPro 6860i, the latest optical oxygen sensor for Biopharma, is equipped with a digital interface plus an analog output signal for direct integration into existing biocontrollers and analog transmitters. Integrates ISM technology With ISM, the installation, maintenance, and safety of the system is drastically improved. All sensor relevant data are stored in the sensor. Pre-calibrated systems transfer the data automatically to the transmitter and are therefore ready for measuring within seconds. Changes in the measuring system are monitored via the Dynamic Lifetime Indicator. With these features, error-free and safe operation of the sensor and the transmitter is assured. Specifications
Performance Operating range 8 ppb to saturation Accuracy [1% + 2 ppb] Response time at 25C (77F) (Air N2) 98% of final value in < 20 s, (InPro 6860i<70s) Construction Measuring principle Fluorescence quenching Cable connection 5pin for InPro 6870i, VP for InPro 6860i Connector design Straight Sensor body 316L stainless steel Membrane material InPro 6970 silicone, InPro 6860i PTFE Surface roughness of wetted parts N5/Ra16 (Ra = 0.4 m /16 in) O-ring material EPDM (FDApositive listed) Sensor diameter 12 mm Working Conditions Temperature compensation Automatic Measuring temperature range 0 to 60 5 to 60C (41 to 140F) Environmental temperature range InPro 6860i: 20 to140C (4 to 284F) (sensor shaft) (sterilizable, autoclavable) InPro 6870i: 5 to 121C (41 to 250F) (sterilizable) Measuring pressure resistance 0.2 to 6 bar (2.9 to 87 psi absolute) Mechanical pressure resistance Maximum 6 bar (87 psi absolute) Certificates and Approvals Quality certificate, EHEDG, FDA/USP Class VI, 3.1, N5/Ra16,
USP
Class VI
InPro 6860i InPro 6870i
Features Overview Plug and Measure Outstanding fast service in less than 1 minute Immediate availability without need of polarization No electrolyte handling Low detection limit Highest signal stability Fast response time All wetted parts in accordance to FDA and USP Class VI-standards InPro 6870i: Sterilizable only Hygienically polished surface finish of N5/Ra16 (Ra = 0.4 m /16 in) Digital ISM technology
www.mt.com/InPro6860 www.mt.com/InPro6870
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Biopharma
Ordering Information
12 mm InPro 6860i Electrode InPro 6860i InPro 6860i InPro 6860i InPro 6860i 12 mm InPro 6870i Electrode InPro 6870i InPro 6870i InPro 6870i InPro 6870i Length 120 mm 220 mm 320 mm 420 mm Length 120 mm 220 mm 320 mm 420 mm Order Number 30 014 100 30 014 101 30 014 102 30 014 103 Order Number 52 206 380 52 206 381 52 206 382 52 206 383 52 121 349 52 121 350 52 121 813 52 121 853 52 206 225 30 018 857 52 206 252 52 206 232 52 300 379 52 300 380 52 300 381 52 300 422 52 206 529 52 206 530
OptoCap replacement
Transmitter M400 Type 2 M400 Type 3 M800, 2 Channel M800,4 Channel InPro 6870i/InPro 6860i Consumables OptoCap BT01(InPro 6870i) OptoCap BT02T (InPro 6860i) O-ring set (InPro 6870i) Cap sleeve (InPro 6870i) Cables for InPro 6870i 2 m (6.6 ft) 5 m (16.4 ft) 10 m (32.8 ft) 15 m (49.2 ft) 25 m (82.0 ft) PVC/L25 50 m (164.0 ft) PVC/L50 Cables for InPro 6860i All standard VP6 (analog) and VP8 (digital) VP-6 Connector BNC, 1 m (3.3 ft) VP-6 Connector BNC, 3 m (9.9 ft) VP-6 Connector LEMO, 1 m (3.3 ft) VP-6 Connector LEMO, 3 m (9.9 ft) VP-6 Connector Lumberg, 1 m (3.3 ft) VP-6 Connector Lumberg, 3 m (9.9 ft) Accessories iLinkRS485 Sensor Cable for iSenseTM Asset Suite (InPro 6870i) iLinkRS485 VP (InPro 6860i) Housing Retrofit kit Power supply in case of need for analog installation of InPro 6860i
30 032 730 30 032 731 30 032 732 30 032 733 30 032 734 30 032 735 52 300 399 30 014 134 52 403 811 30 014 119
Did You Know The optical oxygen sensors can be used in conjunction with the M400 and M800 transmitters as well as with existing analog installations.
Suitable Housings
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InFit 761e......................................144 InFit 777e......................................156 InFit 785 e.....................................160 InFit 797 e.....................................158 Retrofit kit optical............................145
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Dissolved Oxygen
InPro 6960 i / InPro 6970 i Optical Oxygen Sensor Intelligent Diagnostics Meets Top Performance
Optical technology in 12 mm design is now also available for challenging brewery applications such as filler line measurement. These optical sensors offer high performance together with reduced and easier maintenance. The outstanding measurement performance with low detection limit, minimum drift and short response time improves oxygen monitoring and helps to reduce out of spec production. The easy maintenance without liquid handling and polarization increases the availability of the measuring system.
ISM
ISM technology helps to make optical oxygen measurement simple and more reliable. Thanks to the Dynamic Lifetime Indicator (DLI) and Adaptive Calibration Timer (ACT), maintenance planning becomes easy and the risk of sensor failures during production time is highly reduced. Specifications
Performance Operating range Accuracy Response time at 25 C (77 F) (Air N2) Sensor signal in air 25 C (77 F) Residual signal in oxygen-free medium Construction Measuring principle Cable connection Connector design Sensor body Membrane material Surface roughness of wetted parts O-ring material Sensor diameter Working Conditions Temperature compensation Measuring temperature range Environmental temperature range (sensor shaft) Operating pressure Mechanical pressure resistance Certificates and Approvals
6960 i / 6970 i
8 ppb to 25 ppm / 2 ppb to 2000 ppb [1 % + 8 ppb] / [1 % + 2 ppb] 98 % of final value in < 20 s N.A. < 0.025 % of the signal in ambient air Fluorescence quenching 5 Pin Straight 316L stainless steel Silicone N5 / Ra16 (Ra = 0.4 m / 16 in) EPDM (FDA-positive listed) 12 mm Automatic 0 to 40 C (32 to 104 F) 0 to 121 C (32 to 250 F) (sterilizable) 0.2 to 12 bar (2.9 to 174 psi absolute) Maximum 12 bar (174 psi absolute) Quality certificate, FDA / USP Class VI, 3.1, N5 / Ra16, FM: IS Cl. I, II, III, Div 1, GR ABCDEFG / T6
USP
Class VI
Features Overview Plug and Measure Fast maintenance in less than 1 minute Immediate availability, no need for polarization No electrolyte handling Low detection limit Highest signal stability Fast response time All wetted parts in accordance to FDA and USP Class VI-standards Fully CIP and SIP resistant Hygienically polished surface finish of N5 / Ra16 (Ra = 0.4 m / 16 in) Digital ISM technology
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Ordering Information
12 mm InPro 6960 i / 6970 i Electrode InPro 6960 i InPro 6960 i InPro 6960 i InPro 6970 i InPro 6970 i InPro 6970 i Transmitter M400 Type 3 M800 process 2-channel M800 process 4-channel InPro 6960 i / 6970 i Consumables OptoCap BW01 for 6960 i OptoCap BR01 O-ring set Cap sleeve Sensor Cables 2 m (6.6 ft) 5 m (16.4 ft) 10 m (32.8 ft) 15 m (49.2 ft) Accessories iLink -RS485 Sensor Cable for iSenseTM Asset Suite Housing Retrofit kit Maintenance cap Length 120 mm 220 mm 320 mm 120 mm 220 mm 320 mm Order Number 52 206 500 52 206 501 52 206 502 52 206 393 52 206 394 52 206 395 52 121 350 52 121 813 52 121 853
OptoCap
Sensor tip
52 206 509 52 206 403 52 206 252 52 206 232 OptoCap 52 300 379 52 300 380 52 300 381 52 300 422 52 300 399 52 403 811 52 206 251
Sleeve
Did You Know In conjunction with the M400, the InPro 6960 i offers an easy-to-use solution for high ppm measurements as found in wort aeration monitoring. Other Highlights No electrolyte necessary No polarization required Easy maintenance
Did You Know In conjunction with the M400, the InPro 6970 i offers an easy-to-use solution for low ppb measurements throughout brewing and filler lines.
OptoCap replacement
Suitable Housings
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Dissolved Oxygen
InPro 6800 & InPro 6850 i (12 & 25 mm) For Accurate Oxygen Measurement
The InPro 6800 dissolved oxygen sensor with 12 or 25 mm diameter body provides maximum accuracy and ultimate cleanability for vessels with limited space or in containers with smaller volumes. The sensor is available with the state-of-the-art VP connector or T-82 connector in straight or angled versions. A durable 316L stainless steel construction allows for CIP, steam sterilization or autoclaving in place, and the high sensor finish virtually eliminates contamination of the process. Ingolds PTFE / silicone membranes have been designed with an internal steel mesh that makes the membrane more rugged and dramatically increases membrane life. Specifications
Performance Operating range Accuracy Response time at 25 C (77 F) Sensor signal in air 25 C (77 F) Residual signal in oxygen-free medium Construction Measuring principle Cable connection Connector design Sensor body Membrane material Surface roughness of wetted parts O-ring material Sensor diameter Working Conditions Temperature compensation Measuring temperature range Environmental temperature range Measuring pressure resistance Mechanical pressure resistance Certificates and Approvals 3 ppb to saturation [1 % +6 ppb] 98 % of final value in < 90 s 50 to 110 nA < 0.1 % of the signal in ambient air Polarographic Clark electrode Analog VarioPin (IP68) Digital K8S (IP68) Straight or angled 316L stainless steel PTFE / Silicone / PTFE (reinforced with steel mesh) N5 / Ra16 (Ra = 0.4 m / 16 in) Silicone (FDA and USP Class VI positive listed) 12 mm / 25 mm Automatic 0 to 80 C (32 to 176 F) 5 to 140 C (23 to 284 F) (steriliz., autocl.) 0.2 to 6 bar (2.9 to 87 psi absolute) Maximum 12 bar (174 psi absolute) Quality certificate, EHEDG, FDA / USP Class VI, 3.1, N5 / Ra16, ATEX: Ex II 1 / 2 GD IIC T6 / T5 / T4 / T3, FM: IS Cl. I, II, III, Div 1, GR ABCDEFG / T6
InPro 6800
USP
Class VI
InPro 6850 i
InPro 6800
Features Overview Revolutionary Quick Disconnect system allows for service in seconds Detection limit down to 6 ppb Accurate measurement and quick response Long lasting and easy to maintain membranes FDA positive listed materials of construction Hygienically polished surface finish of N5 / Ra16 (Ra = 0.4 m / 16 in) EHEDG certified for cleanability and 3-A compliant Wetted O-rings comply with FDA and USP Class VI standards Autoclavable and steam sterilizable 50
METTLER TOLEDO
Intelligent Sensor Management (ISM) InPro 6850 i sensors with integrated ISM functionality allow Plug and Measure and Advanced Diagnostics. ISM simplifies the installation, handling and maintenance of measurement equipment. For more information see ISM introduction pages 12 13.
Other Highlights Small 12 or 25 mm diameter saves valuable space Pg 13.5 threads for interface into housings Comes with either watertight VP connector (IP 68) or T-82 connector Ingold 25 mm sensor design recognized as a standard in the industry Cap nut allows for easy interface to Ingold ports
www.mt.com / InPro6800
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Ordering Information
12 mm InPro 6800 / 6850 i DO Sensor Series Sensor Length Connector InPro 6800 / 6850 i 70 mm Straight InPro 6800 / 6850 i 120 mm Straight InPro 6800 / 6850 i 220 mm Straight InPro 6800 / 6850 i 320 mm Straight InPro 6800 / 6850 i 420 mm Straight InPro 6810 70 mm Angled InPro 6810 120 mm Angled InPro 6810 220 mm Angled InPro 6810 320 mm Angled InPro 6810 420 mm Angled InPro 6800 sensor master with sensor VP Number 52 200 964 52 200 965 52 200 966 52 200 967 52 200 968 52 200 969 52 200 970 52 200 971 52 200 972 52 200 973 ISM Number 52 206 118 52 206 119 52 206 120 52 206 121 52 206 122
12 mm InPro 6800 DO Sensor Series (T-82 Connector) Sensor Length Connector InPro 6820 120 mm Straight T-82 InPro 6820 220 mm Straight T-82 InPro 6820 320 mm Straight T-82 InPro 6820 420 mm Straight T-82 InPro 6830 InPro 6830 InPro 6830 InPro 6830 120 mm 220 mm 320 mm 420 mm Angled T-82 Angled T-82 Angled T-82 Angled T-82
Order Number 52 201 012 52 201 013 52 201 014 52 201 015 52 201 016 52 201 017 52 201 018 52 201 019
25 mm InPro 6800 / 6850 i DO Sensor Series Sensor Length Connector VP Number ISM Number InPro 6800 / 6850 i 80 mm Straight 52 200 974 52 206 123 InPro 6800 / 6850 i 160 mm Straight 52 200 975 52 206 124 InPro 6800 / 6850 i 260 mm Straight 52 200 976 52 206 125 InPro 6800 / 6850 i 360 mm Straight 52 200 977 52 206 126 InPro 6810 80 mm Angled 52 200 978 InPro 6810 100 mm Angled 52 200 982 for B. Braun ports EPDM O-rings InPro 6810 160 mm Angled 52 200 979 InPro 6810 260 mm Angled 52 200 980 InPro 6810 360 mm Angled 52 200 981 For available sensors for B. Braun ports please ask your local sales organization. 25 mm InPro 6800 DO Sensor Series (T-82 Connector) Sensor Length Connector InPro 6820 80 mm Straight T-82 InPro 6820 160 mm Straight T-82 InPro 6820 260 mm Straight T-82 InPro 6830 80 mm Angled T-82 InPro 6830 160 mm Angled T-82 InPro 6830 260 mm Angled T-82 InPro 6800 / 6850 i Consumables Membrane body, single T-96 Membrane kit T-96 (4 membranes, 1 O-ring set silicone, 25 ml of electrolyte, wetted parts SS316L) Membrane bodies (16 pieces), T-96 Electrolyte filling solution (25 ml) InPro 6800 replacement anode / cathode assembly InPro 6850 i replacement anode / cathode assembly For accessories, cables and cable lengths refer to page 170.
Did You Know The dissolved oxygen membrane used on these sensors is more durable and less prone to fouling than competitive products due to its advanced membrane design. This makes these sensors an excellent choice for dirty DO applications.
Order Number 52 201 020 52 201 021 52 201 022 52 201 023 52 201 024 52 201 025 Order Number 52 200 071 52 200 024 52 206 114 34 100 2016 52 200 899 52 206 347
Ingold 25 mm port. For more information about ports / sockets see page 142.
p.
InFit 761e .....................................144 InFit 762 e / 763 e ..................146 / 147 InFlow ..........................................150 InDip ............................................152 InTrac 777 e .........................156 / 157 InTrac 797 e .................................158 InTrac 787 / 785 ....................160 / 161
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Dissolved Oxygen
InPro 6950(i) & InPro 6900(i) (12 mm) Accurate Trace Oxygen Measurement
The InPro 6950 and the InPro 6900 dissolved oxygen sensors with 12 mm diameter body offer the same advanced features as the InPro 6800, with the additional benefit of being able to measure trace oxygen concentrations. In particular, the InPro 6950 sensor offers excellent accuracy at the lowest oxygen levels due to the built-in 4-electrode Angled version also measurement system. Ingolds unique cathode design, membrane and specially formuavailable lated electrolyte generate stable and accurate results at extremely low levels of oxygen.
USP
Class VI
Specifications
Performance Operating range InPro 6900(i): InPro 6950(i): Accuracy Response time at 25 C (77 F) Sensor signal in air at 25 C (77 F) Residual signal in oxygen-free medium Construction Measuring principle Sensor design Connector design Sensor body Membrane material Surface roughness O-ring material Working Conditions Temperature compensation Measuring temperature range Environ. temp. range InPro 6900(i): InPro 6950(i): InPro 6900(i): InPro 6950(i): InPro 6900(i): InPro 6950(i): InPro 6900(i): InPro 6950(i): 1 ppb to saturation in aqueous solutions 3 ppb to saturation in CO2 containing solutions 0.1 ppb to saturation in aqueous solutions 0.25 ppb to saturation in CO2 containing solutions [1 % +1 ppb] / [1 % +3 ppb] [1 % +0.1 ppb] / [1 % +0.25 ppb] 98 % of final value in < 90 s 90 % of final value in < 90 s 250 to 500 nA 2500 to 6000 nA < 0.03 % of the signal in ambient air < 0.025 % of the signal in ambient air
Features Overview Revolutionary Quick Disconnect system allows for service in seconds Accurate measurement at very low levels of oxygen Long lasting and easy to maintain membranes FDA positive listed materials of construction Hygienically polished surface finish of N5 / Ra16 (Ra = 0.4 m / 16 in) EHEDG certified for cleanability and 3-A compliant Wetted O-rings comply with FDA and USP Class VI standards Steam sterilizable
Polarographic Clark electrode 12 mm sensor with VP design Straight or angled 316L stainless steel PTFE / Silicone (reinforced) N5 / Ra16 (Ra = 0.4 m / 16 in) of wetted parts Silicone (FDA and USP Class VI positive listed) Automatic 0 to 80 C (32 to 176 F) InPro 6900(i): 5 to 140 C (23 to 284 F) (sterilizable and autoclavable) InPro 6950(i): 5 to 121 C (23 to 250 F) (sterilizable) InPro 6900(i): 0.2 to 6 bar (2.9 to 87 psi absolute) 0.2 to 9 bar (2.9 to 130 psi abs.) with InPro 6950(i) :
0.2 to 9 bar (2.9 to 130 psi abs.) Maximum 12 bar (174 psi absolute) Quality certificate, EHEDG, FDA / USP Class VI, 3.1, N5 / Ra16, ATEX: EEx II 1 / 2 GD IIC T6 / T5 / T4 / T3, FM: IS Cl. I, II, III, Div 1, GR ABCDEFG / T6 Intelligent Sensor Management (ISM) Intelligent Sensor Management (ISM)InPro 6900 i and 6950 i sensors with integrated ISM functionality allow Plug and Measure and Advanced Diagnostics. ISM simplifies the installation, handling and maintenance of measurement equipment. For more information see ISM introduction pages 12 13. Mechanical pressure resistance Certificates and Approvals
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Ordering Information
12 mm InPro 6900(i) DO Sensor Series Sensor Length InPro 6900(i) 70 mm InPro 6900(i) 120 mm InPro 6900(i) 220 mm InPro 6900(i) 320 mm InPro 6910 70 mm InPro 6910 120 mm InPro 6910 220 mm 12 mm InPro 6950(i) DO Sensors Sensor Length InPro 6950(i) 70 mm InPro 6950(i) 120 mm InPro 6950(i) 220 mm InPro 6950(i) 320 mm InPro 6950 70 mm InPro 6950 120 mm InPro 6950 220 mm Connector Style Straight Straight Straight Straight Angled Angled Angled Connector Style Straight Straight Straight Straight Angled Angled Angled VP Order Number 52 200 944 52 200 945 52 200 946 52 200 947 52 200 948 52 200 949 VP Order Number 52 206 097 52 206 098 52 206 099 52 206 099 52 206 101 52 206 102 52 206 103 ISM Order Number 52 206 127 52 206 128 52 206 129 52 206 130 ISM Order Number 52 206 316 52 206 317 52 206 318 52 206 319
Cathode (Pt)
InPro 6900(i) Consumables Membrane body, single InPro 6900(i) Membrane kit InPro 6900(i) (4 membranes, 1 O-ring set silicone, 10 ml of electrolyte, wetted parts SS 316L) Reinforced membrane body, single InPro 6900(i) (T-6900 R) Reinforced membrane kit InPro 6900(i) (T-6900 R) (4 membranes, 1 O-ring set silicone, 10 ml of electrolyte, wetted parts SS 316L) Membrane bodies (16 pieces), InPro 6900(i) Electrolyte filling solution (5 ml) InPro 6900(i) InPro 6900 replacement anode / cathode assembly InPro 6950(i) Consumables Membrane body, single InPro 6950(i) Membrane kit InPro 6950(i) (4 membranes, 1 O-ring set silicone, 10 ml of electrolyte, wetted parts SS 316L) Electrolyte filling solution (5 ml) InPro 6950(i) InPro 6950(i) replacement anode / cathode assembly For accessories, cables and cable lengths refer to p. 59.
Order Number 52 201 049 52 201 003 52 201 108 52 201 109 52 206 116 52 201 005 52 200 943 Order Number 52 206 105 52 206 106 52 206 111 52 206 112 Reinforced membrane body InPro 6900
Other Highlights Small 12 mm diameter saves valuable space Watertight VP connector (IP 68) Variety of sensor lengths available Withstands CIP
Suitable Housings
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InFit 761e .....................................144 InFit 762 e / 763 e ..................146 / 147 InFlow ..........................................150 InDip ............................................152 InTrac 777 e .................................156 InTrac 797 e .................................158 InTrac 787 ....................................160
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Dissolved Oxygen
Viton and Kalrez are registered trademarks of DuPont Performance Elastomers LLC
Features Overview Rugged sensor designed for the wastewater industry Low maintenance Accurate measurement and quick response Long lasting and easy to maintain membranes Watertight VP connector (IP 68) PTFE coated membrane protects the membrane against particle adhesion and chemical interference
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METTLER TOLEDO
Chemical
Wastewater
Ordering Information
Sensor InPro 6050 InPro 6050 Consumables Membrane body, single T-96 Membrane kit T-96 (4 membranes, 1 O-ring set, 25 ml of electrolyte) Electrolyte filling solution (25 ml) For accessories, cables and cable lengths refer to p. 59 Length 120 mm Connector Style Straight VP Order Number 52 200 851 Order Number 52 200 071 52 200 024 34 100 201
Did You Know The dissolved oxygen membrane used on the InPro6050 is more durable and less prone to fouling than competitive products due to its advanced membrane design. This makes the InPro 6050 an excellent choice for dirty DO applications.
Suitable Housings
p.
InFit 761e .....................................144 InFit 762 e / 763 e ...................146 / 147 InFlow ..........................................150 InDip ............................................152 InTrac 787 / 785 ....................160 / 161
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Dissolved Oxygen
InTap 4000 e
InTap 4004 e
Features Overview Quick reliable measurements Effortless to change membranes High accuracy Ingold sensor technology Rugged impact resistant case Data collection PC software IP 66 waterproof Multiple calibration options
Other Highlights Supervisor password protection One handed connection for easy attachment A variety of adapters to fit any process connection or tubing Units of measurement includes ppb
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Ordering Information
Transmitters InTap4000 e portable DO analyzer with case InTap4004 e portable DO analyzer kit Accessories Kit, tubing adapter for conditioning 4004 e Kit, fluidics tubing Transmitter, InTap 4000 e / 4004 e InTap 4004 e fixation set (foot) Tank connection (Zwickel adapter for intake valve) InTap 4004 e upgrade kit Replacement Parts (included with analyzer) Cleaning and conditioning set (20 tablets, 1 beaker, 1 syringe) InTap 4000 e / 4004 e membrane kit (4 membrane bodies, replacement O-rings, 25 ml electrolyte) Electrolyte (25 ml) Liquid handling set (supply, bypass, outlet tube, stop, 3-way valve) InTap 4000 e / 4004 e O-ring set InTap 4000 e / 4004 e sensor InTap 4000 e / 4004 e measuring cell InTap 4000 e / 4004 e rubberized case, blue For more connection options please call your local sales organization. Order Number 52 201 085 52 201 086 Order Number 52 201 000 52 200 998 52 201 009 52 200 995 52 200 261 52 201 011 Order Number 52 200 255 52 200 773 34 100 2016 52 200 770 52 200 774 52 200 766 52 200 258 52 200 259
Modular membrane design for easy maintenance. Data transfer software from InTap to PC. Zwickel direct-totank adaption
Did You Know The InTap 4000 e / 4004 e can be used as a quality control check of dissolved oxygen at multiple points within a plant. The impact resistant case and IP 66 waterproof design make these products perfect for portable measurement.
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Oxygen Accessories
Everything for Maintenance
Dissolved Oxygen
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Dissolved Oxygen Accessories The Ingold product offering for dissolved oxygen accessories are intended to offer the user products which will enhance sensor performance, maintain measurement quality, and save you valuable time. Ordering Information
Product Description Digital ISM Sensor Master Digital ISM Sensor 6-port polarization station ISM Simulator O2 Kit for InPro 6850i/6850i G ISMSimulator O2 ppb Kit for InPro 6900i/6900i G ISMSimulator O2 Trace Kit for InPro 6950i/6950i G InPro 6800 sensor master polarization unit InPro 6900 sensor master polarization unit InPro 6950 sensor master polarization unit O2 sensor master digital ISM DO sensor simulator for T-82 cabled transmitters DO polarization unit for T-82 sensor connectors DO sensor simulator for VP cabled transmitters Oxygen zeroing gel, 5 pack Adapter T-82 cable to VP electrode connector Adapter VP cable to T-82 electrode connector Cap sleeve without protective cage N-type (SS 316L) Cap sleeve with protective cage P-type (SS 316L) Cap sleeve without protective cage N-type (C22) Cap sleeve without protective cage N-type (Ti) Sensor Cables VP cable VP6-HT/ 3 m (9.8 ft) VP cable VP6-HT/ 5 m (16.4 ft) VP cable VP6-HT/ 10 m (32.8 ft) VP cable VP6-HT/ 15 m (49.2 ft) VP cable VP6-HT/ 20 m (65.6 ft) VP cable VP6-ST/1 m (3.3 ft) VP cable VP6-ST/3 m (9.8 ft) VP cable VP6-ST/5 m (16.4 ft) VP cable VP6-ST/10 m (32.8 ft) VP cable VP6-ST/15 m (49.2 ft) VP cable VP6-ST/20 m (65.6 ft) VP cable VP6-ST/35 m (114.8 ft) T-82 cable 1 m (3.3 ft), tinned ends T-82 cable 3 m (9.8 ft), tinned ends T-82 cable 5 m (16.4 ft), tinned ends T-82 cable 10 m (32.8 ft), tinned ends T-82 cable 20 m (65.6 ft), tinned ends AK9 tinned ends 1 m (3.3 ft) AK9 tinned ends 3 m (9.8 ft) AK9 tinned ends 5 m (16.4 ft) AK9 tinned ends 10 m (32.8 ft) AK9 tinned ends 20 m (65.6 ft) Order Number 52 206 329 52 206 480 52 300 416 52 300 422 52 300 428 52 200 892 52 200 893 52 206 113 52 206 329 32 1082 31 131 3000 52 200 891 34 100 1032 52 200 939 52 200 940 52 200 037 52 200 038 52 200 642 52 200 268 Order Number 52 300 112 52 300 113 52 300 114 52 300 237 52 300 347 52 300 107 52 300 108 52 300 109 52 300 110 52 300 144 52 300 141 52 300 184 32 248 7501 32 248 7503 32 248 7505 32 248 7510 32 248 7520 10 000 0102 10 000 0302 10 000 0502 10 000 1002 52 300 204
Continued Support We at METTLER TOLEDO Ingold understand that many customers still rely on our previous generations of DO sensors for their measurements and we are committed to continue to provide maintenance materials, sensor service, and technical support for all of these products. These sensors include our original Ingold 12, 19, and 25mm sensors as well as our InPro6000 series sensors.
DO sensor simulator (VP): The DO sensor simulator is used to verify the operation of the transmitter and the cable. The DO sensor simulator imitates a sensors response in air or in an oxygen-free medium.
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Introduction
Gas Analytics
Gas Oxygen
www.mt.com/O2-gas
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Sample out
Analyzer
Extractive Measurement
Price/Performance Maintenance Reliability
NEW
TDL analyzer
Transmitter
Sampling and conditioning is not easy Typical drawbacks of extractive systems are: heavy pre-emptive system maintenance wrongly selected conditioning components lengthy process downtimes for maintenance
Polarographic sensor
T Transmitter ter
Reliability through simplicity Wit h an in-line oxygen analyzer mounted directly into the process, gas sampling and conditioning become obsolete. Representative oxygen values are obtained, leading to more accurate and reliable oxygen control.
Why in situ is better Measuring directly in the pipe, tank or vessel without the need for sample extraction or conditioning equipment offers many advantages: In situ systems comprise only a sensor and transmitter, whereas extractive oxygen systems rely on sampling and conditioning equipment that is prone to breakdowns and needs significant servicing.
Measuring oxygen directly in situ provides a more representative measurement leading to better process control. Sensors with Intelligent Sensor Management predict their own maintenance, allowing maintenance scheduling to be simplified and become more cost-effective. In situ sensors are extremely robust. Unlike extractive systems, in situ
iG iG
sensors are more tolerant to moisture in the process. Maintenance on in situ sensors is quick and simple, and does not require specialist knowledge. The ROI for an in situ system is typically less than 6 months.
68 50
69 00
69 50
iG
Industrial processes Chemical Industry Inerting Blanketing Process / safety Vapor recovery Thermal oxidizer Flare Food and Beverage Industry CO2 recovery Petrochemical EDC, VCM CO Boiler in FCC unit Process / safety
METTLER TOLEDO
GP ro
Pr
In
In
In
Pr
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GasOxygen Sensors
Proven Quality, Top Performance
Gas Oxygen
InPro 6000 G Sensor Series Oxygen Control for Your Gas Applications
The InPro 6000 G O2 sensor series for gas measurement provides high operational availability together with excellent measurement performance. Without the need for expensive gas sample conditioning, the sensor can be installed directly in the process, and sensor maintenance or replacement can be performed without process interruption. METTLER TOLEDO Ingold offers a unique easy-to-use and reliable solution for challenging applications like N2 blanketing, inertization and off-gas monitoring in Ex or non-Ex applications. Specifications
USP
Class VI
Features Overview True in-line measurement without gas sampling system Long lasting and easy to maintain membranes Certified for hazardous gaseous and dust areas Oxygen measurement is not affected by water, water vapors or most organic solvents
Performance Operating range InPro 6800 G/6850i G: 0.1 Vol-% O2 to 100 Vol-% O2 InPro 6900i G: 50 ppm to 60 Vol-% O2 InPro 6950iG: 5 ppm to 50,000 ppm Accuracy InPro 6800G/6850i G: [1 % +0.1 Vol-%] InPro 6900i G: [1 % +50 ppm] InPro 6950iG: [1 % +5 ppm] 90 % response time at 25C (77F) 20 s (N2 15 Vol-% O2) Sensor signal in air 25C (77F) InPro 6800 G/6850i G: 50 to 110 nA InPro 6900i G: 250 to 500 nA InPro 6950iG: 2500 to 6000 nA Construction Measuring principle Polarographic Clark electrode Sensor design 12 mm sensor with VPconnector Sensor body 316L stainless steel C22 (titanium on request) Membrane material PTFE/Silicone (reinforced with steel mesh) Surface roughness of wetted parts N5/Ra16 (Ra = 0.4 m /16 in) O-ring material Silicone or Kalrez Working Conditions Temperature compensation Automatic Measuring temperature range 0 to 70C (32 to 158F) Environmental temperature range 5 to 121C (23 to 249.8F) Measuring pressure resistance 0.2 to 9 bar (2.9 to 130 psi absolute) Mechanical pressure resistance Maximum 12 bar (174 psi absolute) Certificates and Approvals Quality certificate, EHEDG, FDA/USP Class VI, 3.1, N5/Ra16, ATEX: EEx II 1/2 GD IIC T6/T5/T4/T3 *, FM: IS Cl. I,iI,iII, Div 1, GR ABCDEFG/T6 * Intelligent Sensor Management (ISM) InPro 6000i G sensors with integrated ISMfunctionality allow Plug and Measure and Advanced Diagnostics. ISMsimplifies the installation, handling and maintenance of measurement equipment. For more information see ISMintroduction pages 1213. *not for InPro 6950i G
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Other Highlights Membrane covered polarographic measurement technology allows direct in-line installations Sensor can easily be calibrated in air. Costly calibration gases are eliminated
International
Ordering Information
12 mm InPro 6800 G Oxygen Sensors Length InPro 6800 G/12/120 120 mm InPro 6800 G/12/220 220 mm InPro 6800 G/12/120/Ka 120 mm InPro 6800 G/12/220/Ka 220 mm InPro 6800 G/12/120/C22 120 mm InPro 6800 G/12/220/C22 220 mm 12 mm InPro 6850i G Oxygen Sensors InPro 6850i G/12/120 120 mm InPro 6850i G/12/220 220 mm InPro 6850i G/12/120/Ka 120 mm InPro 6850i G/12/220/Ka 220 mm InPro 6850i G/12/120/C22 120 mm InPro 6850i G/12/220/C22 220 mm 12 mm InPro 6900i G Oxygen Sensors InPro 6900i G/12/120 120 mm InPro 6900i G/12/220 220 mm InPro 6900i G/12/120/Ka 120 mm InPro 6900i G/12/220/Ka 220 mm 12 mm InPro 6950i G Oxygen Sensors InPro 6950i G/12/120 120 mm InPro 6950i G/12/220 220 mm Connector Style Straight VP Straight VP Straight VP Straight VP Straight VP Straight VP Straight K8S Straight K8S Straight K8S Straight K8S Straight K8S Straight K8S Straight K8S Straight K8S Straight K8S Straight K8S Straight K8S Straight K8S Order Number 52 206 425 52 206 426 52 206 427 52 206 428 52 206 429 52 206 430 52 206 431 52 206 432 52 206 433 52 206 434 52 206 435 52 206 436 52 206 437 52 206 438 52 206 439 52 206 440 52 206 443 52 206 444
O2 sensor master
Consumables Designation Order Numbers InPro 6800 G InPro 6850i G InPro 6900i G Membrane body, single T-Type 52 201 151 52 206 453 52 206 459 Membrane body, single T-Type Ka 52 201 158 52 206 455 52 206 461 (Kalrez O-ring) Membrane body, single T-Type C22 52 201 163 52 206 457 (Kalrez O-ring, wetted part C22) Membrane kit T-Type * 52 201 149 52 206 454 52 206 460 Membrane kit T-Type Ka ** 52 201 159 52 206 456 52 206 462 Membrane kit T-Type C22 *** 52 201 164 52 206 458 Replacement anode/cathode assembly 52 206 449 52 206 450 52 206 451 Electrolyte filling solution 34 100 2016 34 100 2016 52 201 005
* 4 membranes, 1 O-ring set silicone, 25 ml electrolyte, wetted parts SS 316L ** 4 membrane, 1 O-ring set Kalrez, 25 ml electrolyte, wetted parts SS 316L *** 4 membranes, 1 O-ring set Kalrez, 25 ml electrolyte, wetted parts C22 (Hastelloy) Viton and Kalrez are registered trademarks of DuPont Performance Elastomers LLC
InPro 6950i G 52 206 465 52 206 466 52 206 452 52 206 111
Accessories Designation O2 Sensor Master digital ISM InPro 6800 Sensor Master
Did You Know The InPro 6000 G with ISM series feature a built-in electrolyte level monitor that alarms the user when refilling is required.
