Fruit Juice Concentrate Plant

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FRUIT JUICE CONCENTRATE PLANTIntroduction

The changing food habits and increased export has boosted the demand sideof bottled fruit juice both in the domestic market, institutional market(hotels, hospitals, airlines and defence).There is a growing demand for orange, pineapple and apple juice both in thedomestic and international market. The demand of high aromatic passionfruit juice in the European and American market is also very encouraging.Mizoram has good existing production of passion fruit.

Process

The farm arrived fruit are first washed than sorted for inspection. Frominspection conveyor the fruit is passed on to fruit mill for crushing and thanto hydraulic press for juice extraction.Extracted juice is than filtered though press filter and again sent tocentrifuge for clarification.The clarified fruit juice is concentrated in evaporation plant.The concentrated juice is sterilized in plate heat exchanger by heating.The sterilized juice in the hot condition is aseptically packed in aseptic bags by aseptic bags by aseptic filling packing machine.

Plant capacity –

About 2500 kg per day fruit juice concentrate of orangeand passion fruit.

Plant equipment-

Infeed fruit conveyor, fruit washer, fruit mill, screw preheater, hydraulic press, pulper, press filter, sugar syrup preparation kettle,aerator, tubular/ plate sterilized/ pasteurizer, jacketed storage tank and fillingmachine.

Land requirement –

About 400 m2 developed land will be required

Building and civil work -

About 1500 m2 floor space is sufficient for running the plant conveniently.

Power requirement -

Total connected load of about 300 KW will berequired.

Water requirement –

About 40 KL of fresh water will be required everyworking day.

Employment -

About 75 persons

Raw material –

About 7-8 MT orange or passion fruit every day.

Turn over –

Rs. 180.00 lakhs p.a.

Estimated Project Cost (with out cost of procuring land)

Particulars Rs. Lakhs

Land development cost4.00Building60.00Infrastructure15.00Plant and Machinery75.00Other Assets9.00Technical fees4.50Preliminary Pre-operative expenses8.36Margin Money9.00Contingency 5.14

Total Project Cost (approx)190.00FRUIT PROCESSINGPRODUCT & USES :

Preservation of fruit in one form or the other has been practiced in all part of the world from time immemorial. However the industry got real fillip around1930 in India. The processing industry has been of great help in overcomingregional and seasonal gluts and scarcities, and in stabilizing prices. Also,fruits and vegetables produced anywhere can now be made available all over the world in or out of seasons.The main causative agents of spoilage of fruit and vegetables are bacteria,moulds, yeast all certain enzymes. The preservation technique aims at partialor completed destruction of these agents. The causative agents may beinactivated to their growth and activities. The causative agents may beinactivated by freezing the food at low temperatures (-17 to 0120 0c.), or bycompletely destroyed by heating at high temperature (100 – 120 0c).

MARKET POTENTIALITY : -

At present 15 Micro unit are producing Jam, Jelly Pickles and marketedlocally. Most of the units are in home scale and without F.P.O. qualitystandard. The consumption of Jam, Jelly and Pickles are increasing due tourbanization of families.The consumption of Jam & Jelly and pickles is around 5 kg. & 2.0 kg.Annually considering an average family size of 6 numbers in urbanhousehold area.Fruit processing industries in NER is not fully organized most of the unitsare Home scale unit without FPO quality specification due to which theyhave to sale their product locally. By over coming these constrains, a few

good units in semi-urban area or in town area with infrastructure facilitiesfor processing fruit and few micro half processing fruits home scale unitsmay come-up as a sub-sectors to support to these units and to utilizeavailable resources during season times. This type of half process unit willcome with a minimum investment of Rs. 10,000/- to Rs. 20,000/- and theymay earn Rs. 1,500/- to Rs. 4,000/- depend on their value addition materials.The demand from such product generate from three sector :Army & Defence.Hotel, Catering services and Airlines.Civilians.Besides, there is export potentialities. The export can be formulated byAPEDA (Agro Product Food Export Development Authority).

PRODUCTION TARGET :-

Installed Capacity : 300 Kg. per day and 60 MT per year in single shiftUtilized Capacity:66 MT per annumProduct Mix:45:60:5Jam:14.4 MTJelly:16.2 MTSquash:21.6 MTPickles:1.8 MT

BASIS & PRESUMPTION :-

Single shift of 8 hours per day200 days per year

Raw Materials :

All required materials are indigenously available. Theannual consumption of materials is as follows for proposed productioncapacity.Fruits & Vegetables:31.5 tonesSugar:4.6 tonesCitric Acid:0.012 tonesSalt:0.05 tonesPectin:0.003 tonesColours:72 litersEdible oil:0.36 tonesSodium Benzonate:0.072 tonesKMS:0.036 tonesEssence:0.14 tonesMasala powder:0.27 tones

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Kindly send me these report through email id aggarwal.varun07@gmail.com... i will be most thankful of your kind services....!!!

reply09 / 14 / 2011

Hi, this is a very well compiled report...It would be crucial for one of my case studies. Could you please email it at shah.manasi1@gmail.com... I would be very grateful Manasi

reply09 / 17 / 2009

I thank you for providing such a detailed project report on Fruit Juice processing. Once again thanka a ton...Best Regards Ajay Dimri

reply04 / 07 / 2009

Dear Sir, Wonderful document. Can you please send link to this one so that I can download it.

reply02 / 11 / 2009

Dear Sirs. Good document, but please send us the link for obtein complete book thanks

reply08 / 24 / 2008

fruit juice processing

reply07 / 08 / 2008