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Contents Page
Summary .................................................................................................................................. 2
Acknowledgements .................................................................................................................. 2
Copyright notice....................................................................................................................... 2
1. Introduction ........................................................................................................................ 3
1.1 Project background and commission............................................................................ 3
1.2 Location and Topography ............................................................................................ 3
1.3 Geology ........................................................................................................................ 3
1.4 Historical and archaeological background ................................................................... 5
2. Methodology ....................................................................................................................... 7
3. Results ................................................................................................................................. 9
3.1 Finds ........................................................................................................................... 19
4. Conclusion......................................................................................................................... 23
Appendix I: Context Inventory............................................................................................... 25
Figures
Figure 1. Site location .................................................................................................................. 4
Figure 2. Plan showing location of Trenches 1-5 and MQ1. Inset showing location of section
drawings in Trenches 1 and 2............................................................................................... 8
Figure 3. East facing section in Trench 1................................................................................... 12
Figure 4. North and east facing section in Trench 2 .................................................................. 13
Figure 5. Flint blade (scale 1:1) and Mesolithic flint (2:1) below ............................................. 22
Plates
Plate 1. Trench 1. Showing clearance cairn 104. View to the south west.................................. 14
Plate 2. Trench 1. North facing section showing proximity of the limestone bedrock to the
ground surface. ................................................................................................................... 14
Plate 3. Trench 1. South facing section showing proximity of the bedrock to the ground
surface. ............................................................................................................................... 15
Plate 4. Trench 1. Oblique view of the west facing section showing the shallow bedrock. ...... 15
Plate 5. Trench 2. Showing stony clay 203. View to north........................................................ 16
Plate 6. Trench 2. South-west corner showing clearance cairn (206). View to south-west....... 16
Plate 7. Trench 3. South-facing section showing clearance cairn (307). Oblique view to north
west. ................................................................................................................................... 17
Plate 8. Trench 4. View to the north showing clearance cairn 403 and shallow bedrock 404... 17
Plate 9. Trench 4. View to the east showing very shallow and outcropping bedrock 404. The
possible leading face of a small quarry area continuing to the east. .................................. 18
Plate 10. Trench 5. View to the south-east. showing shallow and outcropping bedrock........... 18
1
Machen Quarry extension, Caerphilly: archaeological field evaluation
Summary
Hanson Aggregates commissioned the Glamorgan-Gwent Archaeological Trust (Projects
Division) to carry out an archaeological evaluation on land to the north of the existing quarry,
in advance of extension works centred at NGR ST 23108, 89449. The evaluation was carried
out during November 2008.
Five evaluation trenches were excavated on the previously identified area of archaeological
potential within the extension area (MQ1). The trenches revealed a number of late post-
medieval or modern clearance cairns and areas of bedrock outcropping to the present ground
surface. No deposits of archaeological significance were encountered. Four flint artefacts
were recovered and retained for specialist analysis. The resulting report outlined that the
assemblage was typical of those found in upland environments and probably the result of
casual loss rather than representing evidence of settlement or occupation.
The archaeological evaluation was carried out to the standards specified by the Institute for
Archaeologists Standard and Guidance For Archaeological Field Evaluation 1994.
Acknowledgements
This project was managed by Richard Lewis BA MIFA and the fieldwork undertaken by
Rowena Hart BSc MA, Rachel Bowden BA, Ellie Graham BA, Andrew Sherman BA and
Chris Bentham BA. The photographs and report were prepared by Rowena Hart BSc MA,
with illustrations by Paul Jones (GGAT Senior Illustrator).
Copyright notice
The copyright of this report is held by Glamorgan-Gwent Archaeological Trust Ltd; GGAT has
granted an exclusive licence to Hanson Aggregates and their agents to use and reproduce the
material it contains. Ordnance Survey maps are reproduced under licence (AL 10005976),
annotations are GGAT copyright.