Suitable Housings
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GasOxygen Sensors
Proven Quality, Top Performance
Gas Oxygen
NEW! GPro 500 Sensor In-situ Sensor Convenience, with the Power of an Analyzer
Tunable Diode Laser (TDL) measurement technology is recognized for speed and accuracy of measurement, and immunity to background gases. To this, METTLER TOLEDO has added the simplicity of use and low maintenance of in-line sensor design, plus advanced predictive diagnostics. The result is the GPro 500 series, a highly durable line of oxygen sensors for process and safety applications in chemical plant and petrochemical operations. Specifications
Operating Range Accuracy 2 % of reading or 100 ppm, whichever is greater Linearity Better than 1 % Sampling rate 1s Response time (T90) O2 in N2 21 % 0 % in <2s Construction Measuring principle Tunable Diode Laser (TDL) Spectroscopy Design In situ probe, folded path configuration Effective path length (EPL) 100, 200, and 400 mm (3.94", 7.87", and 15.75") Insertion length 190490 mm (7.48"19.29") Flange size DN50/PN25 or ANSI2"/300lbs Working Conditions Process temperature range 0+250C (+32+482F) optional: 0+600C (+321112F) with additional thermal barrier Process pressure Measuring: 0.8 bar5 bar (abs) / (11.6 psi72.52 psi (abs)) Max. dust load @ nominal EPL Application dependent Temperature & Using analog 420 mA input signals or pressure compensation manually set values in M400 Certificates and Approvals Quality certificate (final inspection) Material certificate 3.1 Ex II 1/2G Ex op is /[op is T6 Ga] d IIC T6 Ga/Gb Ex II 1/2D Ex op is /[op is T86C Da] tb IIIC T86C Da/Db FM: applied for Class 1 Div 1 PED ISM ISM diagnostics parameters % transmission (available as a 420 mA analog output) Window fouling (TTM: Time to Maintenance) Laser lifetime (DLI: Dynamic Lifetime Indicator)
PENDING
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Product Key
Hazardous area approvals A T ATEX Ex d F M FM Class 1 Div 1 Process windows* B Standard (AR-coated borosilicate) Q High temperature (AR-coated quartz) Process O-rings* K A Standard (Kalrez) G R High temperature (Graphite) Wetted Materials* 4 4 0 4 1.4404 (comparable to 316L) C 2 2 _ Hastelloy Probe length* 2 9 0 290 mm / 11.42" 3 9 0 390 mm / 15.35" 5 9 0 590 mm / 23.23" Process connection* A 0 3 ANSI 2''/300 lbs D 1 2 DIN DN50/PN25 Thermal barrier* S T No thermal barrier (for temperatures up to 250 C / 482F) H T With thermal barrier (for temperatures up to 600 C / 1112F) * other configurations upon request
Viton and Kalrez are registered trademarks of DuPont Performance Elastomers LLC
Ordering Information
Spare parts GPro 500 AT B KA 4404 290_ D12 ST AX GPro 500 AT B KA 4404 390_ D12 ST AX GPro 500 AT B KA 4404 590_ D12 ST AX GPro 500 AT Q GR 4404 290_ D12 HT AX GPro 500 AT Q GR 4404 390_ D12 HT AX GPro 500 AT Q GR 4404 590_ D12 HT AX GPro 500 FM B KA 4404 290_ A03 ST AX GPro 500 FM B KA 4404 390_ A03 ST AX GPro 500 FM B KA 4404 590_ A03 ST AX GPro 500 FM Q GR 4404 290_ A03 HT AX GPro 500 FM Q GR 4404 390_ A03 HT AX GPro 500 FM Q GR 4404 590_ A03 HT AX Transmitter M400 Type 3 Accessories Thermal barrier Junction box Purging box for M400 Ex d O2 calibration kit Order Number 30 033 963 30 033 964 30 033 965 30 033 966 30 033 967 30 033 968 30 034 132 30 034 133 30 034 134 30 034 135 30 034 136 30 034 137 52 121 350 30 034 138 30 034 149 30 034 148 30 034 139
Features Overview One-flange installation without alignment In situ measurement without sampling system Low cost-of-ownership with virtually no maintenance Low purge gas consumption for minimum operating costs
Did You Know Tunable Diode Laser spectrometers are insensitive to background interference from the process gas and moisture, and are largely resistant to heavy dust loads.
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Introduction
Reliable Monitoring and Control of the CO2 Level
CO2 electrolyte Diaphragm Reference electrolyte Near flat pH sensitive glass Nylon mesh (spacer) Silicone membrane, reinforced with steel mesh Thin PTFE membrane Measuring media
HCO-3 + H+
InPro 5000(i) modular dissolved C02 sensor A perfect team: M400 transmitter with InPro 5000(i) CO2 sensor
CO2
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Gas room
Membrane
Fig. 1 TC sensor design complete avoidance of moving parts Fig 1: TC sensor design complete avoidance of moving parts
Fig 2: METTLER TOLEDOs InPro 5500 i in-line dissolved CO2 sensor employs thermal conductivity measurement
Product Deaerated water used in blending processes Beers filled in cans / kegs Bottom fermented beers in bottles Top fermented beers in bottles Carbonated soft drinks
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USP
Class VI
Other Highlights Small 12 mm diameter saves valuable space Pg 13.5 threads for interface into vessels or housing Watertight connector (IP68) ensures a robust connection Variety of sensor lengths available
www.mt.com/InPro5000
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International
Features Overview Revolutionary design of the sensor allows for full service in seconds In situ measurement of CO2 Autoclavable and steam sterilizable Accurate measurement and quick response Long lasting and easy to maintain membranes
FDA positive listed materials of construction High surface finish of N5 (Ra= 0.4 m /16 in) EHEDG certified for cleanability Wetted O-rings comply with FDA and USP VI standards
METTLERTOLEDO
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Ordering Information
12 mm InPro 5000(i) CO2 Sensors Sensor Length InPro 5000i 120 mm InPro 5000i 220 mm InPro 5000i 320 mm InPro 5000 120 mm InPro 5000 220 mm InPro 5000 320 mm Connector Style K8S K8S K8S VP VP VP Order Number 30 013 606 30 019 005 30 019 006 52 206 067 52 206 068 52 206 069
Transmitter Order Number M400, Type 3 52 121 350 M800 Process 4-Ch (InPro 5000i only) 52 121 813 M800 Process 2-Ch (InPro 5000i only) 52 121 853 M700 CO2 5700i (InPro 5000 only) 52 121 267 InPro 5000(i) Consumables InPro 5000(i) membrane kit (4 membranes, 1 O-ring set, 25 ml of electrolyte) Interior body InPro 5000i 120 mm Interior body InPro 5000i 220 mm Interior body InPro 5000i 320 mm Interior body InPro 5000 120 mm Interior body InPro 5000 220 mm Interior body InPro 5000 320 mm InPro 5000(i) Accessories InPro 5000(i) CO2 ISM Verification Kit InPro 5000 pH simulator 112 InPro 5000 VP module pH buffer 7.00 pH buffer 9.21 Cap sleeve without protective cage N-type Cap sleeve with protective cage P-type Sensor Cables AK9 cable/1 m (3.3 ft) AK9 cable/3 m (9.8 ft) AK9 cable/5 m (16.4 ft) AK9 cable/10 m (32.8 ft) AK9 cable/20 m (65.6 ft) VP cable VP6-ST/1 m (3.3 ft) VP cable VP6-ST/3 m (9.8 ft) VP cable VP6-ST/5 m (16.4 ft) VP cable VP6-ST/10 m (32.8 ft) Order Number 52 206 055 30 019 049 30 019 170 30 019 175 52 206 057 52 206 084 52 206 085 Order Number 30 031 035 31 112 3003 52 120 939 51 340 059 51 300 193 52 201 153 52 201 154 Order Number 10 000 0102 10 000 0302 10 000 0502 10 000 1002 52 300 204 52 300 107 52 300 108 52 300 109 52 300 110 The InTrac 797e can be used to calibrate the InPro 5000(i) sensor in pilot and production fermentors, without interrupting the process.
Did You Know The InPro 5000(i) membrane has a patented design that inhibits the passage of volatile organic acids (a common by-product of biological processes), which would otherwise interfere with CO2 measurement.
Suitable Housings
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Cycle time Flow requirements Construction Measuring principle Cable connection (digital) Process connections Sensor body (wetted parts) CO2 selective membrane material Surface roughness of wetted parts O-ring material Protection class Certificates and Approvals
Other Highlights Wide CO2 detection range 0 to 15 g / L CO2 Improved thermal conductivity technique for greater accuracy and low drift Immunity to background gases results in high CO2 selectivity Predictive maintenance tools such as Dynamic Lifetime Indicator (detects when membrane replacement will be required) and Adaptive Calibration Timer (predicts when calibration should be performed)
Working Conditions Permissible pressure range * Mechanical pressure resistance Permissible temperature range * Mechanical temperature range Sterilization temperature * during measurement
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Features Overview Direct process connections with three choices (Varivent, Tri-Clamp, 28 mm / m42) Integrated temperature sensor Hygienic design, capable of withstanding CIP procedures
O-rings with FDA approval Stainless steel surface with highly polished finish Steam sterilizable up to 120 C (248 F) Minimal and easiest membrane maintenance
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Ordering Information
InPro 5500 i Thermal Conductivity CO2 Sensors Sensor InPro 5500 i / Varivent Type N InPro 5500 i / Tri-Clamp 2" InPro 5500 i / 28 mm / m42 Accessories CalBox Purge gas conditioner Order Number 30 034 265 30 034 266 30 034 264 Order Number 52 300 400 30 034 319
Spare Parts MembraCap Transmitters M400, Type 3 M800, 2-channel M800, 4-channel
Order Number 30 034 318 Order Number 52 121 350 52 121 813 52 121 853
Did You Know The InPro 5500 i can be combined with an M400 for a single loop or with an O2 sensor using the M800 multi-channel transmitter for a complete dual O2 / CO2 loop.
O2 sensor InPro 6970 i
33,5 mm 1.32"
107 mm 4.21"
15,3 mm 0.60"
Cables Order Number Data cable (5-pin) for InPro 5500 i temperature range 30 to 80 C ( 22 to 176 F) RS 485 / 2 m (6.6 ft) 52 300 379 RS 485 / 5 m (16.4 ft) 52 300 380 RS 485 / 10 m (32.8 ft) 52 300 381 RS 485 / 15 m (49.2 ft) 52 206 422 RS 485 / 25 m (82.0 ft) 52 206 529
Process connection compatibility Varivent, Tri-Clamp and 28mm / m42 process connections, plus the integrated temperature sensor for more accurate CO2 measurement, means commissioning is quick and straightforward. The hygienic membrane cap has been designed for ease of cleanability and simple, quick exchange.
59 mm 2.32"
6 mm/0.24"
28 mm 1.10"
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Introduction
Turbidity Systems for Optimal Process Control
Turbidity/Optical Density
Back scattered light technology With a single optical fiber the emitted and backscattered light travels on the same fiber. Linear measurement for medium to high levels of turbidity is possible. With a system of two optical fibers the emitted and backscattered light travels on two fibers. Sensitivity to detect particles is consequently higher. Forward scattered light technology This technology provides an optimum measuring range for low to medium turbidity levels. They are ideal for detection of larger particles > 0.3 m and with the simultaneous measurement of forward and direct light allows for compensation of color.
Turbidity and color monitoring This sophisticated digital measuring technology is based on the photometric determination of blue and red light. Whereas the blue light is used to detect the color of the medium, in particular the color of beer, the scattering of red light is used to simultaneously detect the turbidity of the medium. New optical product monitor Precise monitoring of phase separation in food and beverage production is easily achieved by applying our InPro 8300 RAMS optical product monitor. Up to eight signals from long-life LEDs allow automated in-line product characterization by turbidity and color, as well as identifying products by their optical fingerprint.
Turbidity sensor selection METTLERTOLEDO Ingold offers several types of turbidity sensors that are optimized for specific measurement ranges and different applications. Depending on the applied technology and design they can be used in many industries such as: Biotechnology Pharmaceutical Chemical Processing Petrochemical Food and Beverage Breweries Sensor versatility matches the requirements of diverse applications in which they can be implemented: Fermentation Biomass growth (cell density) Crystallization Phase separation Water in oil Filter breakthrough Activated sludge Post filtration of beer Wastewater
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Our versatile turbidity measuring systems can be implemented in practically any process.
InPro 8050
InPro 8100
Turbidity transmitter selection METTLER TOLEDO offers versatile and cost effective turbidity transmitters for forward and for backward scattering sensors. For the new digital sensor a corresponding digital transmitter is available. All transmitters offer different calibration types that optimize measurement accuracy. Color measurement Two precision instruments for turbidity and color in-line measurement are combined into one unique sensor. Our food and beverage industry proven InPro 8600/W/3 incorporates a twoangle turbidity instrument with an EBC
color monitor. Providing two sensors in one maintenance-free instrument means cost of ownership is at a minimum while reliability and easy handling are maximized. Turbidity housing selection Housing options are available for simple interface into a process. These housings help maintain low maintenance and minimum downtime of your process by allowing easy removal of the turbidity sensor. The housings are designed for strict Clean in Place (CIP) applications and harsh environments.
InPro 8200
Viton and Kalrez are registered trademarks of DuPont Performance Elastomers LLC
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Turbidity Sensors
Durable Sensors for Precise Turbidity Control
Turbidity/Optical Density
InPro 8100 & InPro 8050 (Single Fiber) Wide Measurement Range
The InPro8100 and 8050 single optical fiber turbidity sensors are designed for samples that have high particle concentrations and they offer a wide linear measuring range. The InPro 8100 is available in stainless steel and is intended for use in cell culture monitoring, pharmaceutical production, and industrial processes. The InPro8050 utilizes a rugged polysulfone body and was developed specifically for accuracy and durability in the industrial wastewater environment. Specifications
InPro 8100 Technology 1fiber Measuring range 10 to 4000 FTU 0 to 250 g/l (diatomaceous earth as reference) Shaft material Stainless steel (316L) Shaft lengths 120, 205, 297 or 407 mm Sensor diameter 12 mm Surface finish N5 (Ra = 0.4 in/16 in) Fiber optic cable 3 m (9.8 ft), fixed Sterilizable Yes, steam sterilizable at 130C (266F) Autoclavable Yes, for autoclavable version see ordering information next page Certificates and Approvals ATEX EEx II 1/2 G T6/T5/T4 3.1 InPro 8050 Technology 1fiber Measuring range 10 to 4000 FTU 0 to 250 g/l (diatomaceous earth as reference) Shaft material PSU(Polysulfone) Shaft lengths 120 mm Sensor diameter 12 mm Fiber optic cable 6 m (19.7 ft), fixed Sterilizable No Autoclavable No Explosion protection No
InPro 8050
InPro 8100
Single optical fiber: emitted and back-scattered light travel on same fiber.
Features Overview Backscattered light technology Uniform sensor structure reduces fouling and maintenance Wide measuring range Broad range of applications High accuracy
Other Highlights Small 12 mm diameter saves valuable space Pg 13.5 threads for interface into housings Integrated fiber optic cable Variety of sensor lengths available
www.mt.com/InPro8100 www.mt.com/InPro8050
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optical fiber
Biopharma
Wastewater
Ordering Information
InPro 8100 InPro 8100 InPro 8100 InPro 8100 InPro 8100 InPro 8100 autoclavable sensor InPro 8100 autoclavable sensor InPro 8050 InPro 8050 Length 120 mm 205 mm 297 mm 407 mm 120 mm 297 mm Length 120 mm Shaft Material Stainless steel Stainless steel Stainless steel Stainless steel Stainless steel Stainless steel Shaft Material PSU Order Number 52 800 205 52 800 206 52 800 207 52 800 208 contact METTLERTOLEDO contact METTLERTOLEDO Order Number 52 800 209 Order Number 52 800 210 52 800 228 52 800 229 52 800 230 52 800 231 52 800 232 52 800 233 52 800 234 52 800 240 52 800 241 52 800 242
Accessories CaliCap calibration accessory Fiber cable extension kit 3 m (9.8 ft) Fiber cable extension kit 5 m (16.4 ft) Fiber cable extension kit 6 m (19.7 ft) Fiber cable extension kit 10 m (32.8 ft) Fiber cable extension kit 15 m (49.2 ft) Fiber cable extension kit 20 m (65.6 ft) Fiber cable extension kit 25 m (82.0 ft) Couplings to link fiber cables (two included in every kit) Coupling box IP65 (NEMA 4X) Swagelok adapter NPT 12" Longer cable lengths are available. Please contact METTLER TOLEDO Ingold for details.
Autoclavable sensor
Suitable Housings
Coupling box for fiber optic cable
p.
InFit 761e......................................144 InFit 762e/763e....................146/147 InFlow...........................................150 InDip.............................................152 InTrac 779e...................................156 InTrac 799e...................................158 InTrac 785.....................................160
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Turbidity Sensors
Durable Sensors for Precise Turbidity Control
Turbidity/Optical Density
Two optical fibers: for emitted and backscattered light protected by scratch resistant sapphire window.
Features Overview Backscattered light technology Uniform sensor structure reduces fouling and maintenance Wide measuring range Broad range of applications High accuracy Sapphire window
Other Highlights Small 12 mm diameter saves valuable space Pg 13.5 threads for interface into housings Integrated 3 m (9.8 ft) fiber optic cable Variety of sensor lengths available
www.mt.com/InPro8200
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optical fibers
METTLERTOLEDO
Biopharma Chemical
Ordering Information
Sensor InPro 8200 InPro 8200 InPro 8200 InPro 8200 InPro 8200 InPro 8200 InPro 8200 InPro 8200 InPro 8200/S/Kalrez-FDA/120 InPro 8200/S/Kalrez-FDA/205 InPro 8200/S/Kalrez-FDA/297 InPro 8200/S/Kalrez-FDA/407 Length 120 mm 205 mm 297 mm 407 mm 120 mm 205 mm 297 mm 407 mm 120 mm 205 mm 297 mm 407 mm Shaft Material, Window Seal Stainless steel, Epoxy Stainless steel, Epoxy Stainless steel, Epoxy Stainless steel, Epoxy Hastelloy, Epoxy Hastelloy, Epoxy Hastelloy, Epoxy Hastelloy, Epoxy Stainless steel, Kalrez-FDA Stainless steel, Kalrez-FDA Stainless steel, Kalrez-FDA Stainless steel, Kalrez-FDA Order Number 52 800 216 52 800 217 52 800 218 52 800 219 52 800 220 52 800 221 52 800 222 52 800 223 52 800 224 52 800 225 52 800 226 52 800 227 Order Number 52 800 210 52 800 228 52 800 229 52 800 230 52 800 231 52 800 232 52 800 233 52 800 240 52 800 241 52 800 242
Accessories CaliCap calibration accessory Fiber cable extension kit 3 m (9.8 ft) Fiber cable extension kit 5 m (16.4 ft) Fiber cable extension kit 6 m (19.7 ft) Fiber cable extension kit 10 m (32.8 ft) Fiber cable extension kit 15 m (49.2 ft) Fiber cable extension kit 20 m (65.6 ft) Couplings to link fiber cables (two included in every kit) Coupling box IP65 (NEMA 4X) Swagelok adapter NPT 12" Longer cable lengths are available. Please contact METTLER TOLEDO Ingold for details. Viton and Kalrez are registered trademarks of DuPont Performance Elastomers LLC
Did You Know The CaliCap calibration accessory can serve two important functions. First it can be used as a dry check to verify the performance of the Transmitter/Sensor combination. Second it provides stable measurement during off-line calibration in small vessels where reflection can disturb the measurement.
Suitable Housings
p.
InFit 761e......................................144 InFit 762e/763e....................146/147 InFlow...........................................150 InDip.............................................152 InTrac 779e...................................156 InTrac 799e...................................158 InTrac 785.....................................160
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Turbidity Sensors
Durable Sensors for Precise Turbidity Control
Turbidity/Optical Density
InPro 8400 (12 Forward Scattered Light) High Process Safety at Low Turbidity
The InPro 8400 turbidity sensors have been optimized to provide accurate and precise results at low to medium turbidity levels. The measurement technology utilizes forward scattered light which is ideal for detecting particles 0.3 m. The flow through design of the sensor and variety of line sizes and process connections allow for simple implementation into any process pipe. Sensors for hazardous areas are also available.
Specifications
PENDING
Features Overview Excellent for very low to medium turbidities Multipoint factory calibration Wide variety of line sizes and fittings available Broad range of applications High accuracy Other Highlights Certified for use in hazardous areas IP65/NEMA 4X waterproof Durable stainless steel design Integrated cable Resistant sapphire optics Titanium, Hastelloy C22 on request
Forward scattered light (12)/transmitted light 0 to 400 FTU 0 to 100 EBC 0 to 1000 ppm or 0 to 1.0 g/l Solid matter (diatomaceous earth as reference) APV flanges, DIN flanges, ANSI flanges, milk fittings, NPTthreads, Tri-Clamp, Varivent or NEUMO welding ends Pipe line size DN 25 to DN 100, 12" to 4" Wetted materials Stainless steel, sapphire windows, polymer gaskets (FDA) Process temperature 0 to 140C (32 to 284F) Process pressure 1 to 16 bar (14.5 to 232 psia) Certificates and Approvals CE, calibration certificate, MaxCert package, ATEX (Zone 1 and 2)
Focusing optics
Light source
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Availability indicator for the 8400 Series InPro 8400MTa a InPro 8400Tb InPro 8400TCc
Material: SS 316 L
Surface nish of wetted parts (stainless steel) Only for InPro 8400 MT, not selectable, 0 = not applicable Only for InPro 8400 T, not selectable, 1 = N6/Ra32 (Ra=0.8m/32in) Only selectable for InPro 8400 TC, 0 = N6/Ra32 (Ra=0.8m/32in) Only selectable for InPro 8400 TC, 1 = N5/Ra16 (Ra=0.4m/16in) E A B 0 1 2 4 5 Process connection Standard for Tri-Clamp connection L 14 AM 7 (Tri-Clover) Standard for Tuchenhagen Varivent, welding ends Metric process connection Flange DIN 2633 Milk tting (threaded pipe connection DIN 11851) APV ange (at) or inch-system process connection ASA-(ANSI) ange NPT thread (only available in 12" or 1" version!) F 0 Optical windows Standard, sapphire window G 0 2 3 Seals for windows / FDA compliant FKM (Viton) EPDM Kalrez H 0 2 3 Electrical specications Non-(Ex)-proof Hazardous areas, Zone 1 and 2 (ATEX certication) Hazardous areas, Class I, Div. 1 and 2 (FM certication pending) I 0 0 1 2 Material of seals of connection plates, FDA compliant Only for InPro 8400 MT, not selectable, 0 = not applicable EPDM FKM (Viton) PTFE J 0 9 Cable (max. 100 m in 5 m intervals for lamp and detectors) 5 m, standard For cable sets longer than 5 m, total length: ___ m K 2 3 8 Air-purge and Certicates: Non-Ex-proof version Air-purge connectors for optical system (standard) Product certicates (calibration, CE, 3.1, 3-A, ...) (standard) or Air-purge and Certicates: Ex-proof version Air-purge connectors for optical system (only required for temperatures T < 15C or > 100C) (optional) Product certicates (calibration, CE, 3.1, 3-A, Ex-classied documentation, ...) (standard)
K K K
b c
InPro 8400 MT METTLER TOLEDO Ingold ow-through housing InPro 8400 T Tuchenhagen VARINLINE housing InPro 8400 TC Tri-Clamp housing
Viton and Kalrez are registered trademarks of DuPont Performance Elastomers LLC
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Turbidity Sensors
Durable Sensors for Precise Turbidity Control
Turbidity/Optical Density
InPro 8600 (25/90 Scattered Light) Trend Monitoring of Particle Size Distribution
he innovative InPro 8600 sensor combines accurate technology with T advanced measurement electronics in one compact sensor head, and provides highly reliable measurements at reduced installation costs. The forward and sideward scatter turbidity system InPro 8600 series from METTLERTOLEDO is designed for reliable measurements of turbidity in the low to medium particle concentration range. The measuring principle is based on forward and sideward scattering of light. The system is intended for in-line detection of undissolved (suspended) substances in liquid media. Specifications
Measuring principle Turbidity: Forward scattered light/transmitted light and 90 scattered light Color: Absorption measurement Light source 650 nm, LED Measuring range 0 to 400 FTU 0 to 100 EBC 0 to 7000 ASBC 0 to 1000 ppm or 0 to 1.0 g/l 0 to 30 EBC color Resolution 0.01 FTU Process connection Tuchenhagen-VARINLINE Type N DN 40 DN 150 Wetted materials Stainless steel, sapphire windows Surface finish N6/Ra 32 (Ra 0.8 m/32 in) Process temperature 0 to 80C (32 to 176F) Process pressure 16 bar (232 psi) Communication Digital (RS 485) Power supply 24 VDC ( 2 V), supplied by transmitter Certificates and Approvals CE, quality certificate, EHEDG hygienic design
USP
Class VI
Features Overview Attractive price/performance ratio Highest accuracy Measurement range 0 to 400 FTU (0 to 100 EBC) Hygienic design (EHEDG certification) Maintenance-free optical window due to sapphire glass and no O-rings For operation with digital turbidity transmitter Trb8300 D Color monitoring option
Other Highlights IP 65 waterproof Durable stainless steel design As an option: the sensor can be equipped with a wireless communication port for easy configuration and set-up
25 scattered light
direct light 0
90 scattered light
Sample
photodetectors
Turbidity 25
Turbidity 90
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Food &Bev.
Ordering Information
Sensor InPro 8600/D/2 InPro 8600/W/2 InPro 8600/D/1 InPro 8600/W/1 InPro 8600/W/3 (including color) D: To use with digital turidity transmitter Trb8300 D W: Bluetooth configureable Cables RS 485 cable, 5 m (16.4 ft) RS 485 cable, 10 m (32.8 ft) RS 485 cable, 20 m (65.6 ft) Accessories PDA with configuration software Inspection unit Order Number 52 800 980 52 800 990 52 801 026 52 801 025 52 801 101
Order Number 52 800 979 52 800 981 52 801 005 Order Number 52 800 986 52 800 982
Did You Know The sensor InPro 8600 is also available as a standalone system (without transmitter). Configuration is performed with a wireless PDA or laptop computer, reducing installation costs and simplifying the set-up. Current outputs on the sensor are used for the integration into a process control system.
Dimensions of InPro8600
214 mm 8.43"
Process Connection InPro8600 sensors are hygienically designed to be installed with a TuchenhagenVARINLINE access unit type N. The VARINLINE access unit provides maximum cleanliness through zero deadleg design. Standard fittings are provided with butt weld pipe ends but may also be configured with sanitary, male or female NPT or ANSI flanged end connections.
148 mm 5.83"
29 mm 1.14"
60 mm 2.36" 84 mm 3.31"
Connection VARINLINE N
111 mm 4.37"
19 mm 0.75"
151.7 mm 5.97"
67.5 mm 2.66"
28 mm 1.10"
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Turbidity Sensors
Durable Sensors for Precise Turbidity Control
Turbidity/Optical Density
InPro 8300 RAMS Series Optical Product Monitoring and Identification Systems
he InPro 8300 RAMS is an optical multi-switch for monitoring product/water T phase separation processes and for the identification of products in the process. In process automation applications, the unit supplies the switching signal for product/water or product/product phase separation. Where a range of products is manufactured, it allows unique identification of the different products. Using 4 different wavelengths, the transmitted light and the back-scattered light are measured. This method allows virtually all liquids to be monitored, independently of their color and turbidity. Specifications
Main Module Measuring cycle (all 8 parameters) approx. 5 measurements per second Reaction time 1 sec. Measuring Range TCS 0...100 % Absorbtion turbidity or color system BASIC 0...100 % Absorbtion and/or reflection at four wave length for product identification CALvCOMBINE Turbidity 0...50/100/200/500/1000 EBC (factory calibrated) Color 0...15/30/60/150 EBC (factorycalibrated Repeatability 6 1 % of measuring range Power supply 24 V DC 5 % Power consumption < 50 mA plus total of output currents, polarity reversal protection up to 30 V Output signal 4...20 mA Calibrated Range or 0...100 % Abs./refl. Configuration interface RS-232 Operating conditions Ambient temperature Product temperature Rel. humidity Protection class Materials Housing Seals Viewing window Cable glands OPL-Bits Housing material Sealing material Window material Operating pressure Mechanical temp. resistance 0 to 40C (32 to 104F) 0 to 105C (32 to 221F) (140C /284F optional) 0 to 100 % IP67 1.4404 EPDM/optional Viton PVC brass/nickel plated 1.4404 EPDM, optional Viton Borosilicate, sapphire (optional) max. 10 bar 5 to + 180C (23 to 356F) (depending on the sealing material)
Features Overview Monitoring of turbidity and color using one single unit Use of durable and long-lasting LEDs Excellent zero stability Configuration using a PC or notebook Easy to retrofit to VARINLINE access units or VARINLINE sight glasses without the need of welding In parallel to processing the switching outputs and the analog output in the PLC, visualization via a separate PC is possible
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Viton and Kalrez are registered trademarks of DuPont Performance Elastomers LLC
METTLERTOLEDO
Biopharma
Ordering Information
Accessories InPro 8300 RAMS OPL bit 0 mm borosilicate window OPL bit 8* mm borosilicate window OPL bit 19* mm borosilicate window OPL bit 22* mm borosilicate window OPL bit 37* mm borosilicate window OPL bit 42* mm borosilicate window OPL bit 47* mm borosilicate window OPL bit 58* mm borosilicate window O-ring set for active and passive part 34.59 2.62 mm, EPDM O-ring set for OPL-Bits, EPDM (FDA) *Optional available with sapphire window. Order Number 52 801 153 52 801 124 52 801 125 52 801 126 52 801 127 52 801 128 52 801 129 52 801 130 52 801 150 52 801 151
Other Highlights A PC can be connected to record measured data (min. 3s increments) Product identification can be displayed in table or chart form Easy copying of data into Excel Automatic self-monitoring of condensation forming on the optical windows Sapphire windows available as an option High-temperature version available as an option
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Introduction
Control Your Process Regardless of Your Application
Conductivity
Three commonly used techniques Electrolytic conductivity is a measure of the total ionic content of a solution. There are three main methodologies to measure conductivity: 2-electrode sensors are for measurements in high purity water and relatively low conductivity ranges 4-electrode sensors are for mid to high ranges. They are more resistant to fouling than 2-electrode designs Inductive sensors cover mid to very high conductivity ranges, and are particularly resistant to fouling.
Outer electrode cylinder
METTLER TOLEDO offers all three methodologies. 2-electrode sensor design (fig.1) An AC voltage is applied across the 2 electrodes, and the resistance between them is measured. The built-in temperature sensor provides fast accurate measurement. The cell geometry and the high solution resistance allow for very accurate and precise conductivity determination. Sensors are used for: water conditioning and purification stages where they are capable of detecting minute levels of impurities in ultrapure water.
4-electrode sensor design (fig.2) An AC voltage is applied across the 2 outside electrodes. The principle is to measure the voltage drop across the 2 inner electrodes. Therewith polarization errors are eliminated. Since this technique measures potential Generator drop the measurement remains G accurate. It permits easier in-line cleaning and it can be installed in smaller piping than inductive sensors. Sensors are used for: conToroidal coils centration measurement of acids, alkalis, and salt process streams.
Inductive sensor design (fig.3) The inductive or electrodeless conductivity sensor consists of two toroidal coils encapsulated in an inert polymer body. When placed in a conductive solution, a current loop is generated proportional to the conductivity of the solution. The more conductive the medium, the higher the current induced in the second coil. The inductive design offers several advantages: there are no polarization effects and it can be used in very corrosive solutions. The sensors are not affected by resistive coatings on the sensor. They are ideal for very high conductivity measurements as to be found in chemical processes and dirty applications where contacting electrodes may not be suitable.
Detector
D
Encapsulated sensor
Drive electrodes
Fig. 2: 4-electrode sensor design
Induced Current
Fig. 3: Inductive sensor design
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Continuous conductivity monitoring according to USP <645> USP guideline <645> sets a standard for the quality assessment of USP waters based on measurement of the electrolytic conductivity. There is a
3-stage test in which stage 1 allows on-line, non-temperature compensated conductivity measurement. There are specific requirements for the sensors and transmitters (see table below).
