BZG-2

English

SERVICE MANUAL
CD MECHANISM BASIC CD MECHANISM :KSM2131FAM TYPE ZD4NC YZD4NC ZD4N YZD4NCC BASIC CD MECHANISM KSM-2131FAM KSM-2131FAM KSM-2131FAM KSM-2131FAM

S/M Code No. 09-00C-353-2N2

PROTECTION OF EYES FROM LASER BEAM DURING SERVICING

This set employs laser. Therefore, be sure to follow carefully the instructions below when servicing.

CAUTION
Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure.

WARNING!
WHEN SERVICING, DO NOT APPROACH THE LASER EXIT WITH THE EYE TOO CLOSELY. IN CASE IT IS NECESSARY TO CONFIRM LASER BEAM EMISSION. BE SURE TO OBSERVE FROM A DISTANCE OF MORE THAN 30cm FROM THE SURFACE OF THE OBJECTIVE LENS ON THE OPTICAL PICK-UP BLOCK. Caution: Invisible laser radiation when open and interlocks defeated avoid exposure to beam. Advarsel:Usynling laserstling ved bning, nr sikkerhedsafbrydere er ude af funktion. Undg udsttelse for strling.

ATTENTION
L'utilisation de commandes, rglages ou procdures autres que ceux spcifis peut entraner une dangereuse exposition aux radiations.

ADVARSEL!
Usynlig laserstling ved bning, nr sikkerhedsafbrydereer ude af funktion. Undg udsttelse for strling. This Compact Disc player is classified as a CLASS 1 LASER product. The CLASS 1 LASER PRODUCT label is located on the rear exterior.

VAROITUS!
Laiteen Kyttminen muulla kuin tss kyttohjeessa mainitulla tavalla saattaa altistaa kyt-tjn turvallisuusluokan 1 ylittvlle nkymttmlle lasersteilylle.

VARNING!
Om apparaten anvnds p annat stt n vad som specificeras i denna bruksanvising, kan anvndaren utsttas fr osynling laserstrlning, som verskrider grnsen fr laserklass 1.

CLASS 1 KLASSE 1 LUOKAN 1 KLASS 1

LASER PRODUCT LASER PRODUKT LASER LAITE LASER APPARAT

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Precaution to replace Optical block (KSS-213F)

Body or clothes electrostatic potential could ruin laser diode in the optical block. Be sure ground body and workbench, and use care the clothes do not touch the diode. 1) After the connection, remove solder shown in the right figure.

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How to Adjust the Rotating Phase of the Gear, Main Cam

1) Push down the hooking catch of the CHAS. MECH, and remove the TRAY. 2) Align the arrow mark of the Gear, Main Cam with the black round mark of the CHAS, MECHA as shown below. 3) Confirm that the Slide, Mech Cam is located in the right position, then insert the TRAY gently. Caution: If the rotating phase of the Gear, Main Cam is incorrectly adjusted, the chucking operation and tray movement will have malfunction.

Align the arrow 2 mark with the black round mark.

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ELECTRICAL MAIN PARTS LIST-1/2

REF. NO IC

PART NO.

KANRI NO.

DESCRIPTION

REF. NO C135 C136 C137 C138 C160 C161 C203 C204 C205 C208 C212 C213 C214 C301 C302 C303 C304 C305 C401 C402 C403 C404 C405 CN1 CN202 CN301 CN401 CNA203 L101 M201 R104 R106 S401 S402 W1 W2 X101 T-T C.B C401 CN401 M401 PS401 MOTOR C.B M2 PIN3 SW1