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Machen Quarry extension, Caerphilly: archaeological field evaluation
1. Introduction
1.1 Project background and commission
Planning consent has been granted for a 5ha extension to Machen Quarry, Machen, Caerphilly
(Application No. P/05/1100). One of the conditions attached to the consent states that “no
development should take place within the extension area until the applicant has secured the
implementation of a programme of archaeological works in accordance with a written scheme
of investigation which has been approved in writing by the Mineral Planning Authority.”
The scheme (Dunning 2006) allowed for an archaeological field evaluation to be conducted on
a feature identified in a previous archaeological assessment of the extension (Tuck 2004). The
purpose of the evaluation was to elucidate the extent and nature of the feature, as well as to
outline any further works that may be required to fully investigate and record this monument
prior to its removal.
The archaeological works will be carried out to the professional standards laid down by the
Institute of Field Archaeologists.
1.3 Geology
The uncultivated slopes of Mynydd Machen are of rough grassland and bracken with strewn
boulders of Millstone Grit. Distinctive scars and spoil heaps from earlier small-scale quarrying
are visible over the ridge on the northeast boundary of the quarry. Ordnance Survey mapping
of 1885 depicts the earlier beginnings of mineral extraction in a small quarry in woodland
named The Park, located adjacent to the Caerphilly branch of the Brecon and Merthyr Railway.
These earlier workings are now part of the Hanson Aggregates quarry. Limestone quarried for
commercial purposes has already been extracted from an area of around 1.1km by 0.25km. The
underlying bedrock is Dolomitic Limestone (Tuck 2004).
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Machen Quarry extension, Caerphilly: archaeological field evaluation
Area of Figure 2
GRID
N
Based on the 2005 Ordnance Survey 1:25000
Explorer 152 map with the permission of The
Controller of Her Majesty’s Stationery Office, ©
Crown Copyright, Glamorgan-Gwent Archaeological 0 1.00 2.00 3.00km
Trust Ltd, Licence number Al10005976
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Machen Quarry extension, Caerphilly: archaeological field evaluation
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Machen Quarry extension, Caerphilly: archaeological field evaluation
a bee bole at Plas Machen. Ordnance Survey cartographic evidence from 1886 onward to the
present day depicts the proposed extension area as cultivated fields with no buildings shown.
A recent watching brief undertaken as part of the ongoing works at the site was conducted
during the excavation of a series of sixteen test pits within the extension area (Tuck 2004). No
archaeologically important deposits or features were noted in the test pits. However, a
walkover survey noted a sub-rectangular feature (MQ1) on the summit of the hill (see Figure
2), which is the subject of the present evaluation. It measures 25m east-west by 20m north-
south, and is delimited by low banks at the northern and eastern edges, and by shallow ditches
to the west and south. A further two features were noted (MQ2 and MQ3), both sub-circular in
shape and associated with nearby linear-shaped depressions. These may represent demolished
cairns or be associated with industrial workings, such as lead mining.
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Machen Quarry extension, Caerphilly: archaeological field evaluation
2. Methodology
Five trenches were mechanically excavated by a tracked excavator with a 2m wide grading
bucket. Mechanical excavation was halted when archaeological deposits or the natural bedrock
was encountered and hand excavation implemented. A full written, drawn and photographic
record was made of all archaeological contexts, in accordance with the GGAT Manual of
Excavation Recording Techniques. Contexts were recorded using a single continuous
numbering system, and are summarised in Appendix I. All significant contexts were
photographed using a Fuji Film S9600 9MP digital camera and in monochrome 35mm film.
All classes of finds were identified and catalogued in line with the requirements of the Institute
of Field Archaeologists’ Standard and Guidance for the collection, documentation,
conservation and research of archaeological materials (2001). The finds recovered were of
modern date therefore an on-site recording and discard policy for this class of finds was
adopted in line with the GGAT Manual of Excavation Recording Techniques.
The management of environmental recording and sampling followed the principles and tenets
laid down in English Heritage’s Guidelines for Environmental Archaeology, published in 2002.
All deposits with a high potential for the preservation of palaeoenvironmental material were
sampled by bulk for subsequent analysis.
An archive of records relating to the preparation of the reports has been prepared to the
specifications in Management of Archaeological Projects (English Heritage, 1991) Appendix 6
and UKIC’s Archaeological Archives: a guide to best practice in creation, compilation,
transfer and curation 2007.