InPro 7250 HT
InPro 7108-VP/PEEK
Specification Conductivity sensor and cell constant accuracy Conductivity meter calibration Instrument resolution Instrument accuracy at 1.3 S/cm Temperature compensation Instrument dynamic range
METTLERTOLEDOinstruments meet USP <645> water conductivity requirements
USP <645> Verify cell constant within 62 % using a reference solution NIST traceable 0.1 % precision resistors in place of sensor 0.1 S/cm 0.1 S/cm Must be read uncompensated 102
InPro 7005-VP
InPro 7102-TC-VP
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Conductivity Sensors
Absolutely Reliable, Absolutely Precise
Conductivity
InPro 7005-VP
InPro 7000-VP
Features Overview Watertight VarioPin connector (IP68) for easy connection and excellent signal transmission MaxCert certification package includes NIST/ASTM traceable cell constant, 3.1 materials certificate, and FDA compliant materials documentation
Typical Applications Water conditioning and preparation in the chemical, pharmaceutical and food and beverage industries
www.mt.com/InPro7000
InPro 7002-VP InPro 7001-VP
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Specifications
InPro 7000-VP InPro 7005-VP InPro 7001-VP InPro 7002-VP Measurement principle 2-electrode sensor 2-electrode sensor 2-electrode sensor 2-electrode sensor Electrode material Titanium Titanium SS 316L SS 316L Body material PVDF PTFE-coated SS 316L SS 316L SS 316 /1.4401 RTD Built-in Pt1000 Built-in Pt1000 Built-in Pt1000 Built-in Pt1000 Sensor diameter See drawings See drawings 12 mm See drawings Insertion length 29 mm 34 mm 120/225 mm 85/104 mm (1.15") (1.35") (4.71/8.86") (3.35/4.09") Max. sensor length 153.20 mm 75 mm 194/299 mm 156/175 mm (6.03") (2.95") (7.64/11.77") (6.14/6.88") 34" NPT 34"NPT Process connection Pg 13.5 Tri-Clamp 1.5" 1" NPT conduit Tri-Clamp 2" Tuchenhagen Varivent DN 40DN125 Measuring range See separate table Cell constant nominal 0.1 cm1 0.1 cm1 0.1 cm1 0.1 cm1 Cell constant accuracy 1.0 % 1.0 % 1.0 % 1.0 % Working Conditions Max. pressure 34 bar 17 bar 17 bar 17 bar at 25C (77F) (493 psig) (246 psig) (246 psig) (246 psig) Max. pressure 7 bar 7 bar 7 bar 7 bar at 95C (203F) (100 psig) (100 psig) (100 psig) (100 psig) Measuring 10100C 10100C 10100C 10120C temperature range (14212F) (14212F) (14212F) (14248F) Sterilizable Sterilizable Temperature range N/A N/A 10131C 10155C (sterilization) (14268F) (14311F) Temperature accuracy 0.25C 0.25C 0.25C 0.25C at 25C (77F) ( 0.5F) ( 0.5F) ( 0.5F) ( 0.5F) Design Temperature compensation Pt1000 Pt1000 Pt1000 Pt1000 IEC class A IEC class A IEC class A IEC class A Cable connection Vario Pin (IP68) Vario Pin (IP68)a Vario Pin (IP68) Vario Pin (IP68) Wetted parts: Metals Titanium (Grade 2) Titanium (Grade 2) SS 316L SS 316L Plastics PVDF (FDA) PTFE-coated SS 316 /1.4401 O-rings Viton (FDA) Viton (FDA) Viton (FDA) Viton (FDA) Insulation PEEK (FDA) PEEK (FDA) PEEK (FDA) PEEK (FDA) Surface roughness of Polished Electropolished wetted metal partsb N/A N/A N4 (Ra < 0.2 m) N4 (Ra < 0.2 m) (Ra < 8 in) (Ra < 8 in) Certificates and Approvals Cell constant CE certificate Material certificate EN 10204 3.1 Material confirmation EN 10204 2.1 Surface roughness ATEX (II 1/2G EEx ia) a The VP is at the end of an approx. 0.5 m (1.64 ft) long fixed cable. b Except at active electrode areas. Viton and Kalrez are registered trademarks of DuPont Performance Elastomers LLC
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Conductivity Sensors
Absolutely Reliable, Absolutely Precise
Conductivity
74.09 mm 2.917"
82.3 mm 3.24"
153.2 mm 6.03"
457 mm 17.99"
635 mm 25"
29.2 mm 1.15"
12.7 mm 0.50"
75 mm 2.95"
34 mm 1.34"
a = Length InPro7002/1.5"-TC-VP 85.1 mm / 3.35" InPro7002/2"-TC-VP 104.1 mm / 4.09" InPro7002-VAR-VP 35.4 mm / 1.40"
7000_VP.eps
12.7 mm 0.50"
10.41 mm 0.410"
7005_VP_Peek.eps 7001_VP.eps
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83.99 mm 3.31"
64.5 mm 2.54"
52002857
InPro 7108-25-VP
InPro 7108-VP/PEEK
InPro 7108-TC-VP
Features Overview No polarization effects Withstands over 200 sterilization cycles (where applicable) Smooth flat surfaces resist fouling Watertight VarioPin connector (IP68) InPro 7108-VP/CPVC for easy connection and excellent signal transmission MaxCert certification package includes NIST/ASTM traceable cell constant, 3.1 materials certificate,
and FDA compliant materials documentation WideRange technology for wide measuring range and compact, cost-efficient installation Typical Applications Chemical concentration measurement/control Detection of phase separation Control of CIP processes Wastewater monitoring
InPro 7108-VAR
www.mt.com/InPro7100
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Conductivity Sensors
Absolutely Reliable, Absolutely Precise
Conductivity
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METTLERTOLEDO
Specifications
InPro 7108-VP/CPVC InPro 7108-VP/PEEK InPro 7108-25-VP InPro 7108-TC-VP InPro 7108-VAR-VP Measuring principle 4-electrode sensor 4-electrode sensor 4-electrode sensor 4-electrode sensor Electrode material Sterilizable Sterilizable Sterilizable 316L 316L or HA-C22 316L or HA-C22 316L Body material CPVC PEEK PEEK PEEK RTD Built-in Pt1000 Built-in Pt1000 Built-in Pt1000 Built-in Pt1000 Sensor diameter See drawing See drawing See drawing See drawing Insertion length 28 mm 28 mm 40/65 mm 25 mm (1.10") (1.10") (1.57/2.56") (0.98") Max. sensor length 151 mm 126.7 mm 123/148 mm 105 mm (5.96") (4.99") (4.86/5.84") (4.14") Process connection 1" NPT 1"NPT DN25 Tri-Clamp 1.5" 1" NPT conduit Tri-Clamp 2" Tuchenhagen Varivent DN 40 DN125 Measuring range See separate table Cell constant nominal 0.25 cm1 0.25 cm1 0.25 cm1 0.25 cm1 Working Conditions Max. pressure 7 bar 17 bar 17 bar 17 bar at 25C (77F) (100 psig) (246 psig) (246 psig) (246 psig) Max. pressure 7 bar 7 bar 7 bar at 95C (203F) (100 psig) (100 psig) (100 psig) Measuring 1080C 10140C a 10140C a 10140C a temperature range (14176F) (14284F) (14284F) (14284F) Sterilizable Sterilizable Sterilizable Temperature range N/A 10140C a 10140C a 10140C a (sterilization) (14284F) (14284F) (14284F) Temperature accuracy 0.25C 0.25C 0.25C 0.25C at 25C (77F) 0.5F 0.5F 0.5F 0.5F Design Temperature Pt1000 Pt1000 Pt1000 Pt1000 compensation IEC class A IEC class A IEC class A IEC class A Cable connection Vario Pin (IP68) Vario Pin (IP68) Vario Pin (IP68) Vario Pin (IP68) Wetted parts: Metals 316L 316L or HA-C22 316L or HA-C22 316L Plastics CPVC PEEK (FDA) PEEK (FDA) PEEK (FDA) O-rings N/A N/A EPDM (FDA) N/A Certificates and Approvals Cell constant CE certificate Material certificates EN 10204 3.1 Material confirmation 2.1 ATEX (II 1/2G EEx ia) a Short term 150C (302F)
International
151.4 mm 5.96"
82.3 mm 3.24"
85.3 mm 3.36"
126.7 mm 4.99"
48.26 mm 1.90"
27.9 mm 1.10"
27.9 mm 1.10"
24.92 mm 0.98"
25.4 mm 1.00"
24.61 mm 0.97"
25.4 mm 1.00"
InPro 7108-TC-VP
InPro 7108-VAR-VP
7108_VP_CPVC.eps
38.11 mm 1.50" 105.2 mm 4.14"
48.26 mm 1.90"
25.4 mm 1.00" 25.4 mm 1.00" 52 002 008 52 002 009 Tri-Clamp 1.5" 2"
24.92 mm 0.98"
24.61 mm 0.97"
52 002 790
MB_InPro7108TC_VP.eps
35.1 mm 1.38"
InPro7108_25_40_VP.eps
52002790
METTLER TOLEDO
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Conductivity Sensors
Absolutely Reliable, Absolutely Precise
Conductivity
InPro 7100
InPro 7100i
4-electrode sensor SS 316L /1.4435 Hastelloy C22 PEEK Built-in Pt1000 12 mm 120 mm (4.72"), 425 mm (16.73") PG 13.5, (with InFit series: Tri-Clamp 1.5", Tri-Clamp 2", Cap nut DN 25 Pt1000 IEC class A Vario Pin (IP68); InPro 7100i Metals: SS 316L/1.4435 or Hastelloy C22 Plastics: PEEK (FDA; USP Class VI) Cell constant, ATEX, 2.1, 3.1, CE
Features Overview Wide measurement range (0.02 500 mS/cm, depending on the transmitter) High resistance against aggressive chemicals Compatible with a variety of process connections of our InFit 761 series Wide Range technology
ISM Features Digital connector Plug and Measure functionality ATEX, FM compatible (pending) Can be used with the transmitters M300 ISM, M400, M800 and M400 2-wire
Typical Applications Chemical concentration control Control of CIP processes Control of digesting and bleaching (Pulp & Paper) Detection of phase separation (Food & Beverages) Buffer preparation (Pharma)
www.mt.com/InPro7100
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Ordering Information
InPro 7100 Electrode InPro 7100 / 12 / 120 / 4435 InPro 7100 / 12 / 120 / C22_ InPro 7100 / 12 / 425 / 4435 InPro 7100 / 12 / 425 / C22_ InPro 7100 i Electrode InPro 7100 i / 12 / 120 / 4435 InPro 7100 i / 12 / 120 / C22_ InPro 7100 i / 12 / 425 / 4435 InPro 7100 i / 12 / 425 / C22_ Patch cables 1.5 m (5 ft) 3.0 m (10 ft) 4.6 m (15 ft) 7.6 m (25 ft) 15.2 m (50 ft) 22.9 m (75 ft) 30.5 m (100 ft) Check max. recommended cable length for in the technical documentation for sensors and transmitters. AK9 Coax Cables with K8S Connector for ISM sensors Cable Socket Termination Cable Length AK9 Tinned ends 1 m (3.3 ft) AK9 Tinned ends 3 m (9.8 ft) AK9 Tinned ends 5 m (16.4 ft) AK9 Tinned ends 10 m (32.8 ft) AK9 Tinned ends 20 m (65.6 ft) For accessories, cables and cable lengths refer to page 170. Order Number 52 003 571 52 003 572 52 003 793 52 003 794 Order Number 52 003 791 52 003 792 52 003 880 52 003 881 58 080 201 58 080 202 58 080 203 58 080 204 58 080 205 58 080 206 58 080 207
Order Number 10 000 0102 10 000 0302 10 000 0502 10 000 1002 52 300 204
0.02 500
12 mm 0.47"
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Conductivity Sensors
Absolutely Reliable, Absolutely Precise
Conductivity
PEEK
PFA
Features Overview Inductive design ideal for dirty applications or process chemical concentration measurement No polarization effects High temperature model suitable for boiler blowdown applications Chemically resistant PEEK body for very aggressive chemicals PFA version available for harsh environments Robust design for maintenance-free operation Available bushings and flanges simplify installation
Standard Temperature Measurement range Temperature range Pressure range at 25C (77F) Sensor material Seal material Temperature sensor Cell factor Process connection Cable length
PEEK 02,000 mS/cm 20 to 100C (4 to 212F) 08 bar (0116 psi) PEEK, glass filled Viton Pt1000 2.175 G 34" 3 m, 5 m, 10 m (9.8 ft, 16.4 ft, 32.8 ft)
www.mt.com/InPro7250
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Ordering Information
Sensors InPro 7250 ST / Pt1000 / 3 m (9.8 ft) InPro 7250 ST / Pt1000 / 5 m (16.4 ft) InPro 7250 ST / Pt1000 / 10 m (32.8 ft) InPro 7250 HT / Pt1000 / 3 m (9.8 ft) InPro 7250 HT / Pt1000 / 5 m (16.4 ft) InPro 7250 HT / Pt1000 / 10 m (32.8 ft) InPro 7250 PFA / Pt1000 / 3 m (9.8 ft) InPro 7250 PFA / Pt1000 / 5 m (16.4 ft) InPro 7250 PFA / Pt1000 / 10 m (32.8 ft) Process Connections and Accessories Flanges Flange DN 50 / PN16 Flange DN 100 / PN16 Flange ANSI 2" Flange ANSI 3" Flange DN50 / PN16, PVDF, only for PFA version Flange ANSI 2", incl. Sealing Plate PTFE Bushings Bushing R 112" Bushing R 112", PVDF Bushing R 2" Bushing R 2", PVDF Bushing 112" NPT Bushing 112" NPT, PVDF Bushing 2" NPT Bushing 2" NPT, PVDF Order Number 52 002 736 52 002 737 52 002 738 52 002 739 52 002 740 52 002 741 52 005 423 52 005 424 52 005 425 Order Number 52 403 565 52 403 566 52 403 567 52 403 569 52 403 946 52 403 947 52 403 446 52 403 447 52 403 448 52 403 449 52 403 450 52 403 451 52 403 452 52 403 453
Process Connections and Accessories (cont.) Sanitary Adapters Dairy adapter DN50 Aseptic adapter DN50 InDip 550 Ind Sensor holder InDip 550 ind PVC InDip 550 ind PVDF Accessories Flat gasket (Viton) O-ring (Viton) Locknut (stainless steel)
Order Number 52 403 583 52 403 584 52 403 579 52 403 580 52 403 432 52 750 171 52 403 433
Viton and Kalrez are registered trademarks of DuPont Performance Elastomers LLC
Locknut Locknut B
50 mm 1.97"
Locknut D C A 125.5 mm/123 mm* 4.94"/4.84"* 125.5 mm/123 mm* 4.94"/4.84"* C Spacer Bushing B 125.5 mm/123 mm* 4.94"/4.84"* A Sensor adapter
Flange
Sensor
Sensor
Sensor
* PFA version
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Introduction
Monitoring and Control of In-line Measurement Systems
Transmitters
Constant information Transmitters are the components that communicate to the user and translate sensor readings into displayed measurements. METTLER TOLEDO provides tailorable transmitter solutions to meet the needs of a wide range of applications and functional requirements. Intelligent diagnostics keep users informed of sensor health.
Single- or multi-channel? For simpler processes where only a single parameter requires measurement, a single-channel transmitter is the obvious choice, but for processes where more than one parameter must be monitored, multi-channel, multi-parameter transmitters offer significant advantages. METTLER TOLEDO multi-channel transmitters
combine operating flexibility with ease of use. Transmitters for hazardous areas Many of our transmitters have been designed specifically for hazardous area use where there is a risk of explosive or toxic environments. Low-power, 2-wire units with ATEX/FM approvals ensure operating safety.
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Digital communication We offer transmitters for all common digital communication protocols for easy interface with your DCS or PLC. Intelligent Sensor Management (ISM) diagnostics data can also be accessed on control systems to provide an overview of the performance of all measurement systems from one point.
The way forward Use of digital sensors is becoming increasingly common in the process industries. Many of our transmitters accept traditional analog as well as ISM digital sensors, providing a future oriented investment in your plant. Our latest transmitter developments include the M800 multi-parameter,
multi-channel unit. Its large touchscreen display and intuitive menus save operating time, while predictive maintenance ensures reliability and reduced maintenance. The M100 series has been designed to provide the ultimate solution for measurement point simplicity. This displayless transmitter sets a new standard in measuring system simplicity and efficiency.
M300
M400
M700
M800
M100
M400 2-wire
(p. 116 119)
1 pH / ORP, p H / pNa, DO, GPO, Cond(2-e / 4-e)
Parameters
pH / ORP, p H / pNa, pH / ORP, pH / pNa, DO, ISFET, CO2, DO, Cond(2-e / 4-e) GPO, Cond ATEX Zone2, FM Cl1 Div2
Approvals
UL
FM Cl1 Div2*
-DIN, -DIN
-DIN
HART
-DIN
Profibus PA, FOUNDATION fieldbus
HART
Communication
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Transmitters
Monitoring and Control of In-line Measurement Systems
Transmitter (4-Wire)
Did You Know Thanks to the ISM functionalities, the Plug and Measure feature present in the M300 transmitter offers pre-calibration of sensors and greatly simplifies sensor handling.
Features Overview Available as single-channel or dual-channel version (for conventional or ISM sensors) Dual input channel version: each channel can be user-configured for pH, oxygen or conductivity 6 relays (single-channel version: 4 relays) SW tools for configuration and commissioning using the USB port PID controller with pulse length, pulse frequency or analog control Multi-level password protection against accidental parameter changes Other Highlights M300 for ISM: Plug and Measure functionality 4-wire installation Communicates with the EasyClean system for automatic sensor cleaning Quick setup mode for fast installation and commissioning Backlit high contrast display Basic diagnostics
www.mt.com/m300
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Parameter Specifications
pH Performance Measurement parameters pH, ORP input range * pH display range pH resolution Relative accuracy ** Temperature input * Temperature compensation Temperature measuring range Temperature resolution Temperature accuracy ** Sensor maximum distance pH, mV, and temperature 1500 to 1500 mV 2 to 16 pH Auto / 0.01 / 0.1 / 1 (can be selected) 0.02 pH; 1 mV Pt1000 (Pt100 with adapter) Automatic / manual 30 to 130 C ( 22 to 266 F) Auto / 0.001 / 0.01 / 0.1 / 1 C (F) (can be selected) 0.25 C (0.45 F) analog: 10 to 20 m (33 to 65 ft) depending on sensor ISM: 80 m (260 ft) 1 or 2 point calibration, process calibration
Wastewater
Calibration
* not required on ISM sensors, ** for analog input signal (ISM signal causes no additional error) DO Performance Measurement parameters Measuring current range DO concentration range DO accuracy DO resolution Temperature input * Temperature compensation Temperature measuring range Temperature resolution Temperature accuracy ** Sensor maximum distance
Calibration Process calibration (slope or offset calibration) * not required on ISM sensors, ** for analog input signal (ISM signal causes no additional error) Conductivity Performance Measurement parameters Conductivity / resistivity ranges
DO saturation or concentration and temperature 0 to 900 nA 0.00 to 50.00 ppm (mg / l) 0.5 % of full scale reading Auto / 0.001 / 0.01 / 0.1 / 1 (can be selected) NTC 22 Automatic 10 to 80 C (14 to 176 F) Auto / 0.001 / 0.01 / 0.1 / 1 C (F) (can be selected) 0.25 C (0.45 F) analog: 20 m (65 ft) ISM: 80 m (260 ft) 1 point (slope or offset calibration),
Conductivity, and temperature 2 electrode sensor display range: 0 to 40,000 mS / cm (25 cm to 100 Mcm) 4 electrode sensor display range: 0.01 to 650 mS / cm (1.54 cm to 0.1 Mcm) Temperature input * Pt1000 Temperature measuring range 40 to 200 C ( 40 to 392 F) Sensor maximum distance analog 2- e: 61 m (200 ft); analog 4- e: 15 m (50 ft) ISM 2- e: 90 m (300 ft); ISM 4- e: 80 m (260 ft) Cond / Res accuracy ** 0.5 % of reading or 0.25 , whichever is greater Cond / Res repeatability 0.25 % of reading or 0.25 , whichever is greater Cond / Res resolution Auto / 0.001 / 0.01 / 0.1 / 1 (can be selected) Temperature resolution Auto / 0.001 / 0.01 / 0.1 / 1 C (F) (can be selected) Temperature accuracy ** 0.25 C ( 0.45 F) Temperature repeatability ** 0.13 C ( 0.23 F) Chemical concentration curves NaCl 0 26 % @ 0 C to 0 28 % @ +100 C NaOH 0 12 % @ 0 C to 0 16 % @ +40 C to 0 6 % @ +100 C HCl 0 18 % @ 20 C to 0 18 % @ 0 C to 0 5 % @ +50 C HNO3 0 30 % @ 20 C to 0 30 % @ 0 C to 0 8 % @ +50 C H2SO4 0 26 % @ 12 C to 0 26 % @ +5 C to 0 9 % @ +100 C H3PO4 0 35 % @ +5 C to 80 C TDS ranges NaCl, CaCO3 * not required on ISM sensors, ** for analog input signal (ISM signal causes no additional error)
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Transmitters
Monitoring and Control of In-line Measurement Systems
Transmitter (4-Wire)
136 mm/5.35"
150 mm/5.9"
75 mm /2.95"
6.5 mm 0.256"
29 mm 1.14" 29 mm 1.14"
6.5 mm 0.256"
35 mm/ 1.38"
136 mm / 5.35"
150 mm / 5.9"
6 mm/ 0.236"
102 mm / 4.02"
Fuse 12 Power
USB
102 mm / 4.02"
126 mm / 4.96"
125 mm / 4.92"
110 mm / 4.33"
90 mm / 3.54"
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90 mm /3.54"
Ordering Information
For Analog Sensors M300, 12 DIN, single - channel, pH / ORP M300, 12 DIN, dual - channel, multi - parameter M300, 14 DIN, single - channel pH / ORP M300, 14 DIN, dual - channel, multi - parameter M300, 12 DIN, single - channel, O2 M300, 12 DIN, dual - channel, multi - parameter M300, 14 DIN, single - channel, O2 M300, 14 DIN, dual - channel, multi - parameter M300, 12 DIN, single - channel, conductivity M300, 12 DIN, dual - channel, multi - parameter M300, 14 DIN, single - channel, conductivity M300, 14 DIN, dual - channel, multi - parameter For ISM Sensors M300 ISM, 12 DIN, single - channel, multi - parameter M300 ISM, 12 DIN, dual - channel, multi - parameter M300 ISM, 14 DIN, single - channel, multi - parameter M300 ISM, 14 DIN, dual - channel, multi - parameter Installation Accessories for 12 DIN Version Pipe mount kit Panel mount kit Protective hood M300 Pt100 kit Terminal blocks for M300, M400 Order Number 52 121 289 52 121 293 52 121 286 52 121 292 52 121 290 52 121 293 52 121 287 52 121 292 52 121 291 52 121 293 52 121 288 52 121 292 Order Number 52 121 355 52 121 357 52 121 354 52 121 356 Order Number 52 500 212 52 500 213 52 500 214 52 121 332 52 121 504
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Transmitters
Monitoring and Control of In-line Measurement Systems
HART
Features Overview Advanced ISM functionalities Single-channel with multi-parameter ability Mixed-mode input (ISM or conventional sensors) 6 output relays 4 current outputs PID controller with pulse length, pulse frequency or analog control
Other Highlights Plug and Measure functionality CIP/SIP/Autoclaving counter Dynamic Lifetime Indication Adaptive Calibration Timer Quick set up mode for fast installation
Did You Know With tools such as the DLI, TTM and ACT, ISM technology on the M400 offers true predictive maintenance, resulting in fewer unscheduled shutdowns.
www.mt.com/m400
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Parameter Specifications
pH, pH / pNa and ISFET Performance Measurement parameters pH, ORP input range pH display range Resolution Relative accuracy * Temperature input Temperature compensation Temperature measuring range Temperature resolution Temperat. measurement error * Max. length sensor cable Calibration * For analog input signal (ISM input signal causes no additional error) Amperometric Oxygen Performance Measurement parameters Current range Oxygen measuring ranges pH, mV, and temperature 1500 to 1500 mV 2 to 16 pH Auto / 0.001 / 0.01 / 0.1 / 1 (can be selected) 0.02 pH; 1 mV Pt1000, Pt100, NTC22k Automatic / manual 30 to 130 C ( 22 to 266 F) Auto / 0.001 / 0.01 / 0.1 / 1 C / F (can be selected) 0.25 C ( 0.45 F) analog: 20 m (65 ft), depending on sensor; ISM 80 m (260 ft) 1 or 2 point calibration, process calibration
Wastewater
Dissolved oxygen: Saturation or concentration and temperature Oxygen in gas: Concentration and temperature 0 to 900 nA Dissolved oxygen: Saturation 0 to 500 % air, 0 to 200 % O2 Concentration 0.1 ppb (g / L) to 50.00 ppm (mg / L) In gas: 0 to 9999 ppm O2 gas, 0 to 100 vol % O2 0.5 % of the measured value or 0.5 %, whichever is greater. Concentration at high values: 0.5 % of the measured value or 0.050 ppm / 0.050 mg / L, whichever is greater. Concentration at low values: 0.5 % of the measured value or 0.001 ppm / 0.001 mg / L, whichever is greater. 0.5 % of the measured value or 5 ppb, whichever is greater for ppm O2 gas. 0.5 % of the measured value or 0.01 %, whichever is greater for vol % O2. 6 pA 1000 to 0 mV for analog sensors 550 mV or 674 for ISM sensors (configurable) NTC 22k, Pt1000 Automatic 30 to 150 C ( 22 to 302 F) 0.25 K in the range of 10 to + 80 C (14 to + 176 F) analog: 20 m (65 ft); ISM 80 m (260 ft) 1-point (slope or offset) calibration, process calibration (slope or offset) calibration
In gas: Resolution current Polarization voltage Temperature input Temperature compensation Temperature measuring range Temperature accuracy * Max. length sensor cable Calibration * For analog input signal (ISM input signal causes no additional error) Optical Oxygen Performance Measurement parameters DO concentration range DO saturation range DO resolution DO accuracy Temperature measuring range Temperature resolution Temperature accuracy Temperature compensation Max. length sensor cable Calibration Oxygen TDL Performance Measurement parameters Oxygen concentration range Resolution Accuracy Temperature compensation Max. length sensor cable Calibration
DO saturation or concentration and temperature 0.1 ppb (g / L) to 50.00 ppm (mg / l) 0 to 500 %, 0 to 100 % O2 Auto / 0.001 / 0.01 / 0.1 / 1 (can be selected) 1 digit 30 to +150 C ( 22 to 302 F) Auto / 0.001 / 0.01 / 0.1 / 1 C (F) (can be selected) 1 digit Automatic 15 m (50 ft) 1-point (depending on sensor model), 2-point, process calibration
Oxygen 0 to 9999 ppm O2 gas, 0 to 100 vol % O2 Auto / 0.001 / 0.01 / 0.1 / 1 (can be selected) 1 digit Analog 420 mA input signals or manually set values 100 m (300 ft) 1-point, process calibration
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Transmitters
Monitoring and Control of In-line Measurement Systems
International
150 mm / 5.9"
M 300
Analog Sensor pH / ORP ISFET Cond 2-E Cond 4-E Cond Ind pH / ORP ISFET Cond 2-E Cond 4-E Amp. DO ppm Amp. O2 Gas high pH / ORP ISFET Cond 2-E Cond 4-E Amp. DO ppm Amp. DO ppb
6.5 mm 0.256"
M400 Type 3
Cond 4-E Amp. DO ppm Optical DO ppm Amp. DO ppb Optical DO ppb Optical DO traces Amp. O2 Gas high Amp. O2 Gas low CO2 high CO2 O2 Gas, TDL
6 mm / 0.236"
90 mm / 3.54"
METTLER TOLEDO
Cond 4-E Amp. DO ppm Optical DO ppm Amp. O2 Gas high pH / ORP
75 mm / 2.95"
International
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Transmitters
Monitoring and Control of In-line Measurement Systems
Transmitter (4-Wire)
Features Overview Measures two parameters with temperature Fully configurable by the user Fieldbus communication capability Supervisor password protection High resolution backlit display Polished and coated stainless steel enclosures
Other Highlights Easy downloading of software upgrades Pipe, panel or wall mounting IP65/NEMA 4X waterproof enclosure Real-time clock Advanced sensor diagnostics
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Parameter Specifications
pH Performance Measurement parameters pH, ORP, rH, mV Measuring range pH: 2.0 to 16.00 ORP: 2000 to 2000 mV rH: 0.0 to 42.5 Measurement error pH value: < 0.1 % of range +0.01 pH units RP value: < 0.1 % of measurement value +2 mV Calibration 1, 2 or 3 point calibration, buffer recognition or manual entry Calibration statistics Recording of: zero, slope, response time Nominal slope 25 to 61 mV/pH; calibration range 80 to 103 % Temperature input Pt100/Pt1000/NTC 30 k (selectable) Temperature measuring range 20 to 150C (4 to 302F) Temperature resolution 0.1C/1F Temperature measurement error 0.2 % of measured value +0.5 K Oxygen Performance Measurement parameters DO saturation, concentration, % air, gaseous oxygen and temperature DO measuring current Oxy: 0 to 1800 nA ppb: 0 to 600 nA DO resolution Oxy: 0.03 nA ppb: 0.01 nA DO saturation range Oxy: 0 to 600 % Air (from 10 to 80C/14 to 176F) 0 to 120 % oxygen (from 10 to 80C/14 to 176F) ppb: 0 to 199.9 % Air (from 10 to 80C/14 to 176F) 0 to 29.9 % oxygen (from 10 to 80C/14 to 176F) Volume concentration in gas 0.00 % to 120.0 Vol-% O2 DO sat. measurement error Oxy: < 0.5 % of measured value + 0.1 % ppb: < 0.5 % of measured value + 0.005 ppm DO concentration range Oxy: 0.00 ppb to 90.00 ppm (mg/l) ppb: 0000 to 9999 ppb (g/l) DO conc. measurement error Oxy: < 0.5 % of measured value + 0.005 ppm Reference voltage 675 mV (default), 0 to 1000 mV (selectable) DO conc. measurement error < 0.5 % of measured value +0.005 ppm Polarization voltage 675 mV (default), 0 to 1000 mV (selectable) Partial pressure 0.000 to 2000 mbar (0 to 1500 mm Hg) Barometric pressure 700 to 1100 mbar (525 to 825 mm Hg) automatic 0 to 9999 mbar (selectable) Salt correction 0.00 to 45.00 g/kg (ppt) (selectable) Temperature input NTC 22 k/NTC 30 k (selectable) Temperature measuring range 20 to 150C (4 to 302F) Temperature resolution 0.1C/1F Temperature measurement error 0.2 % of measured value +0.5 K Conductivity Performance Conductivity input Operation with 2- or 4-electrode and inductive sensors Measurement parameters Conductivity, resistivity*, % concentration, salinity, temperature Conductivity range 0.000 S/cm to 1999 mS/cm Resistivity range 0.5 cm to 999 M cm Concentration range* 0.0 to 100.0 weight % Salinity range 0.0 to 45.0 g/kg (0 to 35C/32 to 95F) Concentration determination 10 ranges including HNO3, HCl, H2SO4, NaOH, NaCl, salinity*, plus custom Temperature input Pt100/Pt1000/NTC 30 k/NTC 100 k** (selectable) Temperature measuring range Pt100/Pt1000: 50 to 250C (58 to 482F) NTC 30 k: 10 to 150C (14 to 302F) NTC 100 k: 10 to 150C (14 to 302F)** Temperature resolution 0.1C/1F Temperature compensation Selectable off, linear (0 to 19.99 %/K), NLF natural water, 4 ultrapure water, +10 chemical curves USP function* Yes, USP <645> for pharmaceutical industry *only for 2/4 pol conductivity, **only for inductive conductivity
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Transmitters
Monitoring and Control of In-line Measurement Systems
Dimension Drawings
M700 front dimensions 163 mm 6.42" M700 side dimensions 159.5 mm/ 6.28" 147.5 mm/ 5.81" 39.5 m m / 1.56"
Transmitter (4-Wire)
213 mm 8.39"
72 mm 2.83"
144 mm 5.67"
189 mm 7.44" 194 mm 7.64" R 15 3 M 6,(4x) 141 mm 5.55" M700 pH module 72 mm 2.83"
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Ordering Information
Transmitters Transmitter base, ss (no modules) Transmitter base, ss, Ex, VPW*, 100230V AC Transmitter base, ss, Ex, 24V AC/DC Transmitter base, coated (no modules) Transmitter base, coated, Ex, VPW*, 100230V AC Transmitter base, coated, Ex, 24V AC/DC *VPW=VariPoWer pH Measurement Modules pH measurement module pH measurement module, Ex ISMpHmeasurement module ISMpHmeasurement module, Ex Dissolved carbon dioxide module Oxygen Measurement Modules Oxygen measurement module Oxygen measurement module, Ex ISMoxygen measurement module ISMoxygen measurement module, Ex Oxygen ppb measurement module Oxygen ppb measurement module, Ex ISMoxygen ppb measurement module ISMoxygen ppb measurement module, Ex ISMoxygen traces measurement module ISM oxygen traces measurement module, Ex Conductivity Measurement Modules Conductivity measurement module Conductivity measurement module, Ex Conductivity (inductive) measurement module Conductivity (inductive) measurement module, Ex Output and Communication Modules Dual 0/4 to 20 mA output module Dual 0/4 to 20 mA output module, Ex PID controller PID controller, Ex PROFIBUS PA PROFIBUS PA, Ex FOUNDATIONfieldbus FOUNDATIONfieldbus, Ex EC 700, for EC 400 communication EC 700, for EC 400 communication, Ex Designation M700S M700XS/VPW M700XS/24V M700C M700XC/VPW M700XC/24V Designation pH 2700 pH 2700X pH 2700i pH 2700iX CO2 5700i Designation O2 4700 O2 4700X O2 4700i O2 4700iX O2 4700ppb O2 4700X ppb O2 4700ppbi O2 4700ppbiX O2 4700i traces O2 4700iX traces Designation Cond 7700 Cond 7700X Cond Ind 7700 Cond Ind 7700X Designation OUT 700 OUT 700X PID 700 PID 700X PA 700 PA 700X FF 700 FF 700X EC 700 EC 700X
Wastewater
Order Number 52 121 174 52 121 175 52 121 176 52 121 171 52 121 172 52 121 173 Order Number 52 121 182 52 121 183 52 121 261 52 121 262 52 121 267 Order Number 52 121 188 52 121 189 52 121 263 52 121 264 52 121 190 52 121 191 52 121 265 52 121 266 52 121 295 52 121 294 Order Number 52 121 184 52 121 185 52 121 186 52 121 187 Order Number 52 121 177 52 121 178 52 121 179 52 121 180 52 121 210 52 121 181 52 121 280 52 121 281 52 121 259 52 121 260 Order Number 52 121 208 52 121 209 Order Number 31 112 3003 52 120 939 Order Number 52 121 198 52 121 203 52 121 196 52 121 250 52 121 192 52 121 193 52 121 194 52 121 204 52 121 205
METTLERTOLEDO
Installation Accessories Pipe mount kit Panel mount kit Other Accessories pH sensor simulator VP simulator Additional Software Functions KI recorder Current characteristic definable FDA 21 CFR Part 11 compliance support* High CO2 compensation (O2) 5 loadable parameter sets Measurement recorder Extended logbook Temp. compensated ultra pure water (Cond) User-defined concentration chart (Cond) *Delivered with audit trail card Call for details on software options for the M700 Designation SW 700-001 SW 700-006 SW 700-007 SW 700-011 SW 700-102 SW 700-103 SW 700-104 SW 700-008 SW 700-009
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Transmitters
Monitoring and Control of In-line Measurement Systems
Features Overview Color touchscreen Intuitive operation Premium ISM functionality Multi-parameter measurement 2-channel/4-channel versions iMonitor User management and logbook
Other Highlights 8 current outputs 8 output relays Traffic light coded sensor information IP66 rated 2 PID process controllers
www.mt.com/m800
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Ordering Information
Transmitters M800 Process 2-channel M800 Process 4-channel Installation Accessories Pipe mount kit Panel mount kit Protective hood Order Number 52 121 813 52 121 853 Order Number 52 500 212 52 500 213 52 500 214
Dimension Drawings
137 mm 5.39"
66 mm/ tt"
137 mm
137 mm
5.39"
5.39"
(+ 0.02") ( 0")
40 mm / 1.58"
150 mm / 5.90"
METTLER TOLEDO
METTLER TOLEDO
M800
158 mm / 6.22"
(+ 0.02") ( 0")
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Transmitters
Monitoring and Control of In-line Measurement Systems
AVAILABLE 2013 M100: Compact and Robust Small Footprint Installation for Hazardous Areas
The M100 is a single-channel, multi-parameter transmitter compatible with ISM sensors for measuring pH/ORP, pH/pNa, oxygen and conductivity. Thanks to its compact head mount design the M100 2-wire requires only a small footprint in the plant. With its explosion proof/flameproof enclosure and intrinsically safe electronics the M100 offers the most versatile measurement solution for both hazardous and non-hazardous area installation. Featuring ISM functionality the M100 greatly reduces maintenance efforts, resulting in significant cost savings. Carrying the HART protocol the M100 allows for easy transmitter configuration and integration of sensor diagnostics into asset management platforms. Specifications
General Supply voltage 14 to 30 VDC Number of outputs 4 to 20 mA (loop powered), Ambient temperature 20 to 60C (4 to 140F) Relative humidity 0 to 95 % non-condensing Enclosure rating IP66/NEMA 4X Housing material Stainless steel Hazardous area classification M100(G)/2XH: ATEX/IECEx Zone 1*, FM cFMus Cl.I Div.1*, NEPSI Ex Zone 1* Hold input Yes Analog input Yes Communication HART Asset management tool compatibility AMS versions 10 and 11, Simatic PDM version 6, FDT frame applications *In progress
Features Overview NEPSI Ex/ATEX/FM in preparation for X version Explosion proof/flameproof with intrinsically safe protection Multi-parameter unit HART communication IP66/NEMA 4X rated Displayless
ISM Highlights Plug and Measure functionality CIP/SIP/Autoclaving counter Dynamic Lifetime Indicator Adaptive Calibration Timer Easy installation and fast commissioning
Did You Know The support of all major asset management tools through the M100 ensures maximum compatibility, and easy integration of sensor diagnostics.
