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Comflex Metallic Expansion Joints

Engineering Guide

High Performance Expansion Joints

Comflex Metallic Expansion Joints


Engineering Guide

Contents
1. Introduction

2. Manufacturing methods

3. Glossary of terms

4. Technical information

5. Expansion joint types

6. Special applications

12

7. Material selection

16

8. Quality assurance

18

9. Installation instructions

20

10. How to order an expansion joint

21

11. Standard Comflex designs

22

12. Additional Comflex Expansion Joints

51

To order or get further details, call your local contact shown on rear cover or listed at www.jameswalker.biz

1.0 Introduction

Metallic expansion joints are installed in piping systems to


absorb differential thermal expansion and vibration whilst
containing the system pressure. They are a highly engineered
product that needs to conform to one of the industry codes
such as EJMA or AD Merkblatt.

Manufacturing partnership

Under the guidance of these codes, James Walker Townson


offers a complete range of Comflex metallic expansion joints
together with the ability to design joints to individual customer
requirements. They can be customised to any dimensions,
both circular and rectangular.

Typical applications for metallic expansion joints include


petrochemical plant, refineries, power stations, district heating
installations, HVAC systems etc and wherever piping
systems or ducts are subjected to movement through the
effects of temperature, pressure or external forces.

Built for reliability

Meeting customer requirements

In theory, bellows are one of the most sensitive components


of the pipework installation, with thin gauge metal having to
withstand the same extremes of temperature and pressure as
the pipework installation to which it is fitted. Yet today, modern
expansion joints are considered a permanent part of a
pipework installation.

This brochure is intended to give technical advice on the


design and installation of expansion joints in general as well as
technical details of the Comflex range of metallic joints.

Metallic expansion joints require special attention when


considering product type, materials of construction, location
within the system, anchors, guides and end loads. To ensure
customer satisfaction, James Walker Townsons technical
support team offers a full design service and on-site technical
support to make sure all these conditions are met.

Comflex metallic expansion joints are provided in partnership


- Kompenzatori of Slavonski Brod, Croatia,
with uro akovic
who manufacture them for James Walker Townson.

James Walker Townson engineers will be pleased to advise


on the application and installation of expansion joints to meet
customers particular requirements.

To order or get further details, call your local contact 3shown on rear cover or listed at www.jameswalker.biz

2.0 Manufacturing methods

The basic method of bellows manufacture is not complicated,


and every bellows manufacturer forms his bellows
convolutions in one of two ways: either by mechanical
forming, or by hydraulic forming. The principle is the same
for both. First of all a sheet of suitable material (usually
stainless steel) is selected, cut, rolled to the correct size and
welded longitudinally.
The quality of this weld prior to convolution forming is of
paramount importance to bellows life. Recognising this, we
have developed our own automatic welding machines which
are an engineering achievement in their own right.
These machines produce a weld which is as strong as the
parent metal, but does not thicken the material. Absence of
either factor could seriously affect bellows life.
The next stage is to form convolutions. This can be done
either by roll-forming the convolutions between external
and internal wheels, or by forcing the tube radially under
hydraulic pressure into required convolution profile.

Bellows with reinforcing rings


These can have reinforcing rings fitted into the convolution
roots to improve pressure resistance and movement
requirements. An example is shown in Fig. 1.

Fig. 1. Bellows convolutions with reinforcing rings

Multi-ply bellows
An important development in the design of bellows was
the introduction of more than one ply of metal in each
construction. It was discovered that by making bellows plies
of thin-gauge metal rather than from one sheet of thicker
gauge stock, flexibility and stress loading through movement
could be extended further up the pressure range. Multi-ply
bellows are a standard feature of our designs. Fig. 2.

Fig. 2. Multi-ply bellows

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3.0 Glossary of terms

Backing Ring

Cylinder attached to cuff to provide reinforcement.

Bellows Cuff

Plain cylindrical end of bellows extending beyond


convolutions.

Bellows Element

The flexible membrane of a bellows unit, consisting of one


or more convolutions.

Centre Pipe or Tube

A length of pipe connecting the bellows elements to form a


double bellows unit, the length of which is critical to the
stability of the assembly.

Cold Pull-up or Cold Draw

Extension of bellows from free length so that maximum


movement of bellows can be utilised.

Convolution

The smallest flexible unit of a bellows. The total movement of


a bellows being proportional to the number of convolutions.

Directional Anchor

A directional anchor, or sliding anchor is one which is


designed to absorb loading in one direction while permitting
motion in another. It may be either a main or intermediate
anchor, depending upon the application considered. When
designed for the purpose, a directional anchor may also
function as a pipe guide. When designing a directional
anchor, an effort should be made to minimise the friction
between its moving or sliding parts, since this will reduce
the loading on the pipe and equipment and ensure correct
functioning of the anchor.

Directional Pipe Guide

A directional pipe guide is a pipe alignment guide designed


to permit the pipeline to move freely in one plane with a
limited movement, in another plane. This type of guide is
used in applications involving movements in more than one
plane as in a 3 pin configuration.

Expansion Joint

A device containing one or more bellows elements used


to absorb movements such as those caused by thermal
expansion or contraction of a pipe line duct, or vessel.

Flanged Ends

The ends of a bellows unit equipped with flanges for the


purpose of bolting the unit to the mating flanges of adjacent
piping or equipment.

Free Length

The natural length of the assembly without cold pull or lateral


offset.

Hinge Restraints

Fabricated assembly on single and double hinged or gimbal


bellows unit which allows the bellows to angulate and
containing the effect of pressure within the unit.

Intermediate Anchor

An intermediate anchor is one which divides a pipeline into


individual expanding pipe sections. Such an anchor must
be designed to withstand the forces and moments imposed
upon it by each of the pipe sections to which it is attached.
In the case of a pipe section containing a bellows these will
consist of the forces and/or moments required to deflect the
bellows unit plus the friction forces due to the pipe moving
over its guides. The pressure thrust is absorbed by the main
anchors or devices on the bellows unit such as limit rods, tie
rods, hinge restraints, gimbal restraints etc.

Internal Sleeve

A device which minimises the detrimental effect of media


flow through the expansion joint.

Lateral Offset

Is the lateral, or shear, pre-setting of one connection to the


other to enable the maximum movement to be obtained
from the bellows unit.

Life Cycles

This is the number of complete expansions and contractions


an expansion joint can accommodate within its theoretical
working life.

Limit Stops or Tie Rods

Devices used to restrict the range of movement of a bellows


unit or its component parts. Various designs such as rods,
bars or sliding stops may be used. It should be noted
that to function properly as limit stops these devices must
be designed for full pressure loading, unless the load is
absorbed by other structural devices.

External Shroud

A device used to protect the external surface of the bellows


from damage by foreign objects or mechanical damage.

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3.0 Glossary of terms

Main Anchor

Restraining Ring

1. At a change in direction of flow


2. Between two bellows units of different size installed in the
same straight run.
3. At the entrance of a side branch into the main line
if this branch contains a bellows.
4. W
 here a shut-off or pressure-reducing valve is installed in a
pipe run between two bellows units.
5. At a blind end of pipe.

Spring Rate

A main anchor is one installed at any of the following locations


in a pipe system containing one or more bellows:

A main anchor must be designed to withstand the forces and


moments imposed upon it by each of the pipe sections to
which it is attached. In the case of a pipe section containing
an unrestrained bellows these will consist of the thrust due
to pressure, the force required to deflect the bellows unit and
the frictional force due to the pipe moving over its guides.
Where a main anchor is installed at a change of direction
of flow, the effect at the bend of the centrifugal thrust due to
flow must be considered.

Movement

Axial Compression. The dimensional shortening of a


bellows unit parallel to its longitudinal axis.
Axial Extension. The dimensional lengthening of a bellows
unit parallel to its longitudinal axis.
Lateral Deflection. The relative displacement of the two ends
of a bellows unit perpendicular to its longitudinal axis. This is
sometimes referred to as lateral off-set, lateral movements,
parallel misalignment, direct shear, etc.
Angular Rotation. The angular displacement of one
bellows connecting face relative to the other from its straight
line position. This is, not to be confused with torsional
rotation about the longitudinal axis which must be avoided.
Sometimes known as rotational or radial movement.

A device which fits closely into the crest or root of a


convolution to reinforce the bellows against the effects of
either internal or external pressure. Restraining rings are
manufactured from solid round bar or heavy gauge tube in
stainless steel or other suitable alloys.

The force required to extend or compress the bellows unit


length.

Stability

The ability of a bellows to withstand internal pressure without


distortion of the convolutions. This is sometimes known as
squirm and can be compared with strut instability of long
thin columns.

Tie Rods

Rods or bars for the purpose of restraining the bellows unit


from the pressure thrust due to internal pressure and other
internal applied forces. Tie rods may also act as limit stops
when provided with the necessary stops.

Weld Ends

The ends of a bellows unit equipped with pipe suitably


bevelled for welding to adjacent piping or equipment.

Multi-ply

A bellows constructed from a multiple of tubes fitting closely


inside each other.

Pipe Alignment Guide

A pipe alignment guide is a form of sleeve or framework


attached to some rigid part of the installation which permits
the pipeline to move freely in only one direction, i.e. along
the axis of the pipe. Pipe alignment guides are designed
primarily for use in applications involving axial movement
only.

Pressure Thrust or End Load

The force due to internal or external pressure acting on the


bellows trying to extend or compress the bellows.

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4.0 Technical information


4.
5.
6.

Pipework system
Movements to be applied to the bellows.
Type of bellows expansion joint.

PRESSURE

Expansion compensation of pipes subject to movement due


to the effects of temperature, pressure, and external
Expansion compensation of pipes subject to movement due
sources has for many years been carried out in various
to the effects of temperature, pressure, and external sources
ways. Primarily the most effective method is to use the
has for many
years
been carried
various
ways.system
Primarily
inherent
natural
flexibilityout
of inthe
pipework
utilising
the mostbends
effective
to useloops.
the inherent
etc.method
to formisnatural
When natural
stress levels either
flexibilitywithin
of the the
pipework
system
utilising
bends etc.
to form
pipes or
at vessel
connections
become
too great
natural loops.
levels either within
the pipes namely
or
other When
meansstress
of compensation
are employed,
the
at vesselmade
connections
great
other
means ofof which are
up loopbecome
and the too
sliding
joint.
Examples
compensation
are in
employed,
illustrated
Fig. 1. namely the made up loop and
the sliding joint. Examples of which are illustrated in Fig. 3.

The design
of a bellows element being partly dependent on
4.1.1
Pressure

the design
pressure
the pipeline,
eitherdependent
negative or
The
of aapplied
bellowstoelement
being partly
on
positive.
It
is
important
to
know
the
design,
working
the pressure applied to the pipeline, either negativeand
or test
pressures to which the bellows will be subjected. Normally
positive. It is important to know the design, working and test
the element is designed for operation at the higher of either
pressures to which the bellows will be subjected. Normally the
the design or operating pressure except where a test
element
designed
for which
operation
at the higher
of either
the
conditionis is
required
exceeds
1.5 times
these
design
or operating
where
a test condition
conditions.
In this pressure
situation except
a bellows
having
a higher
is
requiredrating
which
exceeds
1.5 times
conditions.
In this
pressure
must
be used.
Fig. these
2. shows
the effect
of
situation
a
bellows
having
a
higher
pressure
rating
must
pressure acting upon the bellows convolutions trying to
be
used.
Fig. 4. shows
the effect of and
pressure
acting upon
open
the bellows
both longitudinally
circumferentially.
the bellows convolutions trying to open the bellows both
longitudinally and circumferentially.

Fig. 3. Typical made-up expansion loop and sliding joint

Expansion loops apart from being expensive in material and


wasteful of space, are restricted by the stress limits of pipe
under bending. Packed sliding joints, which operate on the
principle of the simple telescope are vulnerable to scaling
problems and require constant maintenance. The limitations
of these two systems led to the development of fabricated
bellows. These were essentially thick wall bellows, in effect
dished plates welded together circumferentially to form a
Fig. 1. Typical made - up expansion loop
series of convolutions. Heavy gauge metal is used (hence
Expansion
loops apart
from being expensive
in material
the Thick Wall description)
and considerable
force is required
wasteful of space, are restricted by the stress limits of
to induceand
movement.
pipe under bending. Packed sliding joints, which operate
on the
telescope
arecareful
vulnerable to
To overcome
thisprinciple
problemofit the
wassimple
discovered
that by
scaling
problems
constant
The
cold-rolling
of a thin
gaugeand
tuberequire
a bellows
could maintenance.
be formed
limitations
of theseortwo
systemwithout
led to the
development of
and could
be compressed
extended
exerting
fabricated
essentially thick wall
undue strain
on the bellows.
material or These
creatingwere
unacceptable
bellows, in effect dished plates welded together
counter forces acting against the pipe anchors.
circumferentially to form a series of convolutions. Heavy
gauge metal is used (hence the Thick Wall description) and
Thus thinconsiderable
wall bellowsforce
wereisevolved
totomeet
themovement.
requirements
required
induce
of piping system and subsequent development has led to
To overcome
thisofproblem
it was discovered
that by careful
the universal
acceptance
these bellows
as permanent
cold-rolling
a thin gauge
tube
a bellows could be formed
component
part of aofcomplete
piping
system.
and could be compressed or extended without exerting
undue
strain
on the deals
material
unacceptable
This section
of the
publication
with or
the creating
manufacture
counter forces acting against the pipe anchors.
performance and selection of the appropriate expansion
Thus
thin wall
bellows were evolved to meet the
joint to suit
particular
applications.
requirements of piping system and subsequent
development has led to the universal acceptance of these
4.1 Variables
topermanent
be considered
bellows as a
component part of a complete
When selecting
an expansion joint the following
piping system.
variables must be considered.
This section of the publication deals with the manufacture
performance and selection of the appropriate bellows
1. Pressure-working,
design
and
test. applications.
expansion joint
to suit
particular
2. Temperature-working and design.
3. Media flowing through the pipe.
VARIABLES TO BE CONSIDERED
4. Pipework system.
When toselecting
a bellows
expansion
joint the following
5. Movements
be applied
to the expansion
joint.
variables
must
be considered.
6. Type of
expansion
joint.
7. Life cycles.1. Pressure-working, design and test.
2. Temperature-working and design.
3. Media flowing through the pipe.

Fig. 4. Effect of internal pressure on a bellows unit

Fig. 2. Effect of internal pressure on a bellows unit

TEMPERATURE

4.1.2 Temperature
Table 1.
Temperature
factor factor
Table
1. Temperature
OPERATING
TEMP.,C
20
100
200
300
400

TEMP
FAKTOR, tk
1

CONVOLUTION
1.4541

MATERIALS
PIPE END
St 37.0

0,92

15Mo3
(H II)
15Mo3
1.4541
Incoloy 800H

FLANGES
RSt 37-2

15Mo3
(H II)
15Mo3
1.4541
Incoloy 800H

500
0,80
550
0,60
Incoloy 800H
600
0,83
700
0,55
800
0,32
NOTE: Standard bellows are designed to work up to 300C at specific nominal pressure.
For higher temperatures we have to choose bellows for higher nominal pressure at the
base of tk.

This factor generally is responsible for the pipeline movement


This factor generally is responsible for the pipeline
and
again both
andworking
design conditions
be
movement
and working
again both
and designmust
conditions
considered.
It is also important
to assess
thetoeffects
of the
must be considered.
It is also
important
assess
installation
conditionsconditions
in some circumstances,
in particular
effects of installation
in some circumstances,
in
in
sub zeroinclimates
for climates
cryogenicforapplications
and the use
particular
sub zero
cryogenic applications
of
cold-pull
be up
employed.
and
the useup
ofshould
cold-pull
should be employed. (See for
method of calculation.)

4.1.3
Media
MEDIA

Standard ranges of bellows are manufactured in 18/8 stainless


steel which is suitable for a large number of conditions but
Standard range of bellows are manufactured in 18/8
itstainless
should be
borne
in mind
that for applications
a of
steel
which
is suitable
for a large where
number
corrosive
are available
other for
conditionsmedia
but is
it present
should bellows
be borne
in mindin that
materials.
applications where a corrosive media is present bellows are
available in other materials.

4.1.4. Pipework System

The pipeline layout and the positions of major items of


PIPEWORK SYSTEM
equipment will already be established and from this point
itThe
is possible
establish
positions
hence
the of
pipeline tolayout
and anchor
the positions
of and
major
items
expansions
of
the
various
sections
of
pipework.
equipment will already be established and from this point it

To order or get further details, call your local contact 7shown on rear cover or listed at www.jameswalker.biz

4.0 Technical information

4.1.5 Movement

It is always important to remember that a bellows is a living


device and changes shape as a result of the forces applied to
it. Bellows movement can always be expressed quantitatively,
axially, laterally or angularity and from known factors of
temperature and thermal coefficients of expansion of pipe
material it is a straight-forward exercise to calculate the
movements to be absorbed by the bellows. Fig. 5. shows
how a simple axial bellows moves in and out as the anchored
pipeline expands and contracts with temperature changes,
while Fig. 6. shows how an articulated bellows joint allows
the expanding pipework to move out of line without straining
pipework supports and items of equipment.
Pipe
contracting

anchor
Pipe
expanding

Fig. 5. The operation of an axial bellows

Movement caused by external physical force must also be


considered as in some instances this can be the primary
source of movement. e. g. long lengths of pipework installed
along the deck of a ship is subject to the hogging and sagging
of the deck. Bellows are installed to take up this movement
in addition to the thermal expansion of the pipeline.

Fig. 6. The operation of hinged units

Vibration in pipework caused by compressors, pumps, or


other in-line equipment can be counteracted and in some
instances bellows are used where both vibration and thermal
movements are present as in the case of movements at the
nozzle of a turbine caused by machine vibrations and the
thermal expansion of the hot turbine casing.
For applications where vibration is present it is important to
James Walker Townson to ensure that the correct bellows is
specified. The following information is required:
a. Frequency of vibration movement
b. Amplitude
c. Natural frequency of system (if known)
8

4.1.6 Expansion Joint Type

As you can see from the tables within this brochure there are a
great variety of types of expansion joints, each operating in its
own individual way.
When making an expansion joint type selection, the suitability
of the joint for the overall system design must be considered.
Expansion in a piping system can often be accommodated with
several different combinations of expansion joint.
The optimum solution can be affected by many issues:







Financial restraints
Access
Suitability of steelwork to provide adequate support
Pressure in the system
Location of the piping relative to ground level or structures
The configuration of the piping system
Life cycle requirements
etc ...

All these factors must be taken into consideration when


designing a system, and the skill of a successful designer is
incorporating all these issues to provide the optimum selection
type.

4.1.7 Life Cycles

The cyclic life expectancy of an expansion joint is affected by


various factors such as: (a) operating pressure, (b) operating
temperature, (c) the material from which the bellows is made,
(d) movement per convolution, (e) thickness of the bellows, (f)
convolution pitch, (g) depth and shape of the convolution, and
(h) bellows heat treatment. Any change in these factors will
result in a change in the life of the expansion joint.
The cyclic life expectancy can be defined as the total number
of complete cycles that can be expected from the expansion
joint based on data tabulated from tests performed at room
temperature under simulated operating conditions. A cycle is
defined as one complete movement from the initial position in
the piping system to the operating position under consideration
and return.
Expansion joints can be specially designed for very high
cyclic life. However, when this is required, the expansion joint
manufacturer must be advised of the estimated number of
cycles required.
Cyclic life is dependent upon the maximum range of stress to
which the bellows is subjected, the maximum stress amplitude
being a far less significant factor. Accordingly, in most cases,
cold springing an expansion joint in order to reduce the
maximum stress amplitude would not result in a significant
improvement in cyclic life.

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5.0 Expansion Joint Types

Axial Bellows
Code: AR

They can be supplied with end prepared for welding into


pipework. Having installed the unit into the pipeline it only
remains for the set screw to be removed.
See detailed description in "Special Applications" section.
Externally Pressurised Axial Bellows
Code: AE

Axial bellows expansion joints are designed to accommodate


compressive or extension movements along the bellows
longitudinal axis. Movements available are usually specified
as amounts from free length. The free length is the
theoretical length before movement. From this free length
the unit will provide an equal amount of movement in
either extension or compression. Therefore, to utilise all the
movement available from the unit when it is known that the
movement will be in one direction only, it is recommended
that the units are installed with either preextension or
precompression, dependent upon the pipe movements.
Care is required during installation to ensure that the unit is
installed at its correct length so that it will only work within its
specified limit. Any deviation would have a detrimental effect
upon the bellows life. It should also be ensured that axial
units are adequately anchored and guided.
Axial bellows are supplied flanged or with pipe ends suitable
for welding into pipelines, or as a combination of both.

Applications where a combination of high pressure and long


axial movements exist have resulted in the development of the
externally pressurised unit.
It can be seen that the working pressure is transferred to
the outside of the bellows via a gap between the rolled and
welded section and the pipe. The unit is completed by a
purpose-made outer casing which contains the working
pressure.
United Double Bellows
Code: UD

Self Guided Axial Bellows


Code: AS

Experience has shown that there is a need for a special


type of unit for use by the heating and ventilating trade.
As can be seen from the above diagram these units have
an internal sleeve and an external shroud which makes it
impossible to install them into pipework which is initially
misaligned. In addition to being practical the shroud
also gives the Self Guided Axial a pleasing streamlined
appearance. The units are supplied at their extended length
and held at this length by a small set screw. This ensures that
they are at all times installed at their correct length which in
turn ensures a life-time of trouble free operation. The internal
sleeve gives a smooth flow of the water through the unit and
the direction of flow is clearly indicated on the outer shroud.

A double bellows assembly is formed by connecting two


bellows with a length of centre pipe. This type of unit will
cater for both axial and lateral movements.
Although a conventional axial bellows will offer a limited
amount of lateral movement it is usually advisable for a double
unit to be used if the amount of lateral movement required
is significant or there is a limitation to the amount of lateral
forces which can be applied to the connecting pipework.
This type of unit is ideal for some exhaust applications or
where there are combination movements in low pressure
applications.

To order or get further details, call your local contact 9shown on rear cover or listed at www.jameswalker.biz

5.0 Expansion Joint Types

Tied Bellows
Code: TD (two bar), TM (multi bar)

Gimbal Bellows
Code: GS

For higher pressure applications where there are limits to the


forces that connecting pipework can accommodate, double
units are restrained against pressure load by the use of tie
bars. These are designed to contain the pressure load within
the unit length and do not transmit this load to the adjacent
pipework.

Gimbal Bellows are designed to allow angular rotation in any


plane using two pairs of hinges fixed to a common floating
gimbal ring. The gimbal ring and hinged parts are designed
to restrain the end thrust of the expansion joint due to
internal pressure and any external forces which are imposed
on the joint. As in the case of Single Hinged Bellows, Gimbal
Bellows are usually used in pairs.

The tie bars are connected to the restraining flanges through


spherical washers which allow for movement between the
tie bars and the flanges during operation. This type of unit
can accommodate large movements in the lateral plane and
can operate in any direction. Provided there are no more
than two tie bars, they can also accommodate angulation
movements of the flanges. The amount of lateral movement
is dependent upon the units length.

