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Repair Manual

Repair Manual

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Published by icechieff
ZF 5HP30 Manual
ZF 5HP30 Manual

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Published by: icechieff on Sep 28, 2009
Copyright:Attribution Non-commercial

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07/12/2013

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REPAIR MANUAL
5 HP - 30
ZF GETRIEBE GMBH SAARBRÜCKEN
 
Impressum:Verantwortlich für den InhaltAbteilung MKTD, ZFGetriebe GmbH,SaarbrückenDruck: HAGERPAPPRINT GmbH,Gedruckt in der BRDPublished by ZFGetriebe GmbH,Saarbrücken, Department-MKTDPrinted in Germany byHAGERPAPPRINTGmbH
 
CONTENTS
PagePreliminary information
1
1.General remarks
21.1Drawing of transmission21.2Power flow diagram31.3Oil flow charts41.4Adjustment work5/11.4.1 Release clearance at clutch F (snap ring)5/11.4.2 Release clearance at brake D (snap ring)5/21.4.3 Release clearance at brake E2 (snap ring)5/31.4.4 Release clearance at brake El (snap ring)5/41.4.5 Clearance at output side (washer)5/51.4.6 Release clearance at clutch C (snap ring)5/61.4.7 Release clearance at clutch A (snap ring)5/71.4.8 Release clearance at brake B (snap -ing)5/81.4.9 Transmission end play (shim)5/91.4.10 Adjustment of switches (detent springs)5/111.4.11 Inspection of switches5/121.5Tightening torques61.6 Troubleshooting (faults, causes and remedies) 71.7Checking the transmission81.8Special tools9
2.Dismantling
102.1Dismantling by assembly group102.2Brake F with lst gear freewheel162.3Output182.4Section I192.4.1 Brakes (D/E2/El and 2nd gear freewheel)192.4.2 Planetary gear sets (III,II and I)242.5Section II26(Input with clutches A,B and C)2.6Oil supply322.7Housing with shift and parking pawl34
3.Assembly by assembly group
383.1Housing with shift and parking pawl383.2Brake F with Ist gear freewheel453.3Section I513.3.1 Planetary gear set (I,II and III)513.3.2 Brakes (E1 and 2nd gear freewheel / E2 and D)543.4Output side613.5Section II (input with clutches A,B and C)643.5.1 Clutches A,C (input)643.5.2 Clutch B (input)693.6Oil supply unit733.7 Selector unit,oil sump and torque converter77

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