www.mt.com/m100
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Parameter Specifications
pH, pH/pNa Performance Measurement parameters pH, ORP input range pH display range Resolution Relative accuracy * Temperature compensation Temperature measuring range Temperature resolution Temperat. measurement error* Max. length sensor cable analog: Calibration *ISM input signal causes no additional error pH, mV, and temperature 1500 to 1500 mV 2 to 16 pH 0.001/0.01/0.1/1 (can be selected) 1 digit Automatic/ manual 30 to 130C (22 to 266F) 0.001/0.01/0.1/1C/F (can be selected) 1 digit 20 m (65 ft), depending on sensor; ISM 80 m (260 ft) 1 or 2 point calibration, process calibration
Amperometric Oxygen Performance Measurement parameters Saturation or concentration and temperature Dissolved oxygen measuring ranges Saturation 0 to 500 % air, 0 to 200 % O2 Concentration 0.1 ppb (g/L) to 50.00 ppm (mg/L) DO accuracy* 1 digit Polarization voltage 674 mV/500 mV (configurable) Temperature compensation Automatic Temperature measuring range 30 to 150C (22 to 302F) Temperature accuracy* 1 digit Calibration 1-point (slope or offset) calibration, process calibration (slope or offset) calibration *ISM input signal causes no additional error Conductivity Performance Measurement parameters Conductivity, and temperature Conductivity ranges 4-electrode sensor: 0.01 to 650 mS/cm (1.54 cm to 0.1 Mcm) Temperature measuring range 40 to 200C (40 to 392F) Cond/Res accuracy* 1 digit Cond/Res repeatability* 1 digit Cond/Res resolution 0.001/0.01/0.1/1 (can be selected) Temperature resolution 0.001/0.01/0.1/1C/F (can be selected) Temperature accuracy* 1 digit Temperature repeatability* 1 digit Chemical concentration curves NaCl, NaOH, HCl, HNO3 H2SO4, H3PO4 TDS ranges NaCl, CaCO3 Calibration 1 or 2 point calibration, process calibration *ISM input signal causes no additional error
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Transmitters
Monitoring and Control of In-line Measurement Systems
Dimension Drawings
30 mm 1.18"
6 mm 0.24"
4
m 2m " 5 6 . 1
16 mm 0.63"
18 mm 0.71"
18 mm
0.71" 1.34"
16 mm
0.63"
17 mm
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58 mm 2.28"
34 mm
32 mm 1.26"
34 mm 1.14"
mm 17 7" 0.6
Chemical
Ordering Information
Transmitter M100/2H, 1-channel multi-parameter M100/2XH, 1-channel multi-parameter Parameter Guide M100/2(X)H Parameter pH/ORP, pH/pNa Conductivity 4-e Amp. DO ppm/ppb/ trace *Ingold and Thornton sensors Accessories Pipe mount kit Panel mount kit Protective hood METTLER TOLEDO Housing InFit761e, InTrac777e, InTrac797e Order Number 30 026 577 30 026 578 M100/2(X)H *// Order Number 52 500 212 52 500 213 52 500 214 Order Number see catalog section housing
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Transmitters
Monitoring and Control of In-line Measurement Systems
NEW! M400 2-Wire: Reliable and Intelligent For Hazardous Area Applications
The M400 2-wire, single-channel, multi-parameter transmitter for pH/ORP, dissolved oxygen, gas phase oxygen and conductivity provides highest reliability and process safety in hazardous area environments. Advanced ISM functionality enables predictive maintenance resulting in reduced operating costs and helps to improve productivity. The HART interface provides easy integration of sensor diagnostics tools into process control systems. Specifications
General Power voltage 14 to 30 VDC Number of outputs 2 4 to 20 mA (loop powered), Display Backlit LCD, 4 lines Languages 8 (English, German, French, Italian, Spanish, Portuguese, Russian and Japanese) Ambient temperature 20 to 60C (4 to 140F) Relative humidity 0 to 95 % non-condensing Enclosure rating IP66/NEMA 4X Housing material Aluminum die cast Hazardous area classification M400/2H: FM cFMus Cl.I Div.2*, NEPSI Ex Zone 2 M400(G)/2XH: ATEX/IECEx Zone 1, FM cFMus Cl.I Div.1*NEPSI Ex Zone 1 PID process controller Yes Hold input Yes Analog input Yes Alarm contact Yes (alarm delay 0 to 999 s) Communication HART Asset management tool compatibility AMS versions 10 and 11, Simatic PDM version 6, FDT frame applications** *In progress **For data provided by generic HART DTM
HART
Features Overview NEPSI Ex/ATEX/FM* approved for X version Mixed-mode input (analog or ISM sensors accepted) Multi-parameter unit HART communication Two 420 mA current outputs, galvanically isolated, as a standard 2 freely configurable digital output signals, 2 digital input signals IP66/NEMA 4X rated *In progress
Other Highlights Plug and Measure functionality CIP/SIP/Autoclaving counter Dynamic Lifetime Indicator Adaptive Calibration Timer Quick set up mode for fast installation
www.mt.com/m400-2wire
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Parameter Specifications
pH, pH/pNa and ISFET Performance Measurement parameters pH, ORP input range* pH display range Resolution Relative accuracy Temperature input Temperature compensation Temperature measuring range Temperature resolution Temperat. measurement error* Max. length sensor cable Calibration *For analog input signal (ISM input signal causes no additional error) pH, mV, and temperature 1500 to 1500 mV 1 to 16 pH 0.001/0.01/0.1/1 (can be selected) 0.02 pH; 1 mV Pt1000, Pt100, NTC 22k Automatic / manual 30 to 130C (22 to 266F) 0.001/0.01/0.1/1C/F (can be selected) 0.25C ( 0.45F) analog: 20 m (65 ft), depending on sensor; ISM 80 m (260 ft) 1 or 2 point calibration, process calibration
Amperometric Oxygen Performance Measurement parameters Dissolved oxygen: Saturation or concentration and temperature Oxygen in gas: Concentration and temperature Current range 0 to 900 nA Oxygen measuring ranges Dissolved oxygen: Saturation 0 to 500 % air, 0 to 200 % O2 Concentration 0.1 ppb (g/L) to 50.00 ppm (mg/L) In gas: 0 to 9999 ppm O2 gas, 0 to 100 vol % O2 Oxygen accuracy* Dissolved oxygen saturation: 0.5 % of the measured value or 0.5 %, whichever is greater. Concentration at high values: 0.5 % of the measured value or 0.050 ppm/ 0.050 mg/L, whichever is greater. Concentration at low values: 0.5 % of the measured value or 0.001 ppm/ 0.001 mg/L, whichever is greater. In gas: 0.5 % of the measured value or 5 ppb, whichever is greater for ppm O2 gas. 0.5 % of the measured value or 0.01 %, whichever is greater for vol % O2. Resolution current 6 pA Polarization voltage 1000 to 0 mV for analog sensors 550 mV or 674 for ISM sensors (configurable) Temperature input NTC 22k Temperature compensation Automatic Temperature measuring range 30 to 150C (22 to 302F) Temperature accuracy* 0.25 K in the range of 10 to + 80C (14 to + 176F) Max. length sensor cable analog: 20 m (65 ft); ISM 80 m(260 ft) Calibration 1-point (slope or offset) calibration, process calibration (slope or offset) calibration *For analog input signal (ISM input signal causes no additional error) Conductivity Performance Measurement parameters Conductivity, and temperature Conductivity ranges (2-e/4-e) 2-electrode sensor: 0.02 to 2000 S/cm (500 cm to 50 Mcm) 4-electrode sensor: 0.01 to 650 mS/cm (1.54 cm to 0.1 Mcm) Temperature input Pt1000 Temperature measuring range 40 to 200C (40 to 392F) Max. length sensor cable 60 m (196.9 ft) with 2-electrode sensor, 15 m (50 ft) with 4-electrode sensor 80 m (260 ft) with ISM sensor Cond/Res accuracy* 0.5 % of reading or 0.25 , whichever is greater, up to 18 Mcm Cond/Res repeatability* 0.25 % of reading or 0.25 , whichever is greater Cond/Res resolution 0.001/0.01/0.1/1 (can be selected) Temperature resolution 0.001/0.01/0.1/1C/F (can be selected) Temperature accuracy* 0.25C ( 0.45F) Temperature repeatability* 0.13C ( 0.23F) Chemical concentration curves NaCl, NaOH, HCl, HNO3 H2SO4, H3PO4 User-defined concentration table (55 matrix) TDS ranges NaCl, CaCO3 Calibration 1 or 2 point calibration, process calibration *For analog input signal (ISM input signal causes no additional error)
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Transmitters
Monitoring and Control of In-line Measurement Systems
Dimension Drawings
114 mm/4.49" 150 mm / 5.9" 150 mm/5.9" 27 mm 114 mm/4.49" 1.06" 27 mm 1.06"
136 mm/5.35"
150 mm/5.9"
6.5 mm 0.256"
43 mm 1.69" 90 mm 3.54"
28 mm 1.10"
150 mm/5.9"
90 mm / 3.54"
90 mm/3.54"
137 mm 5.39"
+ +
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137 mm 5.39"
+ +
Chemical
Ordering Information
Transmitter M400/2H, 1-channel multi-parameter M400/2H, 1-channel multi-parameter M400G/2XH, 1-channel multi-parameter Order Number 30 025 514 30 025 515 30 025 516
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Transmitters
Monitoring and Control of In-line Measurement Systems
Transmitter (2-Wire)
HART
HART
Features Overview ATEX/FM approved for X versions Advanced ISM technology for easy and reliable maintenance HART-communication available as a standard Sensocheck real-time sensor diagnostics and Sensoface display information
Other Highlights Internal log-book (100 entries) expandable to 200 (with AuditTrail) Multi-level password protection 2 analog outputs available as a standard Selection of TAN software options available
www.mt.com/m420
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Parameter Specifications
pH Performance Measurement parameters pH range ORP range Resolution Measurement error Temperature input Temperature measuring range Temperature resolution Temperature measurement error DO and O2 Gas Performance Measurement parameters Oxygen display range Oxygen measurement error Temperature input Temperature measuring range Temperature resolution Temperature measurement error *For analog input signal (ISM input signal causes no additional error) Cond and Cond Ind Performance Measurement parameters Effective measuringe range Conductivity measurement error Temperature input Temperature measuring range Temperature resolution Temperature measurement error Cond 2-e, Cond 4-e, Cond Ind Cond 2-e: 0.2 S C to 200 mS C, Cond 4-e: 0.2 S C to 1000 mS C Cond Ind: 0.000 to 1999 mS/cm Cond 2-e: < 1 % measured value + 0.4 S C Cond 4-e: < 1 % measured value + 0.4 S C Cond Ind: < 1 % measured value + 0.005 mS/cm PT100/PT1000/NTC 30 k PT100/PT1000: 50.0 to 200.0C (58 to 392F) NTC 30 k: 20 to 150C (4 to 302F) 0.1C/1F < 0.5 K (<1 K at PT100, <1K at NTC > 100C) pH, mV, and temperature 0 to 14 pH 1500 to 1500 mV 0.01 pH, 1 mV < 0.02 pH; < 1 mV Pt100/Pt1000/NTC 30 k 20 to 130C (4 to 266F) 0.1C/1F < 0.5C (< 1C for Pt100; < 1C for NTC at > 100C)
DO, O2 gas Saturation: 0 600 %, Concentration: 0 99.99 mg/l resp. 0 99.99 ppm Volume concentration in gas: 0 99.99 vol- % < 0.5 % v. M. + 0.05 nA + 0.005 nA/K * NTC 22 k , NTC 30 k 20 to 150C (4 to 302F) 0.1C/1F < 0.5C (< 1C at > 100C)
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Transmitters
Monitoring and Control of In-line Measurement Systems
Transmitter (2-Wire)
Dimension Drawings
74 mm 74 mm 2.91" 2.91"
34 mm 1.34" 34 mm 1.34"
80 mm 3.15" 80 mm 3.15" 138 mm 0.5 mm 138 mm 0.5 mm 5.43" 0.02" 5.43" 0.02"
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Ordering Information
Transmitters pH M420 pH H M420 pH H OUT2 M420 pH XH M420 pH XH OUT2 Transmitters O2 M420 O2 H M420 O2 H OUT2 M420 O2 XH M420 O2 XH OUT2 Transmitters Cond M420 Cond H M420 Cond H OUT2 M420 Cond XH M420 Cond XH OUT2 Transmitters Cond Ind M420 Cond Ind H M420 Cond Ind H OUT2 M420 Cond Ind XH M420 Cond Ind XH OUT2 Software Options Log book Extended log book (AuditTrail) Oxygen trace measurement Current input & 2 digital inputs Installation Accessories Pipe mount kit Panel mount kit Protective hood Order Number 52 121 405 52 121 406 52 121 407 52 121 408 52 121 415 52 121 416 52 121 417 52 121 418 52 121 425 52 121 426 52 121 427 52 121 428 52 121 435 52 121 436 52 121 437 52 121 438
52 121 466 52 121 467 52 121 468 52 121 469 Order Number 52 120 741 52 121 471 52 121 470
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Transmitters
Monitoring and control of In-Line Measurement Systems
Fieldbus Transmitter
HART
Profile 3.0 for analyzers According to ICE 1158-2 with FISCO FISCO bus supply: 9 to 17.5 V Linear barrier: 9 to 24 V <13.2 mA <17.6 mA According to ICE 1158-2 with FISCO FISCO bus supply: 9 to 17.5 V Linear barrier: 9 to 24 V <13.2 mA <17.6 mA
Features Overview High performance and advanced electronics Large, clear data display Continuous sensor and transmitter diagnostics PROFIBUS PA or FOUNDATION fieldbus version IP65/NEMA 4X waterproof rated enclosure Class I, Division 1 versions available
Other Highlights 2-wire installation Wall, pipe or panel mountable Simple installation Simple cost effective wiring Simple integration of fully automated plants Continuous feedback of sensor status
International
O2 4100 PA/O2 4100e FF Specifications Measurement parameters DO saturation or concentration or gaseous oxygen and temperature DO measuring current 0 to 600 nA (low level);0 to 1800 nA (high level) DO saturation range 0 to 500 % (from 10 to 80C/14 to 176F) DO sat. measurement error 0.5 % of measured value +0.1 % DO concentration range 0.00 to 50.00 ppm (mg/l) DO conc. measurement error 0.5 % of measured value +0.05 ppm Volume concentration in gas 0.00 % to 120.0Vol- % O2 Polarization voltage 0 to 1000 mV (selectable) Process pressure 0.000 to 9.999 bar (selectable) 0.00 to 145.0 psi absolute (selectable) Salt correction 0.00 to 45.00 g/kg (ppt) (selectable) Temperature input NTC 22 k/NTC 30 k (selectable) Temperature measuring range 20 to 150C (4 to 302F) Temperature resolution 0.1C/1F Temperature measurement error <0.5C (<1C for Pt100;<1C for NTC at >100C) Cond 7100 PA/Cond 7100e FF Specifications Measurement parameters Conductivity (resistivity), and temperature Conductivity range 0.2 S3 C to 1000 mS3 C (C = cell constant) Units of measure S/cm, mS/cm, S/ m, M3 cm, %, Measurement error <1% of measured value +0.4 S3 C Temperature input Pt100/Pt1000/NTC 30 k/NTC 8.55 k Temperature measuring range Pt100/Pt1000: 20 to 200C (4 to 392F) NTC 30 k: 20 to 150C (4 to 302F) NTC 8.55 k: 10 to 130C (4 to 266F) Temperature resolution 0.1C/1F Temperature measurement error <0.5C (<1C for Pt100;<1C for NTC at >100C) Chemical concentration curves NaCl, HCl, NaOH, H2SO4, HNO3; all 0 to 10 % Salinity 0 to 45 % CondI 7100 PA/Cond Ind 7100e FF Specifications Measurement parameters Conductivity, and temperature Conductivity range 0 to 99.99 mS/cm to 0 to 1999 mS/cm Units of measure mS/cm, %, SAL Measurement error <1% of measured value Temperature input Pt100/Pt1000/NTC 30 k/NTC 100 k Temperature measuring range Pt100/Pt1000: 20 to 150C (4 to 302F) NTC 30/100 k: 20 to 130C (4 to 266F) Temperature resolution 0.1C/1F Temperature measurement error <0.5C (<1C for Pt100;<1C for NTCat >100C) Chemical concentration curves NaCl, HCl, NaOH, H2SO4, HNO3; all 0 to 10 % Salinity 0 to 45 %
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Transmitters
Monitoring and control of In-Line Measurement Systems
Fieldbus Transmitter
Communication Model (profile for analytical devices) Through the assignment of specific device functions to standardized function blocks, interoperability of analytical devices becomes manufacturer-independent. For the first time it is now possible to use uniform operational control and engineering tools.
Physical Block
Global Status
Control Transducer Block meas/cal
15 mm/ 0.59"
144 mm 5.67"
Cyclic Services
Temperature Transducer Block CondI/ %/SAL C /F CondI/ %/SAL C /F Limit Value Transducer Block Limit Value Transducer Block
42 mm 1.65" 84 mm 3.31"
21.1 0.83"
43 1.6
CondI 7100 PA
27.5 mm 1.08"
Resource Block
Conductivity R specific Concentration Salinity Temperature Cell Constant
Cond
Transducer Block
15 mm/0.59"Channel
AI-Function Block 2
Channel
Temp
AI-Function Block 3
42 mm 1.65" 84 mm 3.31"
Fieldbus
AI-Function Block 1
Cond 7100e FF
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Ordering Information
Transmitters pH 2100 PA(2-wire, w/PROFIBUS PA, Ex) pH 2100e FF (2-wire, w/FOUNDATIONfieldbus, Ex) O2 4100 PA (PROFIBUS PA, Ex) O2 4100e FF (FOUNDATIONfieldbus, Ex) Cond 7100 PA (2-wire, w/PROFIBUS PA, Ex) Cond 7100e FF (2-wire, w/FOUNDATION fieldbus, Ex) Cond 7100 PA (2-wire, w/PROFIBUS PA, Ex) Cond Ind 7100e FF (2-wire, w/FOUNDATION fieldbus, Ex) Installation Accessories Pipe mount kit Panel mount kit Protective hood Oxygen sensor simulator (VP) Oxygen sensor simulator (T-82) Order Number 52 121 042 52 121 245 52 121 091 52 121 246 52 121 047 52 121 247 52 121 273 52 121 248 Order Number 52 120 741 52 120 740 52 120 739 52 200 891 32 1082
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Transmitters
Monitoring and Control of In-line Measurement Systems
Trb 8300 Series Transmitters For Turbidity, Optical Density and Color Sensors
The Trb 8300 Series transmitters are versatile products that are easy to use and deliver maximum performance. The Trb 8300D works together with the InPro 8600D series sensors optimized for brewing processes measuring at 25/90 angles to characterize particle size distribution. The Trb 8300 operates in conjunction with the InPro 8050/8100/8200 series turbidity sensors which utilize backscattered light to determine particle concentration and optical density in pharmaceutical processes. The Trb 8300 F/S works along with the InPro 8400 that has been optimized for low to medium turbidities as well as trend monitoring of particle size distribution. With a wide measuring range, advanced features, and high functionality, they are the most cost-effective turbidity products on the market today. Specifications
General Power supply 100 to 240 V AC, 25 watts maximum, 47 to 63 Hz or 20 to 32 V DC, 25 watts maximum Number of outputs Four 0/4 to 20 mA Alarm contact Relay contact, mechanical SPDT, floating Alarm delay 0 to 600 s Wash contact Relay contact, mechanical SPDT, floating Limit contacts Two relay contacts, mechanical SPDT, floating Hold input Yes Control input Yes Display Backlit LCD, 20 characters 3 4 lines Certificates and Approvals CE, CSA (general purpose), and UL
Features Overview Multiple calibration options Multiple selectable measuring units including FTU, NTU, EBC, g/l, percent, ppm and ASBC (8300D) Backlit display with menu driven text Four 0/4 to 20 mA outputs Multi-level password protection
Other Highlights Simple installation and limited maintenance CE, UL and CSA compliant (general purpose)
Did You Know Turbidity is caused by minute suspended particles in solution that interact with light. When light hits the particles the light is scattered in all directions.
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Specifications
Trb 8300 Technology Fiber optic backscattered light Light source LED Light wavelength 880 nm Selectable measuring units FTU, NTU, EBC, g/l, percent, ppm Measurement range With InPro 8200: 5 FTU to 4000 FTU (Formazin Turbidity Units) 0 to 30 g/l suspended solids (diatomaceous earth) With InPro 8100 or 8050: 10 FTU to 4000 FTU (Formazin Turbidity Units) 0 to 250 g/l suspended solids (diatomaceous earth) Resolution 0.01 FTU Parameter sets Three (A, B and C) stored in memory and recalled by software menu or remote access Calibration Three calibration types: manual, process, or multipoint (1 to 5 points) Security Password protected menu access Trb 8300F/S Technology Forward and side scattering turbidity Light source Tungsten lamp Light wavelength 400 nm to 750 nm (visible region) Selectable measuring units FTU, NTU, EBC, g/l, ppm Measurement range 0 to 400 FTU (Formazin Turbidity Units) 0 to 400 NTU (Nephelometric Turbidity Units) 0 to 100 EBC(European Brewery Convention) 0 to 1000 ppm (Parts per Million Solids Content) Measurement accuracy 1.0% Resolution 0.01 FTU Parameter sets Three (A, B and C) stored in memory and recalled by software menu or remote access Calibration Factory calibration (download of sensor specific multipoint factory calibration or manual entry) Process calibration (adjustment of slope or offset) Multipoint calibration (2 to 5 points) Security Password protected menu access Tbr 8300 D Sensor connection Digital input/output (RS485) fo InPro8600/D Selectable measuring units FTU, NTU, EBC, g/l, ppm, ASBC Measurement range 0 to 400 FTU (Formazin Turbidity Units) 0 to 400 NTU (Nephelometric Turbidity Units) 0 to 100 EBC(European Brewery Convention) 0 to 1000 ppm (Parts per Million Solids Content) 0 to 7000 ASBC(American Society of Brewing Chemist) Resolution 0.01 FTU Parameter sets Three (A, B and C) stored in memory and recalled by software menu or remote access Calibration Factory calibration: with Plug and Measure operation Process calibration: single-point calibration simulta neously with sampling (adjustment of slope or offset) Security Password protected menu access
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Transmitters
Monitoring and Control of In-line Measurement Systems
Dimension Drawings
161.5 mm 6.36" 118.1 mm 4.65" 108.2 mm 4.26"
114.3 mm 4.50"
Trb 8300D
43.4 mm 1.71"
125.0 mm 4.92"
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DEF
GHI
JKL
MNO
PQR
STU
VWX
YZ#
/=:
114.3 mm 4.50"
Trb 8300
45.3 mm 1.78"
162.4 mm / *163.3 mm 6.39" / *6.43" 117.1 mm / *118.6 mm 4.61" / *4.67" 106.4 mm 4.19"
125.0 mm 4.92"
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ABC
DEF
GHI
JKL
MNO
PQR
STU
VWX
YZ#
/=:
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90.2 mm 3.55"
90.2 mm 3.55"
Food &Bev.
Ordering Information
Transmitters Trb 8300 (100 to 240 V AC) Trb 8300 (24 V DC, not loop powered) Trb 8300 F/S (100 to 240 V AC) Trb 8300 F/S (24 V DC, not loop powered) Trb 8300D (100 to 240 V AC) Trb 8300D (24 V DC, not loop powered) Accessories Waterproof enclosure, IP65, wall-mounted Trb 8300 Field enclosure, IP66, wall-mounted Trb 8300 F/S Field enclosure, IP66, wall-mounted Sensor simulator 8400 Order Number 52 800 204 52 800 906 52 800 865 52 800 866 52 800 927 52 800 928 Order Number 52 800 864 52 800 867 52 800 867 52 800 885
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ISM
Into the Future of Process Analytics
Transmitter module
Sensor module
Features Overview 1 key, 2 LEDs (red, green) Easy pairing of sensor and transmitter module 2 LEDs (green) Connection of sensor by Plug and Measure 15C to +50C (5 to 122F) (by usage of an appropriate battery) Automatic recognition of sensor 595% rH (non-condensing) module IP65 Protocol according to IEEE 802.15.4 The LEDs on the receiver and transmitter module indicate the status of the W100 at a glance Other Highlights Full ISM functionality One key operation LED display for status information
www.mt.com/pro-W100
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Ordering Information
Description W100 Cableless Kit METTLERTOLEDO Housing InFit 761e, InTrac 777e, InTrac 779e, InTrac 797e, InTrac 785 Installation Accessories Mounting kit for transmiter module Adapter ring for oxygen sensors Order Number 52 003 746 Order Number see catalog section housing Order Number 52 003 759 52 003 758
Parameter Guide
Description ISM Sensor W100 Cableless Kit pH/ORP Conductivity Oxygen* ppm/ppb * Available for liquid and gas phase measurement
54 mm 2.13''
54 mm 2.13''
54 mm 2.13''
54 mm 2.13''
60 mm 2.36''
20 mm
0.79''
34 mm
1.34''
Cableless solution W100 integrated in complete system with transmitter, housing and measuring electrode.
Transmitter module
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For Advanced Process Analytics
HART
Features Overview Auto-recognition of sensors Measuring and recording for months Stand-alone operation with battery Ex proof (Zone 1), optional IP67robust und compact Remote access of data read out and configuration
Other Highlights iRO Manager software included Bluetooth interface Up to 2 ISM sensors can be connected Data export to CSV file
www.mt.com/iRO
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Ordering Information
Description iRO iROX iSense Asset Suite Accessories ISMY-cable ISM extension 3 m (9.84 ft) ISM extension 5 m (16.4 ft) ISM extension 7 m (23.0 ft) Battery charger Battery (rechargeable) Adapter USB/RS232 Protection fitting sensor Rope for protection fitting Protective hood iRO module Spare parts Connection cable ISMsensors Mounting tool iROmodule PC cable for iRO Manager Order Number 52 004 001 52 004 002 52 900 337 Order Number 52 004 011 52 004 012 52 004 013 52 004 014 52 004 015 52 004 016 52 004 017 52 004 018 52 004 019 52 004 020 Order Number 52 004 005 52 004 006 52 004 007
Parameter Guide
Description iRO, iROX * For liquid and gas phase measurement ISM Sensor pH/ORP amperometric oxygen* conductivity (4-e)
Did You Know Free software for easy configuration of iRO, data analysis and graphing. iRO Manager also provides at-a-glance evaluation of sensor condition, allowing pre-emptive maintenance before measurements are affected.
iSense Asset Suite software for ISM ensors offers verification and calibration s of ISM sensors away from hazardous or sensitive measurement points. iSense stores all sensor related activities, such as calibration or maintenance, for excellent traceability.
The iRO Data Logger can be equipped with several ISM sensors and electrodes
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Into the Future of Process Analytics
Features Overview Automatic PDF protocols with sensor registration/calibration/ adjustments/deactivation Protocols of field calibration Full sensor history Database export for further analysis
Other Highlights Intuitive Windows interface Early detection of worn-out sensors Comprehensive, at a glance sensor status analysis
www.mt.com/iSense
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Ordering Information
Description iSense Asset Suite Starter Kit iSense M400 Type 1 Starter Kit iSense M400 Type 2 Starter Kit iSense M420 pH H Starter Kit iSense M420 pH H OUT2 Starter Kit iSense M420 pH XH Starter Kit iSense M420 pH XH OUT2 Starter Kit iSense M420 O2 H Starter Kit iSense M420 O2 H OUT2 Starter Kit iSense M420 O2 XH Starter Kit iSense M420 O2 XH OUT2 Accessories iLink-1-wire (cable DS AK9-RJ12 with dongle) iLink-RS 485 iLink-RS 485 VP CalBox Order Number 52 900 337 52 121 384 52 121 385 52 121 483 52 121 484 52 121 485 52 121 486 52 121 487 52 121 488 52 121 489 52 121 490 Order Number 52 300 383 52 300 399 30 014 134 52 300 400
Comprehensive database:
All sensors operations are recorded in the SQL database and can be exported for further trend analysis.
Intelligent calibration:
Use the calibration results to perform an in-depth analysis of each sensor.
www.mt.com / iSenseLight
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Standard (InPro 6850i) Simulator O2 Kit Simulator O2 ZERO 0% Simulator O2 AIR 20.95 Vol% Simulator O2 TGL Toggle Mode 30sec Simulator O2 ERR1 9999% Simulator O2 ERR2 9999%
25C (77F) 40C (104F)/100% (air) sat 0% 25C (77F) &100% & 40C (104F) 9999% 25C (77F) 83% 90C (194F)
Features Overview Tool for verification of a measuring system Service tool for quick checks Control of transmitter settings Troubleshooting
Standard (InPro 6900i&InPro 6950i) Simulator O2 ppb Kit Simulator O2 ppb ZERO 0% 5C (41F) Simulator O2 ppb AIR 20.95 Vol% 25C (77F)/100% (air) sat Simulator O2 ppb TGL Toggle Mode 0% 5C (41F) 30sec & 100% & 25C (77F) Simulator O2 ppb ERR1 9999% 9999% 25C (77F) Simulator O2 ppb ERR2 9999% 83% 90C (194F) Standard (InPro 5000i) Simulator CO2 Kit Simulator CO2 15 mbar 15 mbar Simulator CO2 950 mbar 950 mbar Simulator CO2 TGL Toggle Mode 30sec Simulator CO2 ERR1 204.3 mbar Simulator CO2 ERR2 10.1 mbar
25C (77F) 40C (104F) 15 mbar 25C (77F) & 950 mbar &40C (104F) 37C (98.6F) 37C (98.6F)
www.mt.com/ISM
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Ordering Information
Description Simulator pH Kit Simulator O2 Kit for InPro 6850i Simulator O2 ppb Kit for InPro 6900i Simulator O2 Trace Kit for InPro 6950i Simulator CO2 Kit for InPro 5000i Order Number 52 300 410 52 300 416 52 300 422 52 300 428 30 031 035
Did You Know The ISM pH, oxygen and CO2 service tools are unique products that can control and verify loop and transmitter settings. The simulators generate a comprehensive dataset of non-modifiable ISM parameters.
65 mm 2.54"
1:1
16 mm 0.63"
Service tool dimensions
Measuring point with Measuring point with METTLER TOLEDO Electrode METTLERTOLEDO electrode Connecting O2 ISM ISM Connecting Qualifying plug-in head
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Introduction
Flexibility in Process Adaption
Housings
1 Top-entry system in closed or pressurized reactor/vessel 2 Side-entry system in reactor or vessel 3 Pipe-entry or direct-mounted system 4 Flow-through system 5 Immersion system in pressure-free, open basin or vessel 6 Off-line measurement system (not illustrated)
Stationary or direct-mounted system Retractable system (electrode can be replaced during an on-going process)
Threaded Threaded ANSI/DIN Ladish Tuchenhagen/ Cap Nut NPT Flange (Tri-Clamp) Varivent Common O-rings Key EPDMFDAListed EP EPDMPeroxide Cured EP-pc Kalrez FDA Listed USPClass VI Ka-FDA-USP VI Silicone FDAListed USPClass VI Si-FDA-USP VI Silicone Peroxide Cured Si-pc PTFE/PTFE Coated* N/A Viton FDA Listed Vi * As tested PTFE materials failed to provide acceptable elastomeric sealing and are not recommended.
Common Wetted Parts Key Stainless Steel 316L SS 316L Stainless Steel 316L with Electropolish SS E-P Stainless Steel 316L with Machined Surface RaXX Hastelloy HA-C22 Titanium Ti PVC PVC PVDF PVDF PTFE PTFE
retractable, or flow through design and turn to the corresponding section that follows. A variety of different housings are available in each section
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The Ingold Socket and Safety Socket Recognizing the need for a strong, sanitary, and safe process connection, Ingold engineered a socket to exceed the requirements found in the most demanding process environments.
Ingoldhousings The hardware used to connect your analytical system to your process is now more important than ever and can actually improve your overall operating efficiency. Retractable housings, first pioneered by METTLERTOLEDO Ingold, have now evolved into highly-sophisticated components which are process- independent, making sensor mainten ance possible at any time without interrupting your process. Pneumatically operated housings insert and retract sensors automatically and form the cornerstone of a fully autonomous analytical system, capable of unattended cleaning and calibration. With an automated system your highlyskilled maintenance staff is able to focus on critical maintenance and repair projects rather than cleaning and calibrating sensors, raising the efficiency and productivity of your operation. For more information on automated maintenance systems, see page 168. Stationary housings are widely used in all industries, providing a secure, durable, and safe way to position sensing devices in a process. Once connected, however, the stationary housing and sensor must be left in place until the process stops or flow is interrupted and the tank/pipe is drained.
Wide range of process connections Only a representative sample of Ingolds extensive process connection products are included in this catalog. Please refer to the METTLER TOLEDO SpecBook and product literature for more information. Dont see exactly what you need? METTLERTOLEDO Ingold has more than 50 years of experience engineering specialized components or altering existing products to meet specific project requirements. Whether your need is for process resistant metals, special finishes, or modified dimensions, challenge us chances are we have already designed what you need.
When used with an appropriate housing, the Ingold Safety Socket allows the housing O-ring to break its seal while the cap nut retains a safe thread engagement. (See diagram below).
Retractable housings: Secure Self-cleaning Process-independent Manual or automated Insertion lock without sensor For use in hazardous areas (ATEX, FM certificates)
Looking for a non-standard connection? A growing number of projects co-locate redundant production facilities around the globe, occasionally standardizing process connections. METTLER TOLEDO Ingold is an international company, working with clients world-wide to equip state-of-the-art processing facilities with liquid analytical systems. If your project requires special process connections, we can help.
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Housings
Specifications
Wetted Parts Stainless 316L Finish N6/Ra32 (Ra= 0.8 m/32 in) Pressure Rating 16 bar (232 psi)
Screw-in Sockets Primarly used for 19 mm vessel and pipe mounting applications. Specifications
Wetted Parts Stainless 316L Finish N6/Ra32 (Ra= 0.8 m/32 in) Pressure Rating Not tested
Blind Plugs Manufactured to exacting standards to seal unused weld-in sockets and ports during cleaning and general operation. Specifications
Wetted Parts Stainless 316L *O-ring failure Finish N6/Ra32 (Ra= 0.8 m/32 in) Pressure Rating 85 bar (1200 psi)*
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Ingold Sockets Bore Size Insertion Length Angle Ingold socket, weld-in 25 mm 40 mm 15 Ingold socket, weld-in 25 mm 40 mm 0 Ingold socket, weld-in 25 mm 48 mm 15 Ingold socket, weld-in 25 mm 50 mm 0 Ingold socket, weld-in 25 mm 55 mm 15 Ingold socket, weld-in 25 mm 60 mm 0 OPTIONS: Ra finish, electro-polish, non-reactive materials, other Ingold Safety Sockets Bore Size Insertion Length Angle Ingold safety socket, DN25/S weld-in 25 mm 40 mm 15 Ingold safety socket, DN25/S weld-in 25 mm 47 mm 0 OPTIONS: Ra finish, electro-polish, non-reactive materials, other Screw-in Sockets Screw-in socket Bore Size 19 mm Insertion Length Angle 40 mm 0 OrderNumber 00 764 1014 00 764 1017 00 764 1015 00 764 1018 00 764 1016 00 764 1019 Custom Order Number 52 400 462 52 400 518 Custom Order Number 00 764 2036 Order Number 00 763 2000 00 764 2040 00 764 2026 00 764 2022 00 764 2023 00 764 2027 00 764 2024 00 764 2028 Custom
Blind Plugs Connect Bore Size Insertion Length Wetted Parts BSP socket plug, straight 2" BSP 25 mm 50 mm Stainless 316L Ingold socket plug, straight DN25 Ingold 19 mm 42 mm Stainless 316L Ingold socket plug, straight DN25 Ingold 25 mm 40 mm Stainless 316L Ingold socket plug, 15 DN25 Ingold 25 mm 40 mm Stainless 316L Ingold socket plug, 15 DN25 Ingold 25 mm 48 mm Stainless 316L Ingold socket plug, straight DN25 Ingold 25 mm 50 mm Stainless 316L Ingold socket plug, 15 DN25 Ingold 25 mm 55 mm Stainless 316L Ingold socket plug, straight DN25 Ingold 25 mm 60 mm Stainless 316L OPTIONS: Ra finish, electro-polish, non-reactive materials, O-rings, process connection, other
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Flexible Multi-Parameter Control
Housings
Suggested Sensors
USP
Class VI
pH DO CO2 Conductivity Turbidity InPro 3030 InPro 6050 InPro 5000 InPro 7001 InPro 8050 InPro 3100 InPro 6800 (G) InPro 7100 InPro 8100 InPro 3250 InPro 6850 i (G) InPro 8200 InPro 4010 InPro 6900 (i) (G) InPro 4260 InPro 6950 (i) (G) DPAS, DPA InPro 6880i* DXK InPro 6870i*/6970i* *special Retrofit Kit required
www.mt.com/InFit761
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Features Overview Simple, yet highly durable Easy-to-use and low maintenance EHEDG and 3A compliant (CIP shaftonly) ATEX/FM certificates (metallic version only): ATEX: EExII 1/2GD IIC T6/T5/T4/T3 FM: IS Cl. I,iI,iII, Div1, GR ABCDEFG/T6 Pressure Equipment Directive guidelines (PED) 97/23/eC
Other Highlights Models with sensor holder type "C" integrate with the Ingold safety socket to prevent injury or damage Many options for corrosion-resistant materials, O-rings, and process connections Surface finish N5/Ra16 (excluding version with protective cage)
METTLERTOLEDO
Ordering Information
InFit 761e for 12 mm Sensors Process Connect Bore Size Insertion Length Wetted Parts InFit 761e/NC/0070/4435/T01/Si--* TC 1.5" 25 mm 70 mm SS InFit 761e/NC/0070/4435/T02/Si--* TC 2" 25 mm 70 mm SS InFit 761e/NC/0033/4435/V02/Si--* Varivent 25 mm 33 mm SS InFit 761e/NC/0070/4435/D00/Si9-* DN25 25 mm 70 mm SS InFit 761e/NS/0070/4435/D00/Si9- DN25 25 mm 70 mm SS InFit 761e/NS/0175/4435/D00/Si9- DN25 25 mm 175 mm SS InFit 761e/WS/0070/4435/D10/Vi2- DN25 25 mm 70 mm SS InFit 761e/WS/0100/4435/D00/Si9- DN25 25 mm 100 mm SS InFit 761e/WS/0175/4435/D00/Si9- DN25 25 mm 175 mm SS InFit 761e/WS/0070/4435/D00/Si9- DN25 25 mm 70 mm SS InFit 761e/WS/0070/4435/D00/eP9- DN25" 25 mm 70 mm SS InFit 761e/WK/0040/PP--/N04/Vi-- NPT 34" 25 mm 40 mm PP InFit 761e/NS/0070/PP--/D00/Vi9- DN25 25 mm 70 mm PP InFit 761e/WK/0040/PVDF/N04/Vi-- NPT 34" 25 mm 40 mm PVDF InFit 761e/NS/0070/PVDF/D00/Vi9- DN25 25 mm 70 mm PVDF If the housing configuration required is not included in the order number list above, please use the product configurator found on page 149. Accessories for InFit 761e and InFit 764e Housings O-ring set/Si/USP/76X O-ring set/ep/FDA/76X O-ring set/Vi/FDA/76X O-ring set/Ka/USP/76X ( 25 mm shaft) O-ring set/Ka/USP/76X ( 19 mm shaft) Retrofit Kit for optical sensors Order Number 52 400 494 52 400 495 52 400 502 52 400 491 00 761 3093IG 00 761 3094IG 00 761 3042IG 00 761 3089IG 00 761 3074IG 00 761 3043IG 00 761 3121IG 52 403 478 52 400 316 52 401 520 52 400 311
Order Number 52 403 459 52 403 460 52 403 461 52 403 462 52 403 504 52 403 811
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Housings
InFit 762e
InFit 763e
Suggested Sensors
pH DO CO2 Conductivity Turbidity InFit 762e InPro 3030 InPro 6050 N/A InPro 7001 InPro 8050 InPro 3100 InPro 6800 (G) InPro 7100 InPro 8100 InPro 3250 InPro 6850 (G) InPro 8200 InPro 4260 InPro 6900 (i) (G) InPro 4800 InPro 6950 (i) (G) DPAS, DPA DXK InFit 763e InPro 2000 N/A N/A N/A N/A
USP
Class VI
Other Highlights Certificates of compliance are available upon request, including certificate of inspection 3.1
www.mt.com/InFit762 www.mt.com/InFit763
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Features Overview Up to 4 m (13.1 ft) insertion length Rugged stainless or PVDF construction Extra long insertion lengths Uses cost-effective 120mm/150mm sensors
ATEX/FM certificates (metallic version only): ATEX: EExII 1/2GD IIC T6/T5/T4/T3 FM: IS Cl. I,iI,iII, Div1, GR ABCDEFG/T6 Pressure Equipment Directive guidelines (PED) 97/23/eC
METTLERTOLEDO
Ordering Information
InFit 762e for 12 mm Gel-filled and Polymer pH Sensors Description Process Connect InFit 762e/NG/1000/4404/B02/Vi-- DN50 InFit 762e/NG/1500/4404/B02/Vi-- DN50 Bore Size 50 mm 50 mm Insertion Length 1000 mm 1500 mm Wetted Parts SS SS Order Number 52 400 065 52 400 066
InFit 763e for InPro 2000 Liquid-filled pH Sensors Description Process Connect Bore Size Insertion Length Wetted Parts InFit 763e/NU/1000/4404/B02/Vi-- DN50 50 mm 1000 mm SS InFit 763e/NU/1200/4404/B02/Vi-- DN50 50 mm 1200 mm SS InFit 763e/NU/1500/4404/B02/Vi-- DN50 50 mm 1500 mm SS InFit 763e/NU/1800/4404/B02/Vi-- DN50 50 mm 1800 mm SS InFit 763e/WU/1000/PVDF/B01/Vi-- M8033 mm 50 mm 1000 mm PVDF InFit 763e/WU/1500/PVDF/B01/Vi-- M8033 mm 50 mm 1500 mm PVDF If the housing configuration required is not included in the order number list above, please use the product configurator below. Product configurator (InFit 762e, InFit 763e), not all configurations are possible
Electrode/sensor type 2 pH/Redox electrodes, O2, CO2, turbidity and conductivity sensors (12 mm and Pg13.5 thread) 3 pH/Redox electrodes with liquid electrolyte Protective cage W Sensor holder with protective cage N Sensor holder without protective cage Sensor holder G 12 mm electrodes with Pg13.5 U Electrodes with liquid electrolyte a=150 mm F Turbidity sensor (FSC) H Electrodes with liquid electrolyte a=120 mm Insertion length, available from 400 mm to 4000 mm in steps of 50 mm 0 4 0 0 400 mm insertion length 4 0 0 0 4000 mm insertion length Material (wetted parts) 4 4 0 4 DIN 1.4404 / AISI 316L C 2 2 DIN 2.4602/Alloy C22 T i Titanium P V D F PVDF Polyvinylidene fluoride P V D L PVDF Polyvinylidene fluoride, antistatic Process connection B 0 1 M8033 mm for plastic version only B 0 2 DN50 G2" for ss version A 0 3 ANSI 2"/150 lbs A 0 4 ANSI 3"/150 lbs A 0 5 ANSI 4"/150 lbs D 0 4 Flange DN50-PN16 D 0 5 Flange DN65-PN16 D 0 6 Flange DN80-PN16 D 0 7 Flange DN100-PN16 T 0 5 Tri-Clamp 3" flange straight J 0 1 Flange JIS 10K 80 O-ring material V i FKM Viton FDA E P EPDM FDA K a FFKM Kalrez 6230 FDA/USP Class VI Special Standard S Special
Order Number 52 400 060 52 400 352 52 400 061 52 400 721 00 763 3172IG 00 763 3113IG
InFit76 / / / / / 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
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Flexible Multi-Parameter Control
Housings
Suggested Sensors
pH 465 InPro 2000 DO CO2 N/A N/A Conductivity Turbidity N/A N/A
USP
Class VI
Sensor Length Insertion Length 70 mm 100 mm 150 mm 200 mm 120 mm 150 mm 200 mm 250 mm The InFit 764e housing is specifically designed for use with liquid-filled pH sensors. This sensor fit guide is designed to assist you with selecting the proper pH sensor. Other insertion lengths are available on request.