After an appropriate period has elapsed, copies of the report and archive index will be
deposited with the regional Historic Environment Record (HER). A copy of the report and
archive index will also be deposited with the National Monuments Record, RCAHMW,
Aberystwyth.
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Machen Quarry extension, Caerphilly: archaeological field evaluation
T2
Section MQ1
(see Figure 4) T4
T5
Section
(see Figure 3) T1 T3
0 30 60metres
MQ1
T2
T4
T5
T1 T3
GRID
0 100 200metres
Figure 2. Plan showing location of Trenches 1-5 and MQ1. Inset showing location of section drawings in Trenches 1 and 2
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Machen Quarry extension, Caerphilly: archaeological field evaluation
3. Results
Trench 1
(Plates 1-4, Figure 4)
Trench 1 was excavated to a maximum depth of 1.3m and measured 7.3m in length and 3.8m
in width.
The basal deposit encountered was limestone bedrock (103). This bedrock was dipping to the
south west at approximately 17o. It was encountered at its shallowest point at ground level
where it outcropped to the surface and was deepest at 0.6m below ground level. It was
fractured on its surface with pieces of the limestone being held in the overlying deposit.
Overlying the bedrock was an orange-brown silty clay subsoil (102) containing angular and
sub-angular limestone especially concentrated toward the base of the deposit where it had
fractured from the bedrock. The subsoil also contained occasional manganese staining.
Overlying deposit 102 in a small part of the east facing section was a very thin deposit of
limestone fragments (105) varying in size between 0.02-0.12m in length. The deposit
measured 1.5m in length and had a maximum depth of 0.10m. Overlying these stones was a
deposit of orange-brown silty clay (106). This deposit measured 1.5m in length and only
occurred overlying 105. This silty clay deposit 106 separated the thin stone deposit 105 from
the clearance cairn proper (104). A mid brown, clay loam topsoil (101) overlay 106. The
topsoil contained inclusions of angular and sub-angular limestone and quartz conglomerate
varying in size from 0.04m – 0.47m. Contained by topsoil 101 was a clearance cairn (104)
which was comprised of limestone and quartz conglomerate boulders measuring up to 0.44m.
Trench 2
(Plate 5 and 6, Figure 5)
Trench 2 was excavated to a maximum depth of 1.2m and measured 7.2m in length and 4.1m
in width.
The basal deposit encountered was limestone bedrock (205). This was encountered at varying
depths along the trench, the highest being at 0.3m below ground level and the lowest was at
1.2m below ground level. Overlying this bedrock was a red-brown silty subsoil (202) which
measured between 0.19m and 0.88m in depth, being deepest where the underlying bedrock was
lowest. Overlying 202 was a thin deposit (0.07 – 0.22m) of yellow-white clay (203) which
contained frequent small (2mm – 61mm) inclusions of angular and sub-angular quartz. This
was only visible in the south facing section. Overlying 202 in part of the west facing section
was a deposit of angular and sub-angular limestone (204) varying in size between 0.03 – 0.1m.
Directly above this deposit was a significant depth of disturbing root action. The length of the
deposit as seen in the section was 1.84m and a minimum depth of 0.17m and a maximum depth
of 0.32m. Overlying 204 was a mid brown clay loam topsoil (201). This varied in depth
between 0.20m and 0.40m. Contained by the topsoil was a post-medieval/ modern clearance
cairn (206), which comprised large sub-angular fragments of limestone and quartz
conglomerate.
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Machen Quarry extension, Caerphilly: archaeological field evaluation
Trench 3
(Plate 7)
Trench 3 was excavated to a maximum depth of 1.0m and measured 3.7m in length and 1.9m
in width.
