OBJECTIVE

I would like to become part of a dynamic team

where I can contribute elegant solutions to complex
problems. Tool Design is my field of interest.

2 September 2009 P PRABHU 2

 ACADEMIC QUALIFICATIONS:
YEAR OF
COURSE INSTITUTE/SCHOOL AGGREGATE
PASSING

ME CGPA – 7.0
NTTF Sep 2009
( Tool Engg) (Till Date )

P.G.P College of Engineering and

BE Technology,
May 2007 73%
(Mech. Engg) ANNA UNIVERSITY
Namakkal, TN.

DME T.K.P.T, Karur,TN. April 2004 74.65%

SSLC R.M.H.S.S, Karur,TN. March 2001 65%

2 September 2009 P PRABHU 3

 INDUSTRIAL EXPERIENCE:
Company : HBL POWER SYSTEM Ltd., Tooling Division,
Hyderabad.
Duration : March 2009 to July 2009
Role : Tool Engineer – Trainee
Job responsibilities:
Tool designing, Estimation and costing,
Process planning, Tool assembly, Follow up, etc.

2 September 2009 P PRABHU 4

 PROJECT DETAILS
Topic: AUTOMATION OF UNSCREWING INJECTION MOLD
FOR 12V 40Ah LID AND E LID
Place: HBL Power systems Ltd, Hyderabad.
Description: Project deals with
– Design the suitable Power transmission system for automatic
unwinding the threaded core
– Automatic edge degate method
– Two stage ejections method
– Hot Sprue selection
– Side core & side cavity actuated by using dogleg cam and finger cam
– Electrode design
– Cost estimation
Those methods implemented in this design are to achieve
the quality as well as customer requirement.
2 September 2009 P PRABHU 5
 AUTOMATIC UNSCREWING INJECTION MOULD
FOR 12V 40Ah LID
POSITIVE INSERT
M30 x 2.5 PITCH
LENGTH = 12.5MM
NEGATIVE INSERT

10
POSITIVE INSERT

NEGATIVE INSERT
Width = 1±0.5 mm
Depth = 6mm
2 September 2009 7
P PRABHU
E Lid

22
 Assembly Drawing

2 September 2009 P PRABHU 9

 PROJECT DETAILS:
Topic : Automation of bula 181 papering
machine
Company : TITAN Industries Ltd, Hosur.
Abstract :
The work table of papering machine was
actuated manually by hand and the movement of grinding head
was actuated using foot pedal arrangement. As a result, production
rate was less and the metal removal was not uniform.
To solve this problem, mechanical foot
pedal arrangement was changed to roller DCV arrangement. Work
table movement was automated using a hydraulic unit with timer
and relay.
After automation, uniform metal removal
was achieved and the production
2 September 2009
rate was found to be increased. 10
P PRABHU
 CAD/CAM/CAE SKILLS
• AutoCAD 2009 (Drafting)

• Pro ENGINEER WF4 (Modeling, Assembly, Detailing,

Pro-Mold Module)

• Unigraphics NX4 (Modeling, Assembly, Detailing)

• Solid Works 2007 (Modeling, Assembly, Detailing)

• Master CAM 9 (2D, 3D Profile CNC Programming)

• Ansys 10 (For Structural Analysis )

• Moldflow 6.2
2 September 2009 P PRABHU 11
 CORE COMPETENCY
• Design of :
• Plastic Moulds
• Press Tools
• Die Casting Dies
• Jigs & fixtures
• Knowledge in :
• Rapid Prototyping
• Geometric Dimensioning & Tolerancing
• FMEA
• DFMA
2 September 2009 P PRABHU 12
 DESIGN ASSIGNMENTS
SL NO PRESS TOOLS

1 Blanking Tool

2 Piercing Tool

3 Compound Tool

Progressive Tool
4

5 U Benting Tool

6 Progressive Bending Tool

2 September 2009 P PRABHU 13

 PRESS TOOL

2 September 2009 P PRABHU 14

 BENDING TOOL

2 September 2009 P PRABHU 15

 COMPOUND TOOL

2 September 2009 P PRABHU 16

 DESIGN ASSIGNMENTS
SL NO PLASTIC MOULDS

Two plate Two Cavity with Edge Gate & Blade ejection for cover
1 component.

