Professional Documents
Culture Documents
C. Pile Capacity
Index Piles:
F Are not required on all projects and may or may
n n n n n n n n
not be incorporated into the structure. F Are exploratory in nature and shall generally be driven harder (within the limits of practical refusal), deeper and to a greater bearing value than required for the permanent (production) piling. F Should be the same cross section and type, and should be driven in the same manner as the production piles.
Pile Driving Process
safe bearing value of the piles - Pile Capacity. nature of the soil. ability of the driving system to do the work. amount of work necessary to obtain minimum required pile penetration driving resistance characteristics of the various soil strata. casting lengths of the production piles required for the work. need for pile point protection (steel or composite piles). Note: Usually driven with a PDA, but sometimes without a PDA and sometimes with a pile load test.
all the items listed on the Predriving Checklists F Inform the Contractor and RCE when the plans or specifications are not followed F The Inspector is never to instruct the Contractor in how to correct his/her problem. F If a PDA is required: make sure the onon- call PDA Consultant has been scheduled, is on site, that the PDA equipment has been attached to the pile.
Pile Driving Process
that the pile is in the proper location before driving is allowed to begin. F Inform the Bridge Construction Office of any conflicts F Check that the correct pile (length, size, etc.) is being used, that the driving head is up (stenciled end), and that pile tips have been installed per the plans and specs. (when required). F Check the batter or plumbness of the pile and the pile orientation.
Pile Driving Process
and severity of any pile cracking or damage including the time and driving depth. F If damage occurs, record it and, instruct the Contractor to discontinue driving and inform the RCE, and the Bridge Construction Office ; n CONCRETE: multiple horizontal hairline cracks, open horizontal cracks (dust flies out during driving), vertical cracks, diagonal cracks, significant spalling; n STEEL: any cracks, twisting, significant bending
Pile Driving Process
driving, inform the Contractor immediately so he/she can make adjustments to keep the pile within tolerance. Contractor shall never pull the pile back within tolerance. F Instruct the Contractor to discontinue
driving if; n ultimate bearing has been achieved n grade has been reached n if practical refusal is encountered.
Pile Driving Process
hit needed to remove the object n bottom elevation of the disturbed soil n pertinent conversations or remarks n steps taken by the Contractor or directed by the Engineer.
Pile Driving Process
practical refusal is reached before reaching grade; n inform the RCE n call the Bridge Construction Office.
Note: Do not stop driving after only 5 blows of practical refusal. We may have hit a thin layer that will break through. However, do not pound on the pile for one hundred blows of practical refusal. (See Boring Logs for judgement call.)
Pile Driving Process
pile is within 1 of cutcut- off elevation without achieving bearing, n leave the pile 6 above grade n inform the RCE n call the Bridge Construction Office. F For restrikes, check to ensure the hammer has been warmed up on another pile per the specs before starting. See Section 711.21 of the Std. Specs for additional restrike requirements.
that all buildups comply with the plans & specs. F Ensure that any steel pile splices or pile point splices comply with specs or approved details. F Ensure that welding follows the procedure that has been previously submitted by the Contractor to the RCE and Research & Mat. Lab and that splice welding is performed by a SCDOT certified welder
splices or buildups.
F Fax the completed Pile Driving Log to the Bridge
Construction Office.
F If no PDA is required, complete an index pile information
sheet similar to the one shown on the following page and fax it to the Bridge Construction Office.
F Ensure any pile encasements, pile painting, or touch -up
painting has been preformed in accordance with the plans and specs.
INDEX PILE - FILE NO. __ 99.999 ______BENT N0. _ 4______PILE NO.__ 2_____
- 70' 18" PRESTR. C O N C R E T E WITH HP 10X 57 POINT AND REINFORCED TIPS HAMMERICE 42-S SINGLE ACTING D I E S E L RAM WT.= 4088 LBS.
60'
Sta. 84 + 35.0
F PDA F PDA
11-
50' EXPOSED PILE POINT = 5' 40' STEEL TIP ELEV. = 41.90 NOTE: Crack Appeared in pile at top pick-up point when Steel Tip Elev. = 43.0' REINF. TIP 5530' 40 in 0.4'Very hard dense Dark gray silty Clayey fine sand 40 in 0.3'-
uses specially designed strain transducers and accelerometer gauges for data acquisition. are attached near the pile top (generally two pile diameters down from the top) to concrete, steel, or timber piles. driving, the PDA computer analyzes data in real time for each hammer blow.