Pressure Balanced Bellows


Code: PB

Single Hinged Bellows


Code: HS

Hinged units offer movements in one plane only and operate


by angulating the bellows. The pressure load is contained
by the hinges and therefore this type of assembly is ideal
where it not practical to install robust guiding or strong
anchors. Single Hinged Bellows are usually used in pairs to
give lateral movement in one plane.
Double Hinged Bellows
Code: HD

One of the major problems to overcome when using expansion


bellows with a combination of large diameters and high
pressure is that these units must be adequately guided and
anchored. There are, however, certain conditions where
it is not practical to install anchors; e.g. on a plant where space
is at a premium, and also where equipment such as pumps,
turbines or valve connections has a limitation to the forces
which may be exerted on flanges (which are very often integral
castings of the plant casting). Also, when movements of the
pipework and plant are in more than one plane, this can prove
to be a major problem.
The problem of pressure loads can be overcome by the use
of pressure balanced bellows units. There are a variety of
arrangements but in every case the object is to eliminate the
effect of pressure loads by arranging bellows so that two
pressure loads - which are equal but act in opposite directions cancel each other out, which results in the plant only having to
accommodate the values of spring rates. These are relatively
small when compared with pressure loads and are usually
within loading limitations.

Double Hinged Bellows are basically two Single Hinged


Bellows combined into one unit with a common tie bar
joining the two extremities. Therefore, any expansion of the
centre pipe within the limits of the tie bar will simply compress
the bellows, and will not exert movements on the adjoining
pipework. This type of unit allows for lateral movement in
one plane only.
10

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5.0 Expansion Joint Types

Mount-demount Expansion Joints


Code DK

One of the most commonly used pressure balance bellows


is shown in the diagram. In this case the effects of line
pressure is balanced by allowing the pressure to pass, via a
hole in the back of the bend, into a sealed outboard section
of the same effective area as the line. By tying the unit over
the extremities of the bellows, balance is obtained. When
one bellows is compressed due to axial movement of the
pipework, so the other is extended by the same amount due
to the pressure end load acting on the blank end plate. The
tie bar is always in contact with the support flanges, and
therefore at all time the pressure load is contained within the
unit itself.
In addition it is possible to have pressure balanced units
suitable for axial movement only. Also, where it is not
convenient to have a bend or elbow in the pipeline, special
units can be designed.
Mount-demount expansion joints are often installed when
a piece of equipment is to be removed regularly, such as
a valve. The expansion joint is compressed allowing additional
clearance (for the equipment to be removed and replaced).
In our standard manufacturing program we have diameters
from NB 150 up to NB 1000, for pressures 10, 16, 25 and 40
bar. On special request other diameters from NB 15 up to NB
5000 can be supplied.
Max-comp Bellows
Code: MC

Max Comp bellows are designed particularly for use in


polyurethane pre-insulated main pipeworks. The unit is a
fully enclosed and protected expansion device which can
be easily installed into pipework, without the usual need to
cold-pull or extend the bellows.
See detailed description in "Special Applications" section.
To order or get further details, call your local contact11
shown on rear cover or listed at www.jameswalker.biz

11

6.0 Special Applications

Heat Exchangers and Condensers

Bellows - Valves Seals

Axial bellows are used to cater for the differential expansion


between tubes and shell in fixed head and floating head heat
exchangers. In the case of the fixed head type, the bellows
are designed for shell side conditions. (see Fig.7) With floating
head heat exchangers the bellows are designed for shell and
tube side conditions independently. (see Fig.8)

In this application, a bellows seal is used in place of


conventional packing where the seal must be absolutely
leakproof; for example, in nuclear installations. The necessary
movement is taken up in the convolutions of the bellows.

Fig. 7. Fixed head heat exchanger

Fig. 9. Bellows - valves seal

Fig. 8. Floating head heat exchanger

Ship Deck Services and Product Lines


For this application, in the majority of cases axial bellows
are used to provide expansion compensation for pipelines
providing the following services on tankers and bulk carriers:
steam, condensate, deck wash, fire fighting foam, hot and cold
tank washing, compressed air, and on liquefied natural gas
(LNG) tankers, product suction and discharge.
In this application the bellows have not only to be designed to
cater for thermal expansion of the pipe runs but also for any
additional movement due to hagging and sagging of ship
generally specified in terms of extension and compression for
an infinite cycle life under varying service conditions.
Also in this application, because of the effects of corrosion
precipitated by salt water spraying onto the outer surface of
the bellows, care should be taken in the selection of bellows
material.
12

Fig. 10. Bellows - valves seal

To order or get further details, call your local contact shown on rear cover or listed at www.jameswalker.biz

6.0 Special Applications

Rectangular Bellows (PK)


Rectangular bellows (PK) are not standardised in our data
sheet and therefore they are manufactured according to
customer specifications.
The biggest dimensions are limited only by transport
possibilities, however this problem can be solved by making
the rectangular bellows in sections and assembling at site.
Rectangular bellows are made of convolutions with a height
of 70 mm and thickness approximately 1 mm.

How to code a rectangular


expansion joint
PK = LL/LS/bV/P/x
LL - mean length of long side (inside length) (mm)
Ls - mean length of short side (inside length) (mm)
bV - number of convolutions
p - connection: LP - L - profile
CN - pipe ends
x - accessories: 0 - no accessories required
1 - accessories required
Example 12:
LL = 3000 mm
LS = 2000 mm
bV = 2
p = L profile
x = no accessories required

Fig. 11. Possible forms of convolution

PK 3000/2000/2/LP/0

Fig. 12.(a) Single mitre corner; (b) radius corner

One convolution can absorb a total axial movement of 15mm


with a 1000 cycles guarantee.
The most common type of rectangular expansion joint has a
single mitred corner. However, different forms are available,
including a radius corner with no welds at the corner.
Rectangular bellows are installed to absorb thermal
expansion and vibration in low pressure ducting systems.

Fig. 13. Longitudinal cross-section of rectangular bellows

To order or get further details, call your local contact13


shown on rear cover or listed at www.jameswalker.biz

13

6.0 Special Applications

1. Expansion joints for central heating


Type AS
James Walker Townson expansion joints represent a new
stage in the development of bellow devices to absorb
expansion in steam and hot water piping. They offer to a
very high degree a combination of economy, simple installation
and reliable service. By the use of high performance materials
and exclusive manufacturing techniques James Walker
Townson have produced a range of expansion joints which
are maintenance free and virtually as permanent as the piping
system in which they are installed.

Specification
Bellows: Made from ASTM A 240/A 240M UNS S32100(321)
stainless steel. Conservatively rated for a working pressure of 1
MPa (10 bar) at 300 C, and hydraulically tested to 1.5 MPa (15
bar).
Casing and other components of mild steel.
Inner sleeve: Attached at one end and guided at the other,
thus preventing off-set movement being transmitted to the
bellows full length sleeve for minimum internal friction.
Installation pin: Holds bellows at correct length for installation.
Removed after fitting, and after guides and anchors have
been installed.
End fittings: Welding ends, flanges or threaded unions.
Movement: Expansion joints allow axial movement of
30 mm.
Installation of expansion joints for central heating
Anchors: The pressure thrust acting on the bellows must be
absorbed by rigid anchors.

Fig. 14. Expansion joints for central heating

A number of features contribute to the reliability of these


expansion joints. One is the uniformity of the stainless steel
bellows, made under strict quality control supervision.
Another is the full length inner sleeve which directs pipe
movement squarely into the bellows, preventing offset
movement being applied to the bellows, thus avoiding
undue stresses. This inner sleeve also provides for a smooth
flow and reduces pressure drop to a minimum. A third is
the robust external casing which protects the bellows and
ensures that pipe movement is applied axially. This method
of construction allows them to be completely lagged without
interfering with the bellows action.
James Walker Townson expansion joints are available with a
choice of end fittings - either pipe ends, flanges or threaded
unions. Each individual expansion joint is hydraulically tested
to one-and-a-half times its rated working pressure before
despatch. For the actual installation it is simply necessary
to fit the expansion joint into the pipeline and then remove
an installation pin. This installation pin holds the expansion
joint at its optimum length for installation and also protects
the bellows from torsional damage installation.

14

Note: Anchors must be designed to withstand test pressure


being applied to the system. Main anchors should be located
at branches and locations at which either the size or direction
of the line changes. In addition, intermediate anchors should
be used to break up straight runs to limit expansion in each
section to 30 mm.
Guides: The expansion joint and attached piping must be
guided axially to limit any lateral movement which would
reduce the life of the bellows. Guides should be at least as
long as two pipe diameters with the clearance between pipe
and guide not more than 1,5 mm.
In locating guides it is recommended that the expansion
joint be located close to an anchor and that the first pipe
guide be located within a distance of two pipe diameters
from the expansion joint.
The distance between the first pipe guide and the second
must be no more than fourteen pipe diameters.

To order or get further details, call your local contact shown on rear cover or listed at www.jameswalker.biz

6.0 Special Applications

2. Max-comp expansion joints


Type MC

Installation
The unit is cold pulled to maximum length prior to dispatch by
means of the pre-tensioning bolts. When the unit is installed
by pre-insulated pipe manufactures these pre-tensioned
bolts may be left in position and they are designed to break
off when the pipeline is heated to operating temperature.
There is no danger to personnel as the broken bolts are
contained within the insulation.
The bolt breaking load must be considered in the anchor
design when the pre-tensioning bolts are left in position.
For recommendations for anchor designs, please contact
James Walker Townson. Where the pipeline is open and the
pretensioning bolts are not adequately covered, it is advisable
to remove them prior to commissioning the pipeline and
after the anchors and guides have been installed.

Fig. 15. Max-comp expansion joint

Recommended pipe alignment guide spacing for


standard steel pipes
User advantages
1. The unit is supplied with pipe ends prepared for welding.
2. A robust outer cover ensures that the convolutions are
fully protected against damage in transit or on site.
3. T
 he outer cover also acts as a guide tube in which a
guide ring welded to one pipe end is free to slide. This
inbuilt guide assembly prevents any lateral forces being
imposed on the convolutions.

If the installation temperature is higher than the minimum


anticipated line temperature it will be necessary to adjust the
installation length by means of the pre-tensioning bolts.

Guiding
All axial expansion joints should be adequately guided in
accordance with recommendations prior to pressure testing
the pipeline. On each side of the Max-Comp the pipe should
be provided with a guide at a max. distance from the MaxComp equal to 18 times the pipe diameter. Where MaxComp units are installed in pre-insulated pipelines guides,
other than those incorporated in the pipe system, are not
necessary. However it is essential to back-fill the pipe trench
prior to pressure testing the pipe line.

4. G
 uide pins are incorporated in the guide ring which move
in linear slots machined in the outer guide cover. These
pins act as stops and limit the travel of the expansion
joint both in compression and extension. Thus it is
impossible to disengage the telescopic sleeves due to
over extension of the unit during installation.
5. T
 wo Max-Comp expansion joints may be installed in a
straight length of pipe between two anchors without an
intermediate anchor between the units. The movement
stops ensure even allocation of total pipe movement
between the Max-Comp units.
6. T
 he guide pins also prevent torsion being applied to the
convolutions during installation on site.
Fig. 16. Correct guides scheme

7. T
 he guide pins are designed to retain the pressure end
load. In the event of an anchor failure the expansion joint
will simply extend to its maximum permitted movement
within the limit of the guide pin slots.

To order or get further details, call your local contact15


shown on rear cover or listed at www.jameswalker.biz

15

7.0 Material Selections

For the large majority of applications involving thin wall


bellows, stainless steel ASTM A 240/A 240M UNS S32100(321)
is used. It is only in exceptional circumstances that an
alternative material needs to be considered.
However, where exceptions do occur they must never be
overlooked, as the effects of both media and external
environmental conditions can cause a bellows unit to fail
prematurely in operation if the material is not sufficiently
resistant. The following notes refer to the most common service
conditions where care in the selection of bellows material
must be exercised.

Steam
For the majority of steam applications the use of 18/8 stainless
steel gives satisfactory service life. In some applications
Chlorides may be present in such quantity that there is risk
of failure of stainless steel bellows due to stress corrosion.
Similarly, in some high temperature steam services, where
conditions are highly alkaline, there may be risk of failure
due to Caustic stress corrosion. In these cases the use of
lncoloy 825 or other high Nickel alloy may be necessary.

Flue Gases
Where flue gases contain such constituents as Sulphur
Dioxide - for example, from boilers burning oil containing
Sulphur - problems can arise if the temperature falls bellow
the Sulphuric Acid dew point. Lagging should be used to
prevent this where possible. If there is any uncertainty on
this point it is preferable to use Alloy 825 (UNS N 08825).

Diesel Engine Exhaust Manifolds


Generally 18/9 Ti stainless steel is perfectly satisfactory, but
where oils have a high Sulphur content or where very high
temperatures are present, alternative materials should be
considered.

Hydrocarbon Lines
Stainless steel is satisfactory for many Hydrocarbon lines,
for some of the more arduous applications it is sometimes
necessary to use an appropriate high Nickel alloy such as Alloy
825 (UNS N 08825).

Marine Services
Stainless Steel (BS) EN 10088-2-1.4401 has been
shown to give satisfactory service in general marine use,
including pipelines carrying sea water (for example tank
washing aboard oil tankers), where pipework is exposed
to sea water spray, and in general where temperatures do
not exceed 80 C. However, under ambient conditions,
where for example crude oil or sea water remains static in
the convolutions for prolonged periods, Type 316 material
may sometimes fail. Also, where the pipework operates
at temperatures in excess of 80 C - for example steam
services - and where there is prolonged contact with sea water
either inside or outside the bellows, Alloy 825 (UNS N 08825)
can be used.

End Fittings
It is often the case that bellows manufactured from one material
are to be welded to an end fitting of another material.
Through years of experience we have developed welding
techniques that overcome this problem and supply joints that
will provide years of reliable service.

Crude Oil Lines


For pipelines carrying crude oil - for example, discharge and
suction lines to crude oil storage tanks - consideration must
be given to the Sulphur or seawater content in the oil. In many
cases, where the oil is reasonably pure, Type 316 stainless
steel will give satisfactory service, but if the above impurities
are present, Alloy 825 (UNS N 08825) provides better
resistance towards pitting corrosion and is to be preferred.

16

To order or get further details, call your local contact shown on rear cover or listed at www.jameswalker.biz

A Guide To Bellows Material Selection

AMERICAN STD:

GERMAN STD./B.S.

HRN

Manufacturing feasibility and availability

1. ASTM A 240/A 240M


UNS S 32100(321)

W. Nr. 1.4541/321 S31

.4572

Standard material for convolution and manufacture; adequate corrosion and mechanical properties
at ambient and elevated temperatures for over 90% of all bellows applications. Standard units held in
stock have convolutions in this grade of material.

2. ASTM A 240/A 240M


UNS S 31635(316Ti)

W. Nr. 1.4571/320S31

.4574

Improved corrosion resistance as compared to 321S31, especially with regard to pitting corrosion.
Specified where 321S31 is inadequate but where conditions are not sufficiently severe to require
the use of more expensive materials, such as high Nickel alloys. Typical uses include high Sulphur
crude oils, brackish waters, flue gases and numerous applications in chemical and petrochemical
processing.

3. ASTM A 240/A 240M


UNS S 30400(304)

W. N r. 14301/304S 1 1

.4580

Bellows can be supplied in this unstabilised grade where specially required but it is our normal
practice to offer 321S31 as a superior alternative material where this grade is requested.

4. ASTM A 240/A 240M


(310)

This grade is sometimes requested for special purposes. Because of difficulty in obtaining material
suitable for bellows manufacture it is our practice to offer lncoloy 800 as a superior alternative material
where necessary.

5. ASTM B 424
UNS N 08825

W. Nr. 2.4858

A very useful high Nickel alloy having good corrosion resistance towards a variety of media, excellent
resistance to Chloride and Caustic stress corrosion. Applications include steam service when
the highest degree of reliability is required, and cases where Type 316S11 stainless steel may be
inadequate, for example dewpoint conditions in flue gas service, static or contaminated sea water,
and sulphuric and phosphoric acids. James Walker Townson maintain a substantial stock of this alloy
for bellows manufacture.

6. ASTM B 409
UNS N 08810

W. Nr. 1.4876

Bellows can be supplied in this material when its good corrosion resistance and high temperature
properties are required to meet service conditions. The similar alloy Incoloy 800H can also be
supplied for special service conditions at high temperatures. Incoloy 800 is preferred to Type 310
Stainless Steel for bellows manufacture.

7. ASTM B 168
UNS N 06600

W. Nr. 2.4816

Bellow can be manufactured from this material when required. The alloy combines good general
corrosion resistance with virtual immunity to Chloride stress corrosion and also has good high
temperature strength and oxidation resistance. For high temperature service where corrosion
resistance is not a requirement. Nimonic 75 is often preferable because of its superior mechanical
properties.

8. ASTM B 127
UNS N 04400

W. Nr. 2.4360

This Nickel-Copper alloy finds limited use for bellows manufacture in some specialised applications;
for example, Chlorine service. However, the manufacture of small diameter bellows would be
uneconomic, and we advise that an alternative material should be used where the service conditions
permit.

9. ASTM B 335 B2
UNS N 10665

W. Nr. 2.4617

This Nickel-Molybdenum alloy possesses outstanding resistance to Hydrochloric Acid, and is also
resistant to Hydrogen Chloride gas and Sulphuric Acetic and Phosphoric acids. Bellows can be
supplied when required, subject to the availability of sheet material.

10. ASTM B 443


UNS N 06625

W. Nr. 2.4856

One of the more recent Nickel-Chrome Molybdenum alloys combining good high variety of corrosive
environments.

To order or get further details, call your local contact17


shown on rear cover or listed at www.jameswalker.biz

17

8.0 Quality Assurance

Quality assurance is a very important factor in expansion joint


production and is achieved through total project technology,
manufacture and test procedures.
Maintenance and quality assurance systems are in
accordance with the factorys quality assurance programme
based on ISO 9001: 2000.

Fig. 18. Fatigue test of expansion joint

Fig. 17. Lloyd's Register Inspection

1994 LRQA London approved programme and application


of Quality Assurance programme and issued ISO 9001
certificate.
To ensure conformity to these standards the following checks
are carried out:
- Internal audits (internal auditors have LR certificates),
- Review of the system is done every 6 months by LRQA
(London, Kln).

Destructive Testing

Fig. 19. Microstructure of material examination

Equipment for destructive testing in our lab includes


the following:
a) Fatigue test
b) Burst test
c) Examination of mechanical properties of material and
welds (tensile strength, elongation, impact, yield point)
d) Examination of chemical composition spectrophotometer
e) Metallographic microscope with equipment for
photography (x 800)
f) Lab examination of base materials, welds
g) Examination of spring rate

Fig. 20. Radiographic weld control

18

To order or get further details, call your local contact shown on rear cover or listed at www.jameswalker.biz

8.0 Quality Assurance

NDT Non Destructive Testing


Equipment for NDT includes the following:
a)
b)
c)
d)

Radiography
Penetrant examination
Ultrasonic examination
Magnetic particle testing

e) Hydraulic and pneumatic pressure testing

Fig. 21 Radiographic thin-wall pipe control

Fig. 24. Hydraulic testing

Type Approvals
Every 4th year K are examined in the presence of the
following authorities:

Fig. 22. Examination of chemical structure of material

-
-
-
-
-
-
-

Lloyds Register of Shipping London, Zagreb Office


Bureau Veritas Paris, Rijeka Office
Det Norske Veritas Pula Office
Croatian Register of Shipping Split
RWTV
ABS
RINA, Italy
As a result of these
examinations, K hold
many approval certificates
that help to ensure a
constant level of quality
product.
In addition to this,
customers are encouraged
to carry out their own
audits or system reviews.

Fig. 23. Examination of mechanical properties


Fig. 25. Approval certificates

To order or get further details, call your local contact19


shown on rear cover or listed at www.jameswalker.biz

19

9.0 Instruction for the Installation and


Inspection of Expansion Joints

Installation
The necessary steps for the installation of all expansion
joints should be pre-planned. The installers shall be made
aware of these steps. It is important that the joints are
installed at the correct lengths and should not be extended
or compressed to make-up deficiencies in pipe length, or
offset to accommodate piping which has not been properly
aligned. Any precompression or pre-extension of the joint
should not be neglected if this has been specified.
The most critical phases of the installation are as follows:
a) Care should be taken to prevent damage to the thin wall
bellows section, such as dents, scores, arc strikes and
weld spatter.
b) No movement of the joint due to pipe misalignment, for
example, shall be imposed which has not been anticipated.
If such movements are imposed, this can result in damage
to the bellows or other components. Specifically the fatigue life
can be substantially reduced, forces imposed on adjacent
equipment may exceed their design limits, internal sleeve
clearance may be adversely affected, and the pressure
capacity and stability of the bellows may be reduced.
c) Anchors, guide and pipe supports shall be installed in
strict accordance with the piping system drawings. Any
field variations may affect proper functioning of the joint
and must be brought to the attention of a competent
design authority.
d) The joint, if provided with internal sleeves, shall be installed
with the proper orientation with respect to flow direction.
e) Once the anchors or other fixed points are installed and
the piping is properly supported and guided, shipping
devices should normally be removed in order to allow the
joint to compensate for changes in ambient temperature
during the remainder of the construction phase.

Post Installation Inspection prior to


System Pressure Test
Careful inspection of the entire system shall be made with
particular emphasis on the following:
a) Are the anchors, guides and supports installed in
accordance with the system drawing?
b) Is the proper joint installed in the proper location?
c) Are the joints flow direction and pre-positioning correct?
d) Have all shipping devices been removed?
e) If the system has been designed for gas, and it is to be
tested with water, has provision been made for the support
of the additional dead weight load? Some of the water may
remain after test. If this is detrimental to the joint or the
system, this should be removed before commissioning.
f) Are all guides and supports free to permit pipe movement?
g) Has any joint been damaged during handling or installation?
h) Is any joint misaligned?
i) Are the bellows and other moveable parts of the joint, free
from foreign material?
20

Inspection During and Immediately After


System Pressure Tests.
WARNING: Extreme care must be taken while inspecting
any pressurised system or components. A visual inspection
of the system shall include checking the following:
a) Evidence of leakage or loss of pressure.
b) Distortion or yielding of anchors, joint hardware, bellows
element and other piping components.
c) Any unanticipated movement of the system due to
pressure.
d) Any evidence of instability (squirm) in the bellows.
e) The guides, joints and other moveable parts shall be
inspected for binding.
f) Any evidence of abnormality or damage shall be reviewed
and evaluated by a competent design authority.

Periodic Service Inspections


a) lmmediately after placing the system in operation, a visual
inspection shall be carried out to ensure that the thermal
expansion is being absorbed by the joints in the manner
for which they were designed.
b) The bellows shall be inspected for evidence of
unanticipated vibration.
c) A programme of periodic inspection shall be planned
and conducted throughout the operating life of the system.
These inspections shall include examination for evidence
of external corrosion, loosening of threaded fastenings
and deterioration of anchor guides and supports.
This inspection programme, without other information,
cannot give evidence of fatigue, stress corrosion or general
internal corrosion.

Systems Operation
A record should be maintained of change of system operating
conditions (such as pressure, temperature, cycling, etc.) and
piping modifications. Any such change shall be reviewed by
a competent design authority to determine its effect on the
performance of the joint, anchors, guides and pipework
supports.

