• Embed Doc
  • Readcast
  • Collections
  • CommentGo Back
Download
TALAT Lecture 1101
Resources and Production of Aluminium
25 pages, 25 figures
Basic Level
prepared by Geoff Budd, Aluminium Federation, Birmingham
Objectives:
\u2212 to aquire sufficient basic knowledge to recognize the application benefits of
aluminium and the forms in which it is available.
More specifically, the objectives are
\u2212 to illustrate the natural abundance of the element and the history of its extraction
from the ore
\u2212 to show the properties of pure aluminium. To outline the importance of alloys to
commercial development. To show the range of alloys available and their
classification
\u2212 to describe the principal markets for aluminium
\u2212 to illustrate the basic processes used in the production of primary aluminium and the
main fabricating routes used to provide the products needed by manufacturing
industry
\u2212 to outline the structure of the European aluminium industry and the historical
contexts which shaped its growth.
Date of Issue: 1999
\ue000EAA - European Aluminium Association
TALAT 1101
2
1101 Resources and Production of Aluminium
Table of Contents
1101 Resources and Production of Aluminium...............................................2
1101.01 History of exploitation and production................................................... 2

Introduction..............................................................................................................3 History of Discovery................................................................................................4 Development of Industrial Production.....................................................................5

1101.02. Developing Useful Properties and Markets............................................. 8
Properties of Pure Aluminium.................................................................................8
Aluminium Alloys...................................................................................................9
1101.03 Principal Markets..................................................................................... 12

Building and Construction.....................................................................................13 Transportation........................................................................................................14 Electric Engineering...............................................................................................15 Packaging...............................................................................................................15 Other Applications.................................................................................................16

1101.04 Production of Primary Aluminium and Semi-finished Production..... 18
Primary Aluminium...............................................................................................18
Semi-fabricating.....................................................................................................21

Rolling............................................................................................................... 21 Forging. ............................................................................................................ 21 Casting. ............................................................................................................. 21 Extrusion. .......................................................................................................... 22

1101.05 Development of the European Industry.................................................. 22 1101.06 Literature................................................................................................... 25 1101.07 List of Figures............................................................................................ 25

TALAT 1101
3
1101.01
History of exploitation and production

\u2022 In t r o d u c t i o n
\u2022 History of discovery
\u2022 Development of industrial production

Introduction

It is only 160 years since the element aluminium was discovered and only 100 years since a viable production process was established, yet by volume more aluminium is produced each year than all other non-ferrous metals combined.

An astonishing achievement and a very good reason for engineers to appreciate the
benefits and master the application technology.

Aluminium is the third most abundant element - comprising some 8 percent of the earth's crust. Therefore the natural abundance of aluminium is a key factor in a world of diminishing resources (see Figure 1101.01.01). Why was it not discovered sooner? The main reason is that it never occurs naturally in metallic form. Aluminium is found in most rocks, clay, soil and vegetation combined with oxygen and other elements.

alu
Training in Aluminium Application Technologies
Copper
Sulphur
Manganese

Carbon
Phosphorus
Hydrogen

Titanium

Magnesium
Potassium
Sodium
Calcium

Iron
Alumi nium
Silicon
Oxygen
.0001%
.006%
.009%
0.12%

0.14% 0.62% 2.07% 2.58%

2.83%

3.64% 5.06% 8.07%

27.61%
46.46%
.009%
Source: Metals in the Service of Man. 9th Ed. 1989
1101.01.01
Analysis of Earth's Crust

Aluminium bearing compounds have been used by man from the earliest times, pottery was made from clays rich in hydrated silicate of aluminium. Ancient Middle Eastern civilisations used aluminium salts for the preparation of dyes and medicines: they are used to this day in indigestion tablets and toothpaste. Alum, a double sulphate containing aluminium has been used for centuries for many useful purposes.

of 00

Leave a Comment

You must be to leave a comment.
Submit
Characters: ...
You must be to leave a comment.
Submit
Characters: ...