Pile Driving Process
40 in 0.3'28-
F Gauges
4120' 51Boring Terminated 10' 0 60 80 100 120 140 160 180 200 220 240
F During
91
Bearing Capacity
F Pile
n
Stresses
F Hammer
n n
Integrity Extent n Location F Aspects of Soil Resistance n End Bearing n Skin Friction F Soil Strength Changes with Time n End of Initial Driving n Beginning of Restrike
Pile Driving Process
F Vary from project to project. F When called for, plans and specs. must be read
and followed closely. sample spec is on pages 3737- 42 of this manual. F The Inspector must ensure n that the reaction frame is properly installed n that proper coordination is maintained with Contractor and all SCDOT consultant firms and other interested parties.
FA
Pile Driving Process
following pictures were taken of the Pile Load Testing performed on the Conway Bypass Project. F This project had both a vertical and horizontal Load Test.
F OVERVIEW:
n
Production piles are those to be incorporated into the project. Production pile driving is set to begin when:
n Pile
lengths have been set criteria is in hand, and checklists have been completed
n Driving
Inspectors Duties
F Never instruct the Contractor in how to correct his/her
segment contains n Inspectors duties n Detailed information and instructions to help the Inspector in the performance of those duties. F Remember, the Inspector is to keep the Contractor and RCE informed when the construction is not following the plans or specs.
problem.
F Check for:
n n n n n
correct pile (length, size, etc.) is being used driving head is up (stenciled end) pile tips have been installed as per the plans and specs (when required). pile is in the proper location before driving
batter or plumbness of the pile and the pile orientation. F Record preliminary information on the Pile Driving Log (such as File #, Bent #, Pile #, template elevation, etc.).
Pile Driving Process
driving (e.g., auger diameter and depth of drilling or jetting). F Hammer blows and blows per foot
F Average stroke height (or bounce chamber pressure)
to discontinue driving and inform the RCE, and the Bridge Construction Office; Office;
n
CONCRETE: multiple horizontal hairline cracks, open horizontal cracks (dust flies out during driving), vertical cracks, diagonal cracks, significant spalling; STEEL: any cracks, twisting, significant bending
2-o to fuel 33-o at 31 feet or pile driving stopped at 1:10 pm for 10 minutes at 35 to move template, etc.)
Pile Driving Process
inform the Contractor immediately so he/she can make adjustments to keep the pile within tolerance. Contractor shall never pull the pile back within tolerance. F Instruct the Contractor to discontinue driving if; n ultimate bearing has been achieved n grade has been reached n if practical refusal is encountered. n minimum tip elevation has been obtained (or is within 5 of grade if there is no minimum tip elevation requirement) n minimum penetration has been obtained Note: Contractor is required to drive 2 past the elevation at which required bearing was first obtained unless cut off elevation is reached or practical refusal is obtained.
Pile Driving Process
encountered.
n
Document obstructions
n object n time
hit
needed to remove the object elevation of the disturbed soil conversations or remarks
n bottom
n pertinent n steps
bearing,
n n n
leave the pile 6 above grade inform the RCE call the Bridge Construction Office.
Note: Do not stop driving after only 5 blows of practical refusal. We may have hit a thin layer that will break through. However, do not pound on the pile for one hundred blows of practical refusal. (See Boring Logs for judgement call.)
warmed up on another pile per the specs before starting. See Section 711.21 of the Std. Specs for additional restrike requirements.
specs.
F Ensure that any steel pile splices or pile point splices
splices or buildups.
F Fax the completed Pile Driving Log to the Bridge
Construction Office.
F If no PDA is required, complete an index pile information
been previously submitted by the Contractor to the RCE and Research & Mat. Lab and that splice welding is performed by a SCDOT certified welder
sheet similar to the one shown on the following page and fax it to the Bridge Construction Office.
F Ensure any pile encasements, pile painting, or touch -up
painting has been preformed in accordance with the plans and specs.
Driving Sequence
important.
F Contractor needs to provide the proposed driving
SEQUENCE 3
SEQUENCE 2
17 18 19 20 21
16 5 6 7 22 FIGURE 14
15 4 1 8 23
14 3 2 9 24
13 12 11 10 25
especially true for displacement piles nonnon -displacement piles, not as critical.
from the center of the group outward or from one side to the other side (See Figure 14 PG 97).
Pile Driving Process Pile Driving Process
DRIVING SEQUENCE
By the pile number as shown. By driving each row starting with the center of row & working outward as shown in sequence 2.
center (the reverse of sequence 1 or 2). Such sequencing will cause displaced soil to become trapped and compacted in the center of the pile group.