To order or get further details, call your local contact shown on rear cover or listed at www.jameswalker.biz

10.0 How to order bellows

All bellows in the James Walker Townson Comflex range can be specified by quoting the following information in its coded form.
BELLOWS TYPE
The types of bellows
available are described
in the first section of this
Catalogue. For example,
if an axial bellows is
suitable and the working
pressure is 6 bar, then
the bellows type is
expressed as

NOMINAL BORE

TOTAL MOVEMENT

END FITTINGS

ACCESSORIES

The nominal bores available


are given in the first
column of each data sheet.
Assuming, for example, that
you are working in 300 mm
pipe, the second part of the
identification code would
read

Assuming, for example, that


the total movement is less
than 70 mm, the third part
of the code would read

The standard end fittings


available are shown in the
table bellow. If, for example,
you require end fittings to
EN 1092-1 PN6 then the
fourth part of the code
would read

Finally, the codes for shrouds


and sleeves are as follows
0 - no accessories required
1 - sleeves required
2 - shrouds required
3 - sleeves and shrouds
required
If, for example, no
accessories are required
the final part of the code
would read

AR6

300

70

The complete code would now be written as: AR6/300/70/L/0


Following the same procedure, a Double Hinge Unit for a
design pressure of 10 bars nominal diameter 800 mm for
100 mm ( 50 mm) total movement with ISO. weld ends
and with internal sleeves would be expressed thus:
HD 10 800 100 T 1 written as:
HD10/800/100/T/1

External shroud

EXTERNAL SHROUD

Internal sleeve

TYPE

DESCRIPTION

Flange
Flange
Flange

ASA 150
ASA 300
ASA 400

H
I
J

Flange
Flange
Flange
Flange
Flange

EN 1092-1 PN6
EN 1092-1 PN10
EN 1092-1 PN16
EN 1092-1 PN25
EN 1092-1 PN40

L
M
N
O
P

Pipe ends
Pipe ends
Pipe ends

ISO 6 and 10 bar


ISO 16 bar
ISO 25 bar

T
U
V

Loose flange -
F
If a loose flange end is required with an ASA 150 flange,
the code would be FH.

INTERNAL SLEEVE

Loose flange

LOOSE FLANGE

To order or get further details, call your local contact21


shown on rear cover or listed at www.jameswalker.biz

21

AXIAL BELLOWS
Design pressure
Design temperature
AXIAL
BELLOWS
Test
pressure
Design pressure
Design temperature
Test pressure

AR
AR

FREE LENGHT O/L


PIPE O/D BELLOWS O/D EFFECTIVE AREA SPRING RATE
2

total
flange
weld end
N/mm
mm
mm
cm
mm
mm
mm
mm
MOVEMENT
FREE
NOMINAL
25
50
185 LENGHT
280O/L
85
PIPE
O/D BELLOWS
300
323,9
377 O/D EFFECTIVE
967 AREA SPRING RATE
DIAMETER
50
100
230
355end
37
2

total
flange
weld
N/mm
mm
mm
cm
mm
25
50
190
285
93
mm
mm
mm
mm
350
355,8
418
1171
50
100
235
360
47
25
50
185
280
85
300
323,9
377
967
25
50
190
285
106
50
100
230
355
37
400
406,5
469
1498
50
100
235
360
53
25
50
190
285
93
350
355,8
418
1171
140
30
60
230
300
50
100
235
360
47
450
455
533
1919
70
60
120
285
395
25
50
190
285
106
400
406,5
469
1498
30
60
230
300
155
50
100
235
360
53
500
510
583
2332
60
120
285
395
78
140
30
60
230
300
450
455
533
1919
30
60
230
300
171
70
60
120
285
395
550
560
637
2814
60
120
285
395
86
30
60
230
300
155
500
510
583
2332
30
60
230
300
185
60
120
285
395
78
600
610
685
3281
93
60
120
285
395
30
60
230
300
171
550
560
637
2814
30
60
230
300
194
60
120
285
395
86
650
660
714
3580
60
120
285
395
97
30
60
230
300
185
600
610
685
3281
35
70
230
300
258
60
120
285
395
93
700
710
812
4551
70
140
285
395
129
30
60
230
300
194
650
660
714
3580
276
35
70
230
300
60
120
285
395
97
760
863
5177
750
138
70
140
285
395
35
70
230
300
258
700
710
812
4551
35
70
230
300
294
70
140
285
395
129
800
815
914
5844
70
140
285
395
147
276
35
70
230
300
750
760
863
5177
35
70
230
300
310
138
70
140
285
395
850
865
962
6514
70
140
285
395
155
35
70
230
300
294
800
815
914
5844
35
70
230
300
332
70
140
285
395
147
900
915
1015
7297
70
140
285
395
165
35
70
230
300
310
850
865
962
6514
35
70
230
300
344
70
140
285
395
155
950
965
1069
8131
70
140
285
395
172
35
70
230
300
332
900
915
1015
7297
35
70
230
300
374
70
140
285
395
165
1000
1015
1116
8909
70
140
285
395
187
35
70
230
300
344
950
965
1069
8131
35
70
230
300
390
70
140
285
395
172
1050
1065
1167
9780
70
140
285
395
195
35
70
230
300
374
1000
1015
1116
8909
35
70
230
300
406
70
140
285
395
187
1100
1120
1218
10692
70
140
285
395
203
35
70
230
300
390
1050
1065
1167
9780
35
70
230
300
410
70
140
285
395
195
1150
1170
1249
11261
70
140
285
395
205
35
70
230
300
406
1100
1120
1218
10692
35
70
230
300
437
70
140
285
395
203
1200
1220
1320
12637
70
140
285
395
219
35
70
230
300
410
1170
1249
11261
Note:1150
For unit sizes70or operating
outside
140 conditions
285
395 of the range specified above, please refer to manufacturer!
205
35
70
230
300
437
1200
1220
1320
12637
70
140
285
395
219
NOMINAL
DIAMETER
mm

MOVEMENT

1 bar
300 C
1.5 bar
1 bar
300 C
1.5 bar

AR 1Type
Comflex

Note: For unit sizes or operating conditions outside of the range specified above, please refer to manufacturer!

11
MASS
kg
10
MASS
11
kg
11
12
10
12
11
14
11
17
12
20
12
19
14
22
17
21
20
25
19
23
22
27
21
25
25
30
23
30
27
35
25
30
30
35
30
35
35
40
30
35
35
40
35
35
40
45
35
40
40
45
35
40
45
50
40
40
45
50
40
45
50
55
40
45
50
55
45
50
55
60
45
55
50
60

Note: For unit sizes or operating conditions outside of the range specified above, please refer to James Walker Townson.

22

To order or get further details, call your local contact shown on rear cover or listed at www.jameswalker.biz

AXIAL BELLOWS
Design pressure
3.5 bar
Design temperature
300 C
Test pressure
5.25 bar
AXIAL BELLOWS
Design pressure
3.5 bar
Design
temperature
300 C
NOMINAL
MOVEMENT FREE LENGTH O/L
Test
pressure
5.25
bar weld end
DIAMETER

total
flange
mm

300
NOMINAL
350
DIAMETER
mm
400
300
450
350
500
400
600
450
700
500
750
600
800
700
900
750
1000
800
1050
900
1100
1000
1200
1050
1100
1200

mm
mm
25
50
50
100
MOVEMENT
25
50

total
50
100
mm
mm
25
50
50
100
25
50
25
50
50
100
50
100
25
50
25
50
50
100
50
100
25
50
25
50
50
100
50
100
25
50
25
50
50
100
50
100
25
50
25
50
50
100
50
100
25
50
25
50
50
100
50
100
25
50
25
50
50
100
50
100
25
50
30
60
50
100
60
120
25
50
30
60
50
100
60
120
25
50
30
60
50
100
60
120
30
60
30
60
60
120
60
120
30
60
60
120
30
60
60
120
30
60
60
120

mm
mm
190
286
250
362
FREE
222 LENGTH
305O/L
flange
weld
end
318
400
mm
mm
230
305
330
400
190
286
230
305
250
362
330
400
222
305
230
350
318
400
330
445
230
305
240
350
330
400
336
445
230
305
250
350
330
400
344
445
230
350
260
350
330
445
355
445
240
350
260
350
336
445
355
445
250
350
285
350
344
445
380
445
260
350
285
360
355
445
380
470
260
350
300
360
355
445
394
470
285
350
300
360
380
445
394
470
285
360
310
360
380
470
406
470
300
360
394
470
300
360
394
470
310
360
406
470

AR 3.5
Type
Comflex
AR

AR
PIPE O/D
mm

BELLOWS O/D
mm

EFFECTIVE AREA
2
cm

323,9

377

967

PIPE
O/D
355,6
mm

BELLOWS
418 O/D
mm

EFFECTIVE
AREA
1171
2
cm

1120

1220

10697

1220

1321

12637

406,4
323,9
457.2
355,6
508
406,4
609,2
457.2
711,2
508
762
609,2
812,8
711,2
914,4
762
1016
812,8
1065
914,4
1120
1016
1220
1065

469
377
533
418
584
469
685
533
813
584
864
685
915
813
1016
864
1118
915
1169
1016
1220
1118
1321
1169

1498
967
1919
1171
2332
1498
3281
1919
4552
2332
5178
3281
5845
4552
7300
5178
8921
5845
9787
7300
10697
8921
12637
9787

3.5

3.5

SPRING RATE
N/mm

MASS
kg

148
74
167RATE
SPRING
84
N/mm
190
95
148
323
74
162
167
358
84
179
190
428
95
214
323
675
162
214
358
722
179
361
428
769
214
385
675
863
214
432
722
740
361
410
769
785
385
435
863
823
432
456
740
910
410
497
785
435
823
456
910
497

18
21
23
MASS
27
kg
30
32
18
34
21
39
23
39
27
43
30
50
32
57
34
59
39
68
39
64
43
77
50
71
57
82
59
80
68
93
64
91
77
105
71
96
82
109
80
100
93
116
91
112
105
130
96
109
100
116
112
130

Note: For unit sizes or operating conditions outside of the range specified above, please refer to James Walker Townson.

To order or get further details, call your local contact23


shown on rear cover or listed at www.jameswalker.biz

23

AXIAL BELLOWS
Design
pressure
AXIAL
BELLOWS
Design
temperature
Design
pressure
Test
pressure
Design
temperature
Test pressure

24

6 bar
3006 C
bar
9 bar
C
300

AR 6Type
Comflex

AR
6
AR
6

9 bar

NOMINAL
MOVEMENT FREE LENGTH O/L
PIPE O/D BELLOWS O/D EFFECTIVE AREA SPRING RATE MASS
DIAMETER
2
NOMINAL
FREE LENGTH
O/L
MOVEMENT
total
flange
weld end
N/mm
kg
mmO/D BELLOWS
mm O/D EFFECTIVE
cm AREA SPRING
RATE MASS
PIPE
mm
DIAMETER
2
mm
mm
mmend
mm
total
flange
weld
N/mm
kg
mm
mm
cm
mm
mm
mm
mm
19mm 38
145
200
80
1
40
48,3
59
22
145
200
8046
1 1
3019
6038
210
265
40
48,3
59
22
210
265
4649
1 1
2030
4060
170
235
50
60,3
80
38
170
235
4933
1 2
3020
6040
225
290
50
60,3
80
38
30
225
290
3358
2 2
22,5
4560
180
240
65
76,1
95
57
22,5 7045
180
240
5842
2 3
35
225
290
65
76,1
95
57
225
290
42
3
1535
3070
180
245
123
3
180
245
123
3
80
3015
6030
200
265
88,9
115
78
57
3
80
30
60
200
265
88,9
115
78
57
3
110
370
31
4
55
300
110
370
31
4
55
300
17,5
185
245
161
17,5 3535
185
245
161
4 4
100
3030
6060
205
265
114,3
140
127
100
205
265
114,3
140
127
7070
4 4
5555 110
305
370
110
305
370
3838
5 5
2020
4040
200
270
239
200
270
239
5 5
125
3030
6060
225
295
139,7
170
190
109
125
225
295
139,7
170
190
109
6 6
5555 110
340
410
110
340
410
5757
7 7
2020
4040
200
270
289
200
270
289
7 7
150
168,3
200
264
225
295
130
8 8
150
168,3
200
264
3030
6060
225
295
130
110
340
410
7171
9 9
5555 110
340
410
220
295
448
9 9
2020
4040
220
295
448
30
60
235
305
186
1010
30
60
235
305
186
175
193,7
235
356
175
193,7
235
356
110
335
410
103
1313
5555 110
335
410
103
110
1020
915
220
5252
3535
110
1020
915
220
225
295
507
1212
2020
4040
225
295
507
30
60
240
305
209
13
30
60
240
305
209
13
200
219,1
260
446
60
120
365
435
105
16
200
219,1
260
446
60120 120
365
435
105
16
240
1110
915
53
46
12020 240
1110
915
53
40
295
567
1446
2030
4060
295
567
305
233
1514
225
244,5
285
547
3060
60
305
233
120
435
117
1815
225
244,5
285
547
60120 120
435
117
240
975
59
5218
12020 240
975
59
40
235
295
635
1652
2030
4060
235
295
635
250
305
260
1716
250
273
315
675
120
390
445
124
2217
3060
60
250
305
260
250
273
315
675
240
1145
1020
62
6122
60120 120
390
445
124
70
265
345
336
2461
62
12035 240
1145
1020
300
323,9
380
967
62,5 70
125
385
465
180
2924
35
265
345
336
1055
90
8929
125 125
250
1180
300
323,9
380
967
62,5
385
465
180
70
250
330
261
2589
1055
90
12535 250
1180
350
62,5 70
125
355
435
355,6
420
1175
142
3225
35
250
330
261
125
250
1130
1005
71
93
350
62,5
125
355
435
355,6
420
1175
142
32
35
70
255
330
296
27
125
250
1130
1005
71
93
400
62,5
125
360
435
406,4
475
1503
162
35
35125 70
255
330
296
250
1135
1005
81
10527
400
62,5
360
435
406,4
475
1503
162
35 125
70
380
478
4135
12575 250
1005
81
450
150 1135
535
457,2
535
1927
217
47105
35150 70
380
478
300
1185
109
14541
450
7535 150
535
457,2
535
1927
217
70
265
380
529
4547
15075 300
1185
109
500
150
420
535
508
585
2341
241
59145
265
380
529
35150 70
1190
121
16045
300
1325
500
7535 150
420
535
508
585
2341
241
70
265
380
631
5559
600
609,6
690
3291
150 1325
420
535
287
75160
1190
121
15075 300
300
1355
1190
144
19555
35150 70
265
380
631
70
265
380
733
8275
600
609,6
690
3291
7535 150
420
535
287
700
711,2
790
4404
150 1355
420
535
333
91195
15075 300
1190
144
380
784
8682
3535
7070
265
380
733
750
762
840
5020
700
711,2
790
4404
150
535
357
10891
7575 150
420
535
333
265
380
835
90
3535
7070
380
784
86
800
812,8
890
5678
750
762
840
5020
75
150
420
535
380
115
75
150
535
357
108
35
70
265
380
937
105
900
914,4
995
7114
3575
70
265
380
835
150
420
535
426
13090
800
812,8
890
5678
7535 150
420
535
380
115
70
265
380
1039
115
1000
1016
1095
8713
3575
70
265
380
937
105
150
420
535
473
145
900
914,4
995
7114
7535 150
420
535
426
130
70
380
1091
120
1050
1065
1145
9573
70
265
380
1039
115
3575
150
535
496
150
1000
1016
1095
8713
473
145
7535 150
420
535
70
380
1142
125
1100
1120
1195
10474
3575
70
380
1091
120
150
535
520
160
1050
1065
1145
9573
7535 150
535
496
150
70
310
380
1244
135
1200
1220
1300
12397
150
460
535
560
170
3575
70
380
1142
125
1100
1120
1195
10474
75
150
520
160
Note: For unit sizes
or operating
conditions535
outside of the range specified above, please refer to James Walker
Townson.
35
70
310
380
1244
135
1200
1220
1300
12397
75
150
460
535
560
170

To order or get further details, call your local contact shown on rear cover or listed at www.jameswalker.biz

AXIAL BELLOWS
Design pressure
Design
temperature
AXIAL
BELLOWS
TestDesign
pressure
pressure

Design temperature

10 bar
300 C
1610
bar
bar

AR 10
Comflex
Type

AR
AR 1010

300 C

NOMINAL
MOVEMENT FREE
LENGTH O/L
Test pressure
16 bar
PIPE O/D BELLOWS O/D EFFECTIVE AREA SPRING RATE MASS
DIAMETER
2

total
flange
weld end
N/mm
kg
mm
mm
cm
mm
mm
mm
mm O/L
NOMINAL mmMOVEMENT
FREE LENGTH
PIPE O/D BELLOWS O/D EFFECTIVE AREA SPRING RATE MASS
DIAMETER 19 38total 150
2
200 end
flange
weld
N/mm80
kg 1
mm
mm
cm22
40 mm
48,3
59
mm
mm
30 mm 60mm 215
265
46
1
20 19 40 38 185
240
2
150
200
80 68
1
50 40
60,3
80
48,3
59
2239
30 30 60 60 250
300
2
215
265
46 43
1
20 45 40 190
185
240
68 79
2
22,5
245
2
60,3
80
3958
65 50
76,1
95
250
300
43 54
2
35 30 70 60 250
300
3
190
245
79 123
2
12,522,5 25 45 195
245
3
65
76,1
95
58
250
300
54 83
3
80
25 35 50 70 215
265
88,9
115
79
3
12,5
25
195
245
123
3
110
385
42
4
55
335
80
215
265
88,9
115
79
83
3
15 25 30 50 200
245
161
4
110
385
42
4
55
335
100
114,3
140
127
30
60
235
265
92
5
15
30
200
245
161
4
55 30 11060 335
385
54
6
100
114,3
140
127
235
265
92
5
270
6
15 55 30110 215
335
385
54 239
6
125
30 15 60 30 240
295
139,7
175
192
7
215
270
239161
6
430
55 30 11060 375
125
240
295
139,7
175
192
161 82
7 10
15 55 30110 215
270
375
430
82 289
10 8
150
30 15 60 30 240
295
168,3
205
266
9
215
270
289193
8
150
240
295
168,3
205
266
193 97
9 11
55 30 11060 375
430
375
430
97 448
11 12
15 55 30110 235
295
235
295
448260
12 12
320
30 15 60 30 260
175
193,7
235
358
320
260163
12 15
260
55 30 11060 345
400
175
193,7
235
358
345
400
163 82
15 41
110 55 220110 1025
900
1025
900
82
41
15 110 30220 240
295
507
14
15
30
240
295
507
14
30
293
60
265
320
14
30
60
265
320
293
14
200
219,1
260
447
200
219,1
260
447
55 55 120120 360
172
415
18
360
415
172
18
110110 220220 1045
920
1045
920
86 86
50 50
15 15 30 30
295
295
567567
16 16
30 30 60 60
320
320
326326
17 17
225 225
244,5
285
549
244,5
285
549
60 60 120120
440
440
172172
22 22
120120 240240
1015
1015
86 86
60 60
250
295
635635
18 18
15 15 30 30 250
295
275
320
363363
19 19
30 30 60 60 275
320
273
315
677
250 250
273
315
677
415
455
182182
26 26
60 60 120120 415
455
1180
1040
91 91
68 68
120120 240240 1180
1040
285
350
461461
27 27
350
35 35 70 70 285
400
465
323,9
385
967
263263
34 34
300 300
62,562,5 125125 400
465
323,9
385
967
1060
132
100
1200
1060
132
100
125125 250250 1200
35
70
270
340
362
29
35 62,5 70125 270
340
362
29
350
385
450
355,6
425
1181
198
39
350
62,5125 125250 385
450
355,6
425
1181
1145
1005
99 198
105 39
125 35 25070 1145
1005
280
340
412 99
33 105
35 62,5 70125 280
340
400
390
450
406,4
475
1510
225412
45 33
400
62,5125 125250 390
450
406,4
475
1510
1150
1005
113225
120 45
125 35 25070 1150
1005
390
670113
47 120
450
457,2
540
1934
35 75 70150
390
555
305670
65 47
1225
153305
180 65
450
457,2
540
1934
75 150 150300
555
290
390
741153
52 180
150 35 30070
1225
500
450
555
508
595
2349
337741
75 52
35 75 70150 290
390
1220
169337
195 75
1380
500
75 150 150300 450
555
508
595
2349
300
390
881169
80 195
1220
150 35 30070 1380
600
75
150
465
555
609,6
695
3301
401
90
35
70
300
390
881
80
150
300
1380
1220
202
240
600
75
150
465
555
609,6
695
3301
401
90
35
70
300
390
1022
93
700
711,2
795
4415
150 75 300150 1380
1220
202
240
465
555
465
120
35 35 70 70 300
390
1022
390
1092
95 93
700 750
711,2
795
4415
762
850
5032
75 75 150150 465
555
555
497465
125 120
35 35 70 70
390
1092
315
390
1163
100 95
750 800
762
850
5032
812,8
900
5690
75 75 150150
555
485
555
529497
135 125
35 35 70 70 315
390
1163
325
390
1304
115 100
800 900
812,8
900
5690
914,4
1000
7128
490
555
593529
150 135
75 75 150150 485
555
35 70 70 325
325
390
1445
125 115
35
390
1304
1016
1100
8728
900 1000
914,4
1000
7128
490
555
657593
170 150
75 75 150150 490
555
390
1515
130 125
35 35 70 70 325
390
1445
1050
1065
1150
9589
1000
1016
1100
8728
555
689657
180 170
75 75 150150 490
555
35 70 70
390
1586
140 130
35
390
1515
1120
1205
10491
10501100
1065
1150
9589
75
150
555
721
190
75
150
555
689
180
35
70
390
1728
155
1200
1220
1305
12415
35 75 70150
390
1586
555
786
205 140
1100
1120
1205
10491
75
150
555
721
190
For unit
sizes
operating conditions
outside
of the
specified
above, please
referplease
to manufacturer!
Note: Note:
For unit
sizes
operating
conditions
outside
ofrange
the range
specified
above,
refer to James Walker
35or or
70
390
1728 Townson.
155
1200
1220
1305
12415
75
150
555
786
205
Note: For unit sizes or operating conditions outside of the range specified above, please refer to manufacturer!

