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Industrial Automation Pocket Guide

Industrial Automation Pocket Guide

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Published by: s_nimalan on Oct 12, 2009
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11/25/2011

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IDC Engineering Pocket Guide
1st Edition
VOLUME 6
Best Practice inIndustrial DataCommunicationsAdvancedProcess ControlAutomaticSafety SystemsFinancialManagement
E-mail:
idc@idc-online.com
Web Site:
www.idc-online.com
IDC TechnologiesWorldwide Offices
INDUSTRIALAUTOMATION
6
I   C n gi  n e ei  n g o c et   G ui   d  e-I  N U  S T  I  AL  A U T   OMAT  I   ON
Australia 
West Coast Office
1031 Wellington Street,West Perth, WA 6005PO Box 1093, West Perth WA 6872Tel: (08) 9321 1702 Fax: (08) 9321 2891
East Coast Office
PO Box 1750,North Sydney NSW 2059Tel: (02) 9957 2706 Fax: (02) 9955 4468
Canada 
Suite 402, 814 Richards Street,Vancouver BC V6B 3A7Tel: (604) 244 9221 Fax: (604) 682 3139Toll Free Tel: 1800 324 4244Toll Free Fax: 1800 434 4045
India 
133 4th Street,Kumaran Colony,Vadapalani, Chennai 600026Tel: +91 444 208 9353
Ireland 
POBox 8069, Shankill, Co DublinTel: (01) 473 3190 Fax: (01) 473 3191
Malaysia 
26 Jalan Kota Raja E27/E,Hicom Town Center,Seksyen 27, 40400Shah Alam, SelangorTel: (03) 5192 3800 Fax: (03) 5192 3801
New Zealand 
Parkview Towers, 28 Davies Avenue,Manukau CityPO Box 76-142, Manukau CityTel: (09) 263 4759 Fax: (09) 262 2304
Poland 
ul. Krakowska 50, 30-083 Balice, KrakowTel: +48 12 6304 746 Fax: +48 6304 750
Singapore 
100 Eu Tong Sen Street, #04-11 Pearl's Centre,Singapore 059812Tel: (65) 6224 6298 Fax: (65) 6224 7922
South Africa 
68 Pretorius Street, President Park, MidrandPOBox 389, Halfway House 1685Tel: (011) 805 3904 Fax: (011) 312 2150Toll Free Tel: 0800 114 160
United Arab Emirates 
M1 Floor, Khalifa Street,Al Za’abi Building, Abu Dhabi, UAETel: +971 2 676 4470 Fax: +971 2 676 4490
United Kingdom 
Suite 18, Fitzroy House, Lynwood Drive,Worcester Park, Surrey KT4 7ATTel: (020) 8335 4014 Fax: (020) 8335 4120
United States 
7101 Highway 71 West #200, Austin TX 78735Tel: (512) 288 8525 Fax: (512) 288 8521Toll Free Tel: 1800 324 4244Toll Free Fax: 1800 434 4045
PkGdCv6.qxd 09-Aug-07 12:14 PM Page 1
www.PAControl.com
 
 _________________________________ Pocket Guide onIndustrial Automation
For Engineers and TechniciansRev 1.04
Edited by
Srinivas Medida
Technology Training that Works
www.PAControl.com
 
2 Industrial Automation Pocket Book 
Chapter 1. Introduction.........................................................................................................6Chapter 2. I&C Drawings and Documentation....................................................................72.1. Introduction to Plant Design.......................................................................................72.2. Process diagrams.........................................................................................................72.3. Instrumentation documentation................................................................................112.4. Electrical documentation..........................................................................................15Chapter 3. Process control..................................................................................................183.1. Basic Control Concepts.............................................................................................183.2. Principles of Control Systems...................................................................................193.3. Control modes in closed loop control.......................................................................233.4. Tuning of Closed Loop Control................................................................................243.5. Cascade Control........................................................................................................273.6. Initialization of a cascade system.............................................................................273.7. Feed forward Control................................................................................................273.8. Manual feedforward control.....................................................................................283.9. Automatic feedforward control.................................................................................283.10. Time matching as feedforward control.................................................................283.11. Overcoming Process dead time.............................................................................293.12. First term explanation(disturbance free PV).........................................................303.13. Second term explanation(predicted PV)...............................................................30Chapter 4. Advanced Process Control................................................................................314.1. Introduction...............................................................................................................314.2. Overview of Advance Control Methods...................................................................314.3. Internal Model Control.............................................................................................33Chapter 5. Industrial Data Communications and Wireless.................................................365.1. Introduction...............................................................................................................365.2. Open Systems Interconnection (OSI) model............................................................365.3. RS-232 interface standard.........................................................................................375.4. Fiber Optics...............................................................................................................395.5. Modbus.....................................................................................................................405.6. Data Highway Plus /DH485......................................................................................445.7. HART........................................................................................................................455.8. AS-i...........................................................................................................................465.9. DeviceNet.................................................................................................................465.10. Profibus.................................................................................................................475.11. Foundation Fieldbus..............................................................................................485.12. Industrial Ethernet.................................................................................................485.13. TCP/IP...................................................................................................................505.14. Wireless Fundamentals.........................................................................................525.15. Radio/microwave communications.......................................................................535.16. Installation & Troubleshooting.............................................................................535.17. Industrial network security...................................................................................595.18. Network threats, vulnerabilities and risks.............................................................605.19. An approach to network security planning...........................................................625.20. Securing a network by access control...................................................................62
www.PAControl.com

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