F Work away from existing structures. F For example, if a structure is located to the right side of
By driving each row starting on one side of the group and working to the other side as shown in sequence 3.
pile group shown in Fig. 14, piles should be driven by sequence 3. This reduces amount of soil displaced toward the existing structure.
F May be critical next to a bascule bridge where small
place in.
F Pile No. The Pile No. within the bent or footing (number
For Steel HH-piles, the HH-pile shape dimensions should be used and for steel pipe piles the outside pipe diameter should be used. F Length The original length of the pile in feet/meters. (Excluding pile points on composite pile) F Pile Pt. Exp. Ln./Size The exposed length and size of pile point. F Hammer Type Make and model number of the hammer being used. Refer to accepted Pile Driving Equipment Data Form for this information. Verify that data in PDED Form matches hammer on the project.
Pile Driving Process
hammer. F Energy/Blow This value is the rated energy and is found on the PDED Form. F Operating Rate Manufacturers rated hammer speed in blows/minute. F Design Bearing design bearing required for the pile that is shown in the plans.
F Ultimate Bearing ultimate bearing required for the pile
F F F F F
millimeters and type of material being used. Check before driving begins and compare actual versus data on PDED Form. Common material is plywood. Req. Min Pen. Required minimum penetration below groundline or scourline. Actual Pen. Actual penetration below groundline or scourline. Start Time Time initial driving begins or driving resumes after interruptions. Stop Time Time driving stops or is interrupted. Template Elevation Elevation of the reference used to count blows/foot during driving. This reference must be a nonnon -moving point (stationary). Usually some part of the pile template can be used.
Pile Driving Process
elevation.
F Min. Steel Tip Elev. required minimum steel tip
driving.
F Final Elevation Concrete Tip elevation of concrete tip at
elevation.
F Soil Type soil type from soil borings in plans or in
end of driving.
F Pile CutCut -off Elevation This elevation is shown on plans. F Original Ground Elev. Record original ground elevation
Special Provisions.
F Mark Ft./m pile length in increments used in feet or
at pile.
F PG Hose Length pressure gage hose length. F Pile CutCut -off length of concrete pile cut off.
Pile Driving Process
meters.
F Steel Tip/Conc. Tip Elev. actual steel tip and concrete
tip elevations.
F Blows number of blows required to move pile one foot
or one meter.
Pile Driving Process
F F F
air/steam hammers. For closed -end diesel hammers record the bounce chamber pressure. Remarks any information related to driving. i.e., pile rebound, pile cushion changes, pile cracking and spalling or any unusual problems. Stop and start times during driving should also be recorded in this space if driving is temporarily halted. Pile Fabricator name of prestress supplier. Date Pile Cast date the pile was cast. This date is etched into pile near driving head. Signature Signature of Inspector monitoring the pile driving. Print your name immediately below your signature.
Pile Driving Process
FILE NO.______________ DATE__________________ SHEET _____ OF _______ BENT NO._______PILE NO._______ PILE TYPE/SIZE ________________________ LENGTH (EXCL. PT.)____________ _ PILE PT. EXP. LN./SIZE ________________ HAMMER TYPE____________________ SERIAL NO.________________________ ENERGY/BLOW____________________ OPERATING RATE__________________ DESIGN BEARING__________________ ULTIMATE BEARING_______________ DRIVING CRITERIA_____________________________________________________ PILE CUSHION TYPE & THICKNESS______________________________________ REQD. MIN. PEN ._________________ ACTUAL PEN._______________________ START TIME_______________________ STOP TIME_________________________ TEMPLATE ELEV.__________________ WATER ELEV.______________________ FINAL ELEV. STEEL TIP__________ _ FINAL ELEV. CONC. TIP_____________ PILE CUT-OFF ELEVATION ________ _ ORIGINAL GROUND ELEV.___________ PG HOSE LENGTH ________PILE CUT-OFF__________ PILE REBOUND ________ MIN. CONC. TIP ELEV.______________ MIN. STEEL TIP ELEV. ______________ PG 130