To order or get further details, call your local contact25


shown on rear cover or listed at www.jameswalker.biz

25

AXIAL BELLOWS
Design pressure
Design
AXIALtemperature
BELLOWS
Test
pressure
Design
pressure
Design temperature
NOMINAL
Test
pressureMOVEMENT
DIAMETER
mm
NOMINAL
DIAMETER
40
mm
50
40
65
50
65
80
80
100
100
125
125
150
150
175
175
200
200
225
225
250
250

300

300

350
350

400
400

450

450

500
500
600
600

700
700
750
750
800
800
900
900
1000
1000
1050
1050

1100
1100

1200
1200

total
mm
mm
MOVEMENT
38
19
total
30
60
mm
mm
20
40
19
38
30
60
30
60
22,5
45
20
40
30
60
30
60
15
30
22,5
45
25
50
30
60
100
50
15
30
15
30
25
50
30
60
100
50
55
110
15
30
30
15
30
60
30
60
55
110
55
110
30
15
15
30
30
60
30
60
55
110
55
110
15
30
30
60
15
30
55
110
30
60
15
30
55
110
30
60
15
30
55
110
30
60
15
30
55
110
30
60
15
30
55
110
30
60
15
30
55
110
30
60
15
30
55
110
30
60
15
30
55
110
30
60
35
70
55
110
62,5
125
35
70
125
250
62,5
125
35
70
125
250
62,5
125
35
70
125
250
62,5
125
35
70
125
250
62,5
125
35
70
125
62,5 250
125
35
70
125
250
62,5
125
35
70
125
62,5 250
125
35
70
125
250
62,5
125
35
70
125
62,5 250
125
35
70
125
250
62,5
125
35
70
125
62,5 250
125
35
70
125
250
70
140
35
70
70
140
35
70
70
140
35
70
70
140
35
70
35
70
70
140
70
140
35
70
35
70
70
140
70
140
35
70
35
70
70
140
70
140
35
70
35
70
70
140
70
140
35
70
35
70
70
140
70
140
35
70
35
70
70
140
70
140

16 bar
300 C
25
16 bar
bar
300 C
FREE
25
barLENGTH O/L
flange
weld end
mm LENGTH
mmO/L
FREE
160
210
flange
weld
end
230
280
mm
mm
180
230
160
210
250
300
230
280
190
240
180
230
265
315
250
300
195
245
190
240
220
275
265
315
405
350
195
245
200
245
220
275
225
275
405
350
355
405
200
245
215
270
225
275
260
315
355
405
395
450
215
270
215
270
260
315
260
315
395
450
395
450
215
270
260
315
235
295
395
450
270
330
235
295
400
460
270
330
240
295
400
460
275
330
240
295
405
460
275
330
295
405
460
330
295
460
330
255
295
460
290
330
255
295
420
460
290
330
385
335
420
460
475
525
385
335
1340
1180
475
525
350
390
1340
1180
465
505
350
390
1310
1145
465
505
355
390
1310
1145
475
505
355
390
1315
1145
475
505
430
1315
1145
545
430
1130
545
355
430
1130
475
545
355
430
1130
1315
475
545
365
430
1130
1315
480
545
365
430
1325
1130
480
545
375
430
1325
1130
520
575
375
430
520
575
430
575
430
575
385
430
385
430
535
575
535
575
395
430
395
430
545
575
545
575
415
430
415
430
560
575
560
575
430
430
575
575
430
430
575
575
435
430
435
430
580
575
580
575

AR 16
Comflex
Type

AR
AR 1616
PIPE O/D
mm

BELLOWS O/D
mm

PIPE O/D
48,3
mm

BELLOWS O/D
60
mm

60,3
48,3

85
60

39
23

76,1
60,3

100
85

3957

76,1
88,9

100
115

5779

88,9
114,3

115
145

79
129

114,3
139,7

145
180

129
193

139,7
168,3

180
205

193
268

168,3
193,7

205
240

268
360

193,7
219,1

240
265

360
450

219,1
244,5

265
290

450
552

244,5

290

552

273

315

680

323,9

385

980

273

323,9
355,6
355,6

406,4
406,4

457,2

315

385
430

430

480
480

545

EFFECTIVE AREA
2
cm
EFFECTIVE AREA
2
cm23

680

980

1191
1191

1520
1520

1943

457,2

545

1943

508
508

595
595

2358
2358

609,6
609,6

700
700

3312
3312

1205
1205

10509
10509

711,2
711,2
762
762
812,8
812,8
914,4
914,4
1016
1016
1065
1065

800
800
850
850
900
900
1005
1005
1105
1105
1155
1155

1220
1220

1310
1310

1120
1120

4427
4427
5045
5045
5704
5704
7144
7144
8745
8745
9607
9607

12435
12435

SPRING RATE
N/mm
SPRING109
RATE
N/mm
64

79
109
48
64
132
79
4878
123
132
78140
12370
161
140
70213
107
161
239
213
185
107
101
239
289
185
219
101
120
289
219
448
120
320
448
178
320
507
178
358
507
199
358
563
199
398
563
221
398
635
221
443
635
246
443
506
246
426
506
213
426
535
213
438
535
219
438
607
219
495
607
248
495
695
248
417
695
209
417
766
209
460
766
230
460
909
230
545
909
273
545
1052
273
574
1052
574
1124
613
1124
613
1195
1195
652
652
1339
1339
730
730
1482
1482
805
805
1554
1554
848
848
1626
1626
887
887
1770
1770
966
966

MASS
kg
MASS
1
kg 2

2
1
3
2
2 3
3 4
3 4
4 5
4 6
5 5
6 6
5 8
6 7
8 10
7 13
1010
1313
1017
1314
1718
1424
1816
2421
1626
2118
2623
1830
2320
3025
2033
2539
3348
39130
48
48
130
50
48
140
50
14055
57
55
160
57
16066
6684
84200
20073
7393
93225
22589
89114
270
114
104
270
139
104
139
111
148
111
148
118
118
159
159
134
134
177
177
147
147
198
198
156
156
207
207
164
164
218
218
177
177
239
239

Note: For unit sizes or operating conditions outside of the range specified above, please refer to James Walker Townson.
26

To order or get further details, call your local contact shown on rear cover or listed at www.jameswalker.biz

AXIAL BELLOWS
Design pressure
25 bar
Design temperature
300 C
Test
pressure
37,5 bar
AXIAL
BELLOWS
Design pressure
25 bar
Design temperature
300 C
NOMINAL
FREE
Test
pressureMOVEMENT37,5
barLENGTH O/L
DIAMETER
mm

40
NOMINAL
DIAMETER
50
mm
40
65
50
80
65
100
80
125
100
150
125
175
150
200
175
225
200
250
225
300
250
350
300
400
350
450
400
500
450
600
500
700
600
750
700
800
750
800

total
mm
mm
10
20
MOVEMENT
20
40

total
12,5
25
mm
mm
24
48
10
20
12,5
25
20
40
24
48
12,5
25
15
30
24
48
30
60
12,5
25
15
30
24
48
30
60
15
30
22,5
45
30
60
45
90
15
30
22,5
45
30
60
45
90
22,5
45
45
90
22,5
45
45
90
22,5
45
45
90
22,5
45
45
90
22,5
45
30
60
45
90
40
80
22,5
45
80
160
45
90
30
60
30
60
45
90
40
80
90
180
80
160
30
60
30
60
45
90
45
90
90
180
90
180
30
60
30
60
45
90
45
90
90
180
90
180
30
60
30
60
45
90
45
90
90
180
90
180
30
60
30
60
45
90
45
90
90
180
90
180
30
60
30
60
45
90
45
90
30
60
90
180
45
90
30
60
45
90
30
60
45
90
30
60
45
90

flange
weld end
mm
mm
150
190
FREE
215 LENGTH
255O/L
flange
weld
end
175
220
mm
mm
255
300
150
190
190
225
215
255
265
300
175
220
220
255
255
300
330
370
190
225
235
255
265
300
345
370
220
255
280
310
330
370
430
460
235
255
290
310
345
370
440
460
280
310
290
320
430
460
445
470
290
310
300
320
440
460
455
470
290
320
445
470
300
320
320
455
470
470
320
370
390
470
425
445
320
320
1115
925
470
470
375
380
370
390
450
455
425
445
1175
970
1115
925
395
380
375
380
475
455
450
455
1195
970
1175
970
430
395
380
505
475
455
985
1195
970
430
500
430
505
1265
505
985
985
425
430
430
500
505
500
505
1265
985
1265
985
445
450
425
430
535
535
500
505
450
1265
985
535
445
450
465
535
535
550
450
535
465
450
550
535

AR 25
Comflex
Type
AR 25
25
AR
PIPE O/D
mm

BELLOWS O/D
mm

EFFECTIVE AREA
2
cm

48,3
PIPE O/D
mm
60,3

60
BELLOWS O/D
mm
80

23
EFFECTIVE AREA
2
cm
38

48,3
76,1

60
95

23
58

60,3
88,9

80
115

38
80

76,1
114,3

95
140

58
128

88,9
139,7

115
175

80
192

114,3
168,3

140
205

128
267

139,7
193,7

175
240

192
360

168,3
219,1

205
265

267
450

193,7
244,5

240
290

360
552

219,1
273

265
315

450
680

244,5
323,9

290
385

552
979

273

315

680

355,6
323,9

430
385

1191
979

406,4
355,6

480
430

1521
1191

457,2
406,4

535
480

1891
1521

508
457,2

585
535

2302
1891

609,6
508

685
585

3245
2302

711,2

800

4427

609,6
762

685
850

3245
5045

711,2
812,8

800
900

4427
5704

762

850

5045

812,8

900

5704

SPRING RATE
N/mm

MASS
kg

135
68 RATE
SPRING
137
N/mm
69
135
158
68
86
137
187
69
94
158
236
86
118
187
254
94
127
236
305
118
153
254
484
127
242
305
545
153
273
484
603
242
302
545
673
273
337
603
724
302
557
673
279
337
750
724
525
557
263
279
850
750
595
525
298
263
950
850
665
595
333
298
1050
950
735
665
368
333
1250
1050
875
735
438
368
1618
1250
1123
875
1731
438
1212
1618
1844
1123
1291
1731
1212
1844
1291

1
2
MASS
2
kg
3
1
3
2
4
2
4
3
5
3
6
4
7
4
9
5
13
6
13
7
17
9
19
13
25
13
21
17
27
19
23
25
31
21
25
27
34
23
28
31
48
25
120
34
54
28
60
48
145
120
53
54
70
60
170
145
65
53
78
70
205
170
73
65
85
78
235
205
90
73
105
85
315
235
100
90
130
105
120
315
140
100
125
130
150
120
140
125
150

Note: For unit sizes or operating conditions outside of the range specified above, please refer to James Walker Townson.

To order or get further details, call your local contact27


shown on rear cover or listed at www.jameswalker.biz

27

AXIAL BELLOWS
Design pressure
Design temperature
AXIAL BELLOWS
Test pressure
Design pressure
Design temperature
Test pressure
NOMINAL
DIAMETER
mm
NOMINAL
50
DIAMETER
mm
65
50
80
65
100
80
125
100
150
125
175
150
200
175
225
200
250
225
300
250
350
300
400
350
450
400
500
450
600
500
600

MOVEMENT

total
mm
mm
MOVEMENT
6,25
12,5

12,5
25
total
mm
6,25
12,5
mm
12,5
25
6,25
12,5
10
20
12,5
25
20
40
6,25
12,5
10
20
12,5
25
20
40
10
20
15
30
20
40
30
60
10
20
15
30
20
40
30
60
15
30
20
40
30
60
40
80
15
30
20
40
30
60
40
80
20
40
20
40
40
80
40
80
20
40
20
40
40
80
40
80
20
40
22,5
45
40
80
45
90
20
40
25
50
40
80
50
100
22,5
45
50
25
45
90
50
100
25
50
30
60
50
100
60
120
25
50
30
60
50
100
60
120
30
60
60
30
60
120
60
120
30
60
60
120
30
60
60
120

40 bar
300 C
60 bar
40 bar
300 C
60 bar

FREE LENGTH O/L


flange
weld end
mm
mm
FREE
155 LENGTH
180O/L
475
375
flange
weld
end
mm
mm
165
180
490
380
155
180
195
230
475
375
590
470
165
180
210
230
490
380
615
485
195
230
250
285
590
470
745
605
210
230
265
285
615
485
765
610
250
285
320
335
745
605
930
760
265
285
335
335
765
610
970
785
320
335
335
930
760
805
335
335
370
335
970
785
1040
825
335
405
380
805
1175
940
370
335
460
415
1040
825
1310
1055
405
380
480
415
1175
940
1355
1085
460
415
495
1310
1055
1220
480
415
520
495
1355
1085
1560
1225
495
495
1220
1250
520
495
1560
1225
495
1250

AR 40
Comflex
Type
AR
AR

40
40

PIPE O/D
mm

BELLOWS O/D
mm

EFFECTIVE AREA
2
cm

SPRING RATE
N/mm

MASS
kg

PIPE
O/D
60,3
mm

BELLOWS
75 O/D
mm

EFFECTIVE
362 AREA
cm

609,6

685

3245

240RATE
SPRING
120
N/mm
280
140
240
317
120
159
280
421
140
211
317
450
159
225
421
543
211
272
450
594
225
297
543
670
272
335
594
742
297
371
670
829
335
415
742
1282
371
641
829
1093
415
545
1282
1249
641
625
1093
1193
545
597
1249
1323
625
662
1193
1582
597
791
1323
662
1582
791

2
MASS
5
kg
3
7
2
4
5
11
3
5
7
14
4
9
11
24
5
12
14
31
9
19
24
52
12
21
31
60
19
23
52
64
21
26
60
73
23
40
64
115
26
48
73
145
40
60
115
175
48
100
145
270
60
115
175
320
100
155
270
425
115
320
155
425

76,1
60,3
88,9
76,1
114,3
88,9
139,7
114,3
168,3
139,7
193,7
168,3
219,1
193,7
244,5
219,1
273
244,5
323,9
273
355,6
323,9
406,4
355,6
457,2
406,4
508
457,2
609,6
508

90
75
110
90
135
110
170
135
195
170
230
195
255
230
280
255
310
280
375
310
415
375
465
415
535
465
585
535
685
585

55
36
72
55
121
72
184
121
257
184
349
257
437
349
539
437
665
539
943
665
1140
943
1464
1140
1891
1464
2302
1891
3245
2302

Note: For unit sizes or operating conditions outside of the range specified above, please refer to James Walker Townson.

28

To order or get further details, call your local contact shown on rear cover or listed at www.jameswalker.biz

Comflex
Type
AE 10

EXTERNALY PRESSURIED
EXTERNALY
PRESSURIED
AXIAL
BELLOWS
AXIAL
BELLOWS
Design
pressure
10 bar
Design
pressure
10 bar
Design
temperature
300
C
Design temperature
300 C
Test pressure
16 bar
Test pressure

AE

10
AE 10

16 bar

NOMINAL
O/L
NOMINAL MOVEMENT
MOVEMENT FREE
FREE LENGTH
LENGTH O/L
SPRING
PIPE
O/D BELLOWS
BELLOWS
EFFECTIVE
SPRING
RATE RATE
MASS MASS
PIPE
O/D
O/DO/D
EFFECTIVE
AREAAREA
DIAMETER
total
weldend
end
DIAMETER
2 cm2
total flange
flange
weld
N/mm kg
kg
mm
mm
N/mm
mm
mm
cm
mmmm
mm
mm
mm
mm
mm
mm
mm mm
100
1075
975
27 32
32
100 200
200
1075
975
27
88,9
170170
128 128
80 80
88,9
150 300
300
1470
1370
18
150
1470
1370
18 48
48
100 200
200
1075
975
45
39
100
1075
975
45
39
114,3
220220
192 192
100100
114,3
150 300
300
1470
1370
30
150
1470
1370
30 55
55
100 200
200
1090
975
53
100
1090
975
53 41
41
125
139,7
245
266
125
139,7
245
266
150
300
1485
1370
36
57
150
300
1485
1370
36
57
100
200
1115
1000
72
48
150
168,3
275
357
100
200
1115
1000
72 68
48
150
300
1515
1405
48
150
168,3
275
357
150
1515
1405
48 56
68
100 300
200
1120
1000
85
175
193,7
305
446
100
1120
1000
85 80
56
150 200
300
1525
1405
57
175
193,7
305
446
150
1525
1405
57 70
80
100 300
200
1130
1000
95
200
219,1
330
546
100
1130
1000
95 100
70
150 200
300
1535
1405
63
200
219,1
330
546
100 300
200
1015
104
150
1535
1405
63 95
100
225
244,5
350
674
150 200
300
1430
69
100
1015
104 135
95
225
244,5
350
674
100 300
200
1155
1015
154
150
1430
69 115
135
250
273
405
976
150 200
300
1570
1430
103
100
1155
1015
154 160
115
250
273
405
976
100
200
1155
1015
121
103 175
160
150
300
1570
1430
300
323,9
510
1181
150
300
1570
1430
81
245
100
200
1155
1015
121 215
175
100
200
1155
1015
136
300350
323,9
510
1181
355,6
560
1509
150
1570
1430
81 300
245
150 300
300
1570
1430
91
100
200
1155
1015
136 260
215
100
200
1160
1015
209
350400
355,6
406,4
610560
1934 1509
150
1570
1430
91 355
300
150 300
300
1508
1430
140
100
1160
1015
209 325
260
100 200
200
1015
231
457,2
660610
2349 1934
400450
406,4
150 300
300
1430
154
150
1508
1430
140 455
355
100 200
200
1165
1015
275
100
1015
231 395
325
500
508
760
3301
450
457,2
660
2349
150 300
300
1585
1430
184
150
1430
154 560
455
100 200
200
1180
1015
319
100
1165
1015
275 585
395
609,6
890760
4414 3301
500600
508
213
820
150
300
1590
1430
150
300
1585
1430
184
560
100 or operating
200
1180
1015
319
585
Note: 600
For unit sizes
conditions
outside of609,6
the range specified
above,
please
refer
to
James
Walker
Townson.
890
4414
EXTERNALY
PRESSURIED
213
820
150
300
1590
1430

AE

AXIAL BELLOWS
EXTERNALY
PRESSURIED
Design
pressure
16 bar
AXIAL
BELLOWS
Design
temperature
300
C
Design pressure
16 bar
Test
pressure
25
bar
Design temperature
300 C
Test pressure
25 bar

NOMINAL
MOVEMENT FREE LENGTH O/L
DIAMETER

total
flange
weld end
mm
NOMINAL
MOVEMENT
mm FREE
mm LENGTH
mmO/L
mm
DIAMETER
100 total
200 flange
1115
1015

weld
end
mm80
150 mm
300
1520
1420
mm
mm
mm
100 200
200
1140
1040
100
1115
1015
100
80
150
300
1560
1460
150
300
1520
1420
100
200
1115
1040
125
100
1140
1040
150 200
300
1570
1460
100
150
1560
1460
100 300
200
1155
1040
150
100
200
1115
1040
150
300
1570
1460
125
150
1570
1460
100 300
200
1160
1040
175
100
1155
1040
150 200
300
1580
1460
150
150
1570
1460
100 300
200
1165
1040
200
150 200
300
1600
1470
100
1160
1040
175
100 300
200
1040
150
1580
1460
225
150 200
300
1470
100
1165
1040
200
100 300
200
1180
1090
150
1600
1470
250
150 200
300
1635
1545
100
1040
225
100 300
200
1250
1140
150
1470
300
150
300
1730
1625
100
200
1180
1090
100
200
1305
1140
250
350
150
300
1635
1545
150
300
1790
1625
100
1250
1140
100 200
200
1310
1140
300400
150
1730
1625
150 300
300
1795
1625
100
200
1305
1140
100
200
1140
350450
150
1790
1625
150 300
300
1625
100
1310
1140
100 200
200
1320
400500
150 300
300
1850
150
1795
1625
100 200
200
1330
100
1140
450600
150 300
300
1865
1625
150
1625

16

Comflex
Type
AE 16

AE

PIPE O/D
mm

PIPE O/D
mm
88,9

BELLOWS O/D
mm

BELLOWS O/D
mm
170

EFFECTIVE AREA
2
cm

16

SPRING RATE
N/mm

MASS
kg

36
53
35
65
44
88
59
98
66
109
73
121
81
162
108
214
143
238
159
231
154
255
170
303
202
350
234

45

EFFECTIVE AREA
2
126cm

SPRING RATE MASS


53 N/mm
32
kg

43
53
32
88,9
170
126
60
36
45
45
139,7
245
246
53
43
61
114,3
220
190
35
60
50
168,3
275
354
65
45
70
139,7
245
246
44
61
60
193,7
305
443
88
50
85
168,3
275
354
59
70
80
219,1
330
543
110 60
98
193,7
305
443
98
66
85
244,5
350
669
140 80
109
219,1
330
543
120 110
73
273
405
966
170 98
121
244,5
350
669
200 140
81
323,9
510
1194
280
162
120
245
273
405
966
355,6
560
1513
108
170
345
214
295 200
323,9
510
1194
406,4
610
1943
143
420 280
238
370 245
355,6
560
1513
457,2
660
2358
159
520 345
231
455 295
406,4
610
1943
508
760
3311
645 420
154
665 370
255
609,6
890
4427
457,2
660
2358
940 520
170
100
200
1320
1140
303
455
Note: For
the range specified
refer to James Walker Townson.
500 unit sizes or operating conditions outside of 508
760 above, please
3311
150
300
1850
1625
202
645
100 further
200 details,
1330 call your
1140 local contact shown on rear cover or listed at www.jameswalker.biz
350
665
To600
order or get
609,6 29
890
4427
234
940
150
300
1865
1625
114,3

220

190

29

EXTERNALY PRESSURIED
AXIAL BELLOWS
Design pressure
25 bar
C
Design temperature
300 C
EXTERNALY
PRESSURIED
Test
pressure
37,5 bar
AXIAL
BELLOWS
Design pressure
25 bar
C
Design temperature
300 C
LENGTH O/L
NOMINAL
FREE
Test
pressureMOVEMENT37,5
barLENGHT

AE 25
Comflex
Type
AE 25
25
AE

PIPE O/D BELLOWS O/D EFFECTIVE AREA SPRING RATE


2

total

flange
weld end
N/mm
mm
mm
cm
mm
mm
mm
mm
100
200
1130
1015
81
80
88,9
170
127
LENGTH O/L
NOMINAL
MOVEMENT FREE LENGHT
150
300
1790
1675
54 RATE
PIPE O/D BELLOWS O/D EFFECTIVE AREA SPRING
DIAMETER
2

total

flange
weld
end
N/mm
mm
mm
cm
100
200
1260
1130
89
mm
100
114,3
220
191
mm
mm
mm
mm
150
300
1805
1675
60
100
200
1130
1015
81
1270
1130
106
80
88,9
170
127
125
139,7
245
265
150
300
1790
1675
54
1815
71
100
200
1260
1130
89
1330
1180
158
100
114,3
220
191
150
168,3
275
355
150
300
1805
1675
60
1825
106
100
200
1270
1130
106
1330
1180
178
265
125
139,7
245
175
193,7
305
444
150
300
1815
1675
71
1825
119
100
200
1330
1180
158
198
1340
150
168,3
275
355
200
219,1
330
544
150
300
1825
1675
106
132
1830
100
200
1330
1180
178
221
175
193,7
305
444
225
244,5
350
670
150
300
1825
1675
119
147
198
100
200
1340
1180
1365
1190
257
200
219,1
330
544
250
273
405
965
132
150
300
1830
1675
1860
1685
171
100
200
1180
221
202
1375
1190
670
225
244,5
350
323,9
510
1191
300
150
300
1675
147
1870
1685
135
100
200
1365
1190
257
1410
1205
229
250
273
405
965
350
355,6
560
1521
150
300
1860
1685
171
1930
1725
153
100
200
1375
1190
202
1440
1215
256
300
323,9
510
1191
400
406,4
610
1891
150
300
1870
1685
135
1960
1735
171
100
200
1410
1205
229
283
1215
350
355,6
560
1521
450
457,2
660
2302
150
300
1930
1725
153
189
1735
100
200
1440
1215
256
1495
1245
337
400
406,4
610
1891
500
508
760
3245
150
300
1960
1735
171
2005
1750
225
283
100
200
1215
1495
1245
628
450
457,2
660
2302
600
609,6
890
4426
189
150
300
1735
2005
1750
419
100
200
1495
1245
337
Note: 500
For unit sizes or operating conditions outside of the range
manufacturer!
508 specified above,
760 please refer to3245
150
300
2005
1750
225
100
200
1495
1245
628
600
609,6
890
4426
150
300
2005
1750
419
DIAMETER
mm

Note: For unit sizes or operating conditions outside of the range specified above, please refer to manufacturer!

MASS
kg
35
55
MASS
kg
45
68
35
50
55
72
45
55
68
80
50
70
72
98
55
90
80
125
70
114
98
159
90
135
125
190
114
210
159
295
135
260
190
370
210
315
295
450
260
395
370
565
315
495
450
695
395
730
565
1020
495
695
730
1020

Note: For unit sizes or operating conditions outside of the range specified above, please refer to James Walker Townson.