The basal deposit encountered in Trench 3 was the limestone bedrock (303). This was
encountered at varying depths along the trench, the highest being at 0.5m below ground level
and the lowest part was at 1.0m below ground level. Overlying this bedrock was a red-brown
silty subsoil (302) which measured between 0.30m and 0.74m in depth, being deepest where
the underlying bedrock was lowest. The subsoil contained inclusions of sub-angular quartz
conglomerate and limestone up to 0.17m in diameter. This deposit also contained isolated
small flecks of charcoal (2mm in length). Contained by 302 were three small deposits of
yellow-brown silty clay (304, 305, 306) having a maximum diameter of 0.12m and a minimum
diameter of 0.07m and each measured 0.04m in depth. Each feature was investigated by box
section and discerned to be natural variations in the subsoil as no distinct cut could be seen in
each case. Two flint finds were recovered and retained from deposit 302 and are subject to a
specialist report (see 3.2.1 below). Overlying 302 was a mid brown clay loam topsoil which
contained moderate inclusions of sub-angular and sub-rounded limestone and quartz
conglomerate fragments varying in size between 0.01m and 0.15m. Contained by topsoil 301
was a post-medieval or modern clearance cairn (307), which comprised sub-rounded and sub-
angular limestone and quartz conglomerate stones which varied in size between 0.14 – 0.70m
in diameter. The stones were loosely compacted, with the lowermost stones being held within
the topsoil and the upper stones resting upon the stones below.
Trench 4
(Plate 8 and 9)
Trench 4 was excavated to a maximum depth of 1.0m and measured 4.5m in length and 2.1m
in width.
The basal deposit encountered in Trench 4 was the limestone bedrock (404). This was
encountered at varying depths along the trench, the highest being at ground level and the
lowest was at 1.0m below ground level. Overlying the bedrock was an orange-brown silty clay
(402) with occasional angular and sub-angular limestone, occurring most commonly where the
bedrock was highest. Flecks of charcoal (2mm) were found in isolation in the south end of the
trench, contained within 402. The uppermost deposit in Trench 4 was a mid brown, clay loam
topsoil (401) varying in depth between 0.28 – 0.52m. This topsoil deposit produced a single
flint find that was retained and formed part of a specialist report (see 3.2.1 below). The
bedrock outcrops in the north-east corner of the trench where a possible ridge of the bedrock
continues in an east-west alignment. Contained within the topsoil was a late post-medieval or
modern clearance cairn (403) comprised of angular and sub-angular limestone varying in size
from 0.14 – 0.64m. Underlying the stones were numerous fragments of barbed wire and non-
barbed wire fencing.
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Machen Quarry extension, Caerphilly: archaeological field evaluation
Trench 5
(Plate 10)
Trench 5 was excavated to a maximum depth of 1.0m and measured 4.5m in length and 2.1m
in width.
The basal deposit encountered in Trench 5 was limestone bedrock (503), which was
encountered at a maximum depth of 0.3m. The bedrock also outcropped to the surface.
Overlying the bedrock was deposit 502, a red-brown silty clay containing frequent inclusions
of sub-rounded and sub-angular limestone. Overlying 502 was deposit 503, this was a mid
brown, clay loam topsoil containing frequent components of sub-angular and sub-rounded
limestone and quartz conglomerate varying in size between 0.04 – 0.47m in length.
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Machen Quarry extension, Caerphilly: archaeological field evaluation
South North
( 104 )
101
101 101
101 101
106
Stone Deposit 267.78m
105 Site Datum
0 1.00 2.00metres
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Machen Quarry extension, Caerphilly: archaeological field evaluation
201 201
202
202
Upper surface
of 205 South-west
corner of
trench
0 1.00 2.00metres
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Machen Quarry extension, Caerphilly: archaeological field evaluation
Plate 1. Trench 1. Showing clearance cairn 104. View to the south west.
14
Machen Quarry extension, Caerphilly: archaeological field evaluation
Plate 4. Trench 1. Oblique view of the west facing section showing the shallow
bedrock.
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Machen Quarry extension, Caerphilly: archaeological field evaluation
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Machen Quarry extension, Caerphilly: archaeological field evaluation
Plate 8. Trench 4. View to the north showing clearance cairn 403 and shallow
bedrock 404.
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Machen Quarry extension, Caerphilly: archaeological field evaluation
Plate 9. Trench 4. View to the east showing very shallow and outcropping
bedrock 404. The possible leading face of a small quarry area continuing to
the east.
