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TALAT Lecture 1205

Introduction to Mechanical Properties, Solidification
and Casting, Joining and Corrosion of Aluminium
and its Alloys

12 pages, 9 Figures
Basic level

prepared by M H Jacobs*
Interdisciplinary Research Centre in Materials
The University of Birmingham, UK

Objectives:
To provide background, basic information on mechanical properties and testing,
solidification and casting, joining and corrosion of aluminium and its alloys.
Prerequisites:
Basic knowledge of physics and chemistry. Some familiarity with lectures 1201 and
1203.
Date of Issue: 1999
\ue000EAA - European Aluminium Association
TALAT lecture 1205
2

1205 Introduction to Mechanical Properties, Solidification and Casting, Joining and Corrosion of Aluminium and its Alloys

Contents (9 Figures)
1205 Introduction to Mechanical Properties, Solidification and Casting, Joining
and Corrosion of Aluminium and its Alloys________________________________2
1205.01 Basics of mechanical properties______________________________________ 3
1205.01.01 Tensile testing______________________________________________________3
1205.01.02 Hardness Testing______________________________________________________5
11205.02 Basic solidification and casting metallurgy____________________________ 6

1205.02.01 Solidification_________________________________________________________6 1205.02.02 Casting______________________________________________________________7 1205.02.03 Classification of casting aluminium alloys__________________________________8

1205.03 Basic joining and brazing___________________________________________ 9 1205.04 Elements of corrosion and corrosion protection________________________ 11 1205.05 References_____________________________________________________12 1205.06 List of Figures__________________________________________________ 12

TALAT lecture 1205
3
1205.01 Basics of mechanical properties
1205.01.01
Tensile testing

Most materials are generally supplied to a mechanical property specification. This usually involves data on tensile strength and ductility. Tensile strength is a measure of the material\u2019s ability to withstand a load under tension. Ductility is a measure of the material\u2019s ability to be permanently stretched, again under tension.

The most common method used to determine tensile strength and ductility is the tensile test. This involves preparing a specially shaped standard test piece that has no sudden changes in cross-sectional area and then pulling it carefully in one direction with a continuously increasing load. The test-piece may be round or rectangular in cross section, Figure 1205.01.01, depending upon the shape of the bulk material; for example, samples with rectangular cross sections are prepared from sheet material. In both cases, the central portion of the test piece is reduced in section to form a gauge length. The reduced section helps to ensure that fracture, when it occurs, does so within the gauge length rather than within the grips where surface imperfections may induce premature failure.

The extension is measured and plotted against load producing a \u2018load / extension\u2019
curve, as illustrated in Figure 125.01.02.
The curve has several distinct sections.
0\u2192 A
where the extension is linearly proportional to load. Point A isthe
limit of proportionality.
A\u2192 B
extension non linearly proportional to load. The extension from
O\u2192 B is elastic deformation, and point B is the elastic limit.
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