7:1/(2771) 15-12-2013

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: Graphical Symbols for Coal Preparation Plant ( 3746 )

7(2771)

: 15-03-2014

, . ( ) - : adatta@bis.org.in; pcd@bis.org.in; nisha@bis.org.in

DRAFT IN WIDE CIRCULATION

Document Dispatch Advice Ref. PCD 7:1/(2771)C Date 15-12-2013

Technical Committee: Solid Mineral Fuels Sectional Committee, PCD 7 Addressed to: 1) All interested Members of PCDC 2) All Members of Solid Mineral Fuels Sectional Committee, PCD 7; Coal Preparation: Terminology and performance Subcommittee, PCD7:1; and 3) All others interested. Dear Sir(s)/Madam(s), Please find enclosed the following Draft Indian Standard:

Doc No. PCD 7(2771) C

Title Graphical Symbols for Coal Preparation Plant (Second Revision of IS 3746)

Kindly examine the draft Indian Standard and forward your views stating any difficulties which you are likely to experience in your business or profession, if this is finally adopted as NATIONAL STANDARD.

Last date for comments: 15-03-2014

Comments, if any, may please be made in the format as given overleaf and mailed to the undersigned. In case, no comments received or comments received are of editorial nature, you will kindly permit us to presume your approval for the above document as finalized. However, in case, comments of technical nature are received then this may be finalized either in consultation with the Chairman, Sectional Committee or referred to the Sectional committee for further necessary actions if so desired by the Chairman, Sectional Committee. The document is also hosted on BIS website www.bis.org.in. Thanking you, Yours faithfully,

A. Datta Sc. F & Head (PCD) Office Telephone/Fax No.: 011 23235432 Email: adatta@bis.org.in; pcd@bis.org.in; nisha@bis.org.in Encl.: As above.

FORMAT FOR SENDING COMMENTS ON BIS DOCUMENTS (Please use A4 size sheet of paper only and type within fields indicated. Comments on each clauses/sub-clauses/table/fig. etc be started on a fresh box. Information in Column 5 should include reasons for the comments and Column 6 for suggestions for modified wording of the clauses when the existing text is found not acceptable. Adherence to this format facilitates Secretariats work) Doc. No.: PCD 7(2771)C TITLE: ________________________________________

LAST DATE OF COMMENTS: 15-03-2014 NAME OF THE COMMENTATOR/ORGANIZATION: _________________________ Sl. No. (1) Clause/Sub-clause/ para/table/fig. No. commented (2) Commentator/ Organization/ Abbreviation (3) Type of Comments (General/Editorial/ Technical) (4) Justification Proposed change (6)

(5)

Draft for Comments Only Doc: PCD 7(2771) C IS 3746 : December 2013 BUREAU OF INDIAN STANDARDS Draft Indian Standard GRAPHICAL SYMBOLS FOR COAL PREPARATION PLANT [Second Revision of IS 3746]

ICS 73.120; 01.080.30 FOREWORD (Formal clauses will be added later) This standard was first published in 1966 and subsequently revised in 1984. In coal preparation industry, flow diagram are widely used as a first drawing to show the basic items of major equipment and their relationship to one another in the entire process. Graphical symbols for the equipment used in a process, when connected by the flow lines, describe the sequence of operations in it. Keeping in view the continuous process of establishment of a large number of coal preparation plants in the country, it was felt that formulation of standard on graphical symbols will simplify the exchange of information among those concerned with the design, construction and operation of coal preparation installations. In the formulation of this standard due weightage has been given to international coordination among the standards and practices prevailing in different countries in addition to relating it to the practices in this country. The Sectional Committee responsible for the preparation of this standard felt that the standard should be revised again with a view to delete the graphical symbols of the equipments which are not used now a days and to bring it in line with ISO 561 : 1989 Coal preparation plant Graphical symbols. Most of the symbol given in ISO 561 : 1989 have been incorporated in this standard. The main points of difference relate to feeders, breakers, crushers and some types of screens. Additional symbols for sieve-bend or arc screen, fixed screen or grizzley, demagnetizer, liquid reagent feeder and heavy medium cyclone washer, etc, have been added. For symbols used in the basic process flow diagrams for representing the major items of equipment used by the petroleum and chemical industries, those recommended in IS 3232 : 1999 Recommendations on graphical symbols for process flow diagrams, piping and instrumentation diagrams (second revision) shall be used. 1 SCOPE This standard prescribes basic symbols for use in the process flow diagrams and others relating to coal preparation plants.

2 PRINCIPLES 2.1 The symbols incorporated in this standard have been selected in accordance with the following principles: a) The items of the plant listed shall be widely used for coal preparation and required to be identified on flow sheets. b) The symbols shall be easy to draw and distinguishable readily from one another. c) The symbols shall preferably give some indications of the principle of the separation involved, but shall not represent the appearance of any particular type of machine. 3 CONVENTIONS FOR THE DRAWING OF SYMBOLS 3.1 The following conventions shall be adopted for drawing the standard symbols: a) The plant symbols shall be shown by heavy lines and the product flow by light lines. b) In general the flow lines shall enter the symbols from above or from the left and shall leave the symbol downwards or to the right. c) Where more than one product enters or leave an item of plant, the numbers of entry, and exit arrows shall be varied accordingly. d) Graphical symbols have been grouped under 4 distinct process headings as follows: i) Receipt and pre-treatment of feed coal, ii) Cleaning, iii) Subsequent treatment of products, and iv) End product planning, storage and disposal. 3.2 An alphabetical index of symbols is given in Annex A for information only.