Other Highlights Surface finish N5/Ra16 (excluding version with protective cage)
Features Overview Positive overpressure Large inspection window Very low maintenance Sterilizable in situ 3A compliant (CIP shaft only)
ATEX/FM certificates (metallic version only): ATEX: EExII 1/2GD IIC T6/T5/T4/T3 FM: IS Cl. I,iI,iII, Div1, GR ABCDEFG/T6 Pressure Equipment Directive guidelines (PED) 97/23/eC
www.mt.com/InFit764
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Ordering Information
InFit 764e for Liquid-Filled pH/ORPSensors Description Process Connect Bore Size Insertion Length Wetted Parts InFit 764e/NC/0070/4435/D00/Si9-* DN25 25 mm 70 mm SS InFit 764e/NS/0070/4435/D11/Si4- DN25 25 mm 70 mm SS InFit 764e/NS/0100/4435/D11/Si4- DN25 25 mm 100 mm SS InFit 764e/NS/0150/4435/D11/Si4- DN25 25 mm 150 mm SS InFit 764e/NS/0200/4435/D11/Si4- DN25 25 mm 200 mm SS InFit 764e/WS/0070/4435/D11/Si4- DN25 25 mm 70 mm SS InFit 764e/WS/0070/4435/D11/Ka4- DN25 25 mm 70 mm SS InFit 764e/NS/0070/PVDF/D11/Vi4- DN25 25 mm 70 mm PVDF InFit 764e/NS/0150/PVDF/D11/Vi4- DN25 25 mm 150 mm PVDF InFit 764e/WS/0070/PVDF/D11/Vi4- DN25 25 mm 70 mm PVDF If the housing configuration required is not included in the order number list above, please use the product configurator below. *fully compliant to 3A hygienic guidelines Product configurator (InFit 761e, InFit 764e), not all configurations are possible
Electrode/sensor type 1 pH/Redox electrodes, O2, CO2, turbidity and conductivity sensors (12 mm and Pg13.5 thread)4 4 pH/Redox electrodes with liquid electrolyte Protective cage W Sensor holder with protective cage N Sensor holder without protective cage Sensor fitting Y 19 mm shaft S 25 mm shaft C 25 mm CIP shaft without protective cage K NPT shaft Insertion length, depending on version with/without protective cage 5 mm 0 0 2 5 25 mm insertion length (only for sensor holder type C) 0 0 3 3 33 mm insertion length (only for sensor holder type C) 0 0 4 0 40 mm insertion length 0 0 7 0 70 mm insertion length 0 1 0 0 100 mm insertion length 0 1 5 0 150 mm insertion length 0 1 7 5 175 mm insertion length 0 2 0 0 200 mm insertion length 0 2 7 5 275 mm insertion length 0 3 7 5 375 mm insertion length Material (wetted parts) 4 4 3 5 DIN 1.4435 / AISI 316L C 2 2 DIN 2.4602/Alloy C22 T i Titanium P P Polypropylene P V D F Polyvinylidene fluoride Process connection 1 D 0 0 Ingold DN25 2 D 1 0 Ingold DN25 3 D 1 1 Ingold DN25 P 0 1 Socket DN19 M2631 3 P 0 2 4" R/NPSM (19 mm shaft) P 2 9 Socket DN25 groove pos. 43.6 (type C) N 0 4 NPT 34" N 0 1 NPT 1" T 0 1 Tri-Clamp flange 1.5", straight T 0 2 Tri-Clamp flange 2", straight T 0 3 Tri-Clamp flange 1.5", inclined V 0 1 Varivent flange DN50, straight V 0 2 Varivent flange DN50, inclined O-ring material V i FKM Viton FDA E P EPDM FDA K a FFKM Kalrez 6230 FDA/USP Class VI S i MVQ Silicone FDA/USP Class VI O-Ring position No groove 2 22.4 groove distance 4 24.5 groove distance 9 29 groove distance S Special groove distance Special Standard S Special InFit76 / / / / / 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 1 Cap nut (DIN1.4435, height=18), cap nut (plastic), cap nut for safety socket and sensor fitting type C (DIN 1.4435, height=22), 2 Hexagon cap nut (DIN1.4305, height=18), 3 Cap nut (brass, height=18), 4 for optical sensor, please use retrofit kit optical
Viton and Kalrez are registered trademarks of DuPont Performance Elastomers LLC METTLERTOLEDO
Order Number 52 400 497 00 764 3143IG 00 764 3145IG 00 764 3147IG 00 764 3149IG 00 764 3141IG 00 764 3253IG 00 764 3189IG 00 764 3191IG 00 764 3193IG
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Housings
nFlow 751 flow-through housings serve for the direct fitting of METTLER TOLEDO elecI trodes and sensors for the measurement of pH, ORP, dissolved oxygen, conductivity and turbidity, particularly in the field of industrial wastewater treatment. The housings protect electrodes/sensors against mechanical damage. Specifications
InFlow 751, PVC Version Wetted parts PVC Surface finish N/A (O-ring groove/Other) O-ring Viton-FDA Sensor/housing fitting Pg13.5, 1" NPT, 34" NPT Temperature range 060C/32140F Pressure rating 1 bar/60C (14.5 psi/140F) (Sensor dependent) 4 bar/45C (58 psi/113F) InFlow 761 Wetted parts Stainless 316L Surface finish N/A (O-ring groove/Other) O-ring N/A Sensor/housing fitting InTrac 7XX, InFit 76X Temperature range 0140C/32284F Pressure rating 16 bar/140C (232 psi/284F) (Sensor dependent) *Version with IngoldDN25 socket InFlow 751, PVDF Version PVDF N/A Viton-FDA Pg13.5, 1" NPT, 34" NPT 0100C/32212F 1 bar/100C (14.5 psi/212F) 4 bar/75C (58 psi/167F) InFlow 762 PVDF N/A Viton-FDA* InTrac 7XX, InFit 76X 0140C/32284F 1 bar/140C (14.5 psi/284F) 6 bar/20C (87 psi/68F)
InFlow 762
InFlow 751
Features Overview Correctly positions sensors in tight confines of narrow pipes and slip streams Wide variety of materials and process connections to accommodate common process environments Optimally designed for use with METTLERTOLEDO housings and sensors
Suggested Sensors
pH 465 InPro 2000 InPro 3250 InPro 4010 InPro 4260 InPro 4501 InPro 4800 DPA DXK DO CO2 InPro 6050 InPro 5000 InPro 6800 (G) InPro 6850 i (G) InPro 6900 (i) (G) InPro 6950 (i) (G) Conductivity Turbidity InPro 7001 InPro 8050 InPro 7100 InPro 8100
www.mt.com/InFlow
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InFlow 76X 1
METTLERTOLEDO
Chemical
Wastewater
Ordering Information
InFlow 751 PVCVersion Process Connect Bore Size InFlow 751 d32DN25 Pg13.5 32 mm InFlow 751 d32DN25 NPT 34" 32 mm InFlow 751 d50DN40 Pg13.5 50 mm InFlow 751 d50DN40 NPT 34" 50 mm InFlow 751 d50DN40 NPT 1" 50 mm InFlow 751 d63DN50 Pg13.5 63 mm InFlow 751 d63DN50 NPT 34" 63 mm InFlow 751 d63DN50 NPT 1" 63 mm PVDF Version InFlow 751 d32DN25 Pg13.5 32 mm InFlow 751 d32DN25 NPT 34" 32 mm InFlow 751 d50DN40 Pg13.5 50 mm InFlow 751 d50DN40 NPT 34" 50 mm InFlow 751 d50DN40 NPT 1" 50 mm InFlow 751 d63DN50 Pg13.5 63 mm InFlow 751 d63DN50 NPT 34" 63 mm InFlow 751 d63DN50 NPT 1" 63 mm For the housing configuration of the InFlow 76X, please use the product configurator below. Product configurator (InFlow 76X)
Material* 1 / 4 4 0 4 1.4404 / 316L 2 / P V D F PVDF (polyvinylidene fluoride) Flow-through direction 1 8 0 180 9 0 90 Process connection * D 2 5 DIN flange DN25 PN16 D 5 0 DIN flange DN50 PN16 A 0 1 ANSI flange A150-1" A 0 2 ANSI flange A150-2" W 2 5 Welding connection DN25 (1") W 5 0 Welding connection DN50 (2") Housing connection * D 0 0 Ingold DN25 D 0 4 DIN flange DN50 Special Standard S Special
Insert Length N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
Wetted Parts PVC PVC PVC PVC PVC PVC PVC PVC PVDF PVDF PVDF PVDF PVDF PVDF PVDF PVDF
Order Number 52 400 250 52 400 256 52 400 251 52 400 257 52 400 644 52 400 252 52 400 258 52 400 645 52 400 253 52 400 259 52 400 254 52 400 260 52 400 646 52 400 255 52 400 261 52 400 647
Seals The InFlow 76X PVDF version with Ingold DN25 socket is fitted with a medium-wetted O-ring made of Viton. O-ring sets made of EPDM and Kalrez are available as accessories.
Viton and Kalrez are registered trademarks of DuPont Performance Elastomers LLC
InFlow 751
Pg 13.5
120 mm 4.70"
39 mm 39 mm 1.53" 1.53"
32 mm 1.26"
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Flexible Multi-Parameter Control
Housings
Suggested Sensors
pH InPro 3030 InPro 3100 InPro 3250 InPro 4010 InPro 4260 InPro 4501 InPro 4800 DPA DPAS DXK DO CO2 Conductivity Turbidity InPro 6050 N/A InPro 7001 InPro 8050 InPro 6800 (G) InPro 7108 InPro 8100 InPro 6850 i (G) InPro 7250 InPro 6900 (i) (G) InPro 7100 InPro 6950 (i) (G)
Features Overview Watertight Choice of materials Wide range of installation options Automation with EasyClean 100
Viton and Kalrez are registered trademarks of DuPont Performance Elastomers LLC
www.mt.com/InDip500
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METTLERTOLEDO
Chemical
Wastewater
Ordering Information
For the housing configuration of the InDip 550, please use the product configurator below. Product configurator (InDip 550)
Insertion length* 1000 mm insertion length 1500 mm insertion length 2000 mm insertion length 2500 mm insertion length 3000 mm insertion length Material (wetted parts) PVC (Polyvinyl chloride) PVDF (Polyvinylidene fluoride) Sensor interface Pg13.5 (with protective cage P or GP available) 34" NPT Cond 1" NPT IND (for InPro 7250) Protective cage P GP InDip 550 1000 PVC Cond 1" NPT 1500 PVDF Pg 13.5 2000 PVC Pg 13.5 GP *Other lengths on request
Important addition to the order information for InDip 550 housings Flanges for the InDip 550 have to be ordered separately. They cannot be included to the part number of the housing. Local assembly of InDip housings is also possible. Ask your local METTLERTOLEDO representative.
Transmitter
EasyClean 100
Power in Power in
Did You Know Measurement loops from METTLER TOLEDO can be automated with the EasyClean systems for rinsing, cleaning and calibrating. See page 162169 for more information.
Optional EasyClean 100 with Sprayhead ensures fully automated and proper cleaning.
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Retractable Housings
Sensor Access Without Process Interruption
Housings
USP
Class VI
Did You Know Measurement loops from METTLER TOLEDO can be automated with the EasyClean systems for rinsing, cleaning and calibrating. See page 162169 for more information.
www.mt.com/InTrac776
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Viton and Kalrez are registered trademarks of DuPont Performance Elastomers LLC
METTLERTOLEDO
Ordering Information
InTrac 776e for Liquid-Filled pH/ORP Sensors Process Connect Insertion Length Wetted Parts InTrac 776e-M with Viton DN25 70 mm SS InTrac 776e-M with Viton DN25 100 mm SS InTrac 776e-M with Viton DN25 200 mm SS InTrac 776e-P with Viton DN25 70 mm SS InTrac 776e-P with Viton DN25 100 mm SS InTrac 776e-P with Viton DN25 200 mm SS InTrac 776e-M with Viton DN25 70 mm PVDF InTrac 776e-M with Viton DN25 100 mm PVDF InTrac 776e-P with Viton DN25 70 mm PVDF InTrac 776e-P with Viton DN25 100 mm PVDF InTrac 776e-R with Viton DN25 100 mm SS InTrac 776e-I with Viton DN25 100 mm SS InTrac 776e-M with Kalrez DN25 70 mm SS For the housing configuration of the InTrac 776e, InTrac 777e, and InTrac 779e, please use the product configurator below. Product configurator (InTrac 775e, InTrac 776e, InTrac 777e, and InTrac779e), not all configurations are possible
Flushing chamber 7 Single flushing chamber Electrode/sensor type 5 pH electrodes with dual-membrane, pNa reference system (only available in PVDF or Titan with 70 or 100 mm Insertion length) 6 pH electrodes with liquid electrolyte (not available with the 295 mm version) 7 pH electrodes with gel/polymer electrolyte and sensors with Pg13.5 thread 9 Turbidity sensors (not available with the 295 mm version) Operation mode M Manual operation (not available with the 295 mm version) P Pneumatic operation R Pneumatic operation with pneumatic position indication I Pneumatic operation with inductive position indication, non-Ex X Pneumatic operation with inductive position indication, Ex Insertion length (H) 0 7 0 H = 70 mm 1 0 0 H = 100 mm 2 0 0 H = 200 mm 2 9 5 H = 295 mm Material (wetted parts) 4 4 0 4 DIN 1.4404 / AISI 316L (stainless steel) C 2 2 DIN 2.4602/Alloy C22 (on request for 295 mm version) T i Titanium (on request for 295 mm version) P P Polypropylene (not available with the 295 mm version) P V D F Polyvinylidene fluoride (not available with the 295 mm version) P E E K Polyetherether ketone (not available with the 295 mm version) Process connection D 0 0 Ingold DN25 weld-in socket D 0 2 Flange DN32 PN16 (SS version only) D 0 3 Flange DN40 PN16 D 0 4 Flange DN50-PN16 A 0 2 ANSI Flange A150-112" A 0 3 ANSI Flange A150-2" A 0 4 ANSI Flange A150-3" N 0 1 NPT 1" N 0 2 NPT 114" N 0 3 NPT 112" T 0 1 Tri-Clamp flange 112", straight T 0 2 Tri-Clamp flange 2", straight V 0 1 Varivent flange DN50, straight O-ring material V i FKM Viton FDA E P EPDM FDA K a FFKM Kalrez 6230 FDA/USP Class VI Body material A PP conducting (not for 295 mm) S DIN 1.4404 / 316L Flushing connections 0 Without 1 Serto ss 2 PVC 3 PVDF 4 Gyrolok ss 5 Swagelok ss Special 0 Standard 1 Special InTrac 7 / / / / / 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
Order Number 52 403 220 52 403 221 52 403 222 52 403 223 52 403 224 52 403 225 52 403 226 52 403 227 52 403 228 52 403 229 52 403 230 52 403 231 52 403 232
InTrac 77Xe Hastelloy and titanium housings have cap nuts made of stainless steel. Varivent and Tri-Clamp flanges are available in stainless steel only. Features Overview Multiple process connections available For use with liquid filled pH or ORP electrodes Advanced Tri-Lock safety system Removes sensor without interruption of the process Other Highlights MaxCert covers necessary certifications Increased operational safety and reliability Several materials of construction available Pressurized chamber to ensure positive electrolyte flow Automation with EasyClean
METTLERTOLEDO
International
155
Retractable Housings
Sensor Access Without Process Interruption
Housings
The retractable InTrac 777e/779e housings are specifically designed for applications in processes which utilize 12 mm pH, ORP, dissolved oxygen, CO2, conductivity, and turbidity (InTrac 779e) sensors. The housing has a flushing chamber in which the electrode can be cleaned and calibrated if necessary, both accomplished without interruption of the process. This enhanced housing incorporates the Tri-Lock safety system which increases process safety and reliability even in harsh applications. Multiple process connections and materials of construction make the InTrac 777e/779e an excellent choice for use in either the chemical, biopharmaceutical or food and beverage industries. Specifications
Operation Manual or pneumatic (295 mm version pneumatic only) Ambient temperature Polypropylene: 0 to 70C (32 to 158F) Stainless steel: 10 to 70C (14 to 158F) Functional pressure range Manual: 0 to 5 bar (0 to 73 psig) Pneumatic: 0 to 16 bar (0 to 232 psig) Max. permissible pressure Polypropylene (PP): 6 bar/20C (87 psig at 68F) PVDF, PEEK: 6 bar/20C (87 psig at 68F) 316L stainless steel: 16 bar/140C (232 psig at 276F) Hastelloy/Ti: 16 bar/140C (232 psig at 276F) Insertion lengths 70 mm, 100 mm, 200 mm, 295 mm (2.76", 3.94", 7.87", 11.61") Wetted parts 316L stainless steel, Hastelloy-C22*, titanium, PP*, PVDF*, PEEK*, *not available for 295 mm version Wetted O-rings Viton-FDA, EPDM-FDA, Kalrez-FDA and USPClass VI Housing length 70/100 mm: 360 mm (14.2") in process 515 mm (20.3") retracted from process 200 mm: 460 mm (18.1") in process 915 mm (36") retracted from process Pneumatic conditions 4 to 8 bar (58 to 116 psig) Flushing connections 2 to 6 bar (29 to 87 psig) (water, steam) Position monitoring (options) Pneumatic check (3/2 way valve), G18" Inductive check, non-Ex, M1231 Inductive check, Ex, M1231 Certificates and Approvals Declaration of conformity CE; Pressure Equipment Directive guidelines (PED) 97/23/EC; Certificate of conformity according to EN10204-2.1; Material certificate according to 3.1; ATEX: II 1/2 GD IIC T6/T5/T4/T3; FM: IS Cl. I,iI,iII, Div1, GR ABCDEFG/T6; MaxCert
Features Overview Multiple process connections available For use with 12 mm Ingold sensors Advanced Tri-Lock safety system Removes sensor without interruption of the process Other Highlights MaxCert covers necessary certifications Increased operational safety and reliability Several materials of constructions available Patented safety immersion tube Automation with EasyClean
www.mt.com/InTrac777 www.mt.com/InTrac779
156
METTLERTOLEDO
Did You Know Measurement loops from METTLER TOLEDO can be automated with the EasyClean systems for rinsing, cleaning and calibrating. See page 162169 for more information.
International
Ordering Information
InTrac 777e and InTrac 779e Process Connect Insertion Length Wetted Parts InTrac 777e-M with Viton DN25 70 mm SS InTrac 777e-M with Viton DN25 100 mm SS InTrac 777e-M with Viton DN25 200 mm SS InTrac 777e-P with Viton DN25 70 mm SS InTrac 777e-P with Viton DN25 100 mm SS InTrac 777e-P with Viton DN25 200 mm SS InTrac 777e-M with Viton DN25 70 mm PVDF InTrac 777e-M with Viton DN25 100 mm PVDF InTrac 777e-P with Viton DN25 70 mm PVDF InTrac 777e-P with Viton DN25 100 mm PVDF InTrac 777e-R with Viton DN25 100 mm SS InTrac 777e-I with Viton DN25 100 mm SS InTrac 777e-M with Viton NPT 1" 70 mm SS InTrac 777e-M with Viton NPT 1" 100 mm SS InTrac 777e-M with Viton NPT 1" 200 mm SS InTrac 779e-M with Viton DN25 70 mm SS If the housing configuration required is not included in the order number list above, please use the product configurator found on page 155. Accessories for InTrac 7XXe Housings Pt100-764/5 m (16.4 ft) 3/2-way valve set (2 pcs), pneumatic Inductive check-back, Non-Ex (2 pcs.) Inductive check-back, Ex (2 pcs.) O-ring set Viton-FDA (InTrac 7XXe) O-ring set Kalrez-FDA-USP Class VI (InTrac 7XXe) O-ring set EPDM-FDA (InTrac 7XXe)
Viton and Kalrez are registered trademarks of DuPont Performance Elastomers LLC
Order Number 52 403 205 52 403 206 52 403 207 52 403 208 52 403 209 52 403 210 52 403 211 52 403 212 52 403 213 52 403 214 52 403 215 52 403 216 52 403 217 52 403 218 52 403 219 52 403 236
Order Number 10 1003 104IG 52 401 324 52 402 398 52 402 399 52 403 172 52 403 173 52 403 174
Pos. 1
Pos. 2
Pos. 3
Pos. 4
Pos. 5
Pos. 1
Pos. 2
Pos. 3
Pos. 4
Pos. 5
METTLERTOLEDO
International
157
Retractable Housings
Sensor Access Without Process Interruption
Housings
USP
Class VI
Features Overview Multiple process connections available For use with 12 mm Ingold sensors Double flushing chamber Removes sensor without interruption of the process Other Highlights Twin-chamber lock effectively prevents any external contamination Increased operational safety and reliability Advanced Tri-Lock safety system
www.mt.com/InTrac797 www.mt.com/InTrac799
158
METTLERTOLEDO
International
Biopharma
Food &Bev.
Ordering Information
InTrac 797e and InTrac 799e InTrac 797e-M with Viton InTrac 797e-P with Viton InTrac 797e-M with Viton and 768 adapter InTrac 799e-M with Viton Process Connect Insertion Length DN25 100 mm DN25 100 mm DN25 200 mm DN25 100 mm Wetted Parts SS SS SS SS Order Number 52 403 233 52 403 235 52 403 234 52 403 237 Order Number 10 1003 104IG 52 401 324 52 402 398 52 402 399 52 403 172 52 403 173 52 403 174
Accessories for InTrac 7XXeHousings Pt100-764/5 m (16.4 ft) 3/2-way valve set (2 pcs), pneumatic Inductive check-back, Non-Ex (2 pcs.) Inductive check-back, Ex (2 pcs.) O-ring set Viton-FDA (InTrac 7XXe) O-ring set Kalrez-FDA-USP Class VI (InTrac 7XXe) O-ring set EPDM-FDA (InTrac 7XXe) If the housing configuration required is not included in the order number list above, please use the product configurator below.
Product configurator (InTrac 797e, InTrac 799e), not all configurations are possible
Flushing chamber 9 Double flushing chamber Electrode/sensor type 7 pH electrodes with gel/polymer electrolyte and sensors with Pg13.5 thread 9 Turbidity sensors Operation mode M Manual operation P Pneumatic operation R Pneumatic operation with pneumatic position indication I Pneumatic operation with inductive position indication, non-Ex X Pneumatic operation with inductive position indication, Ex Insertion length (H) 1 0 0 H = 100 mm Material (wetted parts) 4 4 0 4 DIN 1.4404 / AISI 316L (stainless steel) Process connection D 0 0 Ingold DN25 weld-in socket T 0 1 Tri-Clamp flange 112", straight T 0 2 Tri-Clamp flange 2", straight V 0 1 Varivent flange DN50, straight O-ring material V i FKM Viton-FDA E P EPDM-FDA K a FFKM Kalrez 6230-FDA/USP Class VI Body material A PP conducting S DIN 1.4404 / 316L Flushing connections 0 Without 1 Serto ss 4 Gyrolok ss 5 Swagelok ss Special 0 Standard 1 Special InTrac 7 / / / / /
8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
Viton and Kalrez are registered trademarks of DuPont Performance Elastomers LLC
METTLERTOLEDO
International
159
Retractable Housings
Sensor Access Without Process Interruption
Housings
Wetted parts 316L, C22, titanium Ball valve always made of 1.4408 Surface finish N6 (Ra32) O-ring Viton, Kalrez Sensor fitting Pg13.5 Temperature range Up to 140C/276F Pressure rating 16 bar (232 psi) (Sensor dependent)
Features Overview Anti-blowout lip prevents accidental blowout Variable insertion length Flushing chamber available Wide range of installation options Flexibility in maintenance intervals due to sensor access during running process Smooth and reliable operation even in applications with high fiber concentration
www.mt.com/InTrac785 www.mt.com/InTrac787
160
International
METTLERTOLEDO
Chemical
Wastewater
112
102/300 mm 4"/12"
674 mm/17"
Order Number 52 403 838 52 403 839 52 403 840 52 403 841 52 403 842 52 403 843
Insertion lenght 2 2 0 220mm/8.66 inches immersion length (insertion length can be adjusted from 0220 mm/0"8.66")*** Material (wetted parts) 4 4 3 5 DIN 1.4435/316L C 2 2 DIN 2.4602/Alloy C22* T i Titanium* Process connections N 1 0 NPT 1" N 1 4 NPT 114" (with adapter 1" to 114") A 0 2 ANSI A150-1.5" (with adapter 1" NPT to ANSI A150-1.5") D 0 4 DIN DN50-PN16 (with adapter 1" NPT to DIN DN50-PN16) w / o Without ball valve and process connection for direct installation ** O-Ring material V i FKM Viton K a FFKM Kalrez Special Standard S Special
InTrac 7 8
10
/ 11 12 13
/ 14 15 16 17
/ 18 19 20 21 22
/ 23 24 25 26
/ 27 28 29
/ 30 31
*Ball valve made of SS 1.4408, **For exact ball valve requirements please refer to the instruction manual, ***Insertion length will be reduced by 40 mm/1.56" by using a flushing chamber.
Viton and Kalrez are registered trademarks of DuPont Performance Elastomers LLC METTLERTOLEDO
International
161
Introduction
Automated Cleaning/Calibration Systems
Automation
Transmitter pH 2100e
Power in
Interconnection cable
162
METTLERTOLEDO
International
The EasyClean range The EasyClean Series from METTLERTOLEDO provides solutions to meet the widest range of needs. EasyClean100 and EasyClean150 take care of basic rinsing for minimally con taminated sensors. EasyClean 200e offers a solution for sensors subject to heavy fouling. In the case of the EasyClean 350e and EasyClean 400 for pH loops, rinsing, cleaning and calibration is completely automatic and unattended. Many processes in the chemical industry take place in hazardous areas which requires special equipment. For these situations we offer a special version, the EasyClean 400X. Minimal maintenance costs The EasyClean 350e and 400s fully automated maintenance capability reduces labor costs to an absolute minimum.
Greater productivity and reduced downtime EasyClean eliminates the need to interrupt your on-going process for routine maintenance, thereby avoiding costly downtime. Safe design peace of mind Strict separation of electronics from wet areas increases both the safety and the flexibility of EasyClean, making it possible to control several measuring points from one central location. Enhanced safety It is no longer necessary to remove the sensor from the housing for maintenance. The risk of contaminating surrounding areas is eliminated, and the risk of injury to personnel in dangerous areas is greatly reduced.
More precise process control Regular maintenance leads to more reliable measurement results, ensuring more precise control of your process. Extended lifetime of the sensor Efficient cleaning prevents fouling of the pH sensor diaphragm. The life span of the sensor is increased substantially. Free choice of cleaning agent In order to guarantee the most efficient cleaning possible, the EasyClean is equipped with a self-priming pump to dispense an optimized amount of your cleaning agent directly to the contaminated parts of the sensor and housing.
InDip
400 (X)
350 e
200 e
150
100
Function
Rinse Air/water
Rinse Water
METTLERTOLEDO
International
163
EasyClean
Automated Cleaning/Calibration Systems
Automation
APPROVED
Completely unattended maintenance operation Allows maintenance teams to focus on more important and skill-intensive tasks Expanded operations without adding staff Insured system performance and process control Features Overview Minimum maintenance costs by fully automatic cleaning and calibration of the sensor Optimal adaptation to the process conditions thanks to diverse program runs with freely programmable sequences High flexibility thanks to free choice of individually programmable intervals or weekly programs EasyClean 400 ensures a safe application in explosion hazardous areas
Media adapter with dosing pumps for calibration buffer and cleaner (3.5 l) Media connection 5 m (10 m optional)
www.mt.com/EC400
164
International
METTLERTOLEDO
Completely unattended maintenance operation Allows maintenance teams to focus on more important and skill-intensive tasks Expanded operations without adding staff Insured system performance and process control Features Overview Modular design allows complete flexibility Choose most appropriate cleaning agents Electronic components isolated from fluidics Universal components for easy serviceability Other Highlights Standard program for immediate operation Easily customized for special requirements Manual operation override if desired
Transmitter pH 2100e
Power in
Interconnection cable
www.mt.com/EC350
METTLERTOLEDO
International
165
EasyClean
Automated Cleaning/Calibration Systems
Automation
Features Overview Modular configuration provides many installation options Many accessories available for customized installation and operational requirements
Other Highlights Configured for immediate operation Easily customized for special requirements Manual operation override if desired Fully automated operation for pH, ORP, dissolved oxygen, CO2, conductivity, and turbidity Optimal cleaning effect due to the adjustable residence time
M400
Power in
Power switch
METTLER TOLEDO
METTLER TOLEDO
EasyClean
Water
Air
InTrac housing
www.mt.com/EC200
166
METTLERTOLEDO
International
InTrac housing
METTLER TOLEDO
Features Overview Modular design allows complete flexibility Universal components for easy serviceability Entry-level moderate fouling environments Other Highlights Simple design and fast setup Standard program for immediate operation Manual operation override if desired
Power switch
METTLER TOLEDO
Power in
EasyClean
EasyClean 100 cleaning action. The bubble formation centered beneath the sensor guarantees gentle cleaning. Schematic of a typical EasyClean 100 installation
www.mt.com/EC150 www.mt.com/EC100
METTLERTOLEDO
International
167
EasyClean
Automated Cleaning/Calibration Systems
Automation
Functionality Flushing Cleaning Calibration System integration PROFIBUS PA / FOUNDATION eldbus Ex areas Housing InDip 550 InTrac 7XX e Transmitter M300 M400 M400 2-wire M700 (X) M800 Trb 8300 Sensor pH O2 CO2 Turbidity Conductivity
1 with pneumatic position indicators 2 with inductive position indicators 1 2 2
This section will assist you with configuration based upon your specific requirements. The following example creates a fully automated EasyClean system for a typical industrial processing application. For harsh chemical environment, choose a compatible industrial sensor housing combination and an EasyClean system to give you the level of automation desired. The ordering information provided on p. 169 will help you choose the appropriate system components. Please make sure you choose one item from each of the sections marked with a s. Schematic of a typical EasyClean custom installation
M400
Power in
Power switch
METTLER TOLEDO
METTLER TOLEDO
EasyClean
Water
Air
InTrac housing
Note: For full functionality, housings must have position sensors when used with an EasyClean 200e/350e or 400 system.
168
METTLERTOLEDO
International
Biopharma
s One item required for system operation Position indicators not required Inductive position indicators required Pneumatic position indicators required s EasyClean Systems Product EasyClean 100 EasyClean 150 EasyClean 200e EasyClean 350e EasyClean 400C EasyClean 400S EasyClean 400 XC EasyClean 400 XS s Transmitters M300 transmitter M400 transmitter M400 2-wire transmitter 8300 turbidity transmitter M700(X) transmitter EC 700 module (to control EC 400) M800 transmitter s Sensor pH Dissolved oxygen, turbidity, conductivity, CO2 s Sensor Cable VP cable ST/3 m [9.8 ft] (pH, DO and CO2) VP cable ST/1.5 m [4.9 ft] (conductivity) Extended length VP cable (pH, DO and CO2) Extended length VP cable (conductivity) s Sensor Housings InTrac 7XXe InTrac 798e InDip 550 Spray head for InDip550 (PVC) Spray head for InDip 550 (PVDF) Calibration Supplies Canister squared Buffer pH 4.01, 5000 ml Buffer pH 7.00, 5000 ml Buffer pH 9.21, 5000 ml Buffer rack (holds 335000 ml) Options Extended valve cable EC200e 20 m (65.6 ft) Extended valve cable EC350e 20 m (65.6 ft) Transmitter cable 5 m (16.4 ft) Transmitter cable 10 m (32.8 ft) Compressed air hose LDPE 20 m (65.6 ft) Pneumatic hose PU 6/4 mm Fittings pneumatic/hydraulic Wall-mount kit Post-mount kit Weatherproof hood Power switch button Flow sensor Indicator light Remote control
100 150
200e 350e
400(X)
Order Number 52 402 304 52 402 319 52 403 776 52 403 527 52 403 596 52 403 598 52 403 597 52 403 599 See transmitter section See transmitter section See transmitter section 52 800 204 See transmitter section See transmitter section See transmitter section See all sensors See all sensors 52 300 108 58 080 201 See p. 171 See p. 171 See housings section See housings section See housings section 52 402 291 52 402 290 52 118 063 51 319 012 51 319 016 51 319 017 52 402 348 52 403 780 52 403 534 52 300 265 52 300 266 52 402 314 52 401 322 52 402 337 52 402 306 52 402 308 52 402 316 52 402 317 52 403 535 52 402 351 52 402 355
METTLERTOLEDO
International
169
Cables
Parameter
pH/redox
S7
S8 (with Pg13.5)
AS9
pH/redox
AK9
pH/redox
ISM
AK9
pH/redox/DO
K9 (autoclavable)
AK9
pH/redox
pH/redox/DO/ CO2/Cond
DO
?
170
METTLERTOLEDO
Did You Know The VPcable blind plug keeps the cable socket dry when the sensor is removed for service.