30

To order or get further details, call your local contact shown on rear cover or listed at www.jameswalker.biz

MAX - COMP
Design pressure
Design
temperature
MAX - COMP
Design
pressure
Test
pressure
Design temperature
Test pressure
NOMINAL
DIAMETER
mm
NOMINAL
DIAMETER
40
mm
50
40
65
50
80
65
100
80
125
100
150
125
175
150
200
175
250
200
300
250
350
300
400
350
450
400
500
450
600
500
600

MC
Comflex10Type
MC
MC 10
10

10 bar
300 C
10 bar
16
300 C
16 bar

TOTAL
MOVEMENT
COMPRESSION
TOTAL
mm
MOVEMENT
38
COMPRESSION
60
mm
40
38
60
60
45
40
70
60
50
45
100
70
60
50
110
100
60
60
110
110
60
60
110
110
60
60
110
110
60
60
110
110
60
60
120
110
70
60
125
120
70
70
125
125
70
70
125
125
70
70
150
125
70
70
150
150
70
70
150
150
70
150

INSTALLED
LENGTH O/L
mm
INSTALLED
LENGTH
267 O/L
mm
364
300
267
391
364
321
300
415
391
337
321
531
415
376
337
552
531
381
376
593
552
381
381
593
593
406
381
564
593
406
406
578
564
406
406
634
578
488
406
683
634
475
488
671
683
480
475
676
671
523
480
803
676
523
523
808
803
531
523
816
808
531
816

PIPE O/D
mm

BELLOWS O/D
mm

EFFECTIVE AREA
2
cm

SPRING RATE
N/mm

MASS
kg

PIPE O/D
mm
48,3

BELLOWS O/D
mm
76,1

EFFECTIVE AREA
2
cm
21

60,3
48,3

101,6
76,1

37
21

76,1
60,3

114,3
101,6

56
37

88,9
76,1

139,7
114,3

76
56

114,3
88,9

159
139,7

126
76

139,7
114,3

193,7
159

182
126

168,3
139,7

219,1
193,7

255
182

193,7
168,3

273
219,1

358
255

219,1
193,7

298,5
273

447
358

273
219,1

355,6
298,5

677
447

323,9
273

419
355,6

971
677

355,6
323,9

457,2
419

1134
971

406,4
355,6

508
457,2

1457
1134

457,2
406,4

609,6
508

1820
1457

508
457,2

660,4
609,6

2224
1820

609,6
508

762
660,4

3154
2224

609,6

762

3154

SPRING RATE
77
N/mm
45
51
77
36
45
57
51
38
36
64
57
32
38
66
64
36
32
80
66
43
36
95
80
51
43
187
95
163
51
211
187
172
163
259
211
182
172
299
259
180
182
326
299
196
180
372
326
223
196
417
372
209
223
463
417
231
209
554
463
277
231
554
277

MASS
5
kg
6
6
5
6
6
7
6
8
6
10
7
14
8
13
10
18
14
22
13
32
18
25
22
36
32
35
25
43
36
49
35
62
43
55
49
79
62
99
55
118
79
120
99
147
118
146
120
181
147
227
146
294
181
281
227
368
294
344
281
445
368
344
445

Note: For unit sizes or operating conditions outside of the range specified above, please refer to James Walker Townson.

To order or get further details, call your local contact31


shown on rear cover or listed at www.jameswalker.biz

31

MC 16
Type
Comflex

MAX - COMP
DesignMAX
pressure
16 bar
- COMP
Cbar
DesignDesign
temperature
300
pressure
16
Design
temperature
300
Test pressure
25 bar C
Test pressure

MC

16

MC

16

25 bar

TOTAL
NOMINAL
INSTALLED
TOTAL
NOMINAL MOVEMENT
INSTALLED
SPRING RATE MASS
PIPE
O/D
BELLOWS O/D EFFECTIVE
EFFECTIVE
AREA
SPRING RATE MASS
PIPE O/D
BELLOWS O/D
AREA
MOVEMENT LENGTH O/L
DIAMETER
2
DIAMETER
LENGTH O/L
2
kg
COMPRESSION
mm
mm
N/mm N/mm kg
COMPRESSION
mm
mm
cm cm
mm
mmmm
mm
mm mm
105
38 38
275275
105 5
5
40
48,3
76,1
21 21
40
48,3
76,1
61
60 60
379379
61 7
7
77
40 40
293293
77 6
6
50
60,3
101,6
37
50
60,3
101,6
37
52
60 60
394394
52 7
7
45
315
83
7
65
76,1
114,3
57
45 70
315428
83 10
7
53
65
76,1
114,3
57
70 50
428346
53 13
10
134
80
88,9
139,7
77
50 100
346551
134 16
13
67
80
88,9
139,7
77
60
367
134
100
551
67 15
16
100
114,3
159
129
72
60 110
367572
134 20
15
100
114,3
159
129
163
110 60
572404
72 25
20
125
139,7
193,7
192
110
613
82
35
60 60
404404
163 27
25
195
125
139,7
193,7
192
150
168,3
219,1
266
110 110
613613
82 38
35
98
60 60
404417
195 39
27
213
150
168,3
219,1
175
193,7
273
347 266
107
110 110
613621
98 52
38
238
60 60
417417
213 53
39
200
219,1
298,5
436 347
175
193,7
273
119
110 110
621621
107 70
52
293
60 60
417417
238 60
53
250
273
355,6
663
110
631
147
84
219,1
298,5
436
200
119 108
70
110 70
621520
451
300
323,9
419
976
60 125
417742
293 129
60
246
250
273
355,6
663
110 70
631527
147 137
84
499
350
355,6
457,2
1140
266
70 125
520725
451 175
108
300
323,9
419
976
568
125 70
742532
246 164
129
400
406,4
508
1453
303
70 125
527730
499 208
137
350
355,6
457,2
1140
70
562
636
251
450
457,2
609,6
1827
125 125
725762
266 308
175
340
70 70
532572
568 312
164
705
400
406,4
508
500
508
660,4
2232 1453
125 125
730771
303 387
208
376
842
70 70
562580
636 383
251
600
609,6
762
3162 1827
450
457,2
609,6
449
125 125
762779
340 472
308
70
572
705
312
Note: For
the range specified
refer to James Walker
Townson.
500 unit sizes or operating conditions outside of508
660,4 above, please
2232
771
376
387
MAX - COMP125

70
842
383
MAX600
- COMP
Design pressure
25 bar580
609,6
762
3162
449
472
Design pressure 125 25 bar 779

Design temperature

pressure
Design Test
temperature
Test pressure

NOMINAL
DIAMETER
mm

300 C

MC

PIPE O/D
mm

PIPE O/D
48,3
mm
60,3

BELLOWS O/D
mm

EFFECTIVE AREA
2
cm

BELLOWS O/D
76,1
mm
101,6

SPRING RATE
N/mm

25

MASS
kg

EFFECTIVE AREA 96SPRING RATE


5
22 cm2
N/mm7
60
38

101
69
126
86
174
87
181
64
221
110
241
120
472
236
583
292
804
459
1057
662
951
535
1344
878
1490
972
1278
1052

MASS
kg

96 7
5
60 7
7
76,1
114,3
56
10
101 12
6
50
60,3
101,6
38
88,9
139,7
80
69 16
7
17
126
7
114,3
159
128 56
65
76,1
114,3
86 22
10
139,7
193,7
175
174 22
12
30
80
88,9
139,7
80
87 30
16
168,3
219,1
241
181 41
17
100
114,3
159
128
64 54
22
219,1
298,5
450
221 71
22
125
139,7
193,7
175
66
273
355,6
680
110 90
30
241115
30
150
168,3
219,1
323,9
419
965 241
120150
41
472140
54
355,6
457,2
1141
200
219,1
298,5
450
236175
71
162
406,4
508
1467
583210
66
250
273
355,6
680
292250
90
457,2
609,6
1829
804325
115
300
323,9
419
965
459315
150
508
660,4
2234
1057350
140
350
355,6
457,2
1141
320
609,6
762
4169
662415
175
70
585
951
162
406,4
508
1467
Note:400
For unit sizes or125
operating conditions
780 outside of the range specified above, please refer to James Walker
535 Townson.
210
70
595
1344
250
450
457,2
609,6
1829
125
810
878
325
To order or get further
details, call
70
595your local contact shown on rear cover or listed at www.jameswalker.biz
1490
315
500
508
660,4
2234
125
810
972
350
70
595
1278
320
40

32

Comflex 25
Type

Cbar
30037,5
37,5 bar

TOTAL
INSTALLED
MOVEMENT
LENGTH O/L
COMPRESSION
mm
TOTAL mm
INSTALLED
MOVEMENT
38
295
LENGTH
O/L
40 COMPRESSION
60
mm380
mm 40
330
50
60
38
295422
45
60
380335
65
70
428
40
330355
50
80
60 100
422551
60
45
335418
100
70 110
428573
60
125
50 110
355425
635
100 60
551436
150
60 110
418635
110 60
573440
200
60 110
425640
60
250
110 110
635440
650
60
436565
70
300
110 125
635760
70
60
440580
350
110 125
640780
70
585
400
60 125
440780
110 70
650595
450
70 125
565810
125 70
760595
500
70 125
580810
70
595
600
125 125
780810

NOMINAL
DIAMETER
mm

MC MC
25

48,3

76,1

22

600

125
70
125

AXIAL BELLOWS
FOR CENTRAL HEATING
Design pressure
10 bar
AXIAL
Design BELLOWS
temperature
300 C
FOR
CENTRAL HEATING16 bar
Test pressure
Design pressure
10 bar
Design temperature
300 C
Test pressure
16 bar
TOTAL
NOMINAL
DIAMETER
mm

NOMINAL
15
DIAMETER
20
mm
25
32
15
40
20
50
25
32
40
50

MOVEMENT
COMPRESSION
mm
TOTAL
30
MOVEMENT
30
COMPRESSION
30
mm
30
30
30
30
30
30
30
30
30

810
595
810

609,6

762

972
1278
1052

4169

350
320
415

Comflex
Type
AS 10

AS
AS

10
10

INSTALLED
LENGTH O/L
mm

PIPE O/D
mm

BELLOWS O/D
mm

COMPRESSION
FORCE
N

MASS
kg

INSTALLED
209
LENGTH
206 O/L
mm
215
233
209
241
206
241
215
233
241
241

21,3x2,65
PIPE O/D
26,9x2,65
mm
33,7x3,25
42,2x3,25
21,3x2,65
48,3x3,25
26,9x2,65
60,3x3,65
33,7x3,25
42,2x3,25
48,3x3,25
60,3x3,65

36
BELLOWS O/D
42
mm
53
60
36
70
42
75
53
60
70
75

COMPRESSION
257
FORCE
260
N
319
380
257
452
260
512
319
380
452
512

0,5
MASS
0,7
kg
0,9
1,3
0,5
2,2
0,7
3,6
0,9
1,3
2,2
3,6

Note: For unit sizes or operating conditions outside of the range specified above, please refer to James Walker Townson.

To order or get further details, call your local contact33


shown on rear cover or listed at www.jameswalker.biz

33

UD
UD
UD

NOMINAL
DIAMETER
NOMINAL
mm
DIAMETER
mm
50
65
50
80
65
100
80
125
100
150
125
175
150
200
175
225
200
250
225
300
250
350
300
400
350
450
400
500
450
600
500
700
600
750
700
800
750
900
800
1000
900
1050
1000
1100
1050
1200
1100
1200

MOVEMENT
axial
mm
axial
mm
18
18
18
24
18
24
24
45
24
45
45
58
45
58
58
58
58
58
58
60
58
65
60
65
65
78
65
78
78
78
78
78
78
78
78
78
78
78
78
100
78
100
100
100
100
100
100
100

MOVEMENT
COMBINATION
lateral
mm
axial
lateral
COMBINATION
lateral
mm
mm
mm
axial
lateral
65
10
30
mm
mm
65
10
30
65
10
30
65
12
30
65
10
30
65
12
30
65
12
30
65
18
30
65
12
30
65
18
30
65
18
30
65
22
30
65
18
30
65
22
30
65
22
30
65
22
30
65
22
30
65
22
30
65
22
30
65
22
30
65
22
30
65
25
40
65
22
30
65
25
40
65
25
40
65
25
45
65
25
40
65
25
45
65
25
45
65
25
45
65
25
45
65
25
45
65
25
45
65
25
45
65
25
45
65
25
45
65
25
45
65
25
45
65
25
45
65
35
50
65
25
45
65
35
50
65
35
50
65
35
50
65
35
50
65
35
50
65
35
50
65
35
50

2
22

Comflex Type

UNRESTRAINED DOUBLE
BELLOWS
UNRESTRAINED
Design
pressure DOUBLE
2 bar
BELLOWS
Design temperature
300 C
Design pressure
2 bar
Test pressure
3 bar
Design temperature
300 C
Test pressure
3 bar
FREE
LENGTH
FREE
O/L
LENGTH
mm
O/L
mm
479
489
479
501
489
501
501
476
501
476
476
489
476
514
489
570
514
609
570
672
609
733
672
733
733
781
733
860
781
901
860
1009
901
1022
1009
1089
1022
1124
1089
1200
1124
1251
1200
1276
1251
1378
1276
1378

BELLOWS
CENTRE
BELLOWS
DISTANCE
CENTRE
"Z"
DISTANCE
mm
"Z"
mm
330
330
330
330
330
332
330
254
332
254
254
254
254
305
254
330
305
356
330
406
356
457
406
457
457
457
457
533
457
584
533
660
584
698
660
737
698
762
737
813
762
864
813
890
864
991
890
991

EFFECTIVE
AREA
2
EFFECTIVE
cm
AREA
2
cm
37
55
37
75
55
126
75
189
126
263
189
354
263
443
354
545
443
672
545
967
672
1171
967
1498
1171
1919
1498
2332
1919
3281
2332
4391
3281
5007
4391
5664
5007
7099
5664
8918
7099
9787
8918
10697
9787
12639
10697
12639

SPRING RATE
SPRING RATE
axial
lateral
N/mm
N/mm
axial
lateral
N/mm
N/mm
32
1
41
2
32
12
32
41
23
42
32
29
45
42
314
53
45
9
64
23
53
14
72
22
64
23
82
26
72
22
90
31
82
26
110
42
90
31
84
30
110
42
95
44
84
30
129
76
95
44
143
75
129
76
171
105
143
75
199
128
171
105
213
140
199
128
227
151
213
140
256
199
227
151
288
248
256
199
302
252
288
248
316
272
302
252
344
283
316
272
344
283

Note: For unit sizes or operating conditions outside of the range specified above, please refer to James Walker Townson.

34

To order or get further details, call your local contact shown on rear cover or listed at www.jameswalker.biz

TD
Comflex3.5
Type

TWO
TWO TIE
TIE BAR
BAR
DOUBLE
DOUBLE TIED
TIED BELLOWS
BELLOWS
Design
3,5
Design pressure
pressure
3,5 bar
bar
Design
300
Design temperature
temperature
300 C
C
Test
5,25
Test pressure
pressure
5,25 bar
bar
Basic
25 mm
Basic lateral
lateral movement
movement 25
mm

NOMINAL
NOMINAL
DIAMETER
DIAMETER
mm
mm
350
350
400
400
450
450
500
500
600
600
700
700
750
750
800
800
900
900

FREE
FREE LENGTH
LENGTH O/L
O/L
flange
flange
mm
mm
610
610
610
610
665
665
660
660
685
685
710
710
735
735
760
760
785
785

weld end
end
weld
mm
mm
760
760
760
760
840
840
840
840
865
865
890
890
915
915
965
965
990
990

TD

MAXIMUM
MAXIMUM O/D
O/D
flange
flange
mm
mm
635
635
735
735
785
785
865
865
1015
1015
1145
1145
1220
1220
1320
1320
1420
1420

weld end
end
weld
mm
mm
635
635
685
685
760
760
840
840
940
940
1065
1065
1115
1115
1170
1170
1245
1245

ADDITIONAL
ADDITIONAL
MEASURE "Z"
"Z"
MEASURE
TO GIVE
GIVE
TO
ADDITIONAL
ADDITIONAL
MOVEMENT
MOVEMENT
25 mm
mm
25
240
240
240
240
255
255
255
255
255
255
270
270
290
290
330
330
360
360

SPRING
SPRING RATE
RATE
N/mm
N/mm
lateral
lateral
N/mm
N/mm
90
90
131
131
203
203
273
273
459
459
638
638
675
675
751
751
854
854

angular
angular
Nm/
Nm/
45
45
66
66
115
115
155
155
260
260
404
404
494
494
711
711
962
962

3.5

FRICTION
FRICTION
FORCE
FORCE
N/bar
N/bar
96
96
148
148
214
214
262
262
422
422
631
631
695
695
860
860
1049
1049

Note: For unit sizes or operating conditions outside of the range specified above, please refer to James Walker Townson.

TD
6
Comflex Type

TWO
TWO TIE
TIE BAR
BAR
DOUBLE
DOUBLE TIED
TIED BELLOWS
BELLOWS
Design
pressure
6
Design pressure
6 bar
bar
Design
temperature
300
C
Design temperature
300 C
Test
10
Test pressure
pressure
10 bar
bar
Basic
25 mm
Basic lateral
lateral movement
movement 25
mm

NOMINAL
NOMINAL
DIAMETER
DIAMETER
mm
mm
80
80
100
100
125
125
150
150
175
175
200
200
225
225
250
250
300
300
350
350
400
400
450
450
500
500
600
600
700
700
750
750
800
800
900
900

FREE
FREE LENGTH
LENGTH O/L
O/L
flange
flange
mm
mm
570
570
605
605
615
615
680
680
700
700
715
715
730
730
740
740
775
775
610
610
610
610
635
635
635
635
660
660
710
710
735
735
785
785
840
840

weld end
end
weld
mm
mm
550
550
585
585
595
595
660
660
680
680
700
700
710
710
725
725
755
755
785
785
810
810
840
840
865
865
890
890
940
940
990
990
1040
1040
1145
1145

TD

MAXIMUM
MAXIMUM O/D
O/D
flange
flange
mm
mm
255
255
305
305
355
355
380
380
455
455
485
485
535
535
560
560
660
660
710
710
790
790
865
865
965
965
1115
1115
1220
1220
1320
1320
1370
1370
1549
1549

weld end
end
weld
mm
mm
205
205
255
255
280
280
330
330
355
355
405
405
430
430
480
480
560
560
660
660
711
711
787
787
865
865
940
940
1065
1065
1145
1145
1195
1195
1320
1320

ADDITIONAL
ADDITIONAL
MEASURE "Z"
"Z"
MEASURE
TO GIVE
GIVE
TO
ADDITIONAL
ADDITIONAL
MOVEMENT
MOVEMENT
25 mm
mm
25
150
150
150
150
150
150
150
150
150
150
150
150
200
200
200
200
240
240
240
240
240
240
240
240
240
240
240
240
265
265
290
290
330
330
365
365

SPRING
SPRING RATE
RATE
N/mm
N/mm
lateral
lateral
N/mm
N/mm
14
14
29
29
65
65
109
109
227
227
321
321
249
249
343
343
243
243
171
171
248
248
513
513
690
690
1155
1155
1472
1472
1499
1499
1394
1394
1602
1602

angular
angular
Nm/
Nm/
3
3
7
7
13
13
22
22
45
45
63
63
87
87
120
120
122
122
86
86
124
124
257
257
346
346
579
579
899
899
1096
1096
1320
1320
1856
1856

FRICTION
FRICTION
FORCE
FORCE
N/bar
N/bar
3
3
5
5
7
7
16
16
26
26
38
38
45
45
55
55
93
93
143
143
217
217
267
267
376
376
579
579
819
819
1011
1011
1071
1071
1342
1342

Note: For unit sizes or operating conditions outside of the range specified above, please refer to James Walker Townson.

To order or get further details, call your local contact35


shown on rear cover or listed at www.jameswalker.biz

35

TD

TWO TIE BAR


DOUBLE
TIED
BELLOWS
TWO TIE
BAR
DOUBLE
TIED BELLOWS
Design
pressure
10 bar
Design
pressure
10 C
bar
Design
temperature
300
C
temperature
300
TestDesign
pressure
16
bar
Test
pressure
bar
Basic
lateral
movement 2516
mm

10

Comflex
TD
10 Type
TD 10

Basic lateral movement 25 mm

NOMINAL
NOMINAL
DIAMETER
DIAMETER
mm mm

FREE
LENGTH
O/L
FREE
LENGTH
O/L
flange
flange
mmmm

weld
end
weld
end
mm
mm

MAXIMUM
O/D
MAXIMUM O/D

550
80 80
570570
550
100
605
585
100
605
585
125
615
595
125
615
595
150
680
660
150
680
660
175
700
680
175 200
700715
680
700
200 225
715730
700
710
225 250
730740
710
725
250 300
740775
725
755
840
300 350
775660
755
865
350 400
660685
840
915
400 450
685685
865
915
450 500
685685
915
600
710
965
500
685
915
700
785
1020
600
710
965
750
815
1095
700
785
1020
800
865
1090
750 900
815
1095
1575
1345
800
865
1090
Note: For unit sizes or operating conditions
900
1575
1345

TWO TIE BAR

TWO
TIE BAR
DOUBLE
TIED BELLOWS
DOUBLE
BELLOWS 16 bar
DesignTIED
pressure
Design
pressure
16300
barC
Design
temperature
Testtemperature
pressure
25C
bar
Design
300
lateral movement 25
mm
25bar
TestBasic
pressure
Basic lateral movement 25 mm
NOMINAL
DIAMETER
mm
NOMINAL

DIAMETER
mm

80
100
125
150
175
200
225
250
300
350
400
450
500
600
700
750
800
900

FREE LENGTH O/L

FREE LENGTH O/L


flange
mm

flange
570
mm605

weld end
mm

weld 550
end
mm
585

flange
flange
mm
mm

weld
weldend
end
mm
mm

ADDITIONAL
ADDITIONAL
MEASURE
MEASURE
"Z" "Z"
GIVE
TOTO
GIVE
ADDITIONAL
ADDITIONAL
MOVEMENT
MOVEMENT
25
mmmm
25

SPRING
SPRING
RATERATE
N/mmN/mm
lateral
lateral
N/mm
N/mm

FRICTION
FRICTION
FORCEFORCE
N/bar N/bar

angular
angular
Nm/ Nm/

280
230
150
14 14
3
3
280
230
150
3
3
305
255
150
29
7
5
305
255
150
29
7
5
355
280
150
65
13
13
355
280
150
65
13
13
380
330
150
109
22
20
380
330
150
109
22
20
455
380
150
227
45
31
455
380
150
227
45
31
480
405
215
181
63
38
480
405
215
63
38
560
430
200
249 181
87
46
560
430
200
46
585
480
215
297 249
120 87
68
585
480
215
68
660
560
240
337 297
169 120
94
785
660
240
240 337
120 169
158
660
560
240
94
865
735
240
348 240
175 120
225
785
660
240
158
965
815
240
728 348
365 175
328
865
735
240
225
1065
865
240
975 728
489 365
453
965
815
240
328
1220
990
240
1628
815
688
1065
865
240
975
489
453
1370
1115
265
2068
1263
934
1220
990
240
1628
815
688
1475
1195
290
2103
1538
1112
1370
1115
265
2068
1263
934
1550
1270
330
1954
1850
1185
1475
1195
290
2103
1538
1112
1700
1395
365
2241
2597
906
1550
1270
330
1954
1850
1185
outside of the range specified above, please refer to James Walker Townson.
1700
1395
365
2241
2597
906