SOIL TYPE
MARK FT/m
BLOWS / FOOT
STROKE / PRESSURE
PILE DRIVING LOG CONTINUATION SHEET FILE NO.________________DATE__________________ SHEET ______ OF _______ BENT NO._______________PILE NO._______________ PILE TYPE______________ SOIL TYPE MARK FT/m STEEL TIP ELEV. CONC. TIP ELEV. BLOWS / FOOT STROKE / PRESSURE
REMARKS______________________________________________________________ ________________________________________________________________________ BOT. ELEV. PREDRILLED HOLE/JETTING _________________________________ PILE FABRICATOR_______________________ DATE PILE CAST______________
RECORDER _______________________________ SIGNATURE_______________________________
P G LENGTH
Date
Size
Build-up Size Of Pay Reinf. Pile or Splice Pile Length of Point Length Points Pile Point
10
Elevation Of Tip Pay When Elev. Pile Elevation Length Ultimate Tip C. O. (1) Bearing (2) Value is Obtained
Pen. In Pen. Exposed Ground or Stroke or Blows Per Pile Pt. Bottom of Pressure Foot Length Footing (3)
From WEAP Analysis From PDA Analysis Est. Ultimate Estimated Actual Measured Est. Ult. Actual Bearing Hammer Factor of Hammer Bearing Bearing Value Efficiency Safety Efficiency Value Value <from chart>
STATE
TOTAL SHEETS
NOTES: PAY LENGTH SHOULD INCLUDE ALLOWANCES FOR SPLICING STEEL PILES AND ANY OTHER AUTHORIZED ALLOWANCES. A SKETCH OF BENT OR FOOTING TO BE DRAWN ON THIS SHEET AND PILES TO BE NUMBERED, ALSO FLOW OF STREAM TO BE SHOWN. PENETRATION PER BLOW: GIVE THIS INFORMATION IN DECIMALS OF AN INCH. 1) CONCRETE LENGTH ON COMPOSITE PILE
Remarks
NOTE: COMPLETE THE PILE REPORT AS SOON AS POSSIBLE AND SUBMIT A COPY TO THE GEOTECHNICAL SECTION OF THE BRIDGE DESIGN OFFICE IN COLUMBIA. THE ORIGINAL SHOULD BE SUBMITTED WITH THE FINAL PLANS FOR THE PROJECT.
PILE AND DRIVING EQUIPMENT DATA FILE NO._____________ COUNTY DESCRIPTION CONTRACTOR: PROJECT NO. __________________ ROUTE
11
PILE DRIVING LOG (INDEX PILE SAMPLE) FILE NO._21.963________ DATE_ 10-21-98_________ SHEET __1___ OF __1____ BENT NO._4___PILE NO._7 ____PILE TYPE/SIZE 18 Sq. Prestressed _____________ LENGTH (EXCL. PT .)_30 Concrete PILE PT. EXP. LENGTH/SIZE_10' _W8x58 HAMMER TYPE_Kobe K-25__________ SERIAL NO._ 10-2986________________ ENERGY/BLOW_41,325 Ft-Lbs._____ OPERATING RATE_UNK .____________ DESIGN BEARING_65 Tons__________ ULTIMATE BEARING_ 162.5 Tons_____ DRIVING CRITERIA_ 42 Blows/Ft. @ 7' Stroke________________________________ PILE CUSHION TYPE & THICKNESS_- Plywood @ 4" Thickness________________ REQD. MIN. PEN._10____________ ACTUAL PEN.__ 16.005 FT.______________ START TIME_ 8:50 am _______________ STOP TIME_ 9:35 am_________________ TEMPLATE ELEV._93.945__________ WATER ELEV._77.510_______________ FINAL ELEV. STEEL TIP_50.945_____ FINAL ELEV. CONC. TIP_60.945_______ PILE CUT-OFF ELEVATION 89.941___ ORIGINAL GROUND ELEV._76.95____ PG HOSE LENGTH N/A __PILE CUT-OFF_1.0 _____ PILE REBOUND __ 0 ______ MIN. CONC. TIP ELEV._66.0 _______ _ MIN. STEEL TIP ELEV. _56.0________ PG 133
Pile Driving Process
SOIL TYPE MARK STEEL TIP CONC. TIP BLOWS / FT/m ELEV. ELEV. FOOT Grey Silty 22 71.945 Sand 23 70.945 24 69.945 25 68.945 26 67.945 27 66.945 28 65.945 29 64.945 30 63.945 31 62.945 72.945 30 32 61.945 71.945 112 33 60.945 70.945 65 34 59.945 69.945 32 35 58.945 68.945 50 36 57.945 67.945 55
Pile Driving Process
STROKE / PRESSURE
SOIL TYPE MARK STEEL TIP CONC. BLOWS / FT/m ELEV. TIP ELEV. FOOT
STROKE/ PRESSURE