International
Applications
Applicance coupler DIN 15.50D Coaxial plug (DIN 19262) for 5 mm cable Appliance coupler BNC-50 Coaxial plug for 5 mm cable
Parameter
pH/redox
pH/redox
pH/redox
pH/redox
VP plug
pH/redox/DO/CO2
VP blind plug
pH/redox/DO/CO2
pH/redox/DO/CO2
Cable/Sensor Adapters and Cable Plugs Description Adapter, to connect from K8S or K9 sensor head to AS9 cable Adapter, to connect from S7 or S8 sensor head to AK9 cable Adapter, to connect from T-82 sensor head to VPcable Adapter, to connect from VP sensor head to T-82 cable VPcable blind plug
Order Number 00 201 2003 00 201 1087 52 200 940 52 200 939 52 300 252
METTLERTOLEDO
International
171
172
Cables
CO2 Dissolved Oxygen pH
METTLERTOLEDO
International
CO2 Dissolved Oxygen pH
Te Ca rm b l Tin inat es ASned ion with T in 9 En S ne C d T Te ab s Len 7 o inrm d E l nein n g r e Tin d at ds s 1 th S8 En io wi m n Co ne n t e d d h T s 3 S(3 nn BiN nn d E En .3 m ec n 7 C d e Tin d E ds ft) s L to B 5eng(9o r Nn n r . m S Ced ds th 8 f 8 T 1 BiN nn En 10m (16 t) C o e d C . d ( s 3 m3 4 nn B En BN 1 m (.33 ft) ec NC ds m ( 2ft) C to B 5 9. .8 DN r 3 m (3 8 INC .3 ft ft) m ( B 10 (16 ft) DN ) 5 m 9. .4 INC 8 m BN 1 ( (3 ft ft) DI C 1m 1 2 ) DI N 30 m(3.6.4.8 f DIN 1 m (33 ft)t) N DI 9 2ft) 5m( N 3 m (3..8 f.8 f m (1 3 t) t) DI 1 N 50 m(96 .4ft) Co D 1 m (.8 f ft) INn t) 10m (13 2 Te du .8 3 m(36 rm ct . .4 f ft) t) Tin ina ivit 5 m ( (33 ft) Cone tio y V m 9.82.8 d n P Tin nd (1 ft) ft) 1 E Te 0 Sm ne ucnd e 6.4 s d tiv T nrm ft En i Len n(s Tiin neina 2r. ) ds ty gt 3o d tio Tinne 1 Cfa En n VP.5 h 8 Tinn d E t)b ed nd ds m le Tinne 3 Se En s T s n (4 inned E ds Lem ne d n ng(9so.r9 T d 4 d E s 1.5 th . C f Tiin t ) n nne En nd .5 m 8 f a ed s 7 m t) bl T d E ds Tiin es 3.5 ( nn 44. m m (1 nd ne En 8f s 1 d E ds (9(2.9 Tin ed 4 5 f E .5m .84 t)t) n nds m f .6 Ci a ed nd s 2 T 75 nn .5m ((419 t) ft) b End m 4.2 es s 1 Te eld 3 0 ((822 .8ftf) rm Enw 5 t .0 in di T sth 2 m (9 4 .6 ) Cin a an 8 ftf) t) beld tion Ty 5 m 49 . 4 2 e Te p 3e inr s En 0 (82 ft) n m w d m e 8 . st L 2( 0 Tin id nE i h e C n a tn 8. ft) id Ty ng 9 s p 4 n Tin ed E o nn 1e th o fte m8 ne nd )c s d ( Tin E to L 3. 3e 2 ne nd r 3o m ng C ftn Tin d E s 1 th ( ) 5 9 m .8 ne ne nd c ( f Tin d E ds t s 3 10m 3 1.63 t) or ne nd m .4ft) d s 5 20m (9 En (.8 ft) ds 1 m( 3 2f.t ) 0 1 6 8 ( m 6.4 ft) 20 (35.6ft) m 2.8 ft) (6 ft 5. ) 6 ft)
Conductivity
Conductivity
Or AS 9
InPro 2000 InPro 2000 InPro 3100 InPro 3100 InPro 3100 UD 3100 UD InPro InPro 3250 SG 3250 SG InPro InPro 3250 InPro 3250 InPro 3251 InPro 3251 InPro 3252 InPro 3252 InPro 3253 SG 3253 SG InPro InPro 3253 InPro 3253 InPro 3300 InPro 3300 InPro 4010 InPro 4010 InPro 4260 SG 4260 SG InPro InPro 4260 InPro 4260 InPro 4262 InPro 4262 InPro 4501 InPro 4501 InPro 4550 InPro 4550 InPro 4800 SG 4800 SG InPro InPro 4800 InPro 4800 InPro 4801 SG 4801 SG InPro InPro 4802 InPro 4802 DXK DXK DPA DPA DPAS DPAS pH/ORP ISM (1-wire) pH/ORP ISM (1-wire) Puncture Puncture InPro 6050 InPro 6050 InPro 6800 InPro 6800 InPro 6800 GAS 6800 GAS InPro InPro 6810 InPro 6810 InPro 6820 InPro 6820 InPro 6830 InPro 6830 InPro 6850i InPro 6850i InPro 6900i InPro 6900i InPro 6900 InPro 6900 InPro 6910 InPro 6910 InPro 6950i InPro 6950i InPro 6950 InPro 6950 DO ISM (1-wire) DO ISM (1-wire) InPro 6950 GAS 6950 GAS InPro (1-wire) Gas ISM (1-wire) O2 Gas ISMO 2 InPro 5000 InPro 5000 InPro 5000i InPro 5000i InPro 7000 InPro 7000 InPro 7000i InPro 7000i InPro 7001 InPro 7001 InPro 7002 InPro 7002 InPro 7005 InPro 7005 InPro 7108 InPro 7108
10 um 0 b 1 0 e Or 0 0 1 0 r d 0 1 1e 0r 1 0 02 0N 3 10 0u 1m 02 0 0 be 10 01 50 r 01 2 00 1 1 01 0 02 10 00 1 0 0 3 00 1 01 10 02 10 3 00 10 05 00 30 1 01 02 10 1 3 00 1 0 0 00 1 01 50 10 02 00 10 3 11 00 0 1 0 01 03 10 00 10 3 3 0 0 0 1 01 10 10 03 00 10 0 05 10 00 0 3 1 10 001 1 03 000 0 10 00 1 53 001 0 00 10 01 11 000 00 0300 10 1 00 00 05 1 00 10 00 58 08 58 0 0 2 58 80 01 58 08 20 58 08 0 2 58 20 080 2 3 58 08 0 01 58 0 20 0 2 8 080 0 4 5 8 58 0 2 2 08 20 5 58 08 0 03 5 0 20 80 2 080 0 6 4 58 80 2 0 207 58 80 05 08 20 0 6 20 32 7 24 32 8 24 75 3 8 01 3 2 2 7 32 48 503 2 7 32 48 501 5 24 75 32 8 0 13 0 7 2 32 48 50 25 24 75 0 8 10 75 20
de rN
52
Va r
52 3 52 00 3 1 5 00 11 23 1 11 52 00 1 2 11 3 1 13 52 30 2 00 0 30 1 11 1 0 3 114 4
52 30 5 52 23 03 52 30 1 52 300 0 313 52 30 03 3 4 52 300 31 31 52 30 14 52 300 315 0 52 300 405 52 300 404 52 300 404 405 30 00 0 405 406 6
METTLERTOLEDO
10 10 0 10 00 10 000 0 01 010 10 00 10 000 0 0302 0 2 00 1 00 30 10 02 00 00 2 05 00 50 52 00 0 1 02 2 5 2 3 10 0 0 00 02 52 30 5 23 02 202 00 04 4 52 30 5 23 0 39 00 39 3 52 30 3 5 03 3 3 102 3 94 1 0 9 0 0 41 00 395 0 0 10 00 103 0 0 10 00 203 0 0 10 00 303 0 0 10 00 503 0 1 1 00 00 00 0 3 1 10 00 00 0 00 00 03 00 0 1 00 0 30 10 0 00 0 0 05 0 0 50 00 10 00 1 00 01 1 000 00 0 4 41 0 1 000 0 0 00 00 0 33 00 6 0 033 6 02 25 54 4
International
Te ioP V rm in in (V rio Tia nn a P Te io ) edPitn n C T nrm En ( i Tiin a n ne a dsVP bl n t d io Tin ed )C Le es E n Tinn En a gt nds 1 nb ne T ed h d Ends Tiin Lem le nn End e n ng(3s d BN ed E ds 3 T s th .3 1 inC End m m n ft ed nds 5 ( B BN 3..8 ) m (9 NC En s 3 m ds 1 ( (1 3 fftt) BN C B ) 5 9 0 NC mm .6 8.4 BNC ft) 1 (1 ft) B NC 0m (3 62 C m .4 . D 3 BN 1 m (3 IN (.33 8ft) f C , 2f t) DI b a n ) 5 (9 3 3 .t8 N, a m .8 3 f ft) n b DI a a 5 10 (9 1 t) N, n a m .68.4 ( ( ft) DI b a n a 1 m 0 3.2 ft) N, n a 6 mm 1 4 1 (3 Va ban na 3 ff (.3 .8 t) m 32 t) r a Vea ioP na 3 3 f.t8 T )f 5 m (9 . t) 3 i rr 8 n m io t f i ( Te ) P (V 5 m 9 1.68 t) inrm n P ne aitn . i ) 4 f id T na o( nV C (1 t) Tiin f Etn nn io P) ab 6.4 t) ne ed T le ft) s C d E dn Tiin Le a nn E s n ne nd nbl ed T d ds Tiin s L 1engte hs nn E En mg nd ed Tinne t 1 d E ds s 3. 3 m (h ne En 3 d nds 3 m ( Va Ends 5 m (3 9.3 ft) d m r s 5 ( (9.8 fft) i V o a Te r P 10m 16 .8 t) io in rm (1 .4ft) T 1 m P Te inrminain (VP 0 m (6 3.4 ft) Tinneid n tio( V) (2f Tinne a tion P) fo 32.8t) E .8 ft) T nned Endn for I Tiin ned Ends Ler InP ft) d nds L ngnPro Tinne En s 3en th r 3 Tinned E ds 3 mgt o 33 Tinned End 0 h Tinned Ends 5 m (9 300 0 (i s Tinned Ends 5 m (9.8 (i s F E Tinned Ends 1 m (1.8 ft) F ET ) (16. ft) Tinned Ends 10 m 4 0 6 T) ned nds 3 m ( .4 ft d En s 3 m (32 f ) Ends 3 t) 9. 2..8 ds 5 m ( AK ( f 8 5 m 9.8 ft) AK9 8 ft t) 10m ( T 9 Ca (1 . ft) )* 10 Te rm Cab m 16 6.4 * er m le (3 4 fft) Tin miina bl (32 t)* s Tinn nat es w 2..8 * ed tiion w ne T 8 ft) d non i itth Tiin ft)* ne E End hK nn * s L K9 d ds 9 Tin ed T En en o Le o inne E rK ned nd ds g n r T t g 1 th h K8 d s 1 Tiin m 8S nn En ne E S d nd ds 3 m ( ( Co Tin ed C T En s 3..3 3m 3 inn E on 3f m n nn ds ne ne ed d ( t f T ) 5 (9 s 5 9. t) Tiin ec nn d E ctt E m 8 nd m .8 ne n e or (1 fftt) d ds Ti d s 1 ( T nn En 0 6. m 4 ed ds Tin E 20 (3 ft) ne nd m 2 BN d E s 30 (6 .8 f C nd m 5 t) s BN 50 (9 .6 C m 8 ft) BN 80 (1 .4 ft C m 6 ) BN 1 (2 4 ft) C m 62 BN 2 (3 .5 m .3 ft C f ) D 3 DIIN ) 6 tt) 3 m (6 N 6f m ( ..6 D ftt) ) 5 (9 DIIN 5 9 m N m ( ..8 8 DI 1 (1 fftt) D 10 IN 0 m 16 6..4 ) N 4 D 1 m( DIIN 1 3 fftt) m N m ( (32 2..8 ) D 3 3 ( DIIN 3 m 3..3 8 fft) N//B m ( 3 ft t) D 5 ) DIIN Brra 5 m (9 u 9. ft) a N//B un m (1.8 8 ft) 10 Brraun f ( t 6 10 m 16.4 ) aun n 3 m (3.4 ft) 3 m (32 ft) 10m ( 9 2.8 10 m(9..8 .8 fft) m (38 fftt) t) (32. ) 2.8 f 8 t) ft)
InPro 2000 InPro 2000 InPro 3100 InPro 3100 InPro 3100 UD InPro 3100 UD InPro 3250 SG InPro 3250 SG InPro 3250 InPro 3250 InPro 3251 InPro 3251 InPro 3252 InPro 3252 InPro 3253 SG InPro 3253 SG InPro 3253 InPro 3253 InPro 3300 InPro 3300 InPro 4010 InPro 4010 InPro 4260 SG InPro 4260 SG InPro 4260 InPro 4260 InPro 4262 InPro 4262 InPro 4501 InPro 4501 InPro 4550 InPro 4550 InPro 4800 SG InPro 4800 SG InPro 4800 InPro 4800 InPro 4801 SG InPro 4801 SG InPro 4802 InPro 4802 DXK DXK DPA DPA DPAS DPAS pH/ORP ISM (1-wire) pH/ORP ISM (1-wire) Puncture Puncture InPro 6050 InPro 6050 InPro 6800 InPro 6800 InPro 6800 GAS InPro 6800 GAS InPro 6810 InPro 6810 InPro 6820 InPro 6820 InPro 6830 InPro 6830 InPro 6850i InPro 6850i InPro 6900i InPro 6900i InPro 6900 InPro 6900 InPro 6910 InPro 6910 InPro 6950i InPro 6950i InPro 6950 InPro 6950 DO ISM (1-wire) DO ISM (1-wire) InPro 6950 GAS InPro 6950 GAS Gas ISM (1-wire) Gas ISM (1-wire) OO 22 InPro 5000 InPro 5000 InPro 5000i InPro 5000i InPro 7000 InPro 7000 InPro 7000i InPro 7000i InPro 7001 InPro 7001 InPro 7002 InPro 7002 InPro 7005 InPro 7005 InPro 7108 InPro 7108
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THORNTON
Leading Pure Water Analytics
Process Analytics Measurement Solutions for Industrial and Pure Water Applications
Introduction
Control Your Process Regardless of Your Application
Conductivity / Resistivity
2-electrode sensor design (Fig.1) An AC voltage is applied across the 2 electrodes, and the resistance between them is measured. The built-in temperature sensor provides fast accurate measurement. The cell geometry and the high solution resistance allow for very accurate and precise conductivity determination. Sensors are used for water conditioning and purification stages where they are capable of detecting minute levels of impurities in ultrapure water. 4-electrode sensor design (Fig.2) An AC voltage is applied across the 2 outside electrodes. The principle is to measure the voltage drop across the 2 inner electrodes. Therefore, polarization errors are eliminated. Since this technique measures potential drop, the measurement remains accurate. It permits easier in-line cleaning and it can be installed in smaller piping than inductive sensors. These sensors are used for concentration measurement of acids, alkalis, and salt process streams.
UniCond Conductivity/Restivity Sensors with ISM (Fig.3) The UniCond conductivity/resistivity sensor advancement integrates the measuring circuit and the physical sensor into a single unit. UniCond conductivity/resistivity sensors provide exceptionally wide measurement ranges due to their advanced built-in measuring circuit. The on-board measuring circuit eliminates interference from lead wire resistance and capacitance. Only digital signals go back to the transmitter. The UniCond design mitigates the effects of polarization enabling the upper range of the conductivity sensor to be greatly expanded. UniCond sensors provide the ability to accurately measure from ultrapure water to brackish water (up to 50,000 S / cm) with a single integrated sensor, greatly simplifying water treatment instrumentation.
Fig. 3: UniCond
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Continuous conductivity monitoring according to USP <645> USP guideline <645> sets a standard for the quality assessment of USP waters based on measurement of the electrolytic conductivity. There is a 3-stage test in which stage 1 allows on-line, non-temperature compensated conductivity measurement. There are specific requirements for the sensors and transmitters (see table below).
Thornton instruments fulfill all these requirements. In addition, Thornton instruments provide USP and EP setpoints for convenience.
58 031 409
4-electrode sanitary
Specification Conductivity sensor and cell constant accuracy Conductivity meter calibration Instrument resolution Instrument accuracy at 1.3 S / cm Temperature compensation Instrument dynamic range
USP <645> Verify cell constant within 62 % using a reference solution NIST traceable 0.1 % precision resistors in place of sensor 0.1 S / cm 0.1 S / cm Must be read uncompensated 102
58 031 201 METTLER TOLEDO instruments meet USP <645> water conductivity requirements
58 031 234
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UniCond Conductivity/Resistivity Sensors For M800 & M300 Transmitters with ISM
UniCond conductivity/resistivity sensors for the METTLER TOLEDO Thornton M800 and M300 ISM provide exceptionally wide measurement ranges due to their advanced built-in measuring circuit. The on-board measuring circuit eliminates interference from leadwire resistance and capacitance. Only digital signals go back to the transmitter. Advanced measuring techniques further contribute to superior accuracy over the expanded range.
Specifications
Cell constant accuracy 0.01cm1 sensor: 1 % 0.1 cm1 sensors: 1 % for 0.025,000 S/cm; 3 % > 5,000 S/cm Cell constant repeatability 0.25 %; Temperature sensor Pt1000 RTD, IEC 60751, Class A, with NIST-traceable calibration Temperature accuracy 0.1C at 25C; Maximum cable length 91 m (300 ft) Finish (Sanitary 0.1 cm1 Ra 0.2 micrometers (8 microinches), sensors) 316L SS is electropolished Insulator material PEEK Response time 90 %of value in < 5 sec. Connector IP65, mates with 58 080 27X series cable
Features Overview Plug and Measure functionality Integral high-performance measuring circuit Robust digital output signal Calibration data stored internally System calibration in-line
Other Highlights Extremely wide rangeability: ultrapure to sea water Highest accuracy NPT and TriClamp connections
Flow Housings
58 084 001
58 084 000
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71 mm / 2.8 "
Microelectr. Power
mm 0.62"
Tri-Clamp fitting see table Dimensions of the 316 SS flow housing (58 084 000) (for 0.1 constant 34" NPT short conductivity sensors only) 1/8" NPT Outflow port
Dimensions of UniCond NPT 0.01 and 0.1 constant conductivity sensors 109 mm / 4.3" 15.7 mm 0.62" 3/4" NPT Dimensions of UniCond NPT 0.1 constant conductivity sensors 71 mm / 2.8 " 31.8 mm 1.25" 82.6 mm / 3.25 " 3/4" NPT Sensor port 25.4 mm 1.00" 1/8" NPT Inflow port
15.7 mm 0.62" 82.6 mm / 3.25 " Tri-Clamp fitting see table Dimensions of the UniCond sanitary 0.1 constant conductivity sensor 3/4" NPT Sensor port
38.1 mm 1.50"
Dimensions of the PVDF flow housing (58 084 001) (for 0.1 constant 34" NPT short conductivity sensors only)
Ordering Information
Description Fitting 31.8 mm Insertion 1.25" Length X mm (inch) 34" NPTM 82.6 mm / 3.25 " 34 (1.35) 34" NPTM 132 (5.19) 34" NPTM 3/4" NPT Outflow port 34 (1.35) 34" NPTM 132 (5.19) 12" NPTM 29 (1.14) 34" NPT 86port (2.38) 1/4" NPT Outflow 112" Tri-Clamp 86 (3.38) 112" Tri-Clamp 2" Tri-Clamp 86 (3.38) 38.1 mm 105 (4.13) 1.50" 25.4 mm Fitting / Body Range 1.00" material (S / cm) * PTFE / SS 0.01 50,000 1/8" NPT Outflow port PTFE / SS 0.01 50,000 PTFE / SS 0.01 50,000 PTFE / SS 0.01 50,000 PTFE / SS 0.01 50,000 PTFE / SS 0.001 500 Titanium 0.01 50,000 316 L SS 28.6 mm 316 L SS 1.13" 0.01 3,000 0.01 3,000 Order Number Cell Const. (cm1) 0.1 0.1 0.1 0.1 0.1 0.01 0.1 0.1 0.1 Electrode Material Titanium Titanium Monel Monel Titanium Titanium Titanium 316 L SS 316 L SS Max Pressure/Temp Psig [bar(g)] at C (F) 250 (17) at 93 (200) 250 (17) at 93 (200) 250 (17) at 93 (200) 250 (17) at 93 (200) 250 (17) at 93 (200) 250 (17) at 93 (200) 203 (14) at 130 (266) & 450 (31) at 25 (77) 203 (14) at 130 (266) & 450 (31) at 25 (77) 203 (14) at 130 (266) & 450 (31) at 25 (77)
58 031 404 58 031 409 58 031 407 58 031 408 58 031 406 58 031 410 58 031 413 58 031 414 58 031 415
* Megohm-cm = 1/ S / cm FDA compliant materials 3.1B.port & USP <88> Class VI 1/4"EN10204 NPT Outflow 82.6 mm / 3.25 " with certification to meet Tri-Clamp is a registered trademark of Apha Laval
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Conductivity/Resistivity Sensors
Accurate and Reliable
Conductivity/Resistivity
Conductivity Sensors for M300 &770MAX A Comprehensive Series to Meet Industry Requirements
METTLER TOLEDO Thornton provides a full complement of conductivity/resistivity sensors for M300 or 770MAX with NPT or sanitary fittings. They include various lengths, cell constants and materials to match the application: titanium concentric electrodes for high purity water; monel electrodes for rinse waters containing HF; highly polished 316L stainless steel (SS) electrodes for pharmaceutical waters; CPVC and PEEK sensors with four flush electrodes for solutions with higher conductivity and/or suspended material; and an epoxy sensor which can also measure chemical concentration. Also available with Intelligent Sensor Manage ment (ISM) for Plug And Measure capability. Specifications
Cell constant accuracy 1%, except 5% system accuracy for 4-electrode & 10 constant Cell constant repeatability 0.25%, except 2% for 4-electrode & 10 constant Temperature sensor Pt1000 RTD, IEC 60751, Class A, except 50 constant Temperature accuracy 0.1C( 0.2F), except 4-electrode sensors at 25C (77F) Cable jacket material NPT: PVC, 80C(176F) rating Sanitary: PTFE, 200C (392F) rating Max. sensor distance 60 m (200 ft), except 15 m (50 ft) for 244-Series Finish N4 (Ra <0.2m/Ra <8in), 316L SS is electropolished Insulator material PEEK (0.01 & 0.1 constant); Noryl (10 constant)
58 031 234
58 031 201
58 031 242
Sensor Selection Criteria Thornton offers a wide variety of conductivity/resistivity sensors to accomodate most applications. Use the following criteria to select the appropriate sensor for your installation: Conductivity or resistivity range Transmitter Mounting type:insertion, retractable or submersion Pipe connection and size Chemical compatibility, including cleaning and disinfection processes Temperature requirements, including steam and/or hot chemical cleaning
58 031 202
Features Overview Precise factory calibration and certification of each cell constant and RTD Optimized 4-wire measuring circuitry provides exceptional rangeability and accuracy, eliminating cable effects Quick and easy installation Typical Applications Pharmaceutical water Power and steam generation Semiconductor water treatment Recycle and reclaim water Wastewater treatment For detailed information about conductivity sensors for M300: Please refer to pages 182183 for ordering information and drawings For detailed information about conductivity sensors for 770MAX: Please refer to pages 184185 for ordering information and drawings
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Calibration of Conductivity Sensors Thornton Auto-loop Factory Calibration System Thornton conductivity sensors are industry standards for determining water purity and solution concentration. Thornton ISO 9001 factory calibration and certification are NIST and ASTM traceable using Thorntons unique ultrapure auto-loop calibration system. Certification includes test and accuracy, plus materials as noted in sensor specifications. USP pharmaceutical water monitoring requirements are met with sanitary sensors which provide accurate conductivity and temperature measurement. 316L stainless steel Tri-Clamp mounting sensors have an electropolished finish with roughness average (Ra) < 0.2 m, < 8 in. 4-electrode sensors are ideal for monitoring high conductivity applications, clean-in-place (CIP) solutions and deionizer regenerant concentrations. Did You Know Thornton conductivity systems are routinely used by other instrument suppliers as the reference to provide traceability when calibrating their instrumentation.
Conductivity Standard Solutions Provided for sensor verification and recalibration, conductivity standards are produced, analyzed and documented in the METTLER TOLEDO Thornton ISO9001 certified facility with processes similar to those used to calibrate high accuracy Thornton conductivity sensors. They are provided with label and certificate with lot number, certified value, expiration date, plus ASTM and NIST traceability data. These standards are analyzed and used at equilibrium with the atmosphere. Specifications
Standard 25 S / cm, 500 ml, HCl 100 S / cm, 500 ml, KCl 1000 S / cm, 500 ml, KCl 10,000 S / cm, 500 ml, KCl 100,000 S / cm, 500 ml, KCl Accuracy 3% 1% 1% 1% 1% Shelf Life 6 months 12 months 12 months 12 months 12 months Order Number 58 078 001 58 078 002 58 078 003 58 078 004 58 078 005
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Drawings
NPT 0.01 and 0.1 Constant 42 mm 1.65" X < 3"
12" 34"
12.7 mm 0.50"
or
NPT 42 mm 1.65"
NPT
12.7 mm 0.50"
X > 3"
15.7 mm 0.62"
34"
NPT
Sanitary, Standard 25.4 mm 1.00" "X" 15.7 mm 0.62" 25.4 mm 1.00" Sanitary, VP 64.5 mm 2.54" VP connector Tri-Clamp tting, see table 316SS Flow Housing (58 084 000)
18" 6.35 mm/0.25" "X" see table
12.7 mm 0.50"
25.4 mm/1.00" 15.9 mm 0.625" VP connector 1" NPT 1" NPT 26.9 mm/1.06" wrench ats NPT 4-Electrode, PEEK 126.7 mm/4.99"
57.4 mm 2.26" 27.9 mm 1.10"
25.4 mm/1.00"
18"
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Ordering Information
Electrode Maximum Pressure Process Connection Insertion Cable Material Fitting Material Length "x" Length Connector Order Number 2-Electrode Sensors Measuring range 0.02 2,000 S / cm (cell constant 0.1 cm1) a 34" NPTM Titanium 17 bar(g) at 93 C (250 psig at 200 F) PTFE / SS 34 mm (1.35") 0.5 m (1.5 ft) S 58 031 201 34" NPTM Titanium 17 bar(g) at 93 C (250 psig at 200 F) PTFE / SS 132 mm (5.19") 0.5 m (1.5 ft) S 58 031 202 34" NPTM Monel 17 bar(g) at 93 C (250 psig at 200 F) PTFE / SS 34 mm (1.35") 0.5 m (1.5 ft) S 58 031 203 34" NPTM Monel 17 bar(g) at 93 C (250 psig at 200 F) PTFE / SS 132 mm (5.19") 0.5 m (1.5 ft) S 58 031 204 34" NPTM Titanium 7 bar(g) at 95 C (100 psig at 203 F) PVDF 29 mm (1.15") S 58 031 207 34 bar(g) at 25 C (500 psig at 77 F) 316L SS 4 bar(g) at 131 C (58 psig at 268 F) For SS 70 mm (2.75") VP 58 031 222 7 bar(g) at 95 C (100 psig at 203 F) Retractable 17 bar(g) at 25 C (250 psig at 77 F) housing b 12" NPTM Titanium 17 bar(g) at 93 C (250 psig at 200 F) Noryl 29 mm (1.14") 0.5 m (1.5 ft) S 58 031 213 34" NPTM Titanium 17 bar(g) at 93 C (250 psig at 200 F) Noryl 29 mm (1.14") 0.5 m (1.5 ft) S 58 031 214 34" NPTM Titanium 17 bar(g) at 93 C (250 psig at 200 F) PTFE / SS 34 mm (1.35") 3 m (10 ft) S 58 031 215 12" NPTM Titanium 17 bar(g) at 93 C (250 psig at 200 F) PTFE / SS 29 mm (1.14") 0.5 m (1.5 ft) S 58 031 216 34" NPTM Titanium 17 bar(g) at 93 C (250 psig at 200 F) PTFE / SS 34 mm (1.35") 6.1 m (20 ft) c 58 031 217 1 Titanium 17 bar(g) at 93 C (250 psig at 200 F) 2" NPTM PTFE / SS 29 mm (1.14") 3 m (10 ft) c 58 031 218 34" NPTM Titanium 17 bar(g) at 93 C (250 psig at 200 F) PTFE / SS 34 mm (1.35") 9 m (30 ft) c 58 031 220 Titanium 10 bar(g) at 155 C (150 psig at 311 F) 1.5" Tri-Clamp Titanium 86 mm (3.38") 0.5 m (1.5 ft) S 58 031 221 d 31 bar(g) at 25 C (450 psig at 77 F) 316L SS 10 bar(g) at 155 C (150 psig at 311 F) 1.5" Tri-Clamp 316L SS 86 mm (3.38") 0.5 m (1.5 ft) S 58 031 223 d 31 bar(g) at 25 C (450 psig at 77 F) 316L SS 10 bar(g) at 155 C (150 psig at 311 F) 2" Tri-Clamp 316L SS 105 mm (4.13") 0.5 m (1.5 ft) S 58 031227 d 31 bar(g) at 25 C (450 psig at 77 F) 34" NPTM Titanium 17 bar(g) at 93 C (250 psig at 200 F) PTFE / SS 34 mm (1.35") 0.5 m (1.5 ft) VP 58 031 232 34" NPTM Titanium 17 bar(g) at 93 C (250 psig at 200 F) PTFE / SS 132 mm (5.19") 0.5 m (1.5 ft) VP 58 031 233 316L SS 10 bar(g) at 155 C (150 psig at 311 F) 1.5" Tri-Clamp 316L SS 85 mm (3.35") VP 58 031 234 d 31 bar(g) at 25 C (450 psig at 77 F) 316L SS 10 bar(g) at 155 C (150 psig at 311 F) 2" Tri-Clamp 316L SS 104 mm (4.10") VP 58 031 235 d 31 bar(g) at 25 C (450 psig at 77 F) Measuring range 0.002 200 S / cm (cell constant 0.01 cm1) a 34" NPTM Titanium 17 bar(g) at 93 C (250 psig at 200 F) PTFE / SS 60 mm (2.38") 0.5 m (1.5 ft) S 58 031 230 Measuring range 50 40,000 S / cm (cell constant 10 cm1) a 34" NPTM Graphite 17 bar(g) at 93 C (250 psig at 200 F) PTFE / SS 86 mm (3.38") 0.5 m (1.5 ft) S 58 031 241 4-Electrode Sensors e Measuring range 10 650,000 S / cm 316L SS d 5 bar(g) at 150 C (70 psig at 302 F) 1" NPTM PEEK 25 mm (1.00") VP 58 031 242 14 bar(g) at 50 C (200 psig at 122 F) 316L SS d 5 bar(g) at 150 C (70 psig at 302 F) 2" Tri-Clamp PEEK 25 mm (1.00") VP 58 031 243 14 bar(g) at 50 C (200 psig at 122 F) Hastelloy C d 5 bar(g) at 150 C (70 psig at 302 F) 1.5" Tri-Clamp PEEK 25 mm (1.00") VP 58 031 245 14 bar(g) at 50 C (200 psig at 122 F) 316L SS d 5 bar(g) at 150 C (70 psig at 302 F) 1.5" Tri-Clamp PEEK 12 mm (0.50") VP 58 031 248 14 bar(g) at 50 C (200 psig at 122 F) Hastelloy C 7 bar(g) at 93 C (100 psig at 200 F) 1" NPTM PEEK 28 mm (1.10") VP 58 031 239 14 bar(g) at 25 C (200 psig at 77 F) 316L SS 3.5 bar(g) at 80 C (50 psig at 176 F) 1" NPTM CPVC 28 mm (1.10") VP 58 031 240 7 bar(g) at 25 C (100 psig at 77 F) Hastelloy C 3.5 bar(g) at 80 C (50 psig at 176 F) 1" NPTM CPVC 28 mm (1.10") VP 58 031 244 7 bar(g) at 25 C (100 psig at 77 F) a M 3 cm = 1 / (S / cm) S = Standard connector used with 58 08025X patch cords only. b See pages 196-197 for retractable housing (also used for pH and ORP) See page 232. c Tinned leads no patch cord required VP = VarioPin sealed connector used with 58 080 20X patch cords only d Includes material certification to meet EN 10204 3.1B & USP<88> ClassVI (58 080 101 3-ft adapter cable can connect an existing 58 080 25X e 4-electrode sensor, maximum patch cord length 15 m (50 ft) patch cord to a VP sensor). See page 232.
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Accurate and Reliable
Conductivity/Resistivity
Drawings
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METTLERTOLEDO
Ordering Information
Electrode Maximum Pressure Process Connection Insertion Cable Order Number Material Fitting Material Length "X" Length 2-Electrode Sensors Measuring Range 0.01 3,000 S / cm (cell constant 0.1 cm1) a Titanium 7 bar(g) at 95 C (100 psig at 203 F) 34" NPTM & PVDF 29 mm (1.14") 3 m (10 ft) 58 031 002 34 bar(g) at 25 C (500 psig at 77 F) 1" NPTM Titanium 17 bar(g) at 93 C (250 psig at 200 F) 34" NPTM Noryl 29 mm (1.14") 0.5 m (1.5 ft) 58 031 003 Titanium 17 bar(g) at 93 C (250 psig at 200 F) 34" NPTM PTFE / SS 34 mm (1.35") 0.5 m (1.5 ft) 58 031 004 316L SS 4 bar(g) at 131 C (58 psig at 268 F) Retractable SS 70 mm (2.75") 3 m (10 ft) 58 031 005 7 bar(g) at 95 C (100 psig at 203 F) for 1000-4X 17 bar(g) at 25 C (250 psig at 77 F) housing Titanium 17 bar(g) at 93 C (250 psig at 200 F) 12" NPTM PTFE / SS 29 mm (1.14") 0.5 m (1.5 ft) 58 031 006 Monel 17 bar(g) at 93 C (250 psig at 200 F) 34" NPTM PTFE / SS 34 mm (1.35") 0.5 m (1.5 ft) 58 031 007 Monel 17 bar(g) at 93 C (250 psig at 200 F) 34" NPTM PTFE / SS 132 mm (5.19") 0.5 m (1.5 ft) 58 031 008 Titanium 17 bar(g) at 93 C (250 psig at 200 F) 34" NPTM PTFE / SS 132 mm (5.19") 0.5 m (1.5 ft) 58 031 009 Titanium b 10 bar(g) at 155 C (150 psig at 311 F) 1.5" Tri-Clamp Titanium 86 mm (3.38") 0.5 m (1.5 ft) 58 031 013 31 bar(g) at 25 C (450 psig at 77 F) 316L SS b 10 bar(g) at 155 C (150 psig at 311 F) 1.5" Tri-Clamp SS 86 mm (3.38") 0.5 m (1.5 ft) 58 031 014 31 bar(g) at 25 C (450 psig at 77 F) 316L SS b 10 bar(g) at 155 C (150 psig at 311 F) 2" Tri-Clamp SS 86 mm (3.38") 0.5 m (1.5 ft) 58 031 015 31 bar(g) at 25 C (450 psig at 77 F) 316L SS b 10 bar(g) at 155 C (150 psig at 311 F) ISO-DN 25 bund SS 60 mm (2.37") 0.5 m (1.5 ft) 58 031 016 31 bar(g) at 25 C (450 psig at 77 F) 316L SS b 10 bar(g) at 155 C (150 psig at 311 F) ISO-DN 25 bund SS 70 mm (2.76") 0.5 m (1.5 ft) 58 031 017 31 bar(g) at 25 C (450 psig at 77 F) Measuring Range 0.001 100 S / cm (cell constant 0.01 cm1) a Titanium c 17 bar(g) at 93 C (250 psig at 200 F) 34" NPTM PTFE / SS 60 mm (2.38") 0.5 m (1.5 ft) 58 031 010 Measuring Range 10 200,000 S / cm (cell constant 10 cm1) a Graphite 17 bar(g) at 93 C (250 psig at 200 F) 34" NPTM PTFE / SS / Noryl 87 mm (3.41") 0.5 m (1.5 ft) 58 031 011 Measuring Range 10 1,000 KS / cm (cell constant 50 cm1) a Graphite 7 bar(g) at 93 C (100 psig at 200 F) 1" NPTM PVDF / Epoxy 125 mm (4.90") 0.5 m (1.5 ft) 58 031 012 4-Electrode Sensors Measuring Range 10 800,000 S / cm Hastelloy C 7 bar(g) at 93 C (100 psig at 200 F) 1" NPTM PEEK 28 mm (1.10") 3 m (10 ft) 58 031 021 14 bar(g) at 25 C (200 psig at 77 F) 316L SS 3.5 bar(g) at 80 C (50 psig at 176 F) 1" NPTM CPVC 28 mm (1.10") 3 m (10 ft) 58 031 022 7 bar(g) at 25 C (100 psig at 77 F) Hastelloy C 3.5 bar(g) at 80 C (50 psig at 176 F) 1" NPTM CPVC 28 mm (1.10") 3 m (10 ft) 58 031 023 7 bar(g) at 25 C (100 psig at 77 F) 316L SS b 14 bar(g) at 50 C (200 psig at 122) 1.5" Tri-Clamp PEEK 25 mm (1.00") 0.5 m (1.5 ft) 58 031 024 4.8 bar(g) at 140 C (70 psig at 284 F) 316L SS b 14 bar(g) at 50 C (200 psig at 122) 2" Tri-Clamp PEEK 25 mm (1.00") 0.5 m (1.5 ft) 58 031 025 4.8 bar(g) at 140 C (70 psig at 284 F) Hastelloy C b 14 bar(g) at 50 C (200 psig at 122) 2" Tri-Clamp PEEK 25 mm (1.00") 0.5 m (1.5 ft) 58 031 026 4.8 bar(g) at 140 C (70 psig at 284 F) 316L SS b 14 bar(g) at 50 C (200 psig at 122) 1.5" Tri-Clamp PEEK 12 mm (0.50") 0.5 m (1.5 ft) 58 031 028 4.8 bar(g) at 140 C (70 psig at 284 F) Certification of calibration included with all 0.1 and 0.01 cell constant and 4-E sensors; may be requested at additional cost on others. a M 3 cm = 1 / (S / cm) b Includes material certification to meet EN 10204 3.1B & USP <88> Class VI c Recommended for non-aqueous samples
770MAX
Smart Sensor
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Conductivity/Resistivity Sensors
Accurate and Reliable
Conductivity/Resistivity
Viton and Kalrez are retgistered trademarks of DuPont Performance Elastomers LLC
Features Overview Minimize corrosion and scaling with highest accuracy measurement and consistent blowdown control Reduce energy costs with continuous monitoring and automatic control rather than grab sampling with manual control Save operations costs by direct measurement without sample cooler and cooling water, for samples up to 14.5 bar (210 psig) saturated steam
Install with flexibility of in-line mounting or side-stream flow h ousing Use with versatile Thornton M300 or 770MAX transmitters with choice of built-in control options
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Power
Ordering Information
Sensor Boiler water conductivity sensor with VP connector for M300 Boiler water conductivity sensor with Smart connector for 770MAX Housing Flow housing, 316SS, 14" NPT inlet / outlet Order Number 58 031 264 58 031 038
58 084 016
101.6 mm 4"
27.9 mm 1.10"
1.00 mm 25.4"
44.5 mm 1.75"
37.8 mm 1.49" ()
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187
Introduction
Increased Safety for Your Production Process
pH
Functional definition pH can be described as a measurement of the relative acidity of a solution. Oxidation reduction potential (ORP) as measured with an ORP electrode, provides an indication of the oxidative state of the solution. It is important to measure, and often to control the pH and/or ORP of a solution for several reasons: To produce products with consistent well defined properties To efficiently produce products at optimal cost To avoid health risks
To protect the environment To prevent physical/ chemical damage to materials To meet regulatory requirements To expand scientific knowledge The accurate measurement of pH/ ORP is critical in most industries. Each application has unique physical requirements of chemical, temperature, and pressure resistance and possibly hygienic design. Another factor is what is to be done with the measurement: monitoring only, data logging or process control.
pH electrode selection It is important to understand the details of the application before selecting a pH electrode. The table gives an initial glance at the various electrodes available and typical applications. Selection of a pH electrode requires a thorough knowledge of the process. Once the requirements are known, comparison of the electrode specifications detailed in this catalog will identify the appropriate sensor.