Two plate Two cavity mould with Stripper ejection &Submarine

2 gate for box component.

Two plate single cavity mould for pedestal Housing component.

3

Three plate two cavity split mould for END CAP component
4

Two cavity side cored for TUBE MOUNT component

5

Two cavity semi positive compression mould for KNOB

6
component

2 September 2009 P PRABHU 17

TWO PLATE TWO CAVITY MOULD
(Blade ejection)

2 September 2009 P PRABHU 18

THREE PLATE TWO CAVITY SPLIT MOULD
(stripper plate ejection)

2 September 2009 P PRABHU 19

 DESIGN ASSIGNMENTS

SL NO JIGS & FIXTURES

1 Box jig

2 Leaf jig

3 Indexing jig

4 Milling fixture

2 September 2009 P PRABHU 20

 BOX JIG MILLING FIXTURE

2 September 2009 P PRABHU 21

 INDEXING JIG LATCH JIG

P PRABHU
2 September 2009 22
 DESIGN ASSIGNMENTS

SL NO DIE CASTING DIES

Single Cavity, PDC Die

1

Two Cavity, PDC Die

2

Four cavity PDC Die

3

2 September 2009 P PRABHU 23

 SINGLE CAVITY PDC DIE

2 September 2009 P PRABHU 24

 TWO CAVITY PDC DIE

2 September 2009 P PRABHU 25

 DFMA ANALYSIS OF
BICYCLE
BEFORE DFMA

1 FRAME 2 2 53.24
2 WHEEL 2 2 10.07
3 SMALL WHEEL 2 2 12.79
4 SEAT 1 1 8.94
5 HANDLE BAR 1 1 5.84

6 HANDLE BAR NUT 1 0 7.3

7 DRIVING UNIT 1 1 16.14

8 SCREW 2 0 58.24
9 BASKET 1 1 4.86
TOTAL 13 10 177.42

ASSEMBLY EFFICIENCY = 16.9%

2 September 2009 P PRABHU 26
 AFTER DFMA
NO OF THEORETICAL ASSEMBLY TIME IN
S.NO PARTS NAME
PARTS PART COUNT SECONDS
1 FRAME 2 2 53.24

2 WHEEL 2 2 10.07

3 SMALL WHEEL 2 2 12.79

5 HANDLE BAR 1 1 5.84

1 1 16.14
7 DRIVING UNIT

9 BASKET 1 1 4.86

TOTAL 13 9 102.94

ASSEMBLY EFFICIENCY = 26.22

2 September 2009 P PRABHU 27

DESIGN FMEA FOR HOUSE HOLD PRESSURE
COOKER

2 September 2009 P PRABHU 28

2 September 2009 P PRABHU 29
 TRAININGS UNDERGONE:

• Training on PAULSON Injection Molding training

programme
• Inplant training at E.I.D Parry LTD, Karur
• Inplant training at Tamilnadu Arasu cement factory,
Ariyalur
• Hydraulics & Pneumatics training at NTTF Electronics
City, Bangalore
• Training on Mould Flow 6.2 training at TAGMA, NTTF,
Bangalore

2 September 2009 P PRABHU 30

 PERSONAL DETAILS
Date of Birth : 31-07-1986
Father’s Name : R . Palanisamy
Languages Known : English and Tamil
Passport No. : G 5798783
Marital Status : Single
E-mail : prabhupd@gmail.com
Mobile : +91-9739134380

REFERENCE PERMANENT ADDRESS

DR. N. RAMANI, No.5, VellagoundanNagar1stcross,
Principal, Thanthondrimalai post,
School of Post Graduate Studies,
Karur– 639005.
NTTF, Bangalore.
Ph: +91 80 28393167
Fax: +91 80 28382428
Email: pgschool@nttf.co.in
www.nttftrg.com
2 September 2009 P PRABHU 31
2 September 2009 P PRABHU 32