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Processing Plant Costing

Processing Plant Costing

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Published by amitjyoti01
textile
textile

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Categories:Types, Research
Published by: amitjyoti01 on Oct 17, 2009
Copyright:Attribution Non-commercial

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10/27/2011

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23534238.xlsPage 1 of 2
Finishing Plant Cost AnalysisProposed10,000Singeing, Desizing, Scouring & Bleaching
{Can be one machine or split into two}Machine CostSpeed/minute 120.00 mtr/minEfficiency80%Fabric undergoing this process100%Capacity of Machine 138,240.00 mtr/dayChemical costper mt
Remarks: It is assumed that the weight range will not vary a lot so there are no major changes from one run to another.Morever, the 30,000 run size for one color would mean bigger run size for bleaching.
Mercerizing
45,000Dyeing with mercerizing45,000Dyeing without mercerizingMachine Cost5,000Printing with mercerizingSpeed/minute 50.00 mtr/mi40,000Printing without mercerizingEfficiency80%135,000Capacity of Machine 57,600.00 mtr/dayFabric undergoing this process37%
Capacity of plant for overall fabric 155,520.00
mtr/dayChemical cost {mercerized fabric}per mtChemical cost {overall}per mt
Remarks:
Thermosol
Speed/minute 50.00 mtr/mi30Average Cleaning in minutesProduction time for one run 200.00 min60Average preparation and matchingSet up time
90
min90Total time for a run 290.00Calculated Efficiency69%Miscellaneous Efficiency losses10%Net Efficiency59%1MachinesMachine Cost42,455Thermosol DyeingSpeed/minute 50.00 mtr/mi21,228PC 50%Efficiency59%10,614Double thermosol & washing on pad steamCapacity of Machine 42,455.17 mtr/da21,228Single PassCapacity Adjusted for double pass34,00010,614Double PassFabric undergoing this process31,841
Capacity of plant for overall fabric
mtr/da34,000ReiterationsChemical cost other than dye cost8500Double PassChemical costLightper mtMediumper mtDarkper mt
Remarks: 3,000 yards minimum run, for bigger run size chemical cost will also be lower 
Pad Steam
Speed/minute 70.00 mtr/mi30Average Cleaning in minutesProduction time for one run 142.86 min40Average preparation and matchingSet up time
70
min70Total time for a run 212.86Calculated Efficiency67%Miscellaneous Efficiency losses10%Net Efficiency57%1MachinesMachine Cost57,571Dyeing+WashingSpeed/minute 70.00 mtr/mi28,786PC 50%Efficiency57%14,393Double thermosol & washing on pad steamCapacity of Machine 57,571.01 mtr/da28,786Single PassCapacity Adjusted for double pass46,00014,393Double PassFabric undergoing this process43,178
Capacity of plant for overall fabric
mtr/da46,000ReiterationsChemical cost other than dye cost11500Double PassChemical cost57,500Lightper mtMediumper mtDarkper mtContinous Capacity34,000mtr/dayBatch Capacity10,000mtr/day44,000mtr/day
Stentor for Dyeing
Speed/minute 50.00 mtr/mi30Average Cleaning in minutesProduction time for one run 200.00 min60Average preparation and matchingSet up time
90
min90Total time for a run 290.00Calculated Efficiency69%Miscellaneous Efficiency losses10%Net Efficiency59%

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