87-A21-821-030 87-A21-414-010 TRANSISTOR 87-026-609-080 87-026-610-080 87-A30-073-080 87-A30-076-080 87-A30-515-080 DIODE 87-A40-743-080 87-A40-747-080 87-A40-270-080 87-A40-753-080 87-020-465-080 MAIN C.B C1 C2 C3 C4 C5 C6 C101 C102 C103 C104 C105 C106 C107 C108 C109 C110 C111 C114 C115 C116 C117 C118 C121 C122 C123 C124 C126 C127 C128 C129 C130 C131 C132 C133 C134 87-010-759-080 87-010-263-080 87-A10-915-080 87-010-759-080 87-010-263-080 87-010-405-080 87-A10-504-080 87-010-759-080 87-012-195-080 87-012-282-080 87-010-759-080 87-010-263-080 87-010-263-040 87-010-759-080 87-010-263-040 87-010-405-040 87-010-401-080 87-012-188-080 87-010-759-080 87-010-263-040 87-010-263-080 87-010-759-080 87-010-263-080 87-010-759-080 87-012-169-080 87-012-172-080 87-010-403-080 87-010-759-080 87-A10-504-080 87-010-403-040 87-010-759-080 87-010-759-080 87-010-263-040 87-010-405-080 87-010-759-080

C-IC,LC78645E IC,BA5927S

KANRI DESCRIPTION NO. 87-010-260-080 CAP, ELECT 47-25V 87-010-759-080 C-CAP,U, 0.1-25F 87-A10-915-080 C-CAP,U 1000P-25 J CH 87-010-759-080 C-CAP,U, 0.1-25F 87-016-669-080 C-CAP,S 0.1-25 K B 87-A10-484-080 87-010-112-080 87-010-759-080 87-010-263-040 87-010-759-080 87-010-405-040 87-010-759-080 87-010-759-080 87-010-382-080 87-010-759-080 87-010-260-080 87-010-759-080 87-A10-915-080 87-012-195-080 87-012-195-080 87-012-195-080 87-012-195-080 87-012-195-080 87-A60-429-010 87-A60-130-010 87-A60-154-010 87-099-201-010 84-ZG1-648-010 87-005-469-080 87-045-305-010 87-012-278-080 87-012-274-080 87-036-109-010 87-036-109-010 8B-ZG2-601-010 8B-ZG2-602-010 87-A70-318-010 C-CAP,S 1.0U-10 K B CAP, ELECT 100-16V C-CAP,U, 0.1-25F CAP,E 100-10 C-CAP,U, 0.1-25F CAP,E 10-50 C-CAP,U, 0.1-25F C-CAP,U, 0.1-25F CAP, ELECT 22-25V C-CAP,U, 0.1-25F CAP, ELECT 47-25V C-CAP,U, 0.1-25F C-CAP,U 1000P-25 J CH C-CAP,U 100P-50CH C-CAP,U 100P-50CH C-CAP,U 100P-50CH C-CAP,U 100P-50CH C-CAP,U 100P-50CH CONN,16P H TOC-A CONN,5P V FE CONN,6P H FE CONN,8P 6216 H CONN ASSY,6P COIL 4.7UH FLR50 MOTOR, RF-500TB DC-5V (2MA) C-CAP,U 2200P-50 B CHIP CAP,U 1000P-50B PUSH SWITCH PUSH SWITCH FF-CABLE,16P 1.0 115MM FF-CABLE,5P 1.25 185MM VIB,XTAL 33.8688MHZ CSA-309

PART NO.

TR,KTA1266GR TR,KTC3198GR C-TR,RT1N 141C C-TR,2SC3052F TR,2SA1979O/Y

ZENER,UZ4.3BSA ZENER,UZ5.1BSB C-DIODE,MC2838 ZENER,UZ6.8BSB DIODE,1SS133 (110MA)

C-CAP,U, 0.1-25F CAP, ELECT 100-10V C-CAP,U 1000P-25 J CH C-CAP,U, 0.1-25F CAP, ELECT 100-10V CAP, ELECT 10-50V C-CAP,U 0.047-16 K B C-CAP,U, 0.1-25F C-CAP,U 100P-50CH CAP, U 4700P-50 C-CAP,U, 0.1-25F CAP, ELECT 100-10V CAP,E 100-10 C-CAP,U, 0.1-25F CAP,E 100-10 CAP,E 10-50 CAP, ELECT 1-50V C-CAP,U 47P-50 CH C-CAP,U, 0.1-25F CAP,E 100-10 CAP, ELECT 100-10V C-CAP,U, 0.1-25F CAP, ELECT 100-10V C-CAP,U, 0.1-25F C-CAP,U 7P-50 CH CAPACITOR CHIP U 10P CH CAP, ELECT 3.3-50V C-CAP,U, 0.1-25F C-CAP,U 0.047-16 K B CAP,E 3.3-50 SME C-CAP,U, 0.1-25F C-CAP,U, 0.1-25F CAP,E 100-10 CAP, ELECT 10-50V C-CAP,U, 0.1-25F