TD

TD

16

16

Comflex Type

TD

MAXIMUM O/D

MAXIMUM O/D

flange
mm

flange
330
mm
380

weld end
mm

weld
end
230
mm
280

ADDITIONAL
MEASURE "Z"
ADDITIONAL
TO GIVE
ADDITIONAL
MEASURE "Z"
MOVEMENT
TO GIVE
25 mm
ADDITIONAL

MOVEMENT
150
25
150mm

SPRING RATE
N/mm

SPRING RATE
N/mm
lateral
angular
N/mm

lateral
14
N/mm
29

Nm/

angular
3
7 Nm/

16

FRICTION
FORCE
N/bar
FRICTION

FORCE
N/bar

6
11
19 6
24 11
31 19
46 24
54 31
77 46
141
54
170
77
247
141
355
170
484
736 247
624 355
789 484
831 736
1098624

80
570615
550
330
230
150
595
430
330
150
6514
13 3
660
480
355
205
5829
22 7
100
605680
585
380
280
150
680
480
380
205
12265
45 13
125
615700
595
430
330
150
700
560
430
215
15758
63 22
150
680715
660
480
355
205
755
735
585
455
240
172
87 45
175
700
680
480
380
205
122
770
750
685
510
240
238
120
200
715
700
560
430
215
157
63
940
915
710
858
240
422
212
225
755
735
585
455
240
172
87
810
1015
845
685
305
222
179
250
770
750
685
510
240
238
120
810
1040
940
735
305
321
260
300
940
915
710
858
240
422
212
810
1090
1015
835
305
472
382
350
810
1015
845
685
305
222
179
810
1145
1120
910
305
631
511
400
810810
1040
940
735
305
321
1145
1295
1040
305
1049
848260
450
8101420
1090
1015
835
305
472
1145
1475
1195
305
1619
1310382
500
8101420
1145
1120
910
305
631
1270
1320
1320
325
1735
1593511
600
8101525
1145
1295
1040
305
1049
1320
1370
1370
330
2022
1915848
700
1420
1145
1475
1195
305
1619
1310
1625
1420
1525
1525
365
2315
2682
750
1420
1270
1320
1320
325
1735
789
Note: For unit sizes or operating conditions outside of the range specified above, please refer to James1593
Walker Townson.
800
1525
1320
1370
1370
330
2022
1915
831
900
1625
1420
1525
1525
365
2315
2682
1098

36

To order or get further details, call your local contact shown on rear cover or listed at www.jameswalker.biz

TD 25
Comflex25Type
TD
TD 25

TWO TIE BAR


DOUBLE
TWO TIETIED
BAR BELLOWS
Design
pressure
DOUBLE TIED BELLOWS25 bar
Designtemperature
pressure
25 bar
Design
300
C
Design
temperature
300
C
Test pressure
37,5 bar
Test
pressure
37,5
bar
Basic lateral movement 25 mm
Basic lateral movement 25 mm

NOMINAL
DIAMETER
NOMINAL
mm
DIAMETER
mm
80
80
100
100
125
125
150
150
175
175
200
200
225
225
250
250
300
300
350
350
400
400
450
450
500
500
600
600
700
700
750
750
800
800

FREE LENGTH O/L


FREE LENGTH O/L
flange
mm
flange
mm
570
570
615
615
655
655
680
680
770
770
820
820
895
895
920
920
735
735
735
735
760
760
760
760
760
760
1320
1320
1500
1500
1575
1575
1625
1625

weld end
mmend
weld
mm
550
550
595
595
635
635
660
660
750
750
800
800
875
875
900
900
1065
1065
1015
1015
1069
1069
1090
1090
1090
1090
1090
1090
1220
1220
1270
1270
1295
1295

MAXIMUM O/D
MAXIMUM O/D
flange
mm
flange
mm
330
330
405
405
430
430
480
480
535
535
635
635
635
635
685
685
710
710
890
890
990
990
1090
1090
1165
1165
1115
1115
1295
1295
1370
1370
1500
1500

weld end
mmend
weld
mm
255
255
305
305
330
330
380
380
405
405
455
455
510
510
535
535
610
610
735
735
810
810
865
865
965
965
1115
1115
1295
1295
1370
1370
1500
1500

ADDITIONAL
MEASURE
"Z"
ADDITIONAL
TO GIVE"Z"
MEASURE
ADDITIONAL
TO GIVE
MOVEMENT
ADDITIONAL
MOVEMENT
25 mm
25 mm
150
150
150
150
150
150
175
175
175
175
215
215
215
215
240
240
290
290
265
265
265
265
265
265
265
265
290
290
365
365
415
415
415
415

SPRING RATE
N/mm
SPRING
RATE
N/mm
lateral
angular
N/mm
lateral
angular
Nm/
N/mm
Nm/
24
5
24
49
49
95
95
116
116
231
231
215
215
291
291
320
320
458
458
486
486
702
702
973
973
1307
1307
1827
1827
2029
2029
1912
1912
2301
2301

510
10
10
10
31
31
62
62
87
87
117
117
161
161
335
335
297
297
429
429
595
595
798
798
1336
1336
2350
2350
2863
2863
3446
3446

FRICTION
FORCE
FRICTION
N/bar
FORCE
N/bar
7
713
13
18
18
29
29
41
41
49
49
63
63
76
76
155
155
240
240
332
332
448
448
545
545
546
546
697
697
756
756
969
969

Note: For unit sizes or operating conditions outside of the range specified above, please refer to James Walker Townson.

To order or get further details, call your local contact37


shown on rear cover or listed at www.jameswalker.biz

37

TM 3,5
3,5
Comflex
Type
TM
TM 3.5

MULTI
BAR
MULTI TIE
TIE BAR
DOUBLE
TIED
BELLOWS
DOUBLE TIED BELLOWS
Design
pressure
3,5 bar
bar
Design pressure
3,5
Design
temperature
300
C
Design temperature
300 C
Test
pressure
5,25
bar
Test pressure
5,25 bar
Basic
movement 25
mm
25 mm
Basic lateral
lateral movement

NOMINAL
DIAMETER
mm
350
400
450
500
600
700
750
750
800
800
900
900

FREE LENGTH
LENGTH O/L
O/L
FREE
flange
flange
mm
mm
610
610
610
610
660
660
660
660
660
660
685
685
710
710
760
760
810
810

weld end
end
weld
mm
mm
735
735
735
735
760
760
810
810
810
810
810
810
840
840
890
890
990
990

MAXIMUMO/D
O/D
MAXIMUM
flange
flange
mm
mm
660
660
735
735
785
785
840
840
990
990
1115
1115
1195
1195
1245
1245
1400
1400

weldend
end
weld
mm
mm
635
635
685
685
760
760
815
815
940
940
1040
1040
1090
1090
1145
1145
1245
1245

ADDITIONAL
ADDITIONAL
MEASURE"Z"
"Z"
MEASURE
TOGIVE
GIVE
TO
ADDITIONAL
ADDITIONAL
MOVEMENT
MOVEMENT
25mm
mm
25
240
240
240
240
255
255
255
255
255
255
270
270
290
290
330
330
360
360

SPRING
RATE
SPRING
RATE
N/mm
N/mm
lateral
lateral
N/mm
N/mm
9090
131
131
203
203
273
273
459
459
638
638
675
675
751
751
854
854

angular
angular
Nm/
Nm/
4545
6666
115
115
155
155
260
260
404
404
494
494
711
711
962
962

FRICTION
FRICTION
FORCE
FORCE
N/bar
N/bar
9696
148
148
175
175
212
212
368
368
564
564
621
621
652
652
894
894

Note: For unit sizes or operating conditions outside of the range specified above, please refer to James Walker Townson.

Comflex6 Type
TM
TM 6
TM 6

MULTI TIE
TIE BAR
MULTI
BAR
DOUBLE TIED
DOUBLE
TIED BELLOWS
BELLOWS
Design pressure
pressure
66 bar
Design
bar
Design
temperature
300
Design temperature
300 C
C
Test pressure
pressure
10
Test
10 bar
bar
Basic lateral
lateral movement
Basic
movement 25
mm
25 mm

NOMINAL
NOMINAL
DIAMETER
DIAMETER
mm
mm
80
80
100
100
125
125
150
150
175
175
200
200
225
225
250
250
300
300
350
350
400
400
450
450
500
500
600
600
700
700
750
750
800
800
900
900

FREE LENGTH O/L


FREE LENGTH O/L
flange
flange
mm
mm
570
570
605
605
615
615
680
680
700
700
715
715
730
730
740
740
775
775
595
595
595
595
635
635
635
635
635
635
685
685
710
710
760
760
810
810

weld end
weld
mmend
mm
550
550
585
585
595
595
660
660
680
680
700
700
710
710
725
725
775
775
760
760
785
785
810
810
840
840
865
865
915
915
915
915
990
990
990
990

MAXIMUM O/D
MAXIMUM O/D
flange
flange
mm
mm
255
255
305
305
355
355
380
380
455
455
480
480
535
535
560
560
660
660
685
685
785
785
840
840
940
940
1065
1065
1195
1195
1270
1270
1320
1320
1475
1475

weld end
weld
mmend
mm
205
205
255
255
280
280
330
330
355
355
405
405
430
430
480
480
560
560
635
635
710
710
785
785
840
840
965
965
1065
1065
1195
1195
1170
1170
1270
1270

ADDITIONAL
ADDITIONAL
MEASURE
"Z"
MEASURE
TO GIVE "Z"
TO GIVE
ADDITIONAL
ADDITIONAL
MOVEMENT
MOVEMENT
25 mm
25 mm
150
150
150
150
150
150
150
150
150
150
150
150
200
200
200
200
240
240
240
240
240
240
240
240
240
240
240
240
265
265
290
290
330
330
365
365

SPRING RATE
SPRING
N/mm RATE
N/mm
lateral
lateral
N/mm
N/mm
14
14
29
29
65
65
109
109
227
227
321
321
249
249
343
343
243
243
171
171
248
248
513
513
690
690
1155
1155
1472
1472
1499
1499
1394
1394
1602
1602

angular
angular
Nm/
Nm/
3
3
7
7
13
13
22
22
45
6345
8763
12087
120
122
86122
12486
124
257
257
346
346
579
579
899
899
1096
1096
1320
1320
1856
1856

FRICTION
FRICTION
FORCE
FORCE
N/bar
N/bar
3
3
5
5
7
7
8
8
21
21
25
3825
4638
7646
11976
119
187
187
225
225
325
325
529
529
746
746
821
821
867
867
1160
1160

Note: For unit sizes or operating conditions outside of the range specified above, please refer to James Walker Townson.

38

To order or get further details, call your local contact shown on rear cover or listed at www.jameswalker.biz

TM

10

Comflex Type
TM
10
TM 10

MULTI TIE BAR


MULTITIED
TIE BAR
DOUBLE
BELLOWS
DOUBLE
TIED BELLOWS
Design pressure
10 bar
Design pressure
10 bar
Design
temperature
300
C
Design temperature
300 C
Test pressure
16 bar
Test pressure
16 bar
Basic lateral movement 25 mm

Basic lateral movement 25 mm

NOMINAL
NOMINAL
DIAMETER
DIAMETER
mm mm

FREE
LENGTH
O/L
FREE
LENGTH
O/L
flange
flange
mmmm

weld
end
weld
end
mm
mm

MAXIMUM
MAXIMUM O/D
O/D
flange
flange
mm
mm

weld end
weld
mm
mm

ADDITIONAL
ADDITIONAL
MEASURE"Z"
"Z"
MEASURE
TOGIVE
GIVE
TO
ADDITIONAL
ADDITIONAL
MOVEMENT
MOVEMENT
25
25mm
mm

SPRING
RATE
SPRING
RATE
N/mm
N/mm
lateral
lateral
N/mm
N/mm

angular
angular
Nm/
Nm/

FRICTION
FRICTION
FORCE
FORCE
N/barN/bar

550
280
230
150
1414
3 3
3
80 80
570570
550
280
230
150
3
585
305
255
150
2929
7 7
5
100 100
605605
585
305
255
150
5
595
355
285
150
65
13
7
125 125
615615
595
355
285
150
65
13
7
150
680
660
380
330
150
109
22
16
150
680
660
380
330
150
109
22
16
175
700
680
455
380
150
227
45
26
175
700
680
455
380
150
227
45
26
200
715
700
480
405
200
181
63
38
200
715
700
480
405
200
181
63
38
225
730
710
560
430
200
249
87
45
225 250
730740
710
560
430
200
249
87
45
725
585
480
215
297
120
55
250 300
740775
725
585
480
215
297
755
660
560
240
337
169120
94 55
300 350
775660
755
660
560
240
337
169
810
760
660
240
240
120
133 94
350 400
660660
810
760
660
240
240
810
840
710
240
348
175120
202 133
400 450
660685
810
840
710
240
348
840
915
785
240
728
365175
249 202
890
990
865
240
975
489365
350 249
450 500
685685
840
915
785
240
728
890
1170
940
240
1628
815489
540 350
500 600
685710
890
990
865
240
975
915
1295
1040
265
2068
1263815
767 540
600 700
710760
890
1170
940
240
1628
750
785
965
1370
1115
290
2103
1538
847
700
760
915
1295
1040
265
2068
1263
767
1015
1420
1170
330
1954
1850
869 847
750 800
785865
965
1370
1115
290
2103
1538
900
890
1090
1575
1295
365
2241
2597
1186
800
865
1015
1420
1170
330
1954
1850
869
Note:
For unitTIE
sizes
outside of the
above, please2241
refer to James
Walker Townson.
900
890or operating
1090conditions
1575
1295range specified
365
2597
1186
MULTI
BAR

TM

TM

DOUBLE
TIED BELLOWS
MULTI
TIE BAR
Design pressure
DOUBLE
TIED BELLOWS 16 bar
Design temperature
300 C
Design pressure
16 bar
Test pressure
25 bar
Design temperature
300 C
Basic lateral movement 25 mm
Test pressure
25 bar
Basic lateral movement 25 mm
NOMINAL
DIAMETER
mm

NOMINAL
DIAMETER
mm 80

100
125
150
175
200
225
250
300
350
400
450
500
600
700
750
800
900

FREE LENGTH O/L


flange
FREE
LENGTHweld
O/L end
mm

570

flange
605
mm

615
570
680
605 700
615 715
680 755
700 770
715 940
755 785
770 785
940 785
785 785
810
785
840
785
890
785
890
810 940

mm

550

weld end
585
mm

595
550
660
585680
595700
660735
680750
700915
735965
1015
750
1015
915
1040
965
1040
1015
1065
1015
1120
1040
1170
1040
1245

16

16

Comflex Type

TM

MAXIMUM O/D
flange
MAXIMUM weld
O/D end
mm
mm
330

flange
380
mm

430
330
480
380
480
430
560
480
585
480
685
560
710
785
585
865
685
965
710
1040
785
1195
865
1345
965
1445
1040
1525
1195
1675

230

weld end
280
mm
330
230
355
280
380
330
430
355
455
380
510
430
585
660
455
710
510
785
585
840
660
965
710
1090
785
1165
840
1245
965
1370

ADDITIONAL
MEASURE "Z"
TO GIVE
ADDITIONAL
ADDITIONAL
MEASURE
MOVEMENT "Z"
TO mm
GIVE
25

ADDITIONAL
150
MOVEMENT
150
25 mm
150
150
200
150
200
150
215
200
240
200
240
215
240
305
240
305
240
305
240
305
305
305
305
305
305
325
305
330
305
365

SPRING RATE
N/mm

RATE
lateralSPRING
angular
N/mm
N/mm
Nm/
14
lateral
29
N/mm
65
14
58
29
122
65
157
17258
238122
422157
222172
321238
472422
631222
1049
321
1619
472
1735
631
2022
1049
2315

3
angular
7
Nm/
13
3
22
7
45
13
63
87 22
120 45
212 63
179 87
260 120
382 212
511 179
848
260
1310
382
1593
511
1915
848
2682

16

FRICTION
FORCE
N/bar

FRICTION
FORCE
3 N/bar

9
13
20
31
38
54
77
92
133
197
287
349
540
780
941
1154
1368

80
3
100
9
125
13
150
20
175
31
200
38
225
54
250
77
300
92
350
133
400
197
450
287
500
349
600
540
700
840
1065
1345
1090
305
1619
1310
780
Note:750
For unit sizes
or operating
conditions1445
outside of the
range specified325
above, please refer
Walker Townson.
890
1120
1165
1735 to James
1593
941
800
890
1170
1525
1245
330
2022
1915
1154
900
940
1245
1675
1370
365
2315
2682
1368

To order or get further details, call your local contact39


shown on rear cover or listed at www.jameswalker.biz

39

TM
Comflex
Type
TM 25
25

MULTI TIE BAR


MULTI TIE BAR
DOUBLE TIED BELLOWS
DOUBLE TIED BELLOWS
Design pressure
25 bar
Design pressure
25 bar
Design temperature
300 C
Design temperature
300 C
Test pressure
37,5 bar
Test pressure
37,5 bar
Basic lateral movement 25 mm
Basic lateral movement 25 mm

NOMINAL
NOMINAL
DIAMETER
DIAMETER
mm
mm
80
80
100
100
125
125
150
150
175
175
200
200
225
225
250
250
300
300
350
350
400
400
450
450
500
500
600
600
700
700
750
750
800
800

FREE LENGTH O/L


FREE LENGTH O/L
flange
flange
mm
mm
570
570
615
615
655
655
680
680
770
770
820
820
895
895
920
920
735
735
710
710
710
710
710
710
735
735
760
760
865
865
940
940
940
940

weld end
weld
end
mm
mm
550
550
595
595
635
635
660
660
750
750
800
800
875
875
900
900
1065
1065
940
940
940
940
940
940
965
965
1040
1040
1170
1170
1270
1270
1320
1320

TM

MAXIMUM O/D
MAXIMUM O/D
flange
flange
mm
mm
330
330
405
405
430
430
480
480
535
535
635
635
635
635
685
685
710
710
840
840
915
915
990
990
1090
1090
1270
1270
1420
1420
1400
1400
1575
1575

weld end
weld
end
mm
mm
255
255
305
305
330
330
380
380
405
405
455
455
510
510
535
535
610
610
685
685
735
735
810
810
890
890
1015
1015
1170
1170
1220
1220
1295
1295

ADDITIONAL
ADDITIONAL
MEASURE
"Z"
MEASURE
TO GIVE "Z"
TO GIVE
ADDITIONAL
ADDITIONAL
MOVEMENT
MOVEMENT
25 mm
25 mm
150
150
150
150
150
150
175
175
175
175
215
215
215
215
240
240
290
290
265
265
265
265
265
265
265
265
290
290
365
365
415
415
415
415

SPRING RATE
SPRING
RATE
N/mm
N/mm
lateral
lateral
N/mm
N/mm
24
24
49
49
95
95
116
116
231
231
215
215
291
291
320
320
458
458
486
486
702
702
973
973
1307
1307
1827
1827
2029
2029
1912
1912
2301
2301

angular
angular
Nm/
Nm/
5
5
10
10
19
19
31
31
62
62
87
87
117
117
161
161
335
335
297
297
429
429
595
595
798
798
1336
1336
2350
2350
2863
2863
3446
3446

25

FRICTION
FRICTION
FORCE
FORCE
N/bar
N/bar
6
6
11
11
18
18
24
24
35
35
41
41
55
55
65
65
136
136
195
195
249
249
352
352
464
464
709
709
921
921
966
966
1214
1214

Note: For unit sizes or operating conditions outside of the range specified above, please refer to James Walker Townson.

ADITIONAL
ADITIONAL
SPRING RATE
MESURE
"Z"
MESURE
SPRING
RATE
TO GIVE"Z"
N/mm
TO GIVE
N/mm
ADITIONAL
ADITIONAL
MOVEMENT
lateral
angular
flange
weld end
flange
weld end
MOVEMENT
lateral
angular
flange
weld
end
flange
weld
end
25 mm
N/mm
Nm/
mm
mm
mm
mm
25 mm
N/mm
Nm/
mm
mm
mm
mm
840
610
585
240
90
45
840
610
585
240
90
45
865
685
635
240
131
66
865
685
635
240
131
66
660
890
710
685
255
203
115
660
890
710
685
255
203
115
500
660
890
785
735
255
273
155
500
660
890
785
735
255
273
155
600
685
965
890
840
255
459
260
600
685
965
890
840
255
459
260
700
710
1015
1015
965
270
638
404
700
710
1015
1015
965
270
638
404
750
735
1015
1090
1015
290
675
494
750
735
1015
1090
1015
290
675
494
800
760
1065
1170
1065
330
751
711
800
760
1065
1170
1065
330
751
711
360
854
962
900
785
1065
1270
1170
900
785
1065
1270
1170
360
854
962
Note: For unit sizes or operating conditions outside of the range specified above, please refer to manufacturer!
Note: For unit sizes or operating conditions outside of the range specified above, please refer to manufacturer!
HT O/L
HT O/L

40

MAXIMUM O/D
MAXIMUM O/D

FRICTION
FRICTION
FORCE
FORCE
N/bar
N/bar
122
122
156
156
226
226
275
275
515
515
732
732
777
777
853
853
1184
1184

To order or get further details, call your local contact shown on rear cover or listed at www.jameswalker.biz

800

940

1320

1575

1295

415

2301

350
350
400
400
450
450
500
500
600
600
700
700
750
750
800
800
900
900

FREE LENGTH O/L


FREE LENGTH O/L
flange
flange
mm
mm
610
610
610
610
660
660
660
660
685
685
710
710
735
735
760
760
785
785

weld end
weld
mmend
mm
840
840
865
865
890
890
890
890
965
965
1015
1015
1015
1015
1065
1065
1065
1065

1214

HD 3,5
Comflex
Type
HD 3,5
HD 3.5

DOUBLE HINGE BELLOWS


DOUBLE
HINGE BELLOWS
Design
pressure
3,5 bar
Design
pressure
3,5
Design temperature
300bar
C
Design
temperature
300bar
C
Test pressure
5,25
Test
pressure
5,25
bar
Basic lateral movement 25 mm
Basic lateral movement 25 mm

NOMINAL
NOMINAL
DIAMETER
DIAMETER
mm
mm

3446

MAXIMUM O/D
MAXIMUM O/D
flange
flange
mm
mm
610
610
685
685
710
710
785
785
890
890
1015
1015
1090
1090
1170
1170
1270
1270

weld end
weld
end
mm
mm
585
585
635
635
685
685
735
735
840
840
965
965
1015
1015
1065
1065
1170
1170

ADDITIONAL
ADDITIONAL
MEASURE "Z"
MEASURE
TO GIVE"Z"
TO GIVE
ADDITIONAL
ADDITIONAL
MOVEMENT
MOVEMENT
25 mm
25 mm
240
240
240
240
255
255
255
255
255
255
270
270
290
290
330
330
360
360

SPRING RATE
SPRING
RATE
N/mm
N/mm

lateral
lateral
N/mm
N/mm
90
90
131
131
203
203
273
273
459
459
638
638
675
675
751
751
854
854

angular
angular
Nm/
Nm/
45
45
66
66
115
115
155
155
260
260
404
404
494
494
711
711
962
962

FRICTION
FRICTION
FORCE
FORCE
N/bar
N/bar
122
122
156
156
226
226
275
275
515
515
732
732
777
777
853
853
1184
1184

Note: For unit sizes or operating conditions outside of the range specified above, please refer to James Walker Townson.