37* 56.945 66.945 66 6.25 37.42** 56.525 66.525 72/.42' 6.25 38.42 55.525 65.525 130 6.25 39.525 54.525 64.525 122 6.5 40.525 53.525 63.525 76 6.5 41.525 52.525 62.525 88 6.5 42.525 51.525 61.525 137 6.75 43.105 50.945 60.945 150/.58' 7.25 REMARKS:_*Stopped _Driving_to_move_template. _**Ultimate Bearing first obtained. _Refusal obtained at Conc. Tip Elev. = 60.945'.________________ BOT. ELEV. PREDRILLED HOLE/JETTING _N/A____________________ PILE FABRICATOR-Standard Conc. Products DATE PILE CAST_10-15-98 RECORDER__John Q. Doe__SIGNATURE__________________________
ENGLISH
Date
Size
10/21/98
N/A
SPC
18"
65 TONS
2.5
< For P S C > Original Length (1) Build-up Size Of Pay Reinf. Pile or Splice Pile Length of Point Length Points Pile Point Total Length (1) Length C.O. (1) Net Length (1)
30.0'
W8X58
16.0'
NO
N/A
30.0'
1.0'
29.0'
Elevation Of Tip Pay When Elev. Pile Elevation Length Ultimate Tip C. O. (1) (2) Bearing Value is Obtained 89.94 30.0' 66.53' 60.95'
Pen. In Pen. Exposed Ground or Stroke or Blows Per Pile Pt. Bottom of Pressure Foot Length Footing (3)
16.0'
7.25'
10.0'
150/0.58'
12
STATE
TOTAL SHEETS
From WEAP Analysis From PDA Analysis Est. Ultimate Estimated Actual Measured Est. Ult. Actual Bearing Hammer Factor of Hammer Bearing Bearing Value Efficiency Safety Efficiency Value Value <from chart> UNK UNK UNK UNK UNK UNK
Remarks Stopped driving at 37' mark to move template. Pile refusal obtained at Conc. Pile Tip Elev. = 60.945
PILE DRIVING LOG HOMEWORK 1. Fill out the Pile Driving Log (page 136) provided for the following data. Most of the top portion of the log has been filled in for you, just complete the form including the table portion. The pile was marked off in one-foot increments from the toe (bottom) end of the concrete. The template elevation is 100.0. When the 20 mark on the pile is at the template elevation, the driving data for the next 3.5 feet is as follows: a. b. c. d. Hammer stroke of 4.5 for 25 blows in 1 in brown silt. Hammer stroke of 5.0 for 40 blows in 1 in medium dense silty sand. Hammer stroke of 6.0 for 60 blows in 1 in medium dense silty sand. Hammer stroke of 7.5 for 150 blows in 6 inches in dense silty sand PG 135
FINAL PLANS PILE DRIVING RECORD HOMEWORK 1. Use the information from the Pile Driving Log Problem above to fill out the Final Plans Pile Driving Record Sheet provided on page 132 in the manual.
PILE DRIVING LOG (HOMEWORK) FILE NO._55.555______ DATE__1-31-2000 _____ SHEET __1__ OF ___1___ BENT NO.__2___PILE NO.__ 3___PILE TYPE/SIZE 18 Square Prestressed ________ LENGTH (EXCL. PT.)_30 ______PILE PT. EXP. LN/SIZE 15 W8x58____________ HAMMER TYPE_Kobe K-25__________ SERIAL NO.__11-1111________________ ENERGY/BLOW__41,325 Ft-Lbs.____ OPERATING RATE__N/A _____________ DESIGN BEARING___70 Tons________ ULTIMATE BEARING_175 Tons_______ DRIVING CRITERIA__55 Blows/Ft. @ 7 Stroke_______________________________ PILE CUSHION TYPE & THICKNESS_- Plywood @ 4 Thickness________________ REQD. MIN. PEN._10_____________ ACTUAL PEN.__ ? ____________________ START TIME__8:45 am______________ STOP TIME___9:15___________________ TEMPLATE ELEV._100.0___________ WATER ELEV.__N/A_________________ FINAL ELEV. STEEL TIP__?_________ FINAL ELEV. CONC. TIP_?_____________ PILE CUT-OFF ELEVATION _105.0___ ORIGINAL GROUND ELEV._92.5______ PG HOSE LENGTH _N/A_____ PILE CUT-OFF_ ? ________ PILE REBOUND _1 ___ MIN. CONC. TIP ELEV.__75.0 _______ MIN. STEEL TIP ELEV. _60__________
PG 136
Pile Driving Process
SOIL TYPE
MARK FT/m
BLOWS / FOOT
STROKE / PRESSURE
REMARKS_________________________________________________ ___________________________________________________________ BOT. ELEV. PREDRILLED HOLE/JETTING _N/A________________ PILE FABRICATOR__ ABC Prestress__DATE PILE CAST_1-20-2000_ RECORDER _______________SIGNATURE_____________________
Pile Driving Process
13
your questions?
END OF SESSION
Pile Driving Process
14