Plate 10. Trench 5. View to the south-east. showing shallow and outcropping
bedrock.
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Machen Quarry extension, Caerphilly: archaeological field evaluation
3.1 Finds
Several finds were encountered during the evaluation and retained. The assemblage contained
four flints, a single piece of lead slag and two very small pieces of possibly heated clay (502).
The lithics were sent for specialist analysis and the report is included below (3.1.1).
Introduction
An area of outcropping limestone bedrock at Machen quarry has been evaluated ahead of
limestone extraction. During the excavation of several trenches lithic material from three
contexts was recovered and presented for analysis (see Table 1). The analysis of this small
assemblage forms the subject of the present report.
Methodology
The assemblage is composed of flint and was examined and recorded using a typological
recording system (Andrefsky 2000). Brief details including raw materials, condition and
pertinent technological information was also recorded. No further technical analysis was
undertaken. However, the potential for usewear was recorded where it was found to facilitate
further analysis in the future.
Raw material and condition
There is wide variation as to what is commonly classified as flint or chert (Whittaker 2007, 70).
However, the most common definition limits flint to material formed in chalk deposits while
chert can be found forming in limestone environments. Both materials belong to the
cryptocrystalline group of silicates.
All of the material examined from the present assemblage can be classified as flint. The
patinated conchoidal flint blade (context 401) and undiagnostic conchoidal flint flake
(unstratisfied) shows evidence of heat treatment. This may indicate an inferior parent material,
which needed improving. Cryptocrystalline silicates when heated slowly to 230-260° Celsius
form smooth, glossy surfaces with a soapy feel that become very easy to fracture and thus
easier to manipulate. There are several schools of thought as to why this occurs, some suggest
the silica crystals melt and fuse becoming more homogeneous while the others argue that
microscopic cracks are formed during the heating process that weakens the material
sufficiently for easier fracturing (Whittaker 2007, 72-73).
Description of material
Trench 3 (context 302) produced two flint tools. The first is a Mesolithic conchoidal blade of
pale, almost translucent, light brown flint with a small amount of cortex present on the dorsal
surface at the distal end. The proximal end of the blade has a clearly defined bulb of percussion
and eraillure facet with evidence of a crushed platform. The ventral surface shows possible
usewear damage along the blade edge. The second worked piece of flint is a grey patinated
scraper fragment with a rounded hinge step at the distal end and retouch on the dorsal surface.
Only the distal end of the scraper survives, the proximal end is absent, probably the result of a
natural medial break.
Trench 4 (context 401) produced a Neolithic conchoidal blade of smooth dark grey flint with
mottled white patination, possibly indicating heat treatment. The blade has a prepared platform
19
Machen Quarry extension, Caerphilly: archaeological field evaluation
at the proximal end with a clearly defined bulb of percussion and eraillure facet. The platform
is clean (not crushed) and is angled at 35° towards the ventral surface creating an ideal striking
platform for its removal from the parent core. The dorsal surface has a clearly defined ridge
from previous blade removals and a small quantity of cortex at the distal end. Possible usewear
is present on the ventral surface along the upper half of the blade, terminating at an older step
fracture.
Unstratisfied material included one undiagnostic conchoidal flint flake (possibly debitage). The
flake is a smooth dark grey flint with mottled white patination, possibly indicating heat
treatment. Clean breaks can be found on two edges, the shorter possibly a prepared platform
the longer probably through natural processes. The flake has similar attributes (smooth dark
grey flint with mottled white patination) to the flint blade from context 401 and may have a
common origin.
Discussion
The small assemblage is typical of those found in an upland environment and probably the
result of casual loss rather than representing evidence of settlement and occupation. However,
the presence of at least two pieces of flint, one blade (context 401) and one piece of probable
debitage (unstratisfied), showing evidence of heat treatment, suggests that this may have
occurred in the immediate locale and that these pieces may have a common origin. Heat
treating flint is a hazardous technique, if heated too quickly or exposed to cool air whilst hot
they are liable to fracture or shatter but if carried out correctly indicates considerable technical
ability.