4 GRAPHICAL SYMBOLS

Sl. No. 1

Item Weigher

Symbol

Sl. No. 9

Item Belt conveyor

Symbol

Beetle charger

10

Screw conveyor

Car haul/ pusher

11

Apron conveyor

Wagon

12

Scraper conveyor

Tub mine car

13

Elevator

Aerial rope way

14

Magnetic separator (medium) Magnetic separator (tramp iron)

Wagon tippler

15

Tub tippler

16

Two way chutes

17

Hopper

21

Trommel screen (revolving screen)

18.(a)

Apron feeder

22

Fixed screen or grizzley

18.(b) Belt feeder

23

De-pulping and rinsing screen

18.(c)

Reciprocating feeder

24

Sieve bend or arc screen

18.(d) Vibrating feeder

25

Cyclone classifier

19

Single deck screen

26

Rotary breaker

20

Double deck screen

27

Hammer mill/ impact breaker

28

Single roll crusher (direction of arrow changed)

34

Jig washer

or

29

Double roll crusher

35(a) Single stage blower

30

Ball or tube mill

35(b) Multi stage blower

31

Picking belt

36

Dense medium separator or

32

Picking table, circular

37

Dense medium cyclone (heavy changed to dense)

33

Dry cleaner

38

Trough washer

or

39

Concentrating table

46

Dense media tank

40

Autogenous (Water Only) cyclone

47

Mixing tank

41

Froth flotation cell or

48

Dryer, thermal

42

Oil agglomeration cell

49

43

Conditioner

50

Solid bowl centrifuge (centrifuge changed to Solid Bowl Centrifuge with symbol) Screen bowl centrifuge (Symbol has been changed) Vacuum filter

44

Liquid reagent feeder

51

45

Demagnetizer

52

Pressure filter

53

De-watering screen

61

Pump sump

54

Vacuum pump (symbol changed)

62

Pump

55

Compressor

63

De-duster

56

Settling cone (conical settling tank)

64

Dust collector

57

Settling pond

65

Bag filter

58

Spitzkasten

66

Fan

59

Thickener

67

Dust aspiration point (symbol changed)

60

Cyclone thickener

68

Water spray

69

Reclaimer

77

Sizer (addition)

70

Bunker, drainage

78

Drum filter (vacuum)(addition)

71

Bunker, storage

79

Disc filter (vacuum) (addition)

72

Mixer (multiple components) (symbol changed)

80

Spiral (addition) or

73

Mechanical sampler

81

Barrel washer (addition)

74

Movable tripper

75

Stockpile, ground

76

Semiground bunker

APPENDIX A (Informative) ITEM Aerial ropeway Bag filter Ball mill Barrel washer Beetle charger Blowers Breaker, rotary Symbol No. 6 65 30 81 2 35 26

Bunker, drainage Bunker, semiground Bunker, storage Car haul Centrifuge, solid bowl Centrifuge, screen bowl Classifier, cyclone Compressor Concentrating table Conditioner Cone, settling Conveyor, apron Conveyor, belt Conveyor, scraper Conveyor, screw Crusher, single roll Crusher, double roll Cyclone, autogenous Cyclone thickener Cyclone, dense medium De-duster Dense medium separator De-megnetizer Dry cleaner Dryer, thermal Dust aspiration point Dust collector Elevator Fan Feeder(s) Feeder, liquid reagent Filter (pressure) Filter (vacuum) Filter, disc (vacuum) Filter drum (vacuum) Froth flotation cell Hammer mill Hopper

70 76 71 3 49 50 25 55 39 43 56 11 9 12 10 28 29 40 60 37 63 36 45 33 48 67 64 13 66 18 44 52 51 78 79 41 27 17

Magnetic separator (medium) 14 Magnetic separator (tramp 15 iron) Mechanical sampler 73

Mixer, multiple components Movable tripper Oil agglomeration cell Picking belt Picking table, circular Pond, settling Pump Pump sump Pump vacuum Reclaimer Screen, de-pulping and rinsing Screen, de-watering Screen, double deck Screen, fixed, grizzley Screen, single deck Screen, sieve bend or arc Screen, trommel (revolving) Sizer Spitzkasten Spiral Stockpile, ground Tank, dense media Tank, mixing Thickener Tube mine car Tube tippler Two way chutes Wagon Wagon tippler Washer, jig Washer, trough Water spray Weigher

72 74 42 31 32 57 62 61 54 69 23 53 20 22 19 24 21 77 58 80 75 46 47 59 5 8 16 4 7 34 38 68 1