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TALAT1302
TALAT Lecture 1302
Aluminium Extrusion:
Alloys, Shapes and Properties
16 pages, 23 figures
Basic Level
prepared by Roy Woodward, Aluminium Federation, Birmingham
Objectives:
\u2212

to provide sufficient information on the extrusion of aluminum and the performance of extruded products to ensure that students, users and potential users of those products can understand the fabrication features that affect properties and ecomomics.

\u2212
to show how in consequence alloy choice for any end application depends not only
on the characteristics required for that end use but also on production requirements.
Prerequisites:
\u2212
General knowledge in materials engineering
\u2212
Some knowledge about aluminium alloy constitution and heat treatment
Date of Issue: 1994
\ue000EAA - European Aluminium Association
TALAT 1302
2
1302
Aluminium Extrusion: Alloys, Shapes and
Properties
Table of contents

1302Aluminium Extrusion: Alloys, Shapes and Properties...................................2 1302.00 Introduction...................................................................................................2 1302.01 The Extrusion Process...................................................................................4 1302.02 The 6000 Series Alloys................................................................................11 1302.03 Literature......................................................................................................15 1302.04 List of Figures..............................................................................................16

1302.00 Introduction

The term extrusion is usually applied to both the process, and the product obtained, when a hot cylindrical billet of aluminium is pushed through a shaped die (forward or direct extrusion, see Figure 1302.00.01). The resulting section can be used in long lengths or cut into short parts for use in structures, vehicles or components. Also, extrusions are used for the starting stock for drawn rod, cold extruded and forged products (Figure 1302.00.02). While the majority of the many hundreds of extrusion presses used throughout the world are covered by the simple description given above it should be noted that some presses accommodate rectangular shaped billets for the purpose of producing extrusions with wide section sizes (Figure 1302.00.03). Other presses are designed to push the die into the billet. This latter modification is usually termed "indirect" extrusion (Figure 1302.00.04).

alu
Training in Aluminium Application Technologies
Forward or Direct Extrusion
EXTRUSION
DIE
BILLET
RAM1302.00.01
TALAT 1302
3

The versatility of the process in terms of both alloys available and shapes possible makes it one of the most valued assets in helping the aluminium producer supply users with solutions to their design requirements.

alu
Training in Aluminium Application Technologies
MAIN PROCESS
PRODUCT GROUPS
GENERIC ALLOYS
SYSTEM OF PROFILES
STRUCTURAL SECTIONS
FORMED SECTIONS
MACHINED PARTS

CUT
BLANKED
MILLED

COLD DRAWN SECTIONS
IMPACT AND COLD EXTRUDED
FORGINGS
AlMgSi
(AA6060)
AlSi1MgMn
(AA6082)
AlMn1
(AA3103)
AlSi1Mg
(AA6351)
AlZn5.5MgCu
(AA7075)
HOT EXTRUSION OF
PROFILES
TUBES
ROD
1302.00.02
Extrusions
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Training in Aluminium Application Technologies
1302.00.03
Rectangular Billet
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Training in Aluminium Application Technologies
1302.00.04
Indirect Extrusion
EXTRUSION
DIE
BILLET
RAM
SEALING PLATE
of 00

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