HD
HD 6Type
6
Comflex
HD 6

DOUBLE HINGE BELLOWS


DOUBLE
HINGE BELLOWS
Design
pressure
6 bar
Design
pressure
6 C
bar
Design temperature
300
C
Design
temperature
300
Test pressure
10 bar
Test
pressure
10
bar
Basic lateral movement 25 mm
Basic lateral movement 25 mm

NOMINAL
DIAMETER
NOMINAL
mm
DIAMETER
mm
80
80
100
100
125
125
150
150
175
175
200
200
225
250
225
300
250
350
300
400
350
450
400
500
450
600
500
700
600
750
700
800
750
900
800
900
Note: For

FREE LENGTH O/L


FREE LENGTH O/L
flange
mm
flange
mm
570

MAXIMUM O/D
MAXIMUM O/D

ADDITIONAL
ADDITIONAL
MEASURE
"Z"
TO GIVE "Z"
MEASURE
ADDITIONAL
TO GIVE
MOVEMENT
ADDITIONAL
25 mm
MOVEMENT
25 mm
150

SPRING RATE
N/mm RATE
SPRING
N/mm
lateral
angular
N/mm
Nm/
lateral
angular
N/mm
14
3Nm/

FRICTION
FORCE
FRICTION
N/bar
FORCE
N/bar

weld end
flange
weld end
mmend
mm
mm end
weld
flange
weld
mm
mm
mm
550
205
205
12
570
550
205
205
150
605
585
230
230
150
2914
7 3
19 12
605
585
230
230
150
615
595
255
255
150
6529
13 7
32 19
615
595
255
255
150
680
660
280
280
150
10965
22 13
44 32
680
660
280
280
150
109
700
680
330
330
150
227
45 22
71 44
700
680
330
330
150
227
715
700
355
355
150
321
63 45
89 71
715
700
355
355
150
321
730
710
380
380
200
249
87 63
96 89
740
725
405
405
200
343
12087
11896
730
710
380
380
200
249
775
755
480
480
240
243
122120
142118
740
725
405
405
200
343
610
840
610
585
240
171
86122
147142
775
755
480
480
240
243
610
865
685
635
240
248
12486
251147
610
840
610
585
240
171
635
915
710
685
240
513
257124
361251
610
865
685
635
240
248
660
915
785
735
240
690
346257
439361
635
915
710
685
240
513
685
965
915
865
240
1155
579
689
660
915
785
735
240
690
346
439
711
1015
1040
990
265
1472
899579
1080
685
965
915
865
240
1155
689
760
1090
1115
1065
290
1499
1096
1126
711
1015
1040
990
265
1472
899
1080
810
1170
1195
1115
330
1394
1320
1205
760
1090
1115
1065
290
1499
1096
1126
890
1015
1320
1245
365
1602
1856
1462
810
1170
1195
1115
330
1394
1320
1205
890
1015
1320
1245
365
1602
1856
1462
unit sizes or operating conditions outside of the range specified above, please refer to James Walker Townson.

To order or get further details, call your local contact41


shown on rear cover or listed at www.jameswalker.biz

41

HD 10
Comflex
Type

HD 10
HD 10

DOUBLE HINGE BELLOWS


DOUBLE
HINGE BELLOWS
Design
pressure
10 bar
Design
pressure
10 C
bar
Design
temperature
300
Design
temperature
300bar
C
Test
pressure
16
Testlateral
pressure
bar
Basic
movement 2516mm
Basic lateral movement 25 mm

NOMINAL
NOMINAL
DIAMETER
DIAMETER
mm
mm

80 80
100100
125125
150150
175175
200200
225225
250250
300300
350350
400400
450450
500500
600
600
700
700
750
750
800
800
900
900

FREE LENGTH O/L

FREE LENGTH O/L

flange
flange
mm
mm

570
570
605
605
615
615
680
680
700
700
715
715
730
730
740
740
775
775
635
635
660
660
685
685
685
685
710
710
710
710
785
785
840
840
1370
1370

weld end
weld end
mm
mm

550
550
585
585
595
595
660
660
680
680
700
700
710
710
725
725
755
755
915
915
965
965
965
965
1015
1015
1040
1040
915
915
965
965
1040
1040
1145
1145

weld end
weld end
mm
mm

1295

365

MAXIMUM O/D

flange
flange
mm
mm

205
205
255
255
280
280
330
330
330
330
380
380
405
405
455
455
535
535
660
660
735
735
810
810
890
890
1040
1040
1170
1170
1245
1245
1295
1295
1445
1445

ADDITIONAL

ADDITIONAL
MEASURE "Z"
MEASURE
"Z"
TO GIVE
TO GIVE
ADDITIONAL
ADDITIONAL
MOVEMENT
MOVEMENT
25 mm
25 mm

MAXIMUM O/D

205
205
230
230
255
255
280
280
330
330
355
380
405
480
585
585
635
635
710
710
760
760
890
890
1015
1015
1090
1090
1145
1145
1295

150
150
150
150
150
150
150
150
150
150
200
200
200
200
215
215
240
240
240
240
240
240
240
240
240
240
240
240
265
265
290
290
330
330
365

SPRING RATE

SPRING
RATE
N/mm
N/mm

lateral

lateral
N/mm
N/mm
1414
2929
6565
109
109
227
227
181
181
249
249
297
297
337
337
240
240
348
348
728
728
975
975
1628
1628
2068
2068
2103
2103
1954
1954
2241

2241

FRICTION

FRICTION
FORCE
FORCE
N/bar
N/bar
angular
angular
Nm/
Nm/
3 3
7 7
13 13
22 22
45 45
63 63
87 87
120120
169169
120120
175175
365365
489489
815
815
1263
1263
1538
1538
1850
1850
2597

12 12
19 19
32 32
44 44
71 71
67 67
96 96
110110
143143
197197
283283
403403
588588
894
894
1250
1250
1302
1302
1465
1465
1856

2597
HD
16 1856

DOUBLE
Note:
For unit HINGE
sizes orBELLOWS
operating conditions outside of the range specified above, please refer to James Walker Townson.
Design pressure
16 bar
DOUBLE
HINGE BELLOWS
Design temperature
300 C
Design
pressure
16
Test pressure
25 bar
bar
Design
300mm
C
Basic temperature
lateral movement 25
Test pressure
25 bar
Basic lateral movement 25 mm
NOMINAL
DIAMETER
mm

NOMINAL
DIAMETER
mm80
100
80125
150
100
175
125
200
150
225
175
250
200
300
225
350
250
400
300
450
350
500
400
600
450
700
500
750
800
600
900
700

FREE LENGTH O/L

FREE
O/L
flangeLENGTH
weld
end
mm

560

flange
605
mm

615
560
680
605
700
615
715
680
755
700
770
715
940
755
810
770
810
940
810
810
810
810
865
810
915
810
1345
1575
865
1625
915

mm

550

weld end
585
mm
595
550
660
585
680
595
700
660
735
680
750
700
915
735
1090
750
1145
915
1145
1090
1170
1145
1170
1145
1145
1170
1170
1370
1170
1420
1145

HD 16
Comflex
Type
HD

MAXIMUM O/D

MAXIMUMweld
O/Dend
flange
mm
mm
205

flange
255
mm
280
205
330
255
330
280
380
330
405
330
455
380
535
405
685
455
760
535
840
685
915
760
1065
840
1220
915
1295
1345
1065
1500
1220

205

weld end
230
mm
255
205
280
230
330
255
355
280
380
330
455
355
535
380
585
455
635
535
735
585
810
635
965
735
1090
810
1145
1220
965
1345
1090

ADDITIONAL
MEASURE "Z"
TO GIVE
ADDITIONAL
ADDITIONAL
MEASURE "Z"
MOVEMENT
TO mm
GIVE
25

ADDITIONAL
150
MOVEMENT
150mm
25

SPRING RATE
N/mm

SPRING RATE
angular
N/mm

lateral
N/mm

150
150
205
150
205
150
215
205
240
205
240
215
240
240
305
240
305
240
305
305
305
305
305
305
305
305
325
330
305
365
305

14
lateral
29
N/mm
65
14
58
29
122
65
157
58
172
122
238
157
422
172
222
238
321
422
472
222
631
321
1049
472
1619
631
1735
2022
1049
2315
1619

330
365

2022
2315

Nm/

3
angular
7 Nm/
13
3
22
7
45
13
63
22
87
45
120
63
212
87
179
260120
382212
511179
848260
1310382
1593511
1915848
2682
1310

16
FRICTION
FORCE
N/bar

FRICTION
FORCE
12N/bar

19
32
12
39
19
52
32
62
39
80
52
99
62
184
195 80
298 99
414 184
542 195
869 298
1379414
1553542
1902869
23491379

1345
1170
1145
1735 to James
1593
1553
Note:750
For unit sizes
or operating
conditions1295
outside of the
range specified325
above, please refer
Walker Townson.
800
900

42

1575
1625

1370
1420

1345
1500

1220
1345

1915
2682

1902
2349

To order or get further details, call your local contact shown on rear cover or listed at www.jameswalker.biz

HD 25
Comflex
Type

DOUBLE HINGE BELLOWS


Design pressure
25 bar
Design temperature
300 C
DOUBLE HINGE BELLOWS
Test pressure
37,5 bar
Design pressure
25 bar
Basic lateral movement 25 mm
Design temperature
300 C
Test pressure
37,5 bar
Basic lateral movement 25 mm
NOMINAL
DIAMETER
mm
NOMINAL
DIAMETER
mm
80
100
125
80
150
100
175
125
200
150
225
175
250
200
300
225
350
250
400
300
450
350
500
400
600
450
700
500
750
600
800
700
750
800

FREE LENGTH O/L


flange
weldO/L
end
FREE LENGTH
mm
mm
570
flange
615
mm
655
570
680
615
770
655
820
680
895
770
920
820
735
895
735
920
760
735
760
735
760
760
760
760
865
760
940
760
945
865
940
945

550
weld end
595
mm
635
550
660
595
750
635
800
660
875
750
900
800
1065
875
1090
900
1145
1065
890
1090
890
1145
1040
890
1220
890
1295
1040
1320
1220
1295
1320

HD 25
25
HD

MAXIMUM O/D
flange
MAXIMUMweld
O/D end
mm
mm

205
flange
255
mm
280
205
330
255
355
280
405
330
455
355
480
405
635
455
735
480
810
635
890
735
965
810
1145
890
1320
965
1370
1145
1445
1320
1370
1445

205
weld end
230
mm
255
205
330
230
355
255
405
330
455
355
480
405
585
455
660
480
710
585
810
660
1170
710
1065
810
1245
1170
1295
1065
1370
1245
1295
1370

ADDITIONAL
MEASURE "Z"
TO GIVE
ADDITIONAL
ADDITIONAL
MOVEMENT
MEASURE
"Z"
TO
GIVE
25
mm
ADDITIONAL
150
MOVEMENT
25150
mm
150
150
175
150
175
150
215
175
215
175
240
215
290
215
265
240
265
290
265
265
265
265
290
265
365
265
415
290
415
365
415
415

SPRING RATE
N/mm
SPRING RATE
lateral
angular
N/mmN/mm Nm/

24
lateral
49
N/mm
95
24
116
49
231
95
215
116
291
231
320
215
458
291
486
320
702
458
973
486
1307
702
1827
973
2029
1307
1912
1827
2301
2029
1912
2301

5
angular
10
Nm/
519
1031
1962
3187
117
62
161
87
335
117
297
161
429
335
595
297
798
429
1336
595
2350
798
2863
1336
3446
2350
2863
3446

FRICTION
FORCE
N/bar
FRICTION
FORCE
N/bar
12
19
1232
1946
3262
4674
116
62
128
74
169
116
293
128
402
169
607
293
782
402
1119
607
1456
782
1581
1119
1924
1456
1581
1924

Note: For unit sizes or operating conditions outside of the range specified above, please refer to James Walker Townson.

To order or get further details, call your local contact43


shown on rear cover or listed at www.jameswalker.biz

43

SINGLE HINGE BELLOWS


Design pressure
3,5 bar
Design temperature
300 C
Test pressure
5,25 bar
SINGLE
HINGE BELLOWS
Design pressure
3,5 bar
Design temperature
300 C
Test pressure
5,25 bar
MOVEMENT

NOMINAL
DIAMETER
mm

350
NOMINAL
DIAMETER
400
mm
450
500
350
600
400
700
450
750
500
800
600
900
700

8MOVEMENT16
8
16
total

8
16
7
14
8
16
7
14
8
16
5,5
11
8
16
5
11
7
14
4,5
9
7
14
4
8
5,5
11

750
800
900

5
4,5
4

total

11
9
8

HS 3,5
Comflex
Type
HS

HS
FREE LENGTH O/L
flange
mm

weld end
mm

FREE
O/L
380 LENGTH610
380
610
flange
weld end
405
635
mm
mm
405
635
380
610
430
760
380
610
430
760
405
635
455
760
405
635
455
760
430
760
480
785
430
760
455
455
480

760
760
785

MAXIMUM O/D
flange
mm

weld end
mm

MAXIMUM O/D
610
585
685
635
flange
weld end
710
685
mm
mm
785
735
610
585
890
840
685
635
1015
965
710
685
1090
1015
785
735
1170
1065
890
840
1270
1170
1015
965
1090
1170
1270

1015
1065
1170

ANGULAR
SPRING
RATE
Nm/
ANGULAR
45
SPRING
66
RATE
115
Nm/
155
45
260
66
404
115
494
155
711
260
962
404
494
711
962

HS

3.5

3,5

FRICTION
MOMENT
Nm/bar
15
FRICTION
MOMENT
19
Nm/bar
29
35
15
66
19
99
29
113
35
141
66
213
99
113
141
213

Note: For unit sizes or operating conditions outside of the range specified above, please refer to James Walker Townson.

SINGLE HINGE BELLOWS


Design pressure
6 bar
Design temperature
300 C
Test pressure
SINGLE
HINGE BELLOWS10 bar
Design pressure
6 bar
Design temperature
300 C
Test pressure
10 bar
MOVEMENT

NOMINAL
DIAMETER
mm

80
NOMINAL
DIAMETER
100
mm
125
150
80
175
100
200
125
225
150
250
175
300
200
350
225
400
250
450
300
500
350
600
400
700
450
750
500
800
600
900
700

10MOVEMENT20
10
20
total

10
20
10
20
10
20
10
20
10
20
10
20
10
20
8
16
10
20
8
16
10
20
8
16
10
20
8
16
8
16
8
16
8
16
8
16
8
16
7
14
8
16
6
12
8
16
5,5
11
8
16
5
10
7
14
4,5
9
6
12
4
8
5,5
11

750
800
900

5
4,5
4

total

10
9
8

Comflex
Type
HS 6

HS

FREE LENGTH O/L


flange
mm

weld end
mm

FREE
O/L
380 LENGTH360
400
380
flange
weld end
405
385
mm
mm
470
450
380
360
480
465
400
380
500
480
405
385
515
495
470
450
525
510
480
465
535
515
500
480
380
585
515
495
380
610
525
510
405
660
535
515
430
685
380
585
455
760
380
610
455
785
405
660
480
810
430
685
840
510
455
760
535
685
455
785
480
510
535

810
840
685

MAXIMUM O/D
flange
mm

weld end
mm

MAXIMUM O/D
205
205
230
230
flange
weld end
255
255
mm
mm
280
280
205
205
330
330
230
230
355
355
255
255
380
380
280
280
405
405
330
330
480
480
355
355
610
585
380
380
685
635
405
405
710
685
480
480
785
735
610
585
915
865
685
635
1040
990
710
685
1115
1065
785
735
1195
1115
915
865
1320
1245
1040
990
1115
1195
1320

1065
1115
1245

ANGULAR
SPRING
RATE
Nm/
ANGULAR
3
SPRING
7
RATE
13
Nm/
22
3
45
7
63
13
87
22
120
45
122
63
86
87
124
120
257
122
346
86
579
124
899
257
1096
346
1320
579
1856
899
1096
1320
1856

FRICTION
MOMENT
Nm/bar
1
FRICTION
MOMENT
2
Nm/bar
3
4
1
6
2
7
3
10
4
12
6
17
7
18
10
30
12
44
17
53
18
83
30
144
44
164
53
199
83
267
144
164
199
267

Note: For unit sizes or operating conditions outside of the range specified above, please refer to James Walker Townson.

44

To order or get further details, call your local contact shown on rear cover or listed at www.jameswalker.biz

HS 10
Comflex
Type

SINGLE HINGE BELLOWS


Design
SINGLEpressure
HINGE BELLOWS10 bar
Design
temperature
300
C
Design pressure
10 bar
Test
pressure
16
bar
Design temperature
300 C
Test pressure
16 bar
NOMINAL
DIAMETER
NOMINAL
mm
DIAMETER
mm
80
100
80
125
100
150
125
175
150
200
175
225
200
250
225
300
250
350
300
400
350
450
400
500
450
600
500
700
600
750
700
800
750
900
800
900

MOVEMENT
MOVEMENT
total

10
10
10
10
10
10
10
10
10
8
10
8
8
7
8
8
7
8
8
8
8
8
8
7
8
6
7
5,5
6
5
5,5
4
5
4
4
4

total
20
20
20
20
20
20
20
20
20
16
20
16
16
14
16
16
14
16
16
16
16
16
16
14
16
12
14
11
12
10
11
8
10
8
8
8

HS

HS

FREE LENGTH O/L


FREE LENGTH
flange
weldO/L
end
mm
mm
flange
weld end
380
360
mm
mm
400
380
380
360
405
385
400
380
470
450
405
385
480
465
470
450
500
480
480
465
515
495
500
480
525
510
515
495
535
515
525
510
405
660
535
515
430
710
405
660
430
735
430
710
455
785
430
735
480
785
455
785
535
660
480
785
560
680
535
660
610
735
560
680
1016
785
610
735
1016

785

MAXIMUM O/D
MAXIMUMweld
O/D end
flange
mm
mm
flange
weld end
205
205
mm
mm
255
230
205
205
280
255
255
230
330
280
280
255
330
330
330
280
380
355
330
330
405
380
380
355
455
405
405
380
535
480
455
405
660
585
535
480
735
635
660
585
810
710
735
635
890
760
810
710
1040
890
890
760
1170
1015
1040
890
1245
1090
1170
1015
1295
1145
1245
1090
1445
1295
1295
1145
1445

1295

ANGULAR
SPRING
ANGULAR
RATE
SPRING
Nm/
RATE
Nm/
3
7
3
13
7
22
13
45
22
63
45
87
63
120
87
169
120
120
169
175
120
365
175
489
365
815
489
1263
815
1538
1263
1850
1538
2597
1850
2597

10

10

FRICTION
MOMENT
FRICTION
Nm/bar
MOMENT
Nm/bar
1
2
1
3
2
4
3
6
4
7
6
10
7
12
10
17
12
24
17
34
24
49
34
71
49
108
71
166
108
189
166
242
189
339
242
339

Note: For unit sizes or operating conditions outside of the range specified above, please refer to James Walker Townson.

NOMINAL
NOMINAL
DIAMETER
DIAMETER
mm
mm
80
80
100
100
125
125
150
150
175
175
200
200
225
225
250
250
300
300
350
350
400
400
450
450
500
500
600
600
700
700
750
750
800
800
900
900

MOVEMENT
MOVEMENT

10
10
10
10
10
10
8
8
8
8
7
7
6
6
6
6
8
8
8
8
8
8
8
8
7
7
6
6
5,5
5,5
5
5
4,5
4,5
4
4

total
total
20
20
20
20
20
20
16
16
16
16
14
14
12
12
12
12
16
16
16
16
16
16
16
16
14
14
12
12
11
11
10
10
9
9
8
8

HS

16

HS

16

HS 16
Comflex
Type

SINGLE HINGE BELLOWS


SINGLEpressure
HINGE BELLOWS16 bar
Design
Design pressure
16 bar
Design temperature
300 C
Design temperature
300 C
Test pressure
25 bar
Test pressure
25 bar
FREE LENGTH O/L
FREE LENGTH O/L
flange
weld end
flange
weld
mm
mmend
mm
mm
380
360
380
360
400
380
400
380
405
385
405
385
470
450
470
450
480
465
480
465
500
480
500
480
515
495
515
495
525
510
525
510
685
660
685
660
480
785
480
785
480
810
480
810
510
840
510
840
510
865
510
865
560
915
560
915
610
940
610
940
1015
940
1015
940
1245
1040
1245
1040
1270
1065
1270
1065

MAXIMUM O/D
MAXIMUM O/D
flange
weld end
flange
weld
mm
mmend
mm
mm
205
205
205
205
255
230
255
230
280
255
280
255
330
280
330
280
330
330
330
330
380
355
380
355
405
380
405
380
455
455
455
455
535
535
535
535
685
585
685
585
760
635
760
635
840
735
840
735
915
810
915
810
1065
965
1065
965
1220
1090
1220
1090
1295
1145
1295
1145
1345
1220
1345
1220
1500
1345
1500
1345

ANGULAR
ANGULAR
SPRING
SPRING
RATE
RATE
Nm/
Nm/
3
3
7
7
13
13
22
22
45
45
63
63
87
87
120
120
212
212
179
179
260
260
383
383
511
511
848
848
1310
1310
1593
1593
1915
1915
2682
2682

FRICTION
FRICTION
MOMENT
MOMENT
Nm/bar
Nm/bar
1
1
2
2
3
3
4
4
6
6
7
7
10
10
12
12
22
22
30
30
46
46
64
64
83
83
133
133
211
211
253
253
314
314
429
429

Note: For unit sizes or operating conditions outside of the range specified above, please refer to James Walker Townson.

HS
HS

25
25

SINGLE
HINGE
To order
or get BELLOWS
further
details, call your local contact45
shown on rear cover or listed at www.jameswalker.biz
SINGLE
HINGE
BELLOWS
Design
pressure
25 bar
Design pressure
25 bar
Design temperature
300 C

45

600
800
700
900
750
800
900

6
4,5
5,5
4
5
4,5
4

12
9
11
8
10
9
8

560
1245
610
1270
1015
1245
1270

915
1040
940
1065
940
1040
1065

1065
1345
1220
1500
1295
1345
1500

965
1220
1090
1345
1145
1220
1345

SINGLE HINGE BELLOWS


Design pressure
25 bar
Design
temperature
300
SINGLE HINGE BELLOWS C
Test pressure
32,5
Design
pressure
25 bar
bar
Design temperature
Test pressure
NOMINAL
DIAMETER
mm
NOMINAL
DIAMETER
80
mm
100
125
80
150
100
175
125
200
150
225
175
250
200
300
225
350
250
400
300
450
350
500
400
600
450
700
500
750
600
800
700
750
800

total

MOVEMENT
10
20
total

10
20
10
20
10
20
9
18
10
20
9
18
10
20
7
14
9
18
7
14
9
18
6
12
7
14
5
10
7
14
7
14
6
12
6,5
13
5
10
6
12
7
14
5,5
11
6,5
13
5
10
6
12
4
8
5,5
11
3,5
7
5
10
3,5
7
4
8
3,5
7
3,5
7

133
314
211
429
253
314
429

HS 25
Comflex
Type
HS
HS

300 C
32,5 bar

MOVEMENT

848
1915
1310
2682
1593
1915
2682

FREE LENGTH O/L


flange
weld end
mm LENGTHmm
FREE
O/L
380
360
flange
weld end
400
380
mm
mm
445
425
380
360
470
450
400
380
535
535
445
425
585
585
470
450
660
660
535
535
660
660
585
585
455
785
660
660
455
810
660
660
510
865
455
785
560
685
455
810
585
710
510
865
365
890
560
685
1270
1090
585
710
1370
1195
365
890
1525
1320
1270
1090
1370
1195
1525
1320

MAXIMUM O/D
flange
weld end
mm
mm
MAXIMUM O/D
205
205
flange
weld end
255
230
mm
mm
280
255
205
205
330
330
255
230
355
355
280
255
405
405
330
330
455
455
355
355
480
480
405
405
635
585
455
455
735
660
480
480
810
710
635
585
890
810
735
660
965
1170
810
710
1145
1065
890
810
1320
1245
965
1170
1370
1295
1145
1065
1445
1370
1320
1245
1370
1295
1445
1370

ANGULAR
SPRING
RATE
ANGULAR
Nm/
SPRING
5
RATE
10
Nm/
19
5
31
10
62
19
87
31
117
62
161
87
335
117
297
161
429
335
595
297
798
429
1336
595
2350
798
2863
1336
3445
2350
2863
3445

25
25

FRICTION
MOMENT
Nm/bar
FRICTION
MOMENT
1
Nm/bar
2
3
1
4
2
6
3
8
4
13
6
16
8
25
13
39
16
54
25
81
39
104
54
163
81
266
104
328
163
400
266
328
400

Note: For unit sizes or operating conditions outside of the range specified above, please refer to James Walker Townson.

