Sistem Manufaktur Flexible

Week 10 CAD/CAM & CIM

Pokok Bahasan
CAD : Computer p Aided Design g CAM : Computer Aided Manufacturing CIM : Computer Integrated Manufacturing

Process Scope

Produce Design

Measurement/ Analysis Reporting

3D Cad Model Authority

Integrated Digital Product Line

Digital Product Line Today
MFG Engineering NC Programming

2D D Drawing i Authority 2D Drawing Interpretation

Manufacturing Quality Assurance

Tooling

3D Design 3d Model Tool Oriented Oriented Detail Detail Assembly Assembly

3D Measurement Equipment

3D Model Release And Authority

2D drawing 3D Model Assembly Assembly Inspection Inspection

Product Product

CAD Computer Aided Design

CAD (Computer Aided Design) adalah program komputer yang digunakan sebagai alat bantu gambar/desain.

manual

computerize

Fungsi CAD
Pengembangan design Analisis design Simulasi design Evaluasi design Automatisasi p pembuatan konsep p Perbaikan dan modifikasi design

CAD software
AutoCAD Solidworks Vericut

AutoCAD

AutoCAD adalah perangkat lunak komputer CAD untuk menggambar 2 dimensi dan 3 dimensi yang dikembangkan oleh Autodesk

Web resmi http://usa.autodesk.com/

Sejarah AutoCAD AutoCAD telah mengalami banyak perkembangan. Sejak versi 1.0 1 0 nya hingga versi terbaru AutoCAD 2010

CAM Computer Aided M Manufacturing f i

CAM ( (Computer p Aided Manufacturing) g) adalah teknologi perencanaan, pengaturan dan pengontrolan pembuatan produk dengan b bantuan t k komputer. t

Mengurangi interaksi manusia (operator) dengan mesin kerja.

manual

computerize

Yang bisa dilakukan dalam CAM :

CAPP (Computer Aided Process Planing = persiapan pekerjaan yang dibantu dengan komputer) p ) Pemrograman NC (Numerical Control) dan pemrograman robot Pembuatan instruksi pekerjaan (peraturan kerja) Perencanaan material dan penyediaan perkakas potong dan alat-alat penjepit Dasar FMS (sistem komputer untuk pengontrolan sistem produksi yang fleksibel)

CAPP Computer Aided P Process Pl Planning i

CAPP merupakan perkembangan berikutnya dari CAD/CAM CAPP men-generate t perencanaan proses produksi berdasarkan geometri dari part yang akan dibuat dibuat, jumlah produksi, dan informasi fasilitas produksi yang y g tersedia. CAPP mampu memilih tool dan fixture terbaik serta menghitung biaya dan waktu produksi

Hasil design CAD dapat langsung dii t k ik diinteraksikan d dengan CAM untuk t k membuat b t sebuah produk.
Data CAD

Proses CAM

Functional Dimensioning and Tolerancing T l i (FDT)

Common Measurement Systems I Interface f

Pengecekan geometri prototype menggunakan CMM (Coordinate Measuring Machine)

CIM
Computer Integrated Manufacturing (CIM) merupakan istilah yang dipakai untuk menunjukkan otomasi lengkap g p dari sebuah sistem manufacturing gp plant dimana setiap proses berhubungan langsung dengan computer control dan informasi digital digital. CIM juga mengintegrasi data production, marketing, order, d d design, i production d ti control, t l i inventory t control, t l quality control, inspection, shipping melalui communication and producing technology.

Hubungan antara CAD/CAM & CIM

Contoh aplikasi CIM

FMS, flexible machining systems, ASRS, automated storage and retrieval systems, AGV, automated guided vehicles robotics and automated conveyor computerized scheduling and production control A business system integrated by a common data base.

CIM Model

CIM
CIM: conceptual rather than physical Computer database Integration I t ti Network N t k Manufacturing rapid development of new products Factory Automation: partly automated but not integrated Objectives j of CIM: managing g g enterprises

Beda Factory Automation & CIM

Factory automation CIM
philosophy target example element automation unmannedfactory CMS,FMS optimization rationalize LinkingCAD,CAM, MRP

processing,materialflow, CAD,CAM,CAPP, measurement,inspection, CAQC,MRP assembly, factory hardware replacinghuman Japan enterprise software reorganization USA,Europe

target focus human origin

Mengapa CIM perlu

Customer memiliki keinginan g dan tingkat kepuasan yang berbeda-beda Permintaan akan produk sangat variatif dan fluktuatif Dibutuhkan sistem produksi yang mengintegrasi teknologi baru agar mampu merespon cepat terhadap permintaan customer.

Elements of CIM
Information technology: Computer Computer, Communication, Control Manufacturing technology: Manufacturing, Market, Management 3Cs 3C support t 3M 3Ms

Elements of 3Cs
Computer: IT IT, OS OS, programming language, database, artificial intelligence Communication: communication technology LAN technology, Control: control technology, algorithm

Targets of CIM
Developing p g high g q quality yp products with low cost Integration and control of product design and manufacturing processes Easy financial management Increasing volume of sales

Function of CIM
1) Order information and automatic scheduling through computer - dealing individual orders of various products - control of due dates - preparing production planning 2) Inventory control through JIT - minimizing raw material, WIP, inventory - utilizing bar code, RFID

3) ) Statistical q quality y control - quality improvement 4) Monitoring facility, facility process - data collection for facility operating - report t for f producing d i d defective f ti goods d - records & analysis of failing facility

5) Data collection for MIS - WIP data - shipment data - direct & indirect labor data - production control data ; defective rate operation rate, rate, rate failure rate, rate production rate - supplier record; quality quality, acomplishment - defective d f ti production d ti d data t

6) Managing MIS Data - reducing indirect cost - rapid decision making using database 7) Diagnosing failure g down time - minimizing - details of failure (problems)

8) Managing Technical Data, Document - managing S/W program - tool life data - quality data - product history - document update 9) Standard (ISO)

CIM Hierarchy
1st Level: p production facility y CNC, Robot, PLC 2nd Level: Work Cell controlling 1st level activity applying l i d data t t to process, production, quality control

3rd Level: Area level managing several lines production d ti plan, l f facility ilit maintenance scheduling, h d li assigning i i material, t i l facility 4th Level: Factory level controlling function of whole factory, inter factory sales control inter-factory control, wages wages, finance, long term production plan, marketing customer services marketing,

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