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Innovation and technological advancement in Spinning 
Subject
 –
Fabric Knowledge for MerchandiserFaculty
 –
Ms. Bhavana RawatSubmitted by:Ashish Singh M/FMS/08/08 Kanika Srivastava M/FMS/08/13Bhavik Gandhi M/FMS/08/10 Ridhima Ranga M/FMS/08/14Gaurang Gupta M/FMS/08/11 Vijesh Kumar Baraskar M/FMS/08/34Kanika Jain M/FMS/08/12 Watan Gupta M/FMS/08/35
 
 
INTRODUCTION
The Indian textile industry playsa significant role in the
country’s economy for its
contribution to the GrossDomestic Product (GDP),employment generation andearning foreign exchange. Thetextile industry contributessignificantly to the world textileproduction capacity and supplyof fibers. The Indian Spinningmachinery manufacturers havecreated a milestone in the year2007-08 with supply of over 3.5million spindles in the industry.
Constituents of Yarn SpinningManufacturing Cost
The raw material accounts for55
 – 
60% of the total yarnmanufacturing cost followed bypower cost, labor cost andinterest & other cost. Non-availability and increased costare the major reasons for the rawmaterial to constitute the largershare in the yarn manufacturingcost. The paucity andintermittent distribution of power is another majorchallenge facing the industry.Interest & Other 10-15%Labour 8-12%Power 12
 – 
15%Raw Material 55-60%Hence it is crucial to handle theabove factors to achieve profitsin this competitive scenario.
Interest& otherLabourPowerRawmaterial
The Indian textile industryis large and diverse,unique for its coverage of the entire gamut of activities ranging fromproduction of raw materialto providing theconsumers, high valueadded products, such asfabrics and garments.
Challenges Faced by theSpinning Sector
The challenges of theSpinning Industry whichwould impede the Growthand development of theIndustry are:
 
Raw materialavailability
 
Human resource
 
Power cost &availability
 
Investment &Interest cost, etc.
 
 
Raw MaterialGlobal and Indian CottonScenarioRaw MaterialRAW MATERIALGlobal and Indian Cotton Scenario
06/07 07/08 08/09 06/07 07/08 08/09
Million Tons Million Tons
Production
26.65 26.28 24.9 122.4 120.7 114
Consumption
26.66 26.67 26.4 122.5 122.5 121
Exports
8.13 8.19 8.8 37.3 37.6 40
Ending Stocks
12.41 12.10 10.7 20.7 57.0 49
Cotlook A index
59.15 73 83 59.15 73 83Source -
ICAC 
 
The world 2008/09 projections indicate lower beginning stocks,production, consumptions, and ending stocks. World production willreduce by 1.5 million bales of 480 lbs. due to mainly reducedproduction.The world 2008/09The world 2008/09projections indicate lowerbeginning stocks, production,consumptions, and endingstocks. World production willreduce by 1.5 million bales of 480 lbs. due to mainlyreduced production.
Cotton Balance Sheet (October
 – 
September)
(in lakh bales of 170 kg )
06/07 07/08(E)
Supply
Opening Stock
52.00 47.50
Crop
280 315
Imports
5.53 6.5Total Supply
337.53 369.00
Demand
Mill Consumption
194.89 203
Small Scale Unit Consumption
21.26 23
Non-Mill Consumption
15.88 15
Exports
58 85Total Off-take
290.03 326Carry-over stock
47.5 43Source
 –
Cotton advisory board E=estimated
The cotton scenario in the country also presents a difficult picture withdecrease in carry forward stock for the upcoming year and decrease inacreage allotted for cotton production. This would lead to increase inprice of raw material which would subsequently lead to its increase inyarn manufacturing cost.
 
Raw Material vs.Yarn Quality
Modern developmentsin Spinning Machineryare mainly focused onthe key properties of afiber. Synthetics do notpose challenge as thefibers could becontrolled to a greatextent. However, thefollowing are the keyproperties of cottonfibers which determineyarn quality.
 
Micronaire andC.V.% of Micronaire
 
Fiber Neps
 
Contamination
 
Short fibercontentMicronaire and Nepscontribute a majorpercentage in the yarnquality determiningfactors.
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