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5 Quality Maintenence

5 Quality Maintenence

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Published by: Harshad_S on Nov 05, 2009
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06/09/2013

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 1
TPM Club India
Quality Maintenance Pillar 
©
Confederation of Indian Industry
Hinshitsu HozenHinshitsu Hozenor or Quality MaintenanceQuality MaintenancePILLAR
 
 2
TPM Club India
Quality Maintenance Pillar 
©
Confederation of Indian Industry
“Hinshitsu-Hozen”
What is “Hinshitsu-Hozen?
To maintain integrity of quality (state of 100% non-defectives)*Condition setting :Set conditions for zero defects aimed at equipment and processes that donot produce quality defects.*Daily and periodical inspections :Inspect and measure conditions in time series.*Quality preventive maintenance :Prevent quality defects by maintaining measured values within the standard*Trend control and predictive maintenance :Predict possibilities of quality defects occurring by observing trends of measured values.*Prior countermeasures:Take measures beforehand
© JIPM, 1994
 
 3
TPM Club India
Quality Maintenance Pillar 
©
Confederation of Indian Industry
Producing materials andenergy not to generatedefectsManufacturing equipmentnot to generate defectDevising methods not togenerate defectsFostering operatorsproficient in equipmentand jobJishu-Hozen activities
Skill Education and Training
+PMAnalysis
Pursue relationship between qualitycharacteristics and material and energycondition / equipment precision / methodconditions
Maintenance andmanagement ability training(Ability to find cause systemtroubles and to quickly andcorrectly take actions)Set conditions of equipment not togenerate defectsManagement of conditions not to generatedefects(Hinshitsu – Hozen)Zero quality defectsCaused by raw materialconditionsCaused by equipmentprecisionCaused by methodconditionsCaused by conditions of people involvedQuality Defect Factors
Hinshitsu – Hozen Concept
© JIPM, 1987Quality
 
Assurance+
Equipment andenvironment management
Design checkMaterialManagement

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