87-A11-148-080 87-A60-082-010 87-A91-982-010 87-A90-156-010

CAP,TC U 0.1-50 Z F CONN,05P H 9604S-05F MOT,M25E-4 2054 SNSR,SG-240

9X-262-513-210 91-564-722-110 91-572-085-110

SLED MOTOR CONNECTOR 6P LEAF SW

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ELECTRICAL MAIN PARTS LIST-2/2

Regarding connectors, they are not stocked as they are not the initial order items. The connectors are available after they are supplied from connector manufacturers upon the order is received.

CHIP RESISTOR PART CODE

Chip Resistor Part Coding

8 8
A
Resistor Code Value of resistor Chip resistor
Dimensions (mm)

Figure

Wattage 1/16W 1/16W 1/10W 1/8W

Type 1005 1608 2125 3216

Tolerance 5% 5% 5% 5%

Symbol CJ CJ CJ CJ

Form
L W

L 1.0
t

W 0.5 0.8 1.25 1.6

t 0.35 0.45 0.45 0.55

:A Resistor Code : A
104 108 118 128

1.6 2 3.2

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TRANSISTOR ILLUSTRATION-1/1

C B E ECB ECB

2SC3052F

RT1N 141C

2SA19790/Y KTA1266GR KTC3198GR

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BLOCK DIAGRAM-1/1

-8-

WIRING-1/2 (MAIN)
32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 A

MOTOR

(UP)

(OPEN)

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SCHEMATIC DIAGRAM-1/1

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WIRING-2/2 (T-T/MOTOR)
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 A

Q MAIN C.B

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WAVE FORM-1/1

1 2

IC201 (OUT6-) IC201 (OUT6+)

VOLT/DIV: 500mV TIME/DIV: 200mS

6 7 8

IC101 IC101

66 68

(RES) (VDD5)

VOLT/DIV: 1V TIME/DIV: 10mS

IC101 ? (XOUT) (POWER ON)

1.6Vp-p

1 2
1.6Vp-p

6 6Vp-p 5.2Vp-p

Between CN202 1 and 2 (2 Pin: 0 Level)

VOLT/DIV: 1V TIME/DIV: 200mS

1.2Vp-p

6 7 8

IC101 IC101

66
68

(RES) (VDD5)

VOLT/DIV: 1V TIME/DIV: 10mS

IC101 ? (XOUT) (POWER OFF)

7 6

IC101 # (FE)

VOLT/DIV: 500mV TIME/DIV: 5mS

4.4Vp-p

5Vp-p

0Vp-p

1.45Vp-p

IC101 % (TE)

VOLT/DIV: 200mV TIME/DIV: 200S

1.24Vp-p

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IC BLOCK DIAGRAM-1/1 IC, BA5927S