The presence of the Mesolithic blade represents activity of the period. The possible usewear
along the ventral surface (along the one edge) indicates that this piece may have been hafted
along one edge, as found on tools such as arrows, sickles and knives. However, no resinous
residue was visible along the potentially hafted blade edge and the piece was not subjected to
microscopic analysis.
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Machen Quarry Extension, Newport: archaeological field evaluation
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Machen Quarry extension, Caerphilly: archaeological field evaluation
Use-wear
Cortex
Use-wear
Cortex
Dorsal View Ventral View
Key
Presence and position of
Extent of striking intact striking platform/bulb of Extent of whitened thermal effect
platform percussion (shown as grey)
Figure 5. Flint blade (scale 1:1) and Mesolithic flint (scale 2:1) below
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Machen Quarry Extension, Newport: archaeological field evaluation
4. Conclusion
The results of the evaluation concluded that the stone deposits to the north of the
quarry at Machen were clearance cairns of late post-medieval or modern date (MQ1).
The stone was held exclusively in the topsoil or resting on top of the turf. Underlying
the cleared stones in Trench 4 were several pieces of barbed wire and non-barbed wire
fencing. The bedrock underlaying the evaluation area was encountered at shallow
depths beneath current ground level. The deepest it was encountered was at 1.2m in
Trench 2 where it was unusually deep when compared to the other trenches, where an
average depth of 0.3m was common. The bedrock outcropped to surface extensively
in the vicinity and this is the likely source of the stone that has formed the clearance
cairns. The area both surrounding and including the evaluation area was ploughed
during the twentieth century up until modern times. Prior to this ploughing the
outcropping bedrock and loose limestone fragments would have been cleared in
advance of ploughing to avoid damage to the plough.
The subsoil in Trenches 2 and 3 contained worked flints. The small assemblage was
typical of those found in an upland environment and probably the result of casual loss
rather than representing evidence of settlement or occupation.
No further archaeological finds, features or deposits were encountered.
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Machen Quarry Extension, Newport: archaeological field evaluation
Bibliography
Andrefsky, W, 2000, Lithics – Macroscopic Approaches to Analysis. Cambridge
Manuals in Archaeology, Cambridge University Press
Evans, E M, 2004, Land adjacent to The Old Post Office, Lower Machen:
archaeological field evaluation, GGAT report no. 2004/005
Dunning, R, 2006, Machen Quarry Extension: Written Scheme of Investigation.
GGAT Report 2006/072
Locock, M, 2001, GGAT 65 Deserted Rural Settlements in Glamorgan and Gwent: a
condition survey, GGAT Report No. 2001/016
Newman J, 2000, The Buildings of Wales- Gwent/Monmouthshire, University of
Wales Press
Pierce, G O, 2000, The Welsh mystwyr, Nomina 23, 121-140
Tuck, M, 2004, Machen Quarry Extension, Caerphilly: archaeological assessment,
GGAT Report no. 2004/040
Whittaker, JC, 2007, Flint Knapping - Making and Understanding Stone Tools.
University of Texas
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Machen Quarry Extension, Newport: archaeological field evaluation
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Machen Quarry Extension, Newport: archaeological field evaluation
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Machen Quarry Extension, Newport: archaeological field evaluation
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Machen Quarry Extension, Newport: archaeological field evaluation
501 Trench 5 Deposit A mid brown, clay loam topsoil with 0 – 0.21. Post-medieval/
frequent inclusions of sub-angular and Modern
sub-rounded limestone and quartz
conglomerate. The stone varies in size
between 0.004m and 0.47m in length.
These deposits of stone most probably
represent post-medieval clearance. The
topsoil is punctuated in places by
outcropping bedrock.
502 Trench 5 Deposit A red-brown silty clay containing 0.21 – 0.34 Unknown
frequent sub-rounded and sub-angular
limestone measuring up to 0.29m. The
natural bedrock outcrops through this
deposit. The subsoil also contained
flecks of manganese.
503 Trench 5 Bedrock Natural limestone bedrock 0.34 – n.b. Natural
28