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OR
P*
pH
10
5 50
3 33
9 10 5 50
8 32
8 52 0 00
2 51
M) M) (IS (IS 7 81 9 73 02 8 5 9 3 5 3 31 2 05 2 05 3 0 0 5 0 0 0 0 4 52 52 52 52 41
9 2 98 38 2 5 00 00 52 52
(IS
M) S ure en so
pH
Industrial processes Pharmaceutical Industry Makeup Water Wastewater Power Industry Makeup water Cycle chemistry Stator cooling Scrubber Wastewater Semiconductor Industry Makeup water Pure water Recycle, reclaim, waste Water Treatment Air scrubbers Cooling water Neutralization Potable water Wastewater Treatment Flue gas neutralization Galvanic wastewater Industrial wastewater Precipitation of heavy metals Sludge dewatering
* New pH/ORP Sensors with ISM allow measurement of pH and ORP with the same sensor!
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pH Electrodes
Excellent Performance in Water Treatment
pH/ORP
Glass pH, platinum ORP Silver-silver chloride with double junction or equivalent Pt1000 included in all pH sensors; not in ORP sensors 014pH, except InPro 4010 which is 212pH 3 m/s (10 ft/s) 20 m (65 ft)
For electrode ratings see table Ordering Information on the next page.
Features Overview Convenient electrical and process connections for easy maintenance and calibration Advanced METTLERTOLEDO sensor technology for high performance 4260i/SG-120 3250i/SG-120 and long life Integral temperature sensing for accurate measurement and compensation On-line pH sensor diagnostics in M300 for assurance of process surveillance Typical Applications Wastewater neutralization Pharmaceutical water treatment Power and steam generation cycle chemistry and scrubbers Semiconductor ultrapure water treatment
"
"
"
Dimensions of 4501
"
"
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METTLERTOLEDO
Ordering Information
Electrodes Rating Sensor Type Electrode Conn. For pH, General Purpose, Low Cost Applications for M300/770MAX 4010 120 Pt 1000 0 to 60 C (32 to 140 F) Polysulfone VP 2 bar(g) / 60 C (30 psig / 140 F) and glass 5 bar(g) / 45 C (75 psig / 113 F) For pH, General Purpose, High Pressure Applications for M300/770MAX 4260 120 Pt 1000 See housing limits Glass VP for pH & ORP, general purpose, high pressure applications ISM 4260 i SG 120 See housing limits Glass and Pt K8S for pH & ORP, retractable ISM 4260 i SG 225 See housing limits Glass and Pt K8S For pH, General Purpose & Moderately Pure Water Applications * for M300/770MAX 3250 SG 120 Pt 1000 0 to 100 C (32 to 212 F) Glass VP 4 bar(g) (60 psig) for pH & ORP, general purpose & moderately pure water ISM 3250 i SG 120 0 to 100 C (32 to 212 F) Glass and Pt K8S For pH, HFResistant Applications for M300/770MAX 4262 120 Pt 1000 VP See housing limits Glass VP For ORP, General Purpose & Moderately Pure Water Applications for M300/770MAX Pt 4805 DPA S8 120 0 to 100 C (32 to 212 F) Glass and Pt S8 2.5 bar(g) (36 psig) For ORP, General Purpose, High Pressure Applications for M300/770MAX Pt 4805 DXK S8 120 See housing limits Glass and Pt S8 For pH, General Purpose, High Chemical Resistance for M300/770MAX 4501 VP Pt1000 SG 0 to 100 C (32 to 212 F) PVDF and 7 bar(g) / 65 C (100 psig / 149 F) glass 3.5 bar(g) / 100 C (50 psig / 212 F) For pH, Retractable Applications for M300 / 770MAX 4260 225 Pt1000 See housing limits Glass For ORP, Retractable Applications for M300 / 770MAX Pt 4805 DXK S8 225 See housing limits Glass and Pt Housing Conn. Pg 13.5 Length 120 mm Order Number 52 000 512
52 005 373 52 003 550 10 505 3339 59 904 203 10 505 3288 59 904 167 41 453 3102 59 909 571
Pg 13.5
120 mm
VP
VP S8
225 mm 225 mm
52 002 989
10 505 3255 59 904 152 * For use with moderately pure waters (conductivity 5 to 50 S / cm) use 53 300 021 housing in 34" NPT earthgrounded metal pipe tee with flow < 100 ml /min and discharge to open drain. For higher purity and/or higher accuracy in pure water see pHure Sensor, page 192 195. 770MAX pH / ORP Preamps pH Connector Cable Length VP 1 m (3 ft) VP 3 m (10 ft) VP 5 m (16 ft) VP 10 m (33 ft)
Order Number 58 085 011 58 085 012 58 085 013 58 085 014
Order Number 58 085 015 58 085 016 58 085 017 58 085 018
METTLER TOLEDO
THORNTON
Electrode (1) Preamp (3) M300 Patch Cord (4) 770MAX (Channels 1 to 4)
With M300, a complete pH or ORP installation requires an electrode (1), a housing (2) and a VP or AS9 cable (3). For suitable housings consult the table on page 196. For suitable cables see table page 172-173. No preamplifier is required. Each installation requires a Thornton M300 transmitter.
With 770MAX, a complete pH or ORP installation requires an electrode (1), a housing (2), a preamp (3), plus a patch cord (4). For suitable housings consult table on page 196. For patch cords see table page 236.
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pH Electrodes
Excellent Performance in Water Treatment
pH/ORP
Features Overview Pressurized gel electrolyte Accurate, fast responding temperature compensator Low resistance glass membrane Solution ground connection Low volume 316 stainless steel flow housing Typical Applications Reverse osmosis pH adjustment of clean recycle water or between membranes in two pass systems to optimize rejection rates Power plant cycle chemistry Monitoring and controlling pH levels to comply with guidelines and minimize corrosion and scaling
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Microelectr. Power
Ordering Information
pHure Sensor ISM pHure Sensor with 1 m (3 ft) AK9 cable pHure Sensor with 3 m (10 ft) AK9 cable pHure Sensor with 5 m (16 ft) AK9 cable pHure Sensor with 10 m (33 ft) AK9 cable Replacement ISM combination electrode with temperature compensator pHure Sensor used with M300 pHure Sensor with 1 m (3 ft) VP cable pHure Sensor with 3 m (10 ft) VP cable pHure Sensor with 5 m (16 ft) VP cable pHure Sensor with 10 m (33 ft) VP cable pHure Sensor used with 770MAX * pHure Sensor with 1 m (3 ft) VP cable & preamp pHure Sensor with 3 m (10 ft) VP cable & preamp pHure Sensor with 5 m (16 ft) VP cable & preamp pHure Sensor with 10 m (33 ft) VP cable & preamp Spare Parts for non-ISM Sensors Replacement combination electrode with RTD * Requires separate patch cord, see page 236. For pH and ORP buffers, refer to page 197. Order Number 58 032 406 58 032 407 58 032 408 58 032 409 52 003 821 58 032 236 58 032 237 58 032 238 58 032 239 58 032 006 58 032 007 58 032 008 58 032 009 52 002 447
AK9 Cable Variable Length (depends on model number) pH Electrode Minimum 250 mm (10") 22.1 mm (0.87") 34.8 mm (1.37") Solution Ground for Calibration 4.83 mm ( 0.19") 4 Places 6.3 mm (0.25") " NPT Outlet Flow Housing
Did You Know The small volume and high sample velocity of the pHure Sensor assures fast response by preventing power plant corrosion products from accumulating around the electrode membrane.
6.3 mm (0.25")
36.6 mm ( 1.44")
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pH Electrodes
Excellent Performance in Water Treatment
pH/ORP
Features Overview Free-flowing junction/diaphragm Simultaneous pH & ORP measurments Accurate, fast responding temperature compensator Low resistance glass membrane Low volume 316 stainless steel flow housing Easily refillable electrolyte chamber Typical Applications Power plant cycle chemistry where pH measurement in low conductivity water is critical Reverse osmosis pH adjustment of clean recycle water or between membranes in two pass systems to optimize rejection rates Monitoring and controlling pH levels to comply with guidelines and minimize corrosion and scaling
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METTLERTOLEDO
Power
Ordering Information
pHure Sensor ISM pHure Sensor ISM, 1 m (3 ft) AK9 cable pHure Sensor ISM, 3 m (10 ft) AK9 cable pHure Sensor ISM, 5 m (16 ft) AK9 cable pHure Sensor ISM, 10 m (33 ft) AK9 cable pHureSensor usedwithM300 & 770MAX pHure Sensor for M300, 1 m (3 ft) VP cable pHure Sensor for M300, 3 m (10 ft) VP cable pHure Sensor for M300, 5 m (16 ft) VP cable pHure Sensor for M300, 10 m (33 ft) VP cable Replacement Sensors pHure Sensor for M300 replacement electrode pHure Sensor ISM replacement electrode For pH and ORP buffers, refer to page 197. Order Number 58 032 420 58 032 421 58 032 422 58 032 423 58 032 250 58 032 251 58 032 252 58 032 253 30 039 085 30 039 086
pHure Sensor dimensions AK9 cable variable length (depends on model number)
" NPT Outlet 4.82 mm ( 0.19") 4 Places 150.6 mm (5.93") pH housing 23.1 mm 30.7 mm (0.91") (1.21") 3.81 mm (0.15")
100 mm (3.94")
3.81 mm (0.15")
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pH Electrodes
Excellent Performance in Water Treatment
pH/ORP
58 084 00X
pH Housings Order Number 58 084 002 58 084 003 Wetted parts CPVC PVDF Sensor fitting Retractable 112" NPT Retractable 112" NPT Did You Know The 59 909 571 pH elec trode described on page 191 provides 1" NPT connections without Pressure rating 5 bar(g) at 80C 5 bar(g) at 100C a separate housing. It can be inserted 75 psig at 176F 75 psig at 212F into a 114" or larger NPT pipe tee with Suitable pH sensors reducing bushing or can be immersed (by Order Number)b: 59 909 571 using a 1" NPT coupling and 52 002 989 support pipe. 59 904 152 a For insertion in plastic pipe, use 3431" reducing bushing and 1" pipe tee.
For submersion with plastic pipe, use 3431" reducing coupling and 1" pipe.
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METTLERTOLEDO
Drawings of pH housings
133.1 mm/5.24" 31.8 mm 1.25" 19.3 mm 0.76" 10.8 mm 0.43" Internal O-ring seal 22.3 mm/0.88" across flats 62.5 mm 2.46"
34"
26.7 mm 1.05"
Allow 230 mm/9" for electrode removal Pg 13.5 thread (internal) NPT 2 places
34"
Pg 13.5 thread
99.9 mm 3.94" 145.9 mm 5.75" 1" PVC pipe solvent weld 94.6 mm 3.73" 1" weld tee (58 084 014)
25.4mm 1.00"
70 mm 2.75"
Ordering Information
pH and Redox Buffers pH Buffers pH 4.01 buffer pH 7.00 buffer pH 9.21 buffer pH 10.00 buffer Redox Buffers Redox buffer 220 mV Volume 250 ml 250 ml 250 ml 250 ml 6 3 250 ml Order Number 51 340 057 51 340 059 51 300 193 51 340 056 51 340 081
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Introduction
High Process Efficiency Under Any Condition
Dissolved Oxygen
Measurement of dissolved oxygen Proper oxygen levels are important in many processes involving the use of pure and ultrapure water. Control of dissolved oxygen will ultimately ensure product quality,reduce costs and provide maximum product yield. Electrochemical oxygen sensors The Thornton high-performance sensors have been designed for in-line measurements of dissolved oxygen in the low ppb-range in power plant cycle chemistry and in ultrapure water applications of the semiconductor industry.
The optical dissolved oxygen sensor with its durable OptoCap sensing element ensures fast response time, highly accurate measurement capability, reduced maintenance, and no dissolved hydrogen interference. The high performance oxygen sensor excels in low ppb- applications providing high accuracy and rapid response without hydrogen interference. Professional service and validation Sensor service includes rebuilding, cleaning, testing, and recertification of your Thornton sensor, done quickly and efficiently to minimize downtime.
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Thornton Ozone Measurement Systems Provide Accurate Response and Excellent Sensitivity
Thorntons dissolved ozone measurement systems show rapid and accurate response to ozone concentrations. The excellent sensitivity gives positive detection of zero ozone after destruction by UV light.
Measuring principles Ozone passes through a gas-permeable reinforced membrane of exceptional durability producing an electrochemical reaction and current flow in direct proportion. Behind the membrane is the platinum cathode where ozone reacts to produce the measurement signal. The electrochemical reaction is completed at the silver anode. Full temperature compensation accounts for effects of both membrane permeability and solubility of ozone in water. Important features of an ozone sensor Rapid, accurate response Positive zero detection Low maintenance with drop-in modular membrane Transmitter selection Thornton sensors are commonly used together with the M800 multiparameter transmitter and the M300 transmitter.
Ozone sanitization of pharmaceutical water systems Complete sanitization is achieved by controlling ozonation downstream of the storage tank. A second ozone measurement guarantees the removal of all ozone downstream of UV destruction. Ozone sanitization of semiconductor ultrapure water Ozone sanitization can be controlled by monitoring the ozone concentration downstream of the ozonator and UPW storage tank. To be sure all ozone has been decomposed after UV lights a second ozone measurement can confirm a zero level.
Ozone sanitation of bottled water Continuous measurement and control to proper ozone levels of bottled water is a required quality practice that promotes consistent good taste and long shelf life. Ozone sanitization of beverage systems Ozonated water is used in place of chemicals for CIP operations when changing between flavors. Ozone provides cleaning and disinfection without risk of objectionable residuals or byproducts.
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DissolvedOxygen Sensors
Dependable Low Level Measurement
Dissolved Oxygen
High Performance Dissolved Oxygen Sensors with ISM Fast, Accurate Response
METTLER TOLEDO Thorntons high performance ppb-level dissolved oxygen measurement capability for M300 ISM and M800 excels in the demanding low ppb-level applications. It provides a precise zero and a highly accurate response over the entire range of measurement. This allows it to perform well at any level as well as providing very fast response to changes from one level to another. Specifications
Sample flowrate 50 to 1,000 ml/ min Sample temperature 0 to 60C (32 to 140F) for temperature compensation; can tolerate 100C (212F) Sample pressure 0 to 5 bar(g) (0 to 72 psig) 14" NPT Sample connections Wetted materials Polyacetal flow housing, polyphenylene sulfide probe body, PTFE membrane reinforced with stainless steel and silicone rubber, Viton and silicone rubber O-rings Cable length Probe to instrument: 1 to 10 m (3 to 33 ft) for M300; up to 61 m (300 ft) for 770MAX Weight 1 kg (2 lb) with flow housing Response time 98% of final value in 90s Operating range 010,000 ppb (g/l) System accuracy 1% of reading or 1 ppb, whichever is greater; 0.5C Components included DO probe with spare electrolyte Housing (58 084 009) and cable (and preamp with 770MAX)
Viton and Kalrez are registered trademarks of DuPont Performance Elastomers LLC
Features Overview Very fast response High accuracy Simple maintenance with drop-in modular membrane Excellent long-term stability Temperature compensation for membrane permeability and oxygen solubility effects Typical Applications Power plant cycle chemistry monitoring Semiconductor ultrapure water Pure water treatment systems
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Microelectr. Power
Ordering Information
ISM High Performance DO probe, flow housing and 1 m (3 ft) AK9 cable High Performance DO probe, flow housing and 3 m (10 ft) AK9 cable High Performance DO probe, flow housing and 5 m (16 ft) AK9 cable High Performance DO probe, flow housing and 10 m (33 ft) AK9 cable Replacement DO probe Used With M300 High Performance DO probe, housing and 1 m (3 ft) VP cable High Performance DO probe, housing and 3 m (10 ft) VP cable High Performance DO probe, housing and 5 m (16 ft) VP cable High Performance DO probe, housing and 10 m (33 ft) VP cable Used With 770MAX High Performance DO probe, housing and preamp with 1 m (3 ft) VP cable * Spare parts and accessories for all high performance sensors Replacement High Performance DO probe Maintenance kit (electrolyte and 4 membranes) Polarization module (for portable use) * also specify a 1XXX-79 patch cord, listed on page 236. Order Number 58 037 404 58 037 405 58 037 406 58 037 407 52 201 209 58 037 204 58 037 205 58 037 206 58 037 207 58 037 010 52 201 067 52 200 024 52 200 893
Did You Know The fast response of high performance DO sensors allows real-time tracking of start-up deaeration.
Approximately 200 mm (8") AK9 Connector Mounting Holes 6.53 mm ( 0.257") Thru (2 Places) 78.2 mm (3.08") Dissolved Oxygen Probe
7.9 mm (0.31")
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Dissolved Oxygen
AVAILABLE 2013 Optical Dissolved Oxygen Sensor with ISM Wide Measurement Range, Fast Response
METTLER TOLEDO Thorntons Optical DO Sensor for use with the M800 transmitter provides high accuracy, fast response and increased stability in demanding low ppb-level applications. The proprietary OptoCap design allows highly accurate measurement of dissolved oxygen without susceptibility to hydrogen interference in power generation. Specifications
Sample flow rate Sample temperature Sample pressure Sample connections Wetted materials Cable length Response time t90 Operating range System accuracy Sampling rate Components included 50800 ml/min 1050C (50122F) for DO measurement; can tolerate 100C 012 bar " NPT Stainless steel, Viton and silicone rubber O-rings Probe to M800: 110 m (333 ft) < 30s 010,000 ppb 0.8 ppb or 2 % of reading, whichever is greater 10 60 s seconds adjustable above 5 ppm Optical DO probe, housing and cable
Viton and Kalrez are registered trademarks of DuPont Performance Elastomers LLC
Features Overview Very high accuracy Fast response Enhanced stability & reliability Reduced maintenance & downtime No dissolved hydrogen interference No flow sensitivity
Typical Applications Power plant cycle chemistry monitoring Generator stator cooling Semiconductor ultrapure water Pure water treatment systems
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Microelectr. Power
Ordering Information
Used With M800 Pure Water ISM Optical DO Sensor, housing, 1 m (3 ft) AK9 cable Pure Water ISM Optical DO Sensor, housing, 3 m (10 ft) AK9 cable Pure Water ISM Optical DO Sensor, housing, 5 m (16 ft) AK9 cable Pure Water ISM Optical DO Sensor, housing, 10 m (33 ft) AK9 cable Spare Parts Replacement Pure Water ISM Optical DO probe OptoCap Replacement Kit Order Number 58 037 500 58 037 501 58 037 502 58 037 503 30 041 040 30 041 041
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Ozone
Specifications
Sample flowrate 200 to 500 ml/ min with housing; 0.3 to 1 m/s (1 to 3 ft/s) without housing Sample temperature 5 to 50C(41 to 122F) for measurement; probe can withstand 100C (212F) Sample pressure Normal operation, atmospheric; can withstand 3bar(g) (45psig) 14" NPT Sample connections Wetted materials Polycarbonate or 316 stainless steel flow housing, 316 stainless steel probe, silicone rubber membrane Cable lengths 1 to 10 m (3 to 33 ft) withcable Weight 0.5kg (1lb) with flow chamber Response time 90%*response in 30s Operating range 05,000ppb (mg/l); 05.0ppm (mg/l) short term; 0500ppb (mg/l); 00.5ppm (mg/l) continuous System accuracy 0.4ppb or 4 % of reading, whichever is greater; 0.5C Included parts Probe with spare electrolyte, polycarbonate or stainless steel flow housing and cable as specified (and preamp with 770MAX). * Upscale response may be slower if sensor has recently been exposed to high ozone concentration
Features Overview
Reinforced silicone membrane for exceptional durability Full temperature compensation accounts for effects of both membrane permeability and solubility of ozone in water Membrane cartridge provides easy replacement of electrolyte and membrane
Applications
Pharmaceutical water systems Monitors sanitization levels and ensures removal of all ozone to satisfy the no added substance requirement Semiconductor ultrapure water systems Monitors ozone concentration downstream of the ozonator and UPW storage tank Bottled water systems Continuous ozone measurement is a key quality practice to provide good, consistent taste and long product shelf life Beverage systems Ozone replaces caustic chemicals for clean-in-place operations, providing disinfection without objectionable byproducts
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METTLERTOLEDO
Microelectr.
Pharma Water
Ordering Information
6510 i ISM Sensor with Polycarbonate (PC) and Stainless Steel (SS) Housings ISM Ozone sensor with PC housing, 1 m (3 ft) AK9 cable ISM Ozone sensor with PC housing, 3 m (10 ft) AK9 cable ISM Ozone sensor with PC housing, 5 m (16 ft) AK9 cable ISM Ozone sensor with PC housing, 10 m (33 ft) AK9 cable ISM Ozone sensor with SS housing, 1 m (3 ft) AK9 cable ISM Ozone sensor with SS housing, 3 m (10 ft) AK9 cable ISM Ozone sensor with SS housing, 5 m (16 ft) AK9 cable ISM Ozone sensor with SS housing, 10 m (33 ft) AK9 cable 6510 Sensor with Polycarbonate (PC) and Stainless Steel (SS) Housings M300 Ozone sensor with PC housing, 1 m (3 ft) VP cable M300 Ozone sensor with PC housing, 3 m (10 ft) VP cable M300 Ozone sensor with PC housing, 5 m (16 ft) VP cable M300 Ozone sensor with PC housing, 10 m (33 ft) VP cable M300 Ozone sensor with SS housing, 1 m (3 ft) VP cable M300 Ozone sensor with SS housing, 3 m (10 ft) VP cable M300 Ozone sensor with SS housing, 5 m (16 ft) VP cable M300 Ozone sensor with SS housing, 10 m (33 ft) VP cable 770MAX Ozone sensor with PC housing, preamp 770MAX Ozone sensor with SS housing, preamp Spare Parts 6510 i / 6510 Maintenance kit (4 membranes, electrolyte) 6500 Maintenance kit (4 membranes, electrolyte) Replacement Probe, 6510 i Replacement Probe, 6510 / 12 / 210 Replacement Probe, 6500 Soln, Ozone Electrolyte 6510 25mL Ozone Sensor Simulator (for VP sensors) * Also order patch cord 1XXX-70, see page 236. Order Number 58 041 436 58 041 437 58 041 438 58 041 439 58 041 446 58 041 447 58 041 448 58 041 449 58 041 236 58 041 237 58 041 238 58 041 239 58 041 246 58 041 247 58 041 248 58 041 249 58 041 011 58 041 013 52 201 218 52 201 179 52 201 226 52 201 225 52 201 178 52 201 224 52 201 197
34.8 mm (1.37")
6.3 mm (0.25")
129 mm (5.08")
Notes: Sensor / flow housing assembly must be in upright position as shown. Allow approximately 254 mm (10") clearance to remove sensor.
17 mm (0.67")
74.9 mm (2.95")
19.1 mm (0.75")
7.9 mm (0.31")
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Flow Sensors
Flexible Designs for Ultrapure Applications
Flow
Insertion Sensor
Flat Paddlewheel
In-line Paddlewheel Mounting fitting Included with sensor, materials as noted Straight pipe requirements Pipe diameters:103 upstream, 33 downstream Wetted materials PVC versions: PVC, PVDF, Ceramic, Viton Tri-Clamp SSTversions: SS, PVDF, Ceramic, EPDM NPTthreaded SST versions: SS, PVDF, Ceramic Flow ranges 0.310 m/s (133 ft) Pressure PVC versions: 10bar at 50C (140psig at 122F), except insertion types: 6bar at 50C(85psig at 122F) SST versions: 16bar at 100C (230psig at 212F) Accuracy 0.5% of full scale, + 2.5% of Reading with standard mean K-factor in reference conditions: water at 20C (68F) Linearity # 0.5% of full scale, at 10 m/s (32.8fps) Repeatability 0.4% of Reading Ambient/storage PVC and PVDF versions: 0C to 60C (32F to 140F) temperature SST versions: 10C to 80C (14F to 176F) Enclosure rating NEMA 4X (IP65) Electronics enclosure material PC (Polycarbonate) Wiring Smart version uses standard 770MAX patch cables. Cable not provided for Pulse versions. Use 3-conductor, 20 gauge, shielded cable such as Belden 9364, or equivalent. Maximum recommended cable length is 50 m (160 ft) Flat Paddlewheel Mounting fitting Must be obtained separately except for 14" NPT models Straight pipe requirements Pipe diameters: 10503upstream, 53downstream Wetted materials Polypropylene, Titanium, PVDF Flow ranges Hall effect: 0.16 m/s (0.320 ft) Magnetic: 0.36 m/s (120 ft) Pressure Please contact us for additional information Electrical connections Smart models: 0.5 m(1.5 ft) cable and smart connector, maximum patch cord length is 91 m (300 ft) Pulse input models: 7.6 m (25 ft) cables, may be extended up to 61 m (200 ft) for magnetic or 305 m (1000 ft) for Hall effect Linearity 1% FS Repeatability 0.5% of full scale, except 0.25% of full scale for 14" NPT models Certification CE rated
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Ordering Information
Pipe Size of Order Number Included Fitting Pulsed Smart In-line Paddlewheel Flow Sensors PVC, True-Union Body Style See Tables A and B 12" 58 034 601 58 034 151 34" 58 034 602 58 034 152 1" 58 034 603 58 034 153 1 14" 58 034 604 58 034 154 2" 58 034 606 58 034 156 3" insertion type w /saddle 58 034 607 58 034 157 6" insertion type w /saddle 58 034 609 58 034 159 SST, Stainless Steel Body with NPT Threaded Connections See Table C 12" 58 034 621 58 034 171 1" 58 034 623 58 034 173 2" 58 034 626 58 034 176 SST, ASME - BPE Tri-Clamp Body Style See Table D 34" 58 034 631 58 034 181 1 12" 58 034 633 58 034 183 2 12" 58 034 635 58 034 185 Flat Paddlewheels Hall Effect 12" 4" 58 034 236 58 034 036 5" 8" 58 034 237 58 034 037
Many other options available Many other pipe sizes and configurations available. Please contact your local sales organization for detailed information.
i
B
D A Table B Saddle for 8020 Style Insertion Sensors Orifice DN [D A B mm / inch mm / inch mm / inch mm / inch 76 / 3 90 / 3.54 144 / 5.66 114 / 4.48 101 / 4 110 / 4.33 166 / 6.53 119 / 4.67 152 / 6 160 / 6.29 216 / 8.50 131 / 5.17 Body Material: PP / PVC, seal Material: EPDM
8030 Style Female NPT Thread Stainless Steel (316L) Sensors [ D (NPT) A L inch mm / inch mm / inch 1" 105 / 4.13 18 / 0.72
H mm / inch 90 / 3.52
H
D1 D A2 A1 A
8030 Style Tri-Clamp Stainless Steel (316L) Sensors Orifice DN [ D2 [ D1 D A mm / inch mm / inch mm / inch mm / inch mm / inch 40 / 1.57 35/ 1.37 44 / 1.71 51 / 1.98 128 / 5.03
H mm / inch 97 / 3.82
H
D2 D1
A
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Flow Sensors
Flexible Designs for Ultrapure Applications
Flow
PFAVersion
Order Number 58 034 400 58 034 401 58 034 402 58 034 403 58 034 410 58 034 411 58 034 412 58 034 420 58 034 421 58 034 422
7bar(g) (100psig) 4bar(g) ( 58psig) 10bar(g) (145psig) 7bar(g) ( 100psig) 7bar(g) (100psig) 4bar(g) ( 58psig) 7bar(g) (100psig) 4bar(g) (58psig) 10bar(g) (145psig) 7bar(g) ( 100psig) 7bar(g) (100psig) 4bar(g) (58psig)
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Microelectr.
1** 0.4 2 10 15
2 0.8 4 20 30
3 1.2 6 30 45
4 1.6 8 40 60
5 2.0 10 50 75
7 2.8 14 70 105
Straight Tube-End Dimensions (mm) + 0.30 + 0.30 Size D 0.10 d 0.10 38" [ 9.52 [ 6.35 12" [ 12.7 [ 9.52 34" [ 19.05 [ 15.88 [ 25.4 [ 22.22 1"
Flaretek-End Dimensions (mm) Size L (male-ends) 38" 259 12" 267 34" 277
Male Flaretek end connection shown in dashed lines (typical both ends)
VORTEX FLOWMETER High Low
12", 34",
1" Models
38"
Model Only
54 mm
54 mm "L"
Heat-fused
68.5 mm 50.5 mm
4-M4 0.7 32 mm
32 mm
54 mm
High Low
L/min
L/min
ENT
ENT
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Flow Sensors
Flexible Designs for Ultrapure Applications
Flow
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Pharma Water
Flow Range LPM (GPM) 1.3 13 (0.35 3.5) 1.3 13 (0.35 3.5) 2.8 28 (0.75 7.5) 2.8 28 (0.75 7.5) 4.7 36 (1.25 9.5) 4.7 36 (1.25 9.5) 6.6 60 (1.75 16) 6.6 60 (1.75 16) 9.5 110 (2.5 29) 15 227 (4 60) 23 352 (6 93) 30 492 (8 130) 57 852 (15 225) 95 1,514 (25 400) 151 2,460 (40 650)
Tri Clamp Fitting 3/4" 1 1/2" 3/4" 1 1/2" 3/4" 1 1/2", 3/4" 1 1/2" 1 1/2" 1 1/2" 1 1/2" 1 1/2", 2" 3" 4"
Turbine Size 1/4" 1/4" 3/8" 3/8" 1/2" 1/2" 5/8" 5/8" 3/4" 1" 1 1/4" 1 1/2" 2" 2 1/2" 3"
Pulse Input * Order Number 58 034 270 58 034 271 58 034 272 58 034 273 58 034 274 58 034 275 58 034 276 58 034 277 58 034 278 58 034 279 58 034 280 58 034 281 58 034 282 58 034 303 58 034 304
* Pulse input flow sensors for use with M300 FLOW and 770MAX (channels 5 and 6 only) do not include Smart Sensor communication and do not use patch cables. A separate isolated 12 VDC power supply 1000 65 is required when sensor is used with 770MAX. Refer to 770MAX and M300 FLOW operating manuals for respective wiring instructions.
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Introduction
Real-time Release for Your USP Water
digital conductivity sensors provide continuous conductivity measurement before and after sample oxidation. This is accomplished using a continuous flow-through spiral quartz tube design that allows the sample to flow continuously through the sensor. This design maximizes exposure to the 185 nanometer UV light, while minimizing measurement response time and providing complete oxidation. This simple and effective design requires no reagents or chemicals and has no moving mechanical components. The formation of hydroxyl radicals in the water during UV exposure produces a mechanism through which bonds in non-ionic organic compounds are broken and oxidization occurs to form products such as carbon dioxide and water. The carbon dioxide dissolves
in the water and forms carbonic acid which dissociates into ionic-conductive species. This change in conductivity is associated with TOC (see Figure 2). USP/EP and SST In the Pharmaceutical Water production process, System Suitability Testing (SST) is an essential activity to verify the performance of a Total Organic Carbon monitoring system and to ensure its adequacy for TOC analysis. USP and EP Requirements In the requirements for TOC measurement, the United States Pharmacopoeia and European Pharmacopoeia have established specific Total Organic Carbon (TOC) tests as described in USP General Chapter <643> and EP Chapter 2.2.44, respectively.
UV CxHyOz
OH
CO2 + H2O
H2CO3
H+ + HCO3
ionic-conductive (carbonated water) Figure 2
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These chapters provide: Guidance on the methodology for TOC testing Criteria for establishing instrument acceptance TOC limits for the sample to be tested Challenges of System Suitability Testing Because organic carbon appears in various forms in nature and subsequently in water treatment processes, a wide variety of oxidation states and chemical forms are found in these systems. The goal of System Suitability Testing is to challenge the TOC measurement technique by verifying that two chemicals of very different chemical properties respond equally. In this case, the two chemicals specified in the pharmacopoeial chapters are sucrose and 1,4-benzoquinone. Because of their unique and different chemical structure, sucrose and 1,4-benzoquinone challenge the bondbreaking and oxidation capability of the TOC measurement technology. These solutions are commonly referred to as easy to oxidize and hard to oxidize chemicals, respectively. In addition to sucrose and 1,4-benzoquinone, reagent water (the water used to manufacture the sucrose and 1,4-benzoquinone solutions) is analyzed during the suitability testing.
How is TOC System Suitability Verified? Once the measurements of sucrose, 1,4-benzoquinone and reagent water are complete, a simple calculation is applied: 1. Calculate the limit response by subtracting the Reagent Water (RW) TOC response from the response of the Sucrose (RS) Standard Solution. This is RS RW. 2. Calculate the corrected System Suitability Solution response by subtracting the Reagent Water TOC response from the 1,4-benzoquinone TOC response. This is RSS RW. 3. Fill in the responses to the following formula:
Response Efficiency (%) = RSS RW 100 3 RS RW Response efficiency must fall within the limits as established in the table below: System Suitability Acceptance: $ 85 % to # 115 % The TOC measurement system passes system suitability testing if the response efficiency is greater than or equal to 85 % and less than or equal to 115 %.