DETECTION OF REG-OUT CURRENT

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IC DESCRIPTION-1/1 (LC78645)-1/3
Pin No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25, 26 Pin Name SLCO SLCIST EFMIN RF RFVDD RFVSS FIN1 FIN2 TIN1 TIN2 VREF REFI EF TEC TE RFMON JITTC ADAVDD ADAVSS TDO FDO SPDO SLDO GPDAC CONT4, 5 I/O O I I O I I I I O I O O O O O O O O O O I/O RF monitor pin. RF power supply pin. RF ground pin. Must be connected to 0V. A+C signal input pin. B+D signal input pin. E signal input pin. F signal input pin. VREF voltage output pin. Reference voltage output setting pin. FE signal monitor pin. TE signal LPF capacitor connection pin. TE signal monitor pin. RF internal signal monitor pin. Jitter detection capacitor connection pin. Servo A/D, D/A supply pin. Servo A/D, D/A ground pin. Must be connected to 0V. Tracking control output pin. D/A output. Focus control output pin. D/A output. Spindle control output pin. D/A output. Thread control output pin. D/A output. Servo D/A general-purpose output pin. (Not connected) General-purpose input/output pin 4, 5. General-purpose input/output pin 6, 27 SBCK/CONT6 I/O or subcode read clock input pin. Controlled by commands from the microprocessor. Any of these that are unused must be either set up as input pin ports and connected to 0V, or set up as output pin ports and left open. 28 29 30 SBCK/FG DEFECT V/P I O O Subcode read clock input pin/FG signal input pin/external emphasis setting pin. Set to command -pin function. Must be connected to 0V. Defect pin. (Not connected) Rouge servo/phase control automatic switching monitor output pin. H for rough servo and L for phase servo. (Not connected) Synchronization signal detection output pin. 31 FSEQ O Outputs a high level when the synchronization signal detected from the EFM signal and the internally generated synchronization signal agree. (Not connected) 32-36 37 38 39 40 MONI1, 5 VSS VDD DOUT TEST O O I Internal signal monitor pin 1, 5. (Not connected) Digital ground pin. Must be connected to 0V. Digital power supply pin. Digital OUT output pin. (Not connected) Test input pin. Must be connected to 0V. Slice level control Control output. SLCO output current adjustment resistor connection pin. RF signal input pin. Description

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IC DESCRIPTION-1/1 (LC78645)-2/3
Pin No. 41 42 43 44 45 46 47 48 49 50 Pin Name LVDD LCHO LVSS RVSS RCHO RVDD XVDD XOUT XIN FSX/16MIN I/O O O O I I/O 7.35kHz synchronization signal output pin. DF, DAC external clock input pin. (Not connected) 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 XVSS C2F EFLG 16MOUT ASLRCK ASDACK ASDFIN LRSY DATACK DATA CE CL DI DO WRQ RES DRF VDD5 VSS CONT3 O O O I I I O O O I I I O O I O I/O Reset input pin. This pin must be set low briefly after power is first applied. Focus ON detect pin. Microprocessor interface power supply pin. Digital ground pin. Must be connected to 0V. General-purpose output pin 3. (Not connected) Controlled by commands from the microprocessor . 71, 72 CONT2, 1 I/O General-purpose output pin 2, 1. Must be set as an input pin and connected to 0V or set as an output pin and left open when unused. Microprocessor interface Digital data output Antishock mode Crystal oscillator Crystal oscillator ground pin. Must be connected to 0V. C2 flag output pin. (Not connected) C1, C2 error correction monitor pin. (Not connected) 16.9344MHz output pin. (Not connected) L/R clock input pin. Must be connected to 0V when unused. Bit clock input pin. Must be connected to 0V when unused. L/R channel data input pin. Must be connected to 0V when unused. L/R clock output pin. (Not connected) Bit clock output pin. (Not connected) L/R channel data output pin. (Not connected) Chip enable signal input pin. Data transfer clock input pin. Data input pin. Data output pin. (Nch open drain output) Interruption signal output pin. Crystal oscillator R channel D/A converter L channel D/A converter Description Lchannel power supply pin. L channel output pin. L channel ground pin. Must be connected to 0V. R channel ground pin. Must be connected to 0V. R channel output pin. R channel power supply pin. Crystal oscillator power supply pin. Connection for a 33.8688MHz crystal oscillator pin.

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IC DESCRIPTION-1/1 (LC78645)-3/3
Pin No. 73, 74 75 76 77 78 79 80 Pin Name PD01, 2 VVSS PCKIST VVDD FR LDS LDD I/O O I I I O PLL Description Phase comparison output pin 1, 2 to control built-in VCO. Built -in VCO GND pin. Must always be connected to 0V. Resistor connection pin to set current for PD01 and 02 outputs. Built-in VCO power supply pin. Resistor connection pin to set the frequency range of built-in VCO. Laser power detection signal input pin. Laser power control signal output pin.

