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TALAT Lecture 1253
Creep of Aluminium and Aluminium Alloys
26 pages, 20 Figures
Advanced Level I

Prepared by S.Spigarelli
INFM/Department of Mechanics, University of Ancona,
Ancona, Italy

Objectives:
This chapter constitutes an introduction to creep and to the creep response of

Aluminium and its alloys. Its major goals are:
- to provide basic information on creep and its mechanisms
- to give a description of the more extensively used mathematical relations
among creep variables (time, stress and temperature)
- to illustrate the creep response of pure Aluminium and of Al-Mg alloys
- to provide a synthesis of the information available in the literature on the creep
behaviour of a number of new alloys and composites in the form of a series of
figures elaborated on the basis of the data reported in same sources.

Prerequisites:
Familiarity with the contents of Lectures 1201 through 1205.
Date of Issue: 1999
\ue000EAA- European Aluminium Association
TALAT 1253
2
1253
Creep of Aluminium and Aluminium Alloys
Contents
1253 Creep of Aluminium and Aluminium Alloys________________________2

1253.01 Introduction to Creep____________________________________________ 3 1253.02 The Creep Curve_________________________________________________ 3 1253.03 Secondary or minimum creep rate, time to rupture_____________________ 5

1253.03.01
Diffusion and creep________________________________________________ 6

1253.04 Parametric Approach for Time-to-Rupture Prediction___________________ 8 1253.05 Creep mechanisms: pure metals (class M) and solid solutions (class A)______ 9 1253.06 Methods to Improve the Creep Strength of a Metallic Material___________ 12 1253.07 Creep Rupture_________________________________________________14 1253.08 The Creep Response of Pure Aluminium____________________________ 15 1253.09 The Creep Response of Al-Mg Solid-solution Alloys__________________ 16 1253.10 The Creep Response of High Strength Aluminium Alloys_______________ 17 1253.11 Creep-resistant Al-base Materials: High-strength Powder Metallurgy-

Dispersion-strengthened Aluminium Alloys__________________________________ 19 1253.12 Creep-resistant Al-base Materials: Composites_______________________ 23 1253.13 Final comments on the effectiveness and common features of creep- resistant

aluminium alloys_______________________________________________________ 24 1253.14 Literature_____________________________________________________24 1253.15 List of Figures__________________________________________________ 26

TALAT 1253
3
1253.01
Introduction to Creep

The termcreep indicates the permanent, time-dependent deformation that occurs when a material is exposed to high temperature under a constant applied stress (or load). Creep is observed in all metals, provided that the operating temperature (T) exceeds 0.3-0.5 TM, where TM is the absolute melting temperature. The following table lists the lower temperature limit under which creep phenomena can be neglected (pure metals). It can easily be observed that, due to its low melting temperature, Aluminium is subject to creep even at relatively low temperatures (i.e. 200-300\u00b0C).

Table I : Temperature limit above which creep is a limiting factor in design (pure
metals and heat-resistant alloys).
Aluminium
T > 0.54 TM
Titanium
T > 0.30 TM
Low alloyed steel

T > 0.36 TM Austenitic stainless steels T > 0.49 TM Superalloys

T > 0.56 TM

Creep is investigated by tension, compression or even torsion tests under constant stress or, more frequently, constant load. While constant-stress data provide a better understanding of the basic creep mechanisms, constant-load tests give more useful information from an engineering point of view (for instance, the weight of a self- loading component operating at high temperature, remains unchanged throughout its life). Temperature must obviously be maintained constant during each test, and elongation should be continuously recorded.

1253.02 The Creep Curve

Figure 1253.02.01 shows a schematic representation of a creep curve as obtained during a constant-load test. After an instantaneous deformation upon loading (\u03b50), the strain increases monotonically with time up to rupture (\u03b5R). The overall deformation after loading can thus be written in the generic form:

(
)
t
T,
,
0
\u03c3
\u03b5
\u03b5
\u03b5
+
=
The creep curve, i.e. the \u03b5(\u03c3,T,t) component of total strain, consists of three regions:
A primary stage, or transient creep during which, in general, the strain rate
(
t
\u2202
\u2202
=\u03b5
\u03b5&
) decreases with time; in this stage, deformation becomes more and more
difficult as strain increases, i.e. the material experiences strain hardening.
A secondary stage, or steady state in which the strain rate is constant (
SS
\u03b5
\u03b5
&
&=
). The

occurrence of a constant strain-rate regime is generally explained in terms of a balance between strain hardening and structure recovery (a softening process determined by the high temperature).

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