HS 40
Comflex
Type

SINGLE HINGE BELLOWS


Design pressure
40 bar
Design temperature
300 C
Test pressure
60 bar

MOVEMENT

HD
FREE LENGTH O/L

weld end
mm

ANGULAR
SPRING
RATE
Nm/

FRICTION
MOMENT
Nm/bar

230
255
305
355
380
455
480
535
610
660
710
810
890
1040

12
27
48
80
129
181
247
339
688
705
1031
1066
1436
2415

1
2
3
5
7
10
14
19
31
43
66
90
127
203

MAXIMUM O/D

NOMINAL
DIAMETER
mm

total

flange
mm

weld end
mm

flange
mm

80
100
125
150
175
200
225
250
300
350
400
450
500
600

4
3,5
3,5
3
3
3
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5

8
7
7
6
6
6
5
5
5
5
5
5
5
5

456
480
510
535
560
635
660
685
685
700
965
1065
1115
1270

430
455
480
510
535
610
635
660
660
685
840
940
965
1115

230
255
305
355
380
455
480
535
610
660
710
810
890
1040

40

Note: For unit sizes or operating conditions outside of the range specified above, please refer to James Walker Townson.

46

GS

3,5

To order or get further details, call your local contact shown on rear cover or listed at www.jameswalker.biz

SINGLE GIMBAL BELLOWS

600

2,5

1270

1115

1040

1040

mm
350
400
350
450
400
500
450
600
500
700
600
750
700
800
750
900
800
900

MOVEMENT

MOVEMENT
total

8
88
88
87
77
5,5
7
5
5,5
4,5
5
4
4,5
4

total
16
16
16
16
16
14
16
14
14
11
14
11
11
9
11
98
8

203

Type
GS 3,5
Comflex

GS

SINGLE GIMBAL BELLOWS


Design pressure
3,5 bar
SINGLE
GIMBAL BELLOWS
temperature
300bar
C
Design pressure
3,5
Test pressure
5,25
Design
temperature
300 bar
C
Test pressure
5,25 bar
NOMINAL
DIAMETER
NOMINAL
mm
DIAMETER

2415

GS

FREE LENGTH O/L

FREE LENGTH O/L


flange
weld end
mm
mm
flange
weld
end
mm
380
380
380
405
380
405
405
430
405
430
430
480
430
510
480
610
510
610

mm
610
610
610
635
610
635
635
760
635
760
760
760
760
760
760
785
760
785

MAXIMUM O/D

MAXIMUM O/D
flange
weld end
mm
mm
flange
weld
end
mm
660
735
660
785
735
865
785
990
865
1115
990
1220
1115
1295
1220
1445
1295
1445

mm
610
685
610
760
685
810
760
965
810
1095
965
1170
1095
1245
1170
1370
1245
1370

ANGULAR
SPRING
ANGULAR
RATE
SPRING
Nm/
RATE
Nm/
45
66
45
115
66
155
115
260
155
404
260
494
404
711
494
962
711
962

3,5

3.5

FRICTION
MOMENT
FRICTION
Nm/bar
MOMENT
Nm/bar
15
19
15
29
19
35
29
66
35
99
66
113
99
141
113
213
141
213

Note: For unit sizes or operating conditions outside of the range specified above, please refer to James Walker Townson.

SINGLE GIMBAL BELLOWS


Design pressure
6 bar
Design temperature
300 C
Test pressure
10 bar

MOVEMENT

GS

GS

Comflex Type

FREE LENGTH O/L

weld end
mm

ANGULAR
SPRING
RATE
Nm/

FRICTION
MOMENT
Nm/bar

140
150
175
205
240
265
330
380
510
610
685
760
810
965
1090
1170
1245
1370

3
7
13
22
45
63
87
120
122
86
124
257
346
579
899
1096
1320
1856

1
2
3
4
6
7
10
12
17
18
30
44
53
83
144
164
199
267

MAXIMUM O/D

NOMINAL
DIAMETER
mm

total

flange
mm

weld end
mm

flange
mm

80
100
125
150
175
200
225
250
300
350
400
450
500
600
700
750
800
900

10
10
10
10
10
10
8
8
8
8
8
8
7
6
5,5
5
4,5
4

20
20
20
20
20
20
16
16
16
16
16
16
14
12
11
10
9
8

380
400
405
470
480
500
515
525
535
380
380
405
405
495
570
635
840
925

360
380
385
450
465
480
495
510
515
585
610
660
685
760
785
710
685
685

190
230
255
280
35
340
380
405
510
660
735
785
865
990
1115
1220
1300
1445

Note: For unit sizes or operating conditions outside of the range specified above, please refer to James Walker Townson.

SINGLE GIMBAL BELLOWS


Design pressure
10 bar
Design temperature
300 C
Test pressure
16 bar

GS

10

To order or get further details, call your local contact47


shown on rear cover or listed at www.jameswalker.biz

47

800
750
900
800
900

4,5
5
4
4,5
4

9
10
98
8

840
635
925
840
925

685
710
685
685
685

1300
1220
1445
1300
1445

1245
1170
1370
1245

1370

mm
80
100
80
125
100
150
125
175
150
200
175
225
200
250
225
300
250
350
300
400
350
450
400
500
450
600
500
700
600
750
700
800
750
900
800
900

MOVEMENT

MOVEMENT
total

10
10
10
10
10
10
10
10
10
8
10
88
87
78
88
88
88
87
76
5,5
6
5
5,5
4,5
5
4
4,5
4

total
20
20
20
20
20
20
20
20
20
16
20
16
16
14
16
16
14
16
16
16
16
16
16
14
16
12
14
11
12
10
11
9
10
98
8

199
164
267
199
267

1856

GS 10
Comflex
Type
GS

SINGLE GIMBAL BELLOWS


Design pressure
10 bar
SINGLE
GIMBAL BELLOWS
Design pressure
10 bar
temperature
300
C
Design
temperature
300
C
Test pressure
16 bar
Test pressure
16 bar
NOMINAL
DIAMETER
NOMINAL
mm
DIAMETER

1320
1096
1856
1320

GS

FREE LENGTH O/L

MAXIMUM O/D

FREE LENGTH O/L


flange
weld end
mm
mm
flange
weld
end

MAXIMUM O/D
flange
weld end
mm
mm
flange
weld
end

1015

1445

mm
380
400
380
405
400
470
405
480
470
500
480
515
500
525
515
535
525
405
535
430
405
430
430
480
430
560
480
805
560
840
805
900
840
1015
900

mm
360
380
360
385
380
450
385
465
450
480
465
495
480
510
495
515
510
660
515
710
660
735
710
785
735
785
785
660
785
685
660
735
685
785
735
785

mm
215
255
215
280
255
315
280
330
315
380
330
405
380
445
405
530
445
660
530
735
660
810
735
875
810
1040
875
1170
1040
1245
1170
1295
1245
1445
1295

mm
190
215
190
240
215
290
240
330
290
365
330
405
365
445
405
530
445
610
530
685
610
760
685
840
760
990
840
1090
990
1195
1090
1220
1195
1345
1220

1345

ANGULAR
SPRING
ANGULAR
RATE
SPRING
Nm/
RATE
Nm/
3
37
13
7
22
13
45
22
63
45
87
63
120
87
169
120
120
169
175
120
365
175
489
365
815
489
1263
815
1538
1263
1850
1538
2597
1850
2597

10

10

FRICTION
MOMENT
FRICTION
Nm/bar
MOMENT
Nm/bar
1
12
23
34
46
67
10
7
12
10
17
12
24
17
34
24
49
34
71
49
108
71
166
108
189
166
242
189
339
242
339

Note: For unit sizes or operating conditions outside of the range specified above, please refer to James Walker Townson.

SINGLE GIMBAL BELLOWS


Design
16 bar
SINGLEpressure
GIMBAL BELLOWS
Design temperature
300
C
pressure
16 bar
Test pressure
25 bar
Design
temperature
300
C
Test pressure
25 bar
NOMINAL
DIAMETER
NOMINAL
mm
DIAMETER
mm
80
100
80
125
100
150
125
175
150
200
175
225
200
250
225
300
250
350
300
400
350
450
400
500
450
600
500
700
600
750
700
800
750
900
800

MOVEMENT
MOVEMENT
total

10
10
10
10
10
8
10
8
8
7
8
6
7
6
6
8
6
8
8
8
8
8
8
7
8
6
7
5,5
6
5
5,5
4,5
5
4
4,5

total
20
20
20
20
20
16
20
16
16
14
16
12
14
12
12
16
12
16
16
16
16
16
16
14
16
12
14
11
12
10
11
9
10
8
9

GS

16

GS

16

Comflex
Type
GS 16

FREE LENGTH O/L


FREE LENGTH
flange
weldO/L
end
mm
mm
flange
weld end
380
360
mm
mm
400
380
380
360
405
385
400
380
470
450
405
385
480
465
470
450
500
480
480
465
515
495
500
480
525
510
515
495
685
660
525
510
480
785
685
660
510
810
480
785
560
840
510
810
620
865
560
840
1085
915
620
865
1115
840
1085
915
1145
940
1115
840
1245
1040
1145
940
1270
1065
1245
1040

MAXIMUM O/D
MAXIMUMweld
O/Dend
flange
mm
mm
flange
weld end
215
190
mm
mm
255
215
215
190
280
240
255
215
315
290
280
240
330
330
315
290
380
370
330
330
405
405
380
370
445
445
405
405
535
535
445
445
660
610
535
535
735
685
660
610
810
760
735
685
890
840
810
760
1040
990
890
840
11245
1090
1040
990
1320
1190
11245
1090
1395
1244
1320
1190
1550
1346
1395
1244

ANGULAR
SPRING
ANGULAR
RATE
SPRING
Nm/
RATE
Nm/
3
7
3
13
7
22
13
45
22
63
45
87
63
120
87
212
120
179
212
260
179
383
260
511
383
848
511
1310
848
1593
1310
1915
1593
2682
1915

FRICTION
MOMENT
FRICTION
Nm/bar
MOMENT
Nm/bar
1
2
1
3
2
4
3
6
4
7
6
10
7
12
10
22
12
30
22
46
30
64
46
83
64
133
83
211
133
253
211
314
253
429
314

4
8
1270of the range
1065specified1550
1346
2682 Walker 429
Note: For 900
unit sizes or operating
conditions
outside
above, please
refer to James
Townson.

48

GS
GS

25
25

SINGLE GIMBAL BELLOWS


To order or get further details, call your local contact shown on rear cover or listed at www.jameswalker.biz
Design
25 bar
SINGLEpressure
GIMBAL BELLOWS
Design temperature
300
C
pressure
25 bar

800
750
900
800
900

4,5
5
4
4,5
4

9
10
8
9
8

1245
1145
1270
1245
1270

1040
940
1065
1040
1065

1395
1320
1550
1395
1550

1244
1190
1346
1244
1346

mm
80
100
80
125
100
150
125
175
150
200
175
225
200
250
225
300
250
350
300
400
350
450
400
500
450
600
500
700
600
750
700
800
750
800

MOVEMENT

MOVEMENT
total

10
10
10
9
10
9
7
9
7
6
7
5
6
7
5
6,5
7
6
6,5
5,5
6
5
5,5
4
5
3,5
4
3,5
3,5

total
20
20
20
18
20
18
14
18
14
12
14
10
12
14
10
13
14
12
13
11
12
10
11
8
10
7
8
7
7

314
253
429
314
429

2682

Type
GS 25
Comflex

GS

SINGLE GIMBAL BELLOWS


Design pressure
25 bar
SINGLE
GIMBAL BELLOWS
Design pressure
25 bar
temperature
300
C
Design
temperature
300bar
C
Test pressure
32,5
Test pressure
32,5 bar
NOMINAL
DIAMETER
NOMINAL
mm
DIAMETER

1915
1593
2682
1915

GS

FREE LENGTH O/L

MAXIMUM O/D

FREE LENGTH O/L


flange
weld end
mm
mm
flange
weld
end

MAXIMUM O/D
flange
weld end
mm
mm
flange
weld
end

1525

1445

mm
380
400
380
445
400
470
445
535
470
585
535
660
585
660
635
660
950
635
1015
950
850
1015
890
850
1065
890
1280
1065
1395
1280
1525
1395

mm
360
380
360
425
380
450
425
535
450
585
535
660
585
660
535
660
810
535
865
810
685
865
710
685
890
710
1090
890
1195
1090
1320
1195
1320

mm
215
255
215
280
255
315
280
340
315
380
340
420
380
455
420
545
455
660
545
785
660
865
785
940
865
1065
940
1270
1065
1345
1270
1445
1345

mm
205
230
205
255
230
305
255
340
305
380
340
420
380
455
420
545
455
635
545
760
635
810
760
890
810
990
890
1145
990
1220
1145
1295
1220
1295

25

25

ANGULAR
SPRING
ANGULAR
RATE
SPRING
Nm/
RATE

FRICTION
MOMENT
FRICTION
Nm/bar
MOMENT

3445

400

Nm/bar
1
2
1
3
2
4
3
6
4
8
6
13
8
16
13
25
16
39
25
54
39
81
54
104
81
163
104
266
163
328
266
400
328

Nm/
5
10
5
19
10
31
19
62
31
87
62
117
87
161
117
335
161
297
335
429
297
595
429
798
595
1336
798
2350
1336
2863
2350
3445
2863

Note: For unit sizes or operating conditions outside of the range specified above, please refer to James Walker Townson.

GS

SINGLE GIMBAL BELLOWS


Design pressure
40 bar
Design temperature
300 C
Test pressure
60 bar

MOVEMENT

40

Comflex Type

GS

FREE LENGTH O/L

weld end
mm

ANGULAR
SPRING
RATE
Nm/

FRICTION
MOMENT
Nm/bar

240
280
340
405
430
510
535
595
695
735
810
940
1015
1195

12
27
48
80
129
181
247
339
688
705
1031
1066
1436
2415

1
2
3
5
7
10
14
19
31
43
66
90
127
203

MAXIMUM O/D

NOMINAL
DIAMETER
mm

total

flange
mm

weld end
mm

flange
mm

80
100
125
150
175
200
225
250
300
350
400
450
500
600

4
3,5
3,5
3
3
3
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5

8
7
7
6
6
6
5
5
5
5
5
5
5
5

455
480
510
535
560
635
660
685
685
785
965
1065
1115
1320

430
455
480
510
535
610
635
660
660
685
840
940
965
1115

240
280
340
405
430
510
535
595
695
735
810
940
1015
1195

40

Note: For unit sizes or operating conditions outside of the range specified above, please refer to James Walker Townson.

To order or get further details, call your local contact49


shown on rear cover or listed at www.jameswalker.biz

49

MOUNT-DEMOUNT
EXPANSION JOINTS
Design pressure
Design temperature
Test pressure
Total axial movement

DK 10
Comflex
Type
10 bar
100 C
15 bar
25
mm

DK

10

NOMINAL
DIAMETER
mm

D
mm

k
mm

D1
mm

L
mm

L1
mm

L2
mm

Mass
kg

150
175
200
250
300
350
400
450
500
600
700
800
900
1000

285
315
340
395
445
505
565
615
670
780
895
1015
1115
1230

240
270
295
350
400
460
515
565
620
725
840
950
1050
1160

335
365
395
450
500
560
625
675
735
860
975
1095
1200
1320

150
150
150
155
165
165
165
170
170
195
200
200
220
220

265
270
270
280
290
295
300
305
310
340
350
360
385
390

200
200
210
215
225
225
230
235
235
265
270
270
295
295

8
8
8
12
12
16
16
20
20
20
24
24
28
28

M20
M20
M20
M20
M20
M20
M24
M24
M24
M27
M27
M30
M30
M33

21
25
27
37
43
58
72
85
93
127
160
210
255
305

Note: For unit sizes or operating conditions outside of the range specified above, please refer to manufacturer!

Note: For unit sizes or operating conditions outside of the range specified above, please refer to James Walker Townson.

MOUNT-DEMOUNT
EXPANSION JOINTS
Design pressure
Design temperature
Test pressure
Total axial movement

DK

16

Comflex Type

DK

16 bar
100 C
24 bar
25 mm

16

NOMINAL
DIAMETER
mm

D
mm

k
mm

D1
mm

L
mm

L1
mm

L2
mm

Mass
kg

150
175
200
250
300
350
400
450
500
600
700
800
900
1000

285
315
340
405
460
520
580
640
715
840
910
1025
1125
1255

240
270
295
355
410
470
525
585
650
770
840
950
1050
1170

340
370
395
460
520
580
660
720
795
920
1000
1120
1255
1385

150
150
150
155
165
170
175
175
180
200
200
210
235
240

265
270
270
285
300
310
325
330
340
370
370
390
420
435

205
205
205
210
230
235
245
245
250
270
275
285
330
330

8
8
12
12
12
16
16
20
20
20
24
24
28
28

M20
M20
M20
M24
M24
M24
M27
M27
M30
M33
M33
M36
M36
M39

22
27
32
47
55
77
100
120
160
220
240
295
350
450

Note: For unit sizes or operating conditions outside of the range specified above, please refer to manufacturer!

Note: For unit sizes or operating conditions outside of the range specified above, please refer to James Walker Townson.

50

To order or get further details, call your local contact shown on rear cover or listed at www.jameswalker.biz

Expansion
Additional
MainComflex
Page or
Subject Heading
Joints

Comflex Gas Turbine Exhaust


Expansion Joints



Finite Element calculations available for frame


designs
References for the most difficult turbine applications
Turnkey package offered for design, supply and
installation
Joints available for high cyclic life requirements and
extended warranties.

Comflex Flue Duct Joints






Available as multi-layered fabrics for temperature


applications to 750C
Viton and EPDM joints of any size available for wet
and chemical applications
Elastomeric fan outlet joints available with extended
warranties
All joints can be supplied open ended with
installation and joining kits for site assembly
Frequently supplied assembled on a frame for ease
of fitting as a cartridge.

Comflex Hand Built and Standard


Rubber Bellows

Available in sizes to 3.0m dia with variable face to


face dimensions
Standard sizes stocked to 400 NB
Many different materials of construction available
PTFE lined expansion joints are also available
Tie bars and support flanges available in a large
variety of materials.

Service

Service contracts available to provide maintenance


cover for your expansion joints
Turnkey package of design. supply and installation
frequently provided
Thermo-graphic surveys and technical reports
provided to ensure constant monitoring of the
condition of your joints
On site technical support and consultation provided
to address troublesome applications.

Viton is a registered trade mark of Dupont Performance Elastomers

To order or get further details, call your local contact51


shown on rear cover or listed at www.jameswalker.biz

51

James Walker companies worldwide


James Walker & Co

James Walker France

James Walker Norge

James Walker Australia

James Walker Iberica

James Walker Oil & Gas (USA)

James Walker Benelux

James Walker Ireland

James Walker Singapore

James Walker Italiana

James Walker South Africa

Tel: +44 (0)1270 536000


Fax: +44 (0)1270 536100
Email: csc@jameswalker.biz
Tel: +61 (0)2 9644 9755
Fax: +61 (0)2 9645 2009
Email: sales.au@jameswalker.biz
(Belgium)
Tel: +32 3 820 7900
Fax: +32 3 828 5484
Email: sales.be@jameswalker.biz
(Netherlands)
Tel: +31 (0)186 633111
Fax: +31 (0)186 633110
Email: sales.nl@jameswalker.biz

Tel: +33 (0)437 497480


Fax: +33 (0)437 497483
Email: sales.fr@jameswalker.biz
Tel: +34 94 447 0099
Fax: +34 94 447 1077
Email: sales.es@jameswalker.biz
Tel: +353 (0)21 432 3626
Fax: +353 (0)21 432 3623
Email: sales.ie@jameswalker.biz
Tel: +39 02 257 8308
Fax: +39 02 263 00487
Email: sales.it@jameswalker.biz

James Walker China

James Walker Mfg (USA)

James Walker Deutschland

James Walker New Zealand

Tel: +86 21 6876 9351


Fax: +86 21 6876 9352
Email: sales.cn@jameswalker.biz
Tel: +49 (0)40 386 0810
Fax: +49 (0)40 389 3230
Email: sales.de@jameswalker.biz

Tel: +47 22 706800


Fax: +47 22 706801
Email: sales.no@jameswalker.biz
Tel: +1 281 875 0002
Fax: +1 281 875 0188
Email: oilandgas@jameswalker.biz
Tel: +65 6777 9896
Fax: +65 6777 6102
Email: sales.sg@jameswalker.biz
Tel: +27 (0)31 205 6251/2/3
Fax: +27 (0)31 205 6266
Email: sales.za@jameswalker.biz

Tel: +1 708 754 4020


Fax: +1 708 754 4058
Email: sales.jwmfg.us@jameswalker.biz
Tel: +64 (0)9 272 1599
Fax: +64 (0)9 272 3061
Email: sales.nz@jameswalker.biz

Health warning: If PTFE or fluoroelastomer (eg, FKM, FFKM, FEPM) products are heated to elevated temperatures, fumes will be produced which may give unpleasant
effects, if inhaled. Whilst some fumes are emitted below 250C from fluoroelastomers or below 300C from PTFE, the effect at these temperatures is negligible. Care
should be taken to avoid contaminating tobacco with particles of PTFE or fluoroelastomer, or with PTFE dispersion, which may remain on hands or clothing. Material
Safety Data Sheets (MSDS) are available on request.
Information in this publication and otherwise supplied to users is based on our general experience and is given in good faith, but because of factors which are outside our knowledge and control and affect the use of products, no warranty is given or is to be implied with respect to such information. Specifications are subject to
change without notice. Statements of operating limits quoted in this publication are not an indication that these values can be applied simultaneously.

James Walker Townson Ltd

Alexandra Street, Hyde


Cheshire SK14 1DY, UK
Tel: +44 (0)161 367 9278
Fax: +44 (0)161 367 9280
Email: sales.townson.uk@jameswalker.biz

BP4358 309/2m
CPN000103230

C02/081

Registered Office: James Walker Townson, Alexandra Street, Hyde, Cheshire, SK14 1DY. United Kingdom. Reg No. 2395892 England
James Walker 2009

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