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MECHANICAL EXPLODED VIEW-1/1

24 22 B 10 23 18 21 20 19 26 25

27

13

15

9 8

7 KSM-2131FAM 16 17 CUSH CD A A

CUSH CD A 4 6 5 3 PWB 2 12 3 14

11 PWB

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MECHANICAL PARTS LIST-1/1

REF. NO 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

KANRI DESCRIPTION NO. 8B-ZG2-602-010 FF-CABLE,5P 1.25 185MM 87-A91-982-010 MOT,M25E-4 2054 84-ZG1-267-010 PULLEY,LOAD MO 8 8B-ZG2-246-010 BELT,SQ 1-96.1 8B-ZG2-241-010 GEAR,WORM 8B-ZG2-236-010 8B-ZG2-001-010 84-ZG1-269-010 84-ZG1-288-010 8B-ZG2-002-011 83-ZG3-604-010 87-045-305-010 8B-ZG2-226-010 8B-ZG2-206-010 8B-ZG2-601-010 PULLEY,WORM TRAY,2K GEAR,MAIN TT 4 LEVER,TT NAT TURN TABLE,2K RING,MAG 2 MOTOR, RF-500TB DC-5V (2MA) GEAR,TRAY HLDR,MECHA FF-CABLE,16P 1.0 115MM<EXCEPT YZD4NCC>

PART NO.

REF. NO 15 16 17 18 19 20 21 22 23 24 25 26 27 A B

KANRI DESCRIPTION NO. 8B-ZG2-601-010 FF-CABLE,16P 1.0 115MM<YZD4NCC> 8B-ZG2-201-010 CHAS,MECHA 84-ZG1-291-110 HLDR,MAGNET 4 NAT 84-ZG1-271-010 PULLEY,RELAY 8 84-ZG1-209-010 BELT,SQ1.8-117.7 84-ZG1-206-110 83-ZG3-213-010 8B-ZG2-221-010 8B-ZG2-231-010 84-ZG1-211-010 8B-ZG2-216-010 81-ZG1-255-110 8B-ZG2-211-010 81-ZG1-271-010 87-B10-331-010 GEAR,RELAY LVR,SW GEAR,MAIN CAM GEAR,TRAY RELAY SPR-E CAM S LEVER,CAM PLATE,MAGNET MK2 PLATE,MECHA CAM S-SCREW MECH REAR VF+3-6 BLK

PART NO.

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COLOR NAME TABLE

Basic color symbol Color Basic color symbol Color Basic color symbol Color B Black C Cream D Orange G Green H Gray L Blue LT Transparent Blue N Gold P Pink R Red S Silver ST Titan Silver T Brown V Violet W White WT Transparent White Y Yellow YT Transparent Yellow LM Metallic Blue LL Light Blue GT Transparent Green LD Dark Blue DT Transparent Orange GM Metallic Green YM Metallic Yellow DM Metallic Orange PT Transparent Pink LA Aqua Blue GL Light Green

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CD MECHANISM EXPLODED VIEW-1/1 (KSM-2131FAM)

COVER 6 7 5

SPINDLE MOTOR

MOTOR C.B

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CD MECHANISM PARTS LIST-1/1 (KSM-2131FAM)

REF. NO 1 2 3 4 5

KANRI DESCRIPTION NO. 9X-264-629-220 MOTOR CHASSIS ASSY(MB)(FR) 92-626-907-010 GEAR(A)(S) 87-A90-836-010 OPTICAL PICK UP KSS-213F 92-626-908-020 SHAFT SLED 92-627-003-010 GEAR(B) LENS SHUTTER(F) SPRIG EXTENSION SCREW+P2-3

PART NO.

6 92-646-697-020 7 92-646-702-010 A 97-621-255-150

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211, IKENOHATA 1CHOME, TAITO-KU, TOKYO 110-8710, JAPAN TEL:03 (3827) 3111
0251431 Printed in Singapore