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Principles of Curtain Walling

Principles of Curtain Walling

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01/14/2013

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Kawneer White Paper 1999
Principles of Curtain Walling
 
 
Contents Section PagePrinciples of Curtain Walling
1.0 1What is Curtain Walling? 1.01Why Aluminium? 1.02Coating Confidence 1.03Factory Finished for Fast Track Construction 1.04 2
Design Principles
2.0 2Weathertightness 2.01Design Solutions 2.02Stick or Unitised Curtain Walling? 2.03 3Zone or Mullion Drainage? 2.04Dry Gasket or Silicone Sealed Glazing? 2.05 4Roof Glazing and Rainscreens 2.06
Performance and Testing
3.0 5Test Classifications 3.01Wind Resistance and Structural Loading 3.02Fabrication Advances 3.03Technological Integration 3.04Design Development 3.05 6Contracting 3.06
Case Studies
4.0 7Oterprise Square, Hong Kong - Commercial/Office 4.01Five Brindleyplace, Birmingham -
 
Commercial/Office 4.02Motorola, Swindon - Industrial 4.03Calakmul, Santa Fe, Mexico -
 
Commercial/Office 4.04 8State University of New York, USA -
 
University 4.05Warner Village Cinema, Inverness - Leisure 4.06Cheng Loong Plaza, Taipei, Taiwan - Commercial/Office4.07 9Newport Wafer-Fab, Gwent - Industrial 4.08Lippo Centre, Hong KongCommercial/Office 4.09
Acknowledgement
5.0 10The Author 5.01
Sources of Information
6.0Trade Associations and Research Bodies 6.01Relevant Standards 6.02Further Reading 6.03 11Kawneer Contact File 6.04 12
Please Note:
 
1. CopyrightThe contents of this document are strictly copyright Kawneer UK Limited. However, provided that specific permissionis granted in writing by the company in advance of publication, we will allow the reproduction of extracts from theinformation contained herein.2. StandardsThe standards information quoted in this document is current and correct, to the best of our knowledge, as we go topress. However, standards are regularly updated and superseded, and we cannot guarantee the accuracy of standards information or its suitability for specific uses, and we recommend that readers make their own enquirieswhere detailed information or its suitability for specific uses, and we recommend that readers make their ownenquiries where detailed information is required.All information contained herein E&OE.
 
 
 
1.0 Principles of Curtain Walling
Ever since Shreve, Lamb & Harmon specifiedaluminium curtain walling for the iconoclastic EmpireState Building in 1929, this form of construction hashelped redefine our built environment. Illuminated by aseries of landmark projects including Pietro Belushi’sEquitable Building, SOM’s Lever Building and Miesvan der Rohe and Phillip Johnson’s Seagram Building,leading architects have capitalised on the ability of curtain walling manufacturers to produce elegantsolutions to complex design and engineeringchallenges. While not all curtain walling systems usealuminium framing, aluminium’s unique capability of being extruded into complex shapes to exacttolerances provides the unrivalled versatility whichmakes it the material of choice to this day. Literallythousands of unique profiles, each one able to performa number of specific structural and aesthetic tasks, arenow available to designers, as either off-the-peg or bespoke systems.Curtain walling is currently experiencing an era of rapidand exciting development. The external glass box isdisappearing as environmental issues take centrestage. As well as their accepted role inweatherproofing and extemal aesthetics, curtainwalling systems are now being asked to perform anincreasingly active role within the overall structure of the building. Natural light, ventilation and heat areincreasingly controlled by building users, whichnecessitates adjustments to the envelope design. Atthe same time, demand for improved thermalinsulation and solar control is affecting the design of curtain walling systems and their glazing elements;while new technologies, such as photovoltaics, arestarting to be incorporated in building façades. Thesedevelopments are causing architects to reappraisecurtain walling and recognise the versatility andenvironmental advantages of today’s highlyengineered systems.
1.01 What is Curtain Walling?
Put simply, curtain walling is a vertical buildingenclosure which supports no load other than its ownweight and the environmental forces which act upon it.Curtain walls are not intended to assist in maintainingthe structural integrity of a building. Dead loads andlive loads are thus not intended to be transferred viathe curtain wall to the foundations.Curtain walling systems come in a variety of basictypes. Off-the-peg systems, often referred to as‘proprietary’ curtain walling, are constructed using amanufacturer’s standardised components. Bespoke or custom systems are purpose-designed for eachparticular project.Increasingly popular are semi-bespoke systems whichadapt a proprietary system to meet the specificchallenges of a project. Over the past five years therehas been considerable growth in this type of system,which has featured in some of the UK’s mostprestigious contracts, such as Five Brindleyplace,Birmingham.Curtain walling systems are presented to site in threebasic ways. The first is as a framework of site-assembled components which is used to support pre-assembled infill panels, often known as ‘stick’ curtainwalling. The second are sections of prefabricated wallwhich are transported to site as unitised frames, oftenpreglazed. Finally, there are prefabricated unitisedframes, often pre-glazed, which are hung on a site-assembled carrier framework.The choice between stick and unitised systems isdependent on a number of factors, including cost, siteaccess and construction timetabling, plus the overalldesign and structural requirements. (see Section 2.03)
1.02 Why Aluminium?
Aluminium framing is used for the vast majority of curtain walling applications, primarily for its excellentstrength to weight ratio and its ability to be extruded incomplex shapes. At 2.7g/cm
2
, aluminium is 66% lighter than steel. It is also far less susceptible to brittlefractures.The majority of aluminium curtain walling isconstructed using 6000 series heat-treatablemagnesium silicone alloys. They are highly extrudableand are thus ideal for the creation of complex shapes.The properties of the alloy are amplified by the shapeof the extruding die. Careful and knowledgeable diedesign can take advantage of the ability of theextrusion process to distribute the material across thesection to exactly where it is needed for a particular performance requirement.
1.03 Coating Confidence
Although aluminium forms a protective layer of oxideas soon as it is exposed to air, most curtain wallingcomponents are treated or coated. Options includenatural and coloured anodising, although mostspecifiers now choose an electrostatically-sprayedpolyester powder coating. This provides a high qualitysurface with excellent adhesion, accurate colourationand very even film thickness.The colour choice is vast. Kawneer, for instance, offersover 130 standard polyester colours and 31 metalliccolours, with specials available for large contracts atno extra cost.
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