Feature
Number of TOC sensors per transmitter Measurement Range Transmitter Multi-parameter Plug and Measure USP, EP, JP and Ch. P Compliant Continuous Measurement Automatic Flow Control ISM Capability Semi-Automated Cal/SST
5000TOCi
4 0.05-2000ppbC M800 Yes Yes Yes Yes Yes Yes Yes
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Specifications
5000TOCi Sensor Measurement range Accuracy 0.05 2000 ppbC (gC / L) 0.1ppb C for TOC < 2.0 ppb (for water quality > 15 m cm [0.067 S/cm]) 0.2 ppb C for TOC > 2.0 ppb and < 10.0 ppb (for water quality > 15 m cm) 5 % of measurement for TOC > 10.0 ppb (for water quality 0.5 to 18.2 m cm) 0.05 ppb C < 5 ppb, 1.0 % > 5 ppb 0.001 ppbC (gC/ L) Continuous < 60 seconds 0.025 ppbC
Specifications
Conductivity Sensor Cell constant accuracy Temperature sensor Temperature accuracy Sample Water Requirements Temperature Particle size Minimum water quality Flow rate Pressure General Specifications Case dimensions Weight Enclosure material Enclosure rating Ambient temperature / Humidity rating Power requirements Local indicators Ratings/approvals 2% Pt1000 RTD, Class A 0.25 C 0 to 100 C a < 100 micron > 0.5 m 3 cm (< 2 S/cm), pH < 7.5 b > 20 mL /min 0.3 bar(g) to 6.9 bar(g) (4 to 100 psig) at sample inlet connection c 280 mm (11") W 3 188 mm (7.4") H 3 133 mm (5.25") D 2.3 kg (5.0 lb) Polycarbonate plastic, flame retardant, UV and chemical resistant UL # E75645, Vol.1, Set 2, CSA # LR 49336 NEMA 4X, IP65 Industrial environment 5 to 50 C (41 to 122 F) / 5 to 80 % Humidity, non-condensing 100 130 VAC or 200 240 VAC, 50 / 60 Hz, 25 W Maximum Four LED lights for Fault, Error, Sensor Status and UV Lamp ON CE Compliant, UL and cUL (CSA Standards) listed, Conductivity and temperature sensors traceable to NIST, ASTM D1125 and D5391. Meets ASTM D5173 Standard Test Method for On-line Monitoring of Carbon Compounds in Water by UV Light Oxidation 3 mm (0.125") O.D. (2 m [6"] FDA compliant PTFE tubing supplied) 6 mm (0.25") O.D. Barb connection (1.5 m [5"] flexible tubing provided) 316 SS, in-line 60 micron 316 SS / Quartz/ PEEK/ Titanium/ PTFE/ Polyurethane (outlet tubing only)/ EPDM Standard, mounting tabs provided Optional, with pipe-mount bracket accessory (for nominal pipe sizes 2.4 cm [1"]to 10 cm [4"]) 91 m (300 ft)
Sample Connections Inlet connection Outlet connection Inlet filter Wetted parts Wall mount Pipe mount Maximum sensor distance
a b c
Temperature above 70 C (158 F) requires sample conditioning coil (included with sensor) p/n 58 079 518. For power plant cycle chemistry samples, pH may be adjusted by measurement after cation exchange. Process pressure above 5.9 bar(g) (85 psig) requires optional High Pressure Regulator p/n 58 091 552.
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Did You Know The sample conditioning coil optimizes the 5000TOC i sensor performance under adverse conditions such as: High sample temperature A highly humid environment Varying inlet pressure It also prevents CO2 ingress into the sample.
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System Suitability Testing Since the Thornton 5000TOCi sensor provides continuous monitoring capability, the System Suitability Test can be performed far faster than other TOC measurement technologies which rely on lengthy batch measurement or laboratory analysis. In addition, during the System Suitability Test, the operation of the instrument is identical to normal operating conditions with no extra oxidation cycle times, no chemicals and no alteration of existing protocols required. The solutions are easily introduced into the system, and results are available in minutes. The System Suitability Test Kit from Thornton provides the equipment needed to perform a system suitability test on the 5000TOCi Sensor. Components contained in this kit include a bracket assembly, transfer cap assembly, assorted fittings, pump and universal power supply. The System Suitability Test Kit is designed for use with the System Suitability Standards Solutions Kit available from Thornton. The Solutions Kit includes one bottle of 500 ppb sucrose, one bottle of 500 ppb 1,4 benzoquinone and two bottles of reagent TOC water. The solutions are produced from USP Reference Standards for assured consistency, quality and compliance.
368.3 mm (15")
Allow minimum clearance of 457 mm (18") for UV lamp replacement 255.3 mm (10.05")
204.5 mm (8.05")
188 mm (7.40")
10-32 internal THD 52.8 mm (2.08") 82.8 mm (3.26") 41.6 mm (1.64") 139.7 mm (5.5")
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Features Overview Positive Displacement Pumping Mechanism Flow rate independent of supply pressure Requires only a wetted-suction for operation Flow pre-set for 20 ml/min Universal ACSupply
Installation Diagram
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Description Pump Module Pump Module Spare Parts Pump Seal Replacement Kit Replacement Fitting Kit Replacement Fuse (Fuse rating 250V 0.375A 5x20 mm Type T (Time Log) Pulsation Dampener with Interconnect Pulsation Dampener Bellows Replacement Kit with Seal Order Number 58 091 565 58 091 020 58 091 021 58 091 024 58 091 025 58 091 026
Specifications
Sample Water Requirements Temperature Particle size Flow rate Pressure General Specifications Overall dimensions Sample connections Inlet Outlet Weight Ambient temperature/Humidity rating Enclosure material Temperature accuracy Wall Mount Ratings/Approvals
* Temperature above 70 C requires Sample Conditioning Coil p/n 58 079 511
0 to 100 C * <100 micron 20 +/-0/5ml/min flooded suction to 10 psig [0.69 bar(g)] at sample inlet connection 7.4"[188 mm] W 3 7.4" [188 mm] H 3 5.25" [133 mm] D 0.125" [3 mm] O.D. (6 [2 m] FDA compliant PTFE tubing supplied) 0.125" [3 mm] O.D. PTFE flexible tubing 5.0 lb. [2.3 kg] 5 to 50 C / 5 to 80 % Humidity, non-condensing Polycarbonate plastic, flame retardant, UV and chemical resistant UL #E75645, Vol.1, Set 2, CSA #LR 49336 100 240VAC, 50 / 60 Hz, 0.2A Standard, mounting tabs provided CE Compliant, UL and cUL (CSA Standards) listed. Not NEMA or IP rated
Dimension Diagram
136 mm (5.36") 188 mm (7.40") 164 mm (6.46")
188 mm (7.40")
53 mm (2.09")
262 mm (10.31")
46.5 mm (1.83")
202 mm (7.96")
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Features Overview Continuous analysis and rapid display updates Display TOC, resistivity or conductivity (compensated or uncompensated) and temperature simultaneously 4 20 mA analog output, user-selectable for TOC, resistivity/ conductivity or temperature RS232 digital output for TOC, resistivity or conductivity (compensated or uncompensated) and temperature Two SPDT relay outputs for high /low setpoint alarms UV lamp run-time indication and expiration alarm User-defined password protection for setup and maintenance menus
Performance
Measurement range Repeatability Resolution Limit of detection Linearity (accuracy) Min. water quality Sample water Resistivity/conductivity Temperature Particle size Flow rate Pressure 0.1 1000 ppb 0.1 ppb < 10 ppb TOC 1 % > 10 ppb TOC 0.01 ppb 0.1 ppb 1.00 0.05 > 0.5 m cm < 2.0 S /cm 0.05 18.2 m cm (0.055 20 S /cm) 5 90 C < 100 m 20 mL /min 10 100 psig at Inlet
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Ordering Information
Description 550TOC-HT analyzer 0.1 1000 ppb, (5 90 C), 100 240 VAC, 50 / 60 Hz Accessories and Replacement Parts Replacement UV lamp Thermal printer, 7 VDC (includes printer, serial interface cable, power cable and printer manual) Resistor set for sensor board calibration Validation Support Document Package (CD-ROM) System Suitability Standards 550TOC System Suitability Test Kit (includes pump, AC adapter, tubing and carrying case) System Suitability Standards Solution Set,including 1 bottle * of 500 ppb System Suitability Solution as 1,4-Benzoquinone, USP 1 bottle * of 500 ppb System Suitability Solution as sucrose, USP 2 bottles of reagent water * All 550TOC standard solutions are packaged in 1000 mL bottles Order Number 135 003 58 079 513 139 003 139 005 139 017 139 015 139 016
Benefits Wide dynamic operating range of 0.05 m cm to 18.2 m cm Real-time continuous monitoring, no time-consuming batch measurements Obtain real data as it happens and react with alarms when necessary Point-of-use or portable monitoring Low maintenance: No gases or reagents to handle, store or replace. No membranes or moving parts. Easy access to UV lamp with diagnostics and lamp expiration alarm Small, flexible, versatile: use as an on-line monitor or throughout a system to profile TOC, resistivity, and temperature Meets USP <643>, EP 2.2.44, Ch P, and JP requirements for TOC and USP <645> for conductivity Meets ASTM D 5173 Standard Test methods for on-line TOC monitoring
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Sodium Analyzer
Trace Contamination Measurement
Sodium
Typical Applications Ultrapure water monitoring at sub-ppb sodium levels Pure water treatment cation exchange monitoring detects the first break through of sodium Power steam quality monitoring protects turbines from sodium attack Power condensate monitoring detects small leaks early to allow time to plan corrective action
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Microelectr.
Specifications
Measurements Range, sodium Resolution, sodium Accuracy, sodium Response time (90 %) Update rate Reagent consumption Sample pH Sample flowrate Sample temperature Sample pressure Calibration Electrode conditioning Grab sample measurement Range, pH Range, temperature (Ambient) Outputs Analog outputs Analog output scaling Analog output accuracy Relay contacts 0.001 100,000 ppb or equivalent ppm, auto ranging 4 digits with decimal, autoranging; 0.001 ppb in lowest range 0 % of reading 0.05 ppb 5 min once per second diisopropylamine, DIPA, approximately 1 L per 3 months; more at higher temperatures and for cation exchange samples 2.5 12 > 40 mL / min (> 20 mL / min for cation exchange samples) excess to drain 10 to 45 C (50 113 F) 0.3 7 bar(g) (5 100 psig) Automatic, unattended 3point known addition; manual 1 or 2 point Part of auto cal sequence Included 0.00 14.00 pH, reagent conditioned sample 5 50.0 C (41 122.0 F) For sodium, conditioned pH, temperature; four powered 0/4 20 mA, 22 mA alarm, 500 ohm max load, not for use with externally powered circuits Linear, bi linear, logarithmic (1,2,3 or 4 decades) or auto ranging 0.05 mA two unpowered, SPDT, 250 VAC/30VDC, 3 A resistive freely assignable to setpoints for sodium, pH, temperature or calibration indication for sample sequencer; other relays used for auto cal 4 line backlit LCD, 5 tactile keys; simultaneous display of sodium, conditioned pH, auto cal status (temperature optional) Sample inlet: 1 / 4" or 6 mm OD tube SS compression fitting Drain hose: 19 3 25.4 mm ( 3 1"), 2 m (6 ft) length included 100 240 VAC, 50 60 Hz, 25 W; on power loss all settings are retained Enclosures: 900 3 450 3 190 mm (35.4 3 17.7 3 7.5") 27 kg (60 lbs) 5 50 C (41 122 F) 10 90 % non condensing CE, cULus pending
Power
Installation/Power/Enclosure Operator interface Connections Power Dimensions HWD Weight Ambient operating temperature Humidity Ratings/approvals
Ordering Information Description 2300Na Sodium Analyzer, with partial door for clean sample room 2300Na Sodium Analyzer, with full dust & water resistant enclosure
17.8 mm ( 0.7") 38.1 mm ( 1.50") 69.8 mm (2.75") 50.8 mm (2.00") 63.1 mm (2.48") 168.9 mm (6.65") 20.5 mm ( 0.81") 39.9 mm ( 1.57") 20.5 mm ( 0.81")
184 mm (7.25")
79 mm (3.11") 49 mm (1.93")
17 mm (0.67") 19 mm (0.75")
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Silica Analyzer
Trace Sensitivity
Silica
Typical Applications Ultrapure water monitoring at ppb silica levels can assure the highest quality water is being delivered. Silica breakthrough of polisher anion resin is detected at very low ppb levels and contaminated water can be diverted before it reaches critical areas. Pure water treatment anion exchange monitoring detects the first break-through of silica to trigger regeneration before contamination reaches subsequent treatment stages. Power steam quality monitoring protects turbines from silica deposition and resulting imbalance, loss of capacity and efficiency. Silica measure-ment an control may also be needed to meet turbine manufacturer war-ranty requirements. Power condensate polisher monitoring can detect the need for regeneration at low ppb levels before feedwater is significantly contaminated.
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Specifications
Measurements Range Resolution Limit of detection Accuracy Measurement cycle time Reagent consumption Sample flowrate Sample temperature Sample pressure Zero calibration Span calibration Grab sample measurement Outputs Analog output Analog output accuracy Analog output scaling Relay contacts Installation/Power/Enclosure Operator interface Process connections Power Dimensions HWD Weight Ambient operating temperature Humidity Ratings/approvals
*Specifications subject to change.
0 5,000 ppb 4 digits with decimal, autoranging; 0.01 ppb in lowest range 0.5 ppb 5 % of reading 1 ppb, typical Adjustable, 20 min typical approx. 4 L per 3 months with 20 min measurement cycle time 200 250 mL / min 5 60 C (41 140 F) 0.3 7 bar (5 100 psig) Automatic, every measurement cycle Automatic per schedule; once per month, typical 1 L capacity Powered 0/4-20 mA, 22 mA alarm, 500 ohm max load, not for use with externally powered circuit 0.05 mA Linear, bi-linear, logarithmic (1,2,3,4 decades), auto ranging two unpowered, SPDT, 250 VAC/30VDC, 3 A resistive freely assignable to setpoint for silica; other relays used for measurement and auto-cal 4-line backlit LCD, 5 tactile keys; simultaneous display of silica concentration and measurement or auto-cal status Sample inlet: 1/4" or 6 mm OD tube SS compression fitting Drain hose: 19 3 25.4 mm ( 3 1"), 2 m (6 ft) length included 100-240 VAC, 50-60 Hz, 25 W; on power loss all settings are retained without batteries Enclosure: 927 3 508 3 305 mm (36.5" 3 20" 3 12") 42 kg (93 lbs) 10-50 C (50-122 F) 10-90 % non-condensing CE, cULus pending
*Analyzer is supplied with 3 month supply of reagents and 1L of 250 ppb silica calibration standard.
42.4 mm (1.67") 52 mm (2.05") 49.7 mm (1.96") 128.7 mm (5.07") 19 mm (0.75") 50.8 mm (2.00") 82.55 mm (3.25")
25.4 mm (1.00")
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Introduction
Enhanced Functionality and Ease of Use
Membrane Process A single M800 can handle pretreatment and all important membrane performance measurements including % rejection and % recovery.
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An assortment of sensor options are available, including various lengths, cell constants and materials. UniCond sensors provide exceptionally wide measurement ranges due to their onboard digital measuring circuit. Precise factory calibration of cell constant and RTD is stored in sensor memory for immediate access by the M800. Total Organic Carbon (TOC) The 5000TOCi sensor utilizes UV oxidation and differential conductivity in conjunction with the M800 instrument to perform ppb-level TOC measurements. ISM technology is employed allowing interface with the TOC sensor through standard M800 patch cables, and sensor functionality is completely
controlled through a standard M800 transmitter pH & ORP METTLER TOLEDO Thornton provides a variety of ISM sensors with a platinum solution ground that can also provide ORP measurement. The high purity pH assembly uses a shielded flow chamber and a choice of self-pressurized gel or liquid electrolyte reference electrode for stable measurement. Dissolved Oxygen Thornton provides accurate, reliable dissolved oxygen sensors with ISM for measurement in high purity ranges. The high-performance sensor provides especially high accuracy and fast down-scale response.
Dissolved Ozone To assure sanitization of pharmaceutical, semiconductor and bottled waters using ozone, the Thornton Ozone Sensor with ISM provides reliable, accurate monitoring. Its drop-in replacement membrane design allows fast, simple, inexpensive maintenance. Flow A variety of flow sensors are available to provide pulse input to the M800 to meet the needs of most applications. Flow comparisons between two sensors can be made through the M800 to include difference, ratio, and % recovery.
Deionization Process An additional M800 readily monitors & controls deionization process. Ionic loading on the DI resin can be tracked by Thorntons unique DICap deionization capacity monitoring which integrates flow & TDS to yield total grains or total equivalents.
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Transmitters
Outstanding Performance, Advanced Electronics
Transmitter
Features Overview Color touchscreen Intuitive operation Premium ISM functionality Multi-parameter measurement 2-channel / 4-channel versions iMonitor User management and logbook Other Highlights 8 current outputs 8 output relays Traffic light coded sensor status IP 66 rated 2 PID process controller IP 66 rated, cUL pending Type 4X
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TOC Measurement range 0.05 2000 ppbC (gC/L) Accuracy 0.1ppb C for TOC < 2.0 ppb (for water quality > 15 m cm [0.067 S/cm]) 0.2 ppb C for TOC > 2.0 ppb and < 10.0 ppb (for water quality > 15 m cm) 5 % of measurement for TOC > 10.0 ppb (for water quality 0.5 to 18.2 m cm) pH pH range 1 to 15 ORP input range 1500 to 1500 mV pH resolution Auto / 0.001/ 0.01/ 0.1/ 1 (can be selected) Temperature measuring range 30 to 150 C ( 22 to 302 F) Temperature compensation Auto / manual / STC Oxygen Oxygen range (amperometric) Dissolved Oxygen: Saturation 0 to 500 % air, 0 to 200 % O2, Concentration 0.1 ppb (g / L) to 50.00 ppm (mg / L) Oxygen resolution Auto / 0.001/ 0.01/ 0.1/ 1 (can be selected) Temperature measuring range 30 to 150 C ( 22 to 302 F) Temperature compensation Auto Ozone Operating range 0 5,000 ppb (mg / l); 0 5.0 ppm (mg / l) short term; 0 500 ppb (mg / l); 0 0.5 ppm (mg / l) continuous System accuracy 0.4 ppb or 4 % of reading, whichever is greater; 0.5 C
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(+ 0.02") ( 0")
137 mm
5.39"
40 mm / 1.58"
General Specifications Power supply AC frequency Current (analog) outputs User interface Languages Ambient temperature Relative humidity Rating PID process controller Hold input Control input Alarm contact Relays
170 mm/ 6.69" 45 100 mm /to 240 V AC, or 20 to 30 V DC, 12 VA 125 mm/ 4.92" 1.77"
Setpoints * Pending
50 to 60 Hz 8 3 0 / 4 to 20 mA, 22 mA alarm Color touchscreen 5.7", Resolution 320 3 240 px, 256 colors 10 (English, German, French, Italian, Spanish, Portuguese, Russian, Japanese, Korean and Chinese) 10 to 50 C (14 to 122 F) 0 to 95 %, non-condensing IP 66 (when back cover is attached), UL Type 4X * 2 Yes Yes Yes (alarm delay 0 to 999 s) Mechanical rated at 250 VAC, 3 Amps (Relay 1 NC, Relay 2 to 4 NO); 4-SPDT Type Reed 250 VAC or DC, 0.5 Amps (Relay 5 to 8) High, low, between, outside, USP, EP
M800
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Transmitters M800 Water 2-channel + 2 flow M800 Water 4-channel + 2 flow Installation Accessories Pipe mount kit Panel mount kit Protective hood
(+ 0.5 mm) 137 mm ( 0 mm) 5.39" (+ 0.5 mm) ( 0 mm) (+ 0.02") ( 0") (+ 0.02") ( 0")
137 mm
5.39"
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ISM Sensor Cables 2-e Conductivity 0.3 m (1 ft) 1.5 m (5 ft) 3.0 m (10 ft) 4.5 m (15 ft) 7.6 m (25 ft) 15.2 m (50 ft) 30.5 m (100 ft) 45.7 m (150 ft) 61.0 m (200 ft) 91.4 m (300 ft)
40 mm / 1.58"
Order Number 58 080 270 58 080 271 58 080 272 58 080 273 58 080 45 274 mm / 1.77" 58 080 275 58 080 276 58 080 277 58 080 278 58 080 279
pH / DO / O3 / 4-e Cond 1.0 m (3 ft) 3.0 m (10 ft) 5.0 m (16 ft) 10.0 m6.69" (33 ft) 170 mm/
125 mm/ 4.92"
Order Number 59 902 167 59 902 193 59 902 213 59 902 230
45 mm / 1.77"
5.39"
66 mm/ tt"
137 mm
5.39"
40 mm / 1.58"
66 mm/ tt"
25 0. 35 1.3 58 mm 2.28"
Microelectr. Power Pharma Water Wastewater
5.39"
( 0")
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Other Highlights M300 for ISM: Plug and Measure functionality 4-wire installation Quick setup mode for fast installation Backlit high contrast display Basic diagnostics
Features Overview Conductivity versions available in single and dual-channel configurations PID controller with pulse length, pulse frequency or analog control Multi-level password protection against accidental parameter changes
Multi-parameter version provides two user-configurable channels for con- ductivity/resistivity, pH, oxygen or ozone SW tools for configuration and commissioning using the USB port
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Measurement Specifications
Conductivity / Resistivity Ranges 0.01 constant sensor: 0.002 to 200 S / cm (5000 3 cm to 500 m 3 cm) 0.1 constant sensor: 0.02 to 2000 S / cm (500 3 cm to 50 m 3 cm) 10 constant sensor: 50 to 40,000 S / cm (25 to 20 K 3 cm) 4-electrode sensor: 0.01 mS /cm to 650 mS / cm (1.54 3 cm to 100 K 3 cm) 0.5 % of reading or 0.5 , whichever is greater, up to 18 m-cm 0 20 %, 0 15 %, 0 20 % Cover equivalent conductivity ranges % Rejection, power plant calculations of pH based on specific and cation conductivity, and C02 based on cation and degassed conductivity Selectable as: Std (standard high purity Thornton / Light), Light 84, Std referenced to 75 C, linear % / C, 50 % glycol, 100 % glycol, cation, ammonia, isopropyl alcohol, none 1.00 to 15.00 pH, 1500 to 1500 mV 30 to + 130 C (22 to 266 F) 0.03 pH, 2 mV Automatic / manual for electrode output, plus adjustable solution temperature coefficient for solution ionization effects 1 or 2 point, with auto buffer recognition Selectable continuous checking of membrane resistance and reference diaphragm / junction resistance (with solution ground sensors) 0 20,000 ppb; 0 20 ppm, 0 200 % saturation; resolution 0.1 ppb Automatic, for membrane permeability and oxygen solubility 1 % ( 2 % with long life probe) of reading or 1 ppb, system accuracy 0 5,000 ppb, 0 5 ppm; resolution 0.1 ppb Automatic, for membrane permeability and ozone solubility 2 % of reading or 3 ppb, system accuracy 0 to 9999 GPM, L / min, m3 / hr 0 to 9,999,999 Gallons, 37,850,000 Liters, 37,850 m3 0 to 100 % Equivalent ft / s, m / s 1 to 4000 Hz Ratio, sum and difference of two flowrates (4-channel) 4 significant digits, auto-ranged; up to 8 digits for total flow Display and outputs, once per 2 seconds Low <1.0 volt; high >1.4 volts (36 volts max.) 0.5 Hz 0.2 Hz 40 to 200 C ( 40 to 392 F); resolution 0.1 0.25 C ( 0.45 F) 0.01 C for conductivity; 0.1 C for all other parameters Auto / manual status and %-output on bottom line of display Auto / manual, setpoint, deadband, non-linear corner points, control limits, proportional gain, integral reset time (min), derivative rate time (min) Controlled by up/ down arrow keys in manual mode; remote auto/ manual selection by discrete input One or two analog signals, relays pulse frequency, or relays pulse length
Accuracy Concentration ranges of HCl, NaOH, H2SO4 TDS ranges (CaCO3 and NaCl) Calculated parameters (2-channel) Temperature compensation pH pH, ORP ranges Temperature range Accuracy Temperature compensation Calibration Diagnostics Dissolved Oxygen Ranges Temperature compensation Accuracy Dissolved Ozone Ranges Temperature compensation Accuracy Flow Flowrate range Total flow range RO % recovery range Flow velocity range Frequency range Calculated parameters Resolution Update rate Input pulses Accuracy Repeatability Temperature Range Accuracy Resolution PID Control Display Settings Manual station Control output types
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Ordering Information
M300 Transmitters for Analog Sensors M300 1-channel Conductivity / resistivity M300 2-channel Conductivity / resistivity M300 1-channel pH / ORP M300 2-channel Multi-parameter M300 1-channel Flow M300 4-channel Flow M300 Transmitters for ISM Sensors M300 ISM 1-channel Multi-parameter M300 ISM 2-channel Multi-parameter Outputs 2 Analog; 4 Relays 4 Analog; 6 Relays 2 Analog; 4 Relays 4 Analog; 6 Relays 2 Analog; 4 Relays 4 Analog; 4 Relays Outputs 2 Analog; 4 Relays 4 Analog; 6 Relays
Order Number DIN 58 002 301 58 001 304 58 001 303 58 001 306 58 004 302 58 001 305
14 14 DIN 58 000 301 58 000 302
DIN 58 002 311 58 001 314 58 001 313 58 001 316 58 004 312 58 001 315
12 DIN 58 000 311 58 000 312
12
Accessories Panel mount mit for 12 DIN models Pipe mount kit for 12 DIN models Conductivity calibration module (analog) Adapter, VP to standard, for calibrating conductivity with VP patch cord (analog) Conductivity calibration module (ISM) Configuration software & data logger kit Adapter panel M300 to 200 / 2000 cutout
Order Number 58 083 304 52 500 212 58 082 300 58 080 102 58 082 310 58 077 300 58 083 305
Sensor Cables for M300 (analog) Order Number pH / DO c / Ozone Order Number Conductivity a Connector Standard VarioPin (VP)b VarioPin (VP) Cables 0.3 m (1 ft) 58 080 250 for Use At Standard Temperatures 30 to 80 C / 22 to 176 F 1.5 m (5 ft) 58 080 251 58 080 201 1.0 m (3 ft) 52 300 107 3.0 m (10 ft) 58 080 252 58 080 202 3.0 m (10 ft) 52 300 108 4.5 m (15 ft) 58 080 253 58 080 203 5.0 m (16 ft) 52 300 109 7.6 m (25 ft) 58 080 254 58 080 204 10.0 m (33 ft) 52 300 110 15.2 m (50 ft) 58 080 255 58 080 205 15.0 m (49 ft) 52 300 144 23.0 m (75 ft) 58 080 206 20.0 m (65 ft) 52 300 141 30.5 m (100 ft) 58 080 256 58 080 207 for Use At High Temperatures 40 to 135 C / 40 to 275 F 46.0 m (150 ft) 58 080 257 58 080 208 1.0 m (3 ft) 52 300 111 61.0 m (200 ft) 58 080 258 58 080 209 3.0 m (10 ft) 52 300 112 ORP 5.0 m (16 ft) 52 300 113 1.0 m (3 ft) 10 001 0102 10.0 m (33 ft) 52 300 114 3.0 m (10 ft) 10 001 0302 15.0 m (49 ft) 52 300 237 5.0 m (16 ft) 10 001 0502 20.0 m (65 ft) 52 600 118 10.0 m (33 ft) 10 001 1002 a 4-E sensors limited to 15.2 m (50 ft), b For VP Conductivity sensors only, c For long life dissolved oxygen sensor 58 037 220 only, use standard conductivity sensor cables at left.
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Sensor Cables for M300 ISM Conductivity 0.3 m (1 ft) 1.5 m (5 ft) 3.0 m (10 ft) 4.5 m (15 ft) 7.6 m (25 ft) 15.2 m (50 ft) 30.5 m (100 ft) 45.7 m (150 ft) 61.0 m (200 ft) 91.4 m (300 ft)
Order Number 58 080 270 58 080 271 58 080 272 58 080 273 58 080 274 58 080 275 58 080 276 58 080 277 58 080 278 58 080 279
pH / DO / Ozone 1.0 m (3 ft) 3.0 m (10 ft) 5.0 m (16 ft) 10.0 m (33 ft)
Order Number 10 001 0102 10 001 0302 10 001 0502 10 001 1002
Conductivity Calibration Modules The Thornton M300 Conductivity Calibration modules provide a convenient solution for in-place calibration of the Thornton M300 or M300 ISM conductivity measurement circuitry. Features Overview Includes resistances for all ranges of conductivity / resistivity and temperature Used with 1- and 2- channel conductivity and multi-parameter models Provided with NIST-traceable certificate of calibration Enables efficient QA program Includes standard patch cord connection; VP patch cord adapter available
102 mm 4.01"
Power
1 2
Fuse
3 4 5 6 7
Panel cut-out
USB
6 7
45 mm/1.77" 90 mm / 3.54"
Panel cut-out
6.5 mm 0.256"
42 mm 1.65" 84 mm 3.30"
29 mm 1.13"
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Features Overview Extensive Measurement Capabilities 6 channels: 4 Smart Sensors, including conductivity/resistivity, temperature, flow, pH, ORP, dissolved oxygen, TOC, dissolved ozone, level and pressure, plus 2 pulse flow sensors Display 16 measurements on 4 line screen with auto or manual scrolling Metric, S.I., and english units for direct measurements; calculated values for % rejection, % recovery, difference, sum, ratio, power industry pH and CO2 from conductivity, and DI capacity. Custom names identify all measurements. Alarm/Control and Outputs 16 setpoints for high, low, USP, EP and reset (for totalizer) alarms 4 SPDT relay option within the 1/4 DIN case with individual hysteresis and time delay (optional) 2 discrete outputs for logic circuits 4 powered analog outputs (0/420 mA) standard, 8 optional RS232 serial output 2 discrete inputs for totalizer reset Highest Accuracy and Easiest Calibration Unique 4-wire resistance measurement technique for highest installed accuracy Thorntons temperature compensation provides highest accuracy for UPW, cation and ammonia conductivity NIST-traceable automatic meter calibration system Direct one and two-point sensor calibration Smart Sensors retain factory and user calibration data pH automatic buffer recognition during calibration Compact Size 14 DIN cutout, case only 12cm deep Sealed NEMA 4X panel mount standard, entire unit sealed with optional back cover Panel, wall, pipe mounting options
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Functional Sensor inputs Conductivity/ resistivity ranges 4 smart sensor channels, 2 pulse flow channels 0.01 constant 2-E cell: 0.001 S /cm to 2,000 S /cm; 0.5 K 3 cm to 1,000 m 3 cm 0.1 constant 2-E cell: 0.01 S /cm to 3,000 S /cm; 0.33 K 3 cm to 100 m 3 cm 10 constant 2-E cell: 10 S /cm to 200,000 S /cm 50 constant 2-E cell: 10 S /cm to 1.0 S /cm 4-E cell: 10 S /cm to 800,000 S /cm; Readout in S /m is selectable Concentrations: HCl: 0 15 %, NaOH: 0 13 %, H2SO4: 0 20 %, by weight 1 to 15 pH, 1500 to +1500 mV 0 to 15,000 ppb or g / L, 0 to 15 ppm or mg / L, with auto-ranging; 0 to 100 % saturation 0 to 5,000 ppb, 0 to 5 ppm or equivalent g / L ranges 0.05 to 1,000 ppb or g / L C 40 C to 200 C, 40 F to 392 F with Pt1000 RTD or Pt100 RTD Sensor range in GPM, LPM, m3 / hr, 0.5 4,000 Hz Sensor range in psi, bar, kPa, mmHg, kg /cm2, inches, feet Sensor range in gallons, m3, liters, % full, psi, inches, feet Total flow, % rejection, % recovery, sum, difference, ratio, ppm-gallons, total grains, power calculated pH & CO2 Volts, Amps, based on proportional millivolt signal Automatic, referenced to 25 C for resistivity, conductivity, % rejection and TDS. Field selectable for standard high purity (Thornton / Light), cation, ammonia / ETA (power industry), isopropyl alcohol, 50 and 100 % glycol, HCl, H2SO4, or Light 84 (special microelectronics applications). pH temperature compensation for Nernst electrode output effects plus adjustable solution temperature compensation for high purity water ionization effects, referenced to 25 C. Dissolved oxygen compensation for atmosphere pressure during calibration using barometer in preamp. Pressure read out available in bar or mmHg. 16, set individually as high, low, reset, USP <645>, or EP limits on any measurement. Optional: 4 SPDT potential-free relays, rated 5 amp max. resistive load up to 30 VDC or 250 VAC Two standard, buffered TTL / CMOS level Four standard plus four optional, powered 0/4 20 mA outputs; accuracy 0.05 mA, typical. RS232 standard, maximum distance 50 ft, field selectable up to 38.4 kbaud 0.3 % of reading, 1,000 to 6 m; 0.5 % of reading, 6 to 10 m; 1 % of reading or 0.5 , whichever is greater, 10 to 1,000 (divide by cell constant for resistivity range) 3 mV, 0.02 pH, 0.2 C, see sensor specs for dissolved oxygen and ozone 0.1 % or , 0.001 Hz, whichever is greater 0.2 % of reading, 1,000 to 10 M; 0.8 % of reading, 10 to 1,000 for conductivity/resistivity; 0.05 C; 0.02 pH; 0.3 mV All models are UL and cUL (CSA Standards) Recognized and CE compliant Storage: 20 to 80 C ( 4 to 176 F) Operating: Configuration Relay A-Out 0 4 4 4 4 8 0 to 95 % RH, non-condensing
pH & ORP ranges DO ranges Ozone ranges TOC range Temperature ranges Flow ranges Pressure ranges Tank level (volume) Derived meas. Electrical ranges Temperature compensation
Pressure comp. Outputs Setpoints /alarms Relays Discrete outputs Analog output signals Serial output Performance Resistance accuracy Volt / Temp. accuracy Frequency accuracy Repeatability Ratings/approvals Environmental Temperature
230 VAC 10 C to 50 C 10 C to 40 C 10 C to 40 C
20 character 3 4 line backlit LCD or vacuum fluorescent; 20 tactile feedback keys ABS-PC alloy, UV and chemical resistant; 0.9 kg (2 lbs) NEMA 4X, panel mounting; sealed back cover also available 100 240 VAC, 20 W max, 47 63 Hz; 20 32 VDC, 30 W max. DC power must be isolated and limited to 8 A or less.
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Ordering Information
770MAX Transmitters Display Power Analog Outputs Relays LCD AC 4 0 LCD AC 4 4 LCD AC 8 4 VFD AC 4 0 VFD AC 4 4 VFD AC 8 4 LCD DC 4 0 LCD DC 4 4 LCD DC 8 4 VFD DC 4 0 VFD DC 4 4 VFD DC 8 4 Accessories Rear cover for wall mounting and rear seal (requires cable grip kit, 1000-80, or conduit) Cable grip kit one kit seals two cables into the rear cover above, with fittings large enough to accept patch cord connector or other cable 13.8 mm (0.546") maximum diameter. Pipe mounting bracket for 50 mm (2") pipe Automatic smart calibrator kit (for 770MAX) Portable conductivity /resistivity calibration system (for system including sensor) Sensor Cables for 770MAX Order Number Ozone Sensor Patch Cords b Sensor Patch Cords a 0.3 m (1 ft) 1001-79 1.5 m (5 ft) 1005-79 1.5 m (5 ft) 3.0 m (10 ft) 1010-79 3.0 m (10 ft) 4.5 m (15 ft) 1015-79 4.5 m (15 ft) 7.6 m (25 ft) 1025-79 7.6 m (25 ft) 15.2 m (50 ft) 1050-79 15.2 m (50 ft) 30.5 m (100 ft) 1100-79 30.5 m (100 ft) 45.7 m (150 ft) 1115-79 45.7 m (150 ft) 61.0 m (200 ft) 1120-79 61.0 m (200 ft) 91.0 m (300 ft) 1130-79 91.0 m (300 ft) a Not used with pulsed-input flow sensors. Observe length limitations for some sensors. b Used for ozone applications where CE compliance is necessary. Order Number 775-LAO 775-LA1 775-LA2 775-VAO 775-VA1 775-VA2 775-LDO 775-LD1 775-LD2 775-VDO 775-VD1 775-VD2 1000-69 1000-80 15540 1875 1885 Order Number 1005-70 1010-70 1015-70 1025-70 1050-70 1100-70 1115-70 1120-70 1130-70
1875 Automatic Smart Calibrator At the push of a button, the 1875 calibrator automatically steps through NIST-traceable reference resistances, voltages and frequencies to calibrate and verify all ranges of the 770MAX to meet QA requirements and ensure highest accuracy performance. Results of sequential 770MAX calibrations are retained in the calibrators memory with a real time clock to allow subsequent downloading to a PC for printout of calibration certificates (for specifications consult next page).
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The 1875 kit includes: Smart Automatic Calibrator with certificate of calibration Calibrator-to-770MAX cable, connects to smart channel input, 1.5 m (5 ft) RS232 DB9 cable for connection to computer port 770MAX Certificate Management Program for Windows 95 or higher on CD ROM Modular power supply and cable, used when Calibrator is not connected to a 770MAX during download to the computer
125.0 mm 4.92"
194.9 mm 7.67"
4.3 mm 0.17", 4 Places 4.1 mm 0.16" 111.4 mm 4.39" 114.3 mm 4.50" 207.3 mm 8.16" 109.2 mm 4.30" 5.1 mm 0.20", 4 Places 54.6 mm 2.15"
2.